Escolar Documentos
Profissional Documentos
Cultura Documentos
Project :Six ( 6 ) Dispersal Structure On Nari River ( Package - 1 ) Client :Consultants :Irrigation and Power Department of Balochistan CAMEOS Consultants.
Consulting Engineers, Architects & Planners Islamabad.
Contractor :-
8.18 m.
With Arm 6 m.
X 5.08
m.
DATE OF SUBMISSION :
May., 2012
SUN ENGINEERS;
Climax abad , G. T. Road Gujranwala.
SUN Engineers
G.T. Road Gujranwala
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
TABLE OF CONTENTS. 12345678910 11 12 13 Data Material Used & Stresses Computation of Hydraulic Forces Pin Friction Seal Friction Load on Stiffeners Design of Vertical Beams ( Angle ) Design of Main Horizontal Girders Design of Struts ( Radial Arms ) Design of Trunnion Assembly Design of Trunnion Pin Design of Wire Rope Design of Rope Drum Axle Page No. 1 2 3 5 5 7 8 14 18 21 22 23 24 25 26 28 #REF! 33 36
14 - Design of Cross Shaft 15 16 17 18 19 20 21 22 Hoisting Effort Hoisting Bridge. Design of Trunnion Embedded Parts Design of Side Embedded Parts Weight of Gate Hoisting M / C
SUN Engineers
G.T. Road Gujranwala
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Data
1 - Clear Span 2 - Max. Water Level 3 - Trunnion Center Level 4 - Trunnion Height 5 - Gate Sill Level 6 - Gate Top Level 7 - Gate Arm Radius 8 - Hoist deck Level 9 - Hoist deck Height 10 - No. of Hoist = = = = = = = = = = 8.180 m. 113.610 m. 114.110 m. 4.580 m. 109.530 m. 114.610 m. 6.00 m. 115.610 m. 6.080 m. = = = = = = = = = 26.83 ft. 372.64 ft. 374.28 ft. 15.022 ft. 359.26 ft. 375.92 ft. 19.680 ft. 379.20 ft. 19.94 ft. 2
Gate Parameters
1- Gate Height 2- Gate Width 3- Arc Length 4- No. of Gates 5.08 m. 8.16 m. 4.71 m. = = = = 16.66 ft. 26.75 ft. 15.45 ft. 11
Effective Head
Head on Upstream 4.08 = 13.38 ft.
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SUN Engineers
G.T. Road Gujranwala
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Material Used & Stresses Design criteria & computations for Radial Gate With Arm 19.68 ft Job: Design of Radial Gate With Arm 19.68 ft
Technical Specifications
1- Structural Steel. a- For Skin plate, Beams & Stiffeners of Gate. ASTM-A 36 Specification for structural steel". ASTM-A 36 Specification for structural steel". ASTM - 276 Specification for stainless steel ( bars, bolts, nuts & washer etc.) 3-
b- For Embedded parts ( except Seal & track plates & Side guides) 2-
ASTM 307Grade A
ALLOWABLE STRESSES
Fy = = 36,000 psi. 36 ksi.
Type of Stresses
abcdebending Stress Tension Shear Combined Stress For All Mech. & Electrical Components
Load Case Normal Occasional Exceptional 0.6 0.8 0.95 0.45 0.5 0.6 0.4 0.5 0.6 0.75 0.95 No 0.33 Fy 0.67 Fy 0.90 Fy or 0.2 Fu or 0.4 Fu or 0.55 Fu Which ever is Less
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates
With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
The Horizontal Components of the Water Thrust is xBxh(H-h/2) Ref :1 Eq 4.15 Page 103 The Vertical Components of the Water Thrust is Wv = B R [ Dm (Cos as - Cos ai + R (ai - as ) / 2 + R ( Sin as Cosas - Sinai Cosai ) / 2 ]
W =
PIER TOP=115.61
7 C=1
.32
6.08
31
5.08
B= . 21
EL 109.53
Where ; Fig. 1 RADIAL GATE (HAJI SHAHER) 3 = specific weight of water = 62.4 lbs./ ft . B = span of Side Seals = 26.83 ft. H = Max. Head of Water on Sill = 13.38 ft. H = h = Gate Sealing Height = 13.38 ft. R = Skin Plate radius ( Measured on the wet surface. ) Dm = Difference bettween the elevation of the water level and center of curvature of Skin Plate.
as ai
Ds Di
= = = =
Arc Sine Ds / R Arc Sine Di / R Difference between the elevations of Center of Curvature of the Skin Plate and the Water Level ( for Weir Gates ) Difference between the elevations of Center of Curvature of the Skin Plate and the sill. a) Dm , Ds , & Di refer to Difference of the elevations and may assume positive or Negative sign , depending on the gate arrangement. b) The angle as & ai are taken in radians and can also assume a positive or Negative sign. c) The Direction of the Vertical Components is given by its sign ; Positive : Upward Negative: Down ward
Note ; -
Page :
a= 6.
36
R= 6
4.08
4.58
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates
With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
The Magnitude and Direction of the resultant Water Thrust are Calculated by W = W
2 h
+W
2 v
Ref. 1 Eq. 4.19 Page 103 Ref. 1 Eq. 4.20 Page 103
= = = = = = = 26.83 19.680 -1.64 13.38 13.38 1.64 15.02 ft. ft. ft. ft. ft. ft. ft.
= arc tan W v / W h In our case ; B R Dm = 372.64 ft. H = 372.64 ft. h = 372.64 ft. Ds = 374.28 ft. Di = 374.28 ft.
s =
= = =
Arc Sin Ds / R Arc Sin ( 0.0834 rad. Arc Sin Di / R Arc Sin ( 0.8685 rad. 15.02 19.680 ) 1.64 19.680 )
i =
=
0.9965 0.6460 x
= = 13.38
/ 2 ) = 149916.61 lbs. = 149.92 Kips Vertical Component of W ( Eq 4.16 ) W v = B R [Dm (cos a s - cos a i ) + R (a i - a s) / 2 + R ( sin a s cos as - sin a I cos a i ) / 2] = 62.4 x 26.83 x 19.680 [ -1.64 ( 0.9965 - ( 0.6460 ) + 19.680 { 0.8685 0.0834 )}/2 + 19.680 ( 0.0833 x 0.9965 0.7633 x 0.646 ) / 2 ] = 32948.590 [ -0.575 + 7.725 + -4.035 ] = 102624.90 lbs. = 102.625 Kips The magnitude and direction of the resultant Water thrust are calculated by: W = = = W2 h + W2 v 181.68 Kips 149.92
2
102.62
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates
With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Direction of W =
= Arc Tan ( 102.62 149.92 )
W B Wh
Wv
Pin Friction
Fig : 2 The friction on supports and hinges is proportional to the water load on the gate and the coefficient of friction of the surface in contact. It is calculated by the equation. Fa = Fh Eq. 9.1 Ref 1 Page 226 Where Fh = Max . Horizontal thrust on each Trunnion pin = Coefficient of friction Let the pin diameter is equal to 6 in. and coefficient of friction between two metals as 0.30 for steel bronze under static conditions (Table 9-1 Ref 1 page 226) the max horizantal thrust on the pin will be when the gate is fully closed and full head is acting. Max.Thrust Force for both Pins per gate Force of Friction = = = = = 5.59 Kips/ft. 5.59 x 149.92 Kips 0.30 x149.92 44.97 Kips
26.83
Seal Friction
SIDE SEAL FRICTION
2" width of the seal , the water pressure Total head = 13.38 ft Average pressure at the bottom of seal / ft length of seal (maximum ) = 62.4 x 13.38 x 1 x 2 / 12 = 139.18 lb / ft. length The friction factor between rubber and steel is 1.0 in the start and 0.8 in running condition Ref. 1 Page 228 Total seal friction = 1.0 x F x Sector length Arc length or Sector length = 15.45 ft. Seal friction ( both sides) = 2 x 1 x 139.18 x 15.45 / 1000 Fs = 4.301 kips
139.18
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42
SUN Engineers
G.T. Road Gujranwala
App.Wt. of Gate = = =
2
Nari River
Radial Gates
With Arm 6 m. 0.64(8.18 x 4.08 ) 76.58 KN 17.21 Kips.
2 0.682
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Total
&
Pin Friction, Fa
= = = =
17.21 kips ( weight of gate ) 49.28 kips 66.48 kips 79.78 kips
Hoist Capacity
Adding 20% for misc.
Hydrostatic Pressure
Hs Where h h = = = = = = = = = = = = = = x h at the bottom of gate Effective head on the gate 13.38 ft 3 62.4 lbs / ft 62.4 x 13.38 / 1000 0.835 Ksf Gate Area x Hs 26.8 x 16.66 373.32 Kips
Hs FHs
0.835
Hydrodynamic Pressure
Hd Where y a Hd 7/8 x a x x hxy Lavel at dynamic force required in this case Facter of dynamic force x 7 / 8 x 62.4 x 0.1 13.38 0.0731 Ksf = =
2
H 0.1
/ 1000
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates
With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Load on Stiffeners
Gate Area,
26.83
16.66
447 ft.
W Pressure , P
= = =
447
Load on Stiffeners
= = = =
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42
SUN Engineers
G.T. Road Gujranwala
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Area
8.20 lbs./ft.
Loads on vertical stiffeners :P Load on stiffeners, w = = = = = = = = = Section Modulus (Reqd,) = = = < 0.406 ksf P x Width of Gate 0.406 x 10.90 kips / ft. 0.91 kips/in. w L2 / 12 #REF! in 0.91 #REF! #REF! #REF!
27
Moment ( M ) L M
#REF!
12
kips.-in. / in.3
3 1 in.
0.6
36
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
#REF!
kips.-in. 0.6 x 36 x 1
j x 0.6 F y x S
0.9 x 23.65 kips.-in.
>
Hence it is O.K
Check for Shear :VU = = = = = wL/2 0.91 x #REF! kips. 0.4 x 34.5960692 kips. #REF! 36 / 2 x 2
VC
VC Check for Deflection :Max. Deflection occures is given by Total Live & Dead Load Value of I 6 for T x
>
VU
Hence it is O.K
13
0.91
x ( #REF! 384 x 30 x 10 3 x in
)4 3.48
Allowable Deflection
>
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
V Q B1
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
A T
C B2
l3
R=
l2
16
0 .4
4'
l1 S
Sin b 1 b1
= = = =
Sin b 2 b2 b L
= = = = = = = = = =
Q S /R Sin - 1 ( 15.0 0.868 rad 0.868 R 19.680 15.449 ft. 0.1414 0.4734 0.3852 x x x x x Total
19.680
0.08 b 0.785 L L L
0.785 rad
l1 l l
2 3
= = = =
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10
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Support of vertical Beams is made on the main horizontal girders, where the arms are also connected. In more recent designs ,the use of two pairs of arms per gate prevails,which results in vertical beams with two supports. The vertical beams may be dimensioned as straight ones , supported on the main H.girders and subjected to a triangular load (Weir gates) For Weir Gates with two pairs of radial arms the load diagram is as follows
ghi
ghA ghD
A RA
B 2.185
3.89 7.314
D RD
1 =
2 =
5.951 Fig. 4
Fig.
Where : hi hA
= 372.64 ft. +
g hi
g hA
l 3 )/L
7.314 5.951 ) + / 15.45
l
=
2+
l3
( 319.95 ft.
hD
g hi g hD
g
hD = =
hi x
l
x =
/L 5.951 / 15.45
l3
=
3 62.4 lbs/ft.
The bending moments at the supports per unit width of span ,are MA/ =g = =
l1 2 (
2 hi
hA ) / 6 2.185
2
g
( 2 x
= 372.64
62.4 +
M D/
= = =
h D/ 6 5.951
2
143.54
/6
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
The bending moment on any point B between the supports and at a distance x from the support D is ;
MB/ = g [ X x hD (X - 2 ) +
2
( h A - h D ) X ( X 2 - 2 2 ) ] 62 143.54 2 7.314 x ( X
2
M B/ =
62.4 { X x
2 143.54 ) X ( X -
7.314 52868.34
+ +
)} +
2 62.4 { 71.771 X 524.91 X + + 52868.746 3 + X2 = 62.4 { 4.02 X 71.77 3 2 + = 250.85 X 4478.49 X 46172.45 X + 3 2 + = 250.85 X 4478.49 X 46172.45 X + Deriving the Eq. ( A ) w.r.to X and making it equal to zero 2 + 752.55 X 8956.97 X 46172.45 =
a c =
= = =
= 8956.97 2 x & )3 + + 2
M B/
= = MA = = = =
52868.75
/ 2 / 2
= =
709239.40 lbs. ft. -593049.92 lbs. ft. 709250.218 lbs. ft. 3 = 1.22 in
MB MD
MB
-44207.31
/
B / 2 27 / 2 = 709250.22 lbs. ft. and B. M. X 12 / S 709250.22 x 12 1.22 6994500.73 psi = 0.6 x = 21600 psi
36,000
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
B A D
2.53'
Fig. 5
( T. Fab. )
axs1+hxt+s1+bxs2
A1 + 3 + 2 11.0724 in. hxt+bxs2 = A1Y1+A2Y2+A3Y3 A1+A2 +A3 5.82 in. A2 4.352 8.07 + + A3 3.7200074 Y1 Y2 Y3 = = = = = =
Fig. 6
= = = Area ( T ee ) = y =
y I S Wt. / ft.
= = = = = =
( A1 + A 2 ) x 12 x 0.2836
25.02 lbs / ft.
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
lbs/ft.
C=1
7.32
6.08
1 .3
5.08
B= 21
a= 6.
36
R= 6
4.08
4.58
Fig. 7 In particular case of Weir gates with two pair of arms. 1 = 0.1414 x L = 2.185 ft. 7.314 ft. 5.951 ft. 15.45 ft. = = = = 6.36 21.29 17.33 44.98
2 3
= =
0.4734 0.3852
x x
L L
= = =
L = Arc length
a b g
= = =
x x x
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
b = Bending Moments MC = MA
@ @
71 180
in. in.
(-1)
(-1)
Fig. 8 Where, q = w MC
= = = =
71
)2 / 16
Page
15
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Deflection fc
= =
fc =
0.91
180.23 2370.08
24
2 70.8661 )
= = = =
M S
286.27 1.46 ksi 0.6 21.60 ksi 196.74
= =
36
Allowable Stress > Stress Available Max. Bending Moment is M = 286.27 kips. - in. Section Modulus (Reqd.) = = = Section Modulus (Provided) Section Modulus (Reqd.) = < M / fb 286.27
3 13.25 in 3 196.74 in
0.6
36
I xx
286.27 kips. - in. jxfbxSx 0.9 x 3824.64 kips. - in. > Mu Ok 0.6 x 36 x 196.74
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
9.00
in.
a s1
d h s1 t
A
= = = = = = =
Fig. 9
I
S
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17
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Load
1) Load transfered by the Horizontal Girder
P = Load reaction at the supports of Horizantal girder = WL / 2 = 10.90 x 26.75 /2 = 2) 145.84 kips
Total force acting on 4 Arms / Struts = = W = 181.68 kips 181.68 / 4 45.42 kips
Fn
Total force
W= W/2 FLOW
16
Fr
W/2 W=
16
Fr
Fn
Fig. 10
I xx
S xx Wt.
= = =
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m. K = I2 / I1 x h / b 4 2370.08 in. 4 471.13 in. 82.02 in. I2 / I1 x h / b 2370.08 2.292 71.00 in. 180.00 in. wa2/16 0.91 x 286.27 kips-in w / ( k+2 ) x ( b2 / 6 - a2 ) 2.292 = = = = + 71.00
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Buckling Check
I2 I1 h K = = = = = = = = = = = = = =
471.13
82.02
180.00
a b M1
16
M2
2 ) x (
6x x
71.00 36 36
1.04 ( From Table 5.7 Page # 125 ) 4 181.68 = 45.42 kips 2 A = Cross - sectional area = 15.04 in M = Net Moment = 286.27 kips-in 3 Wc = Section Modulus (Compression) = 66.52 in. = 1.04 x 45.419 15.04 + 0.9 x ( 286.27 66.52 = 7.02 Slenderness Ratio ,l = Lf / i For combined stresses from table at page No 2 Where Lf = Buckling length fb = 0.75 x Fy = 82.02 in. i = Radius of gyration = 0.75 x 36 = 27.00 Kips. = I / = 5.60 l = 82.020997 = 14.65 Allowable Stress is more than combined stress = 1.04 For Reff.# 1, Page 125 table 5.7 Force Area Relationship Force = 181.68 Kips. No of Arms = 4 Force on each Arm = 181.678 4 = 45.419 kips Allowable Stress = 27.00 kips Area = P / Fb = 45.419 27.00 2 = 1.68 in 2 Area provided = 15.04 in Hence Our design is OK. Area provided > Area Requred F = compression / Axial load =
5.60 14.65
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
14.17 in.
s
5.63 in. 12.64 in. 0.77 in. 0.51 in.
Fig. #REF!
A I
= = =
Wt. / ft.
51.15 lbs.
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Fig. #REF!
36 ksi
= =
15
>
36 ksi Area Required 90.84 kips 0.9x0.4 x Fy x A 0.9 x 0.4 x 36 x 988.33 kips Vc
76.26
Vu
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
all.
Required Area
/ 4 x D2
= = = = = = = =
Fig. #REF! 65
all.
in2 in2 13
= = =
2.98 in 75.76 mm
6.99
x4/
Page :
22
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Wire Rope dia . 6 x 19 + IWRC construction, The breaking strength of wire rope
45.70 Tons.
91400 lbs.
x 6.00
2.00
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Maximum Vertical Load Load on each rope Drum Load on each rope Maximum Torque Un-supported length of shaft Maximum Bending Moment Reqd. Section Modulus of shaft 0.196 d3 d = ( We are using Shaft of dia = Z for shaft dia , d
= = = = = = = = = = = 2.977 4
64,292.97 32146.486 16073.243 16,073.24 192878.92 20 16073.24 80366.22 80366.22 2.977 2.977 / 0.196 )1/3 in.
lbs.
/2
/4
2.47
in.
Checking the shaft against combined bending and torsion. Considering Key Way Effect 3 Z = d / 16 = 12.57 3 = 12.57 in Maximum Stress = = (
max =
M2+t
/ Z x 1.25
2 192878.92 )
2 80366.22 ) +
12.57
x 1.25
20784.86 psi.
= T / Z x 1.25 / = 192878.92 12.57 x 1.25 Allowable shear stress for SAE 1060 = 60,000 x 0.4
= =
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
= =
Torque (T )
= =
24
/2
= =
218386.46
12.57
<
(Allowable)
Which is Safe.
4.00
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SUN Engineers
G.T. Road Gujranwala Hoisting Efforts
ABCGate Weight , W Side Seal Friction Pin Friction
Nari River
Radial Gates With Arm 6 m. = = =
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Hoisting Load
66,484 lbs.
24 2
T1 x n / c
= ? = = = = 398,907 lb - in. lb - in. 65% 0.65 20 / 52 x 1 / 60 x 19 / 47 x 19 / 100 0.000492 398,907 lb - in.
Where
T2 T1 = n =
T2 T2 T1 T1 =
= = = T1 x n / c T2 x c / n
= =
398,907
0.000492
0.65
302.16 lb - in.
Pxr
Where P = Pull Req. at the Hand Wheel. r = Radius of the Handle = T1 = P x 15 = 302.16 lb - in. P = 20.14 lbs RPM = 30 Lifting Speed of Gate = = = =
15 in.
Manual
Opening Time of Gate
24
/2
Page :
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
0.318
Where
= =
1440 x
Motorized
Opening Time of Gate =
24
/2
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Hoisting Bridge.
Width of the Platform should be sufficient to accommodate the gear box and enough space for manual operation and maintenance. 1Clear Span = 26.8 2Let length of the bridge = 33.39 3Weight of Gate = 17,208.99 4Width of the bridge = 6.5 5Weight of Hoisting m / c. = 1,500 6Dead load i.e. Railing ,Girder ,Channel , = 6140.87 Angles,Chequered Plate etc. 7Width of Pier = 6.56 Live loads @ 105lbs/ft 2 8= 20359.248 9C / C of foundation Plates = 29.83 10 Self Weight of Girder = 56.44
ft. ft. lbs. ft. lbs. lbs. ft. lbs. ft. lbs./ ft.
= = =
b) Maximum Bending Moment due to Concentrated Load. Concentrated Load. = Weight of Hoisting m / c. + Load / Beam Maximum Bending Moment due to Concentrated Load. = W L / 4
= 9354.494 = = = 1,500 + 18,709 lbs. 18,709 2 17,209 =
Weight of Gate
9354.494 lbs. x 12 / 4
M/S
Total Stress
= 837144.9 / 76.89 = 10887.58 psi. B. Stress due to UDL. + B. Stress due to Conc. Load. = 7710.79 + 10887.58 = 18598.37 psi. 18598.37 < 21,600 psi , Hence our design is safe.
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
84
Kg. / m
5.87
Ix
Sx
3 76.89 in
d bf tf tw
Wt.
= = = =
380 mm. 149 mm. 20.5 mm. 13.7 mm. 0.54 14.96
Mn
>
Mu
Fig. #REF!
Check
for Deflection.
0.517 = = = = 0.974 in
Allowable Deflection
L / 350
29.8304 x 12 / 350 1.023 in
Allowable Deflection
>
Actual Deflection
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Design of Supports
Max. Load on each side
= (Wt. of Gate + seals Friction + Pin Friction + Dead Load + Live Load )/2 4300.50 + 44975 + 20359.25 ) / 2 = 46492.30 lbs. + 6140.87
17,209
= = = = = = = = = =
Bending Moment.
72 in. WL/8 23246.15 x 72 / 8 209,215.34 lbs.- in. 36,000 x 0.60 21600 psi
209,215.34 / 21600 3 9.69 in.
Sx
3 18.31 in
Page :
30
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
= x x x x 8 20 150 12
3 3 3 3
/ / / /
12 12 12 12
+ + + +
x x x x
( ( ( (
186 172 87 6
4 ########## mm
4 4.36E+07 mm
24862 Mpa 200,000 Mpa 200 mm I/Y ########## 124.275 3 350759.29 mm ( k/4Ea x I ) 1/4 Total down ward force Width of gate
= Ec Ea b
66.48 x 4.45 x 3.28 / 26.75 = 36.27 KN/m = 24862 Mpa = 200,000 Mpa = 200 mm. Fig. #REF!
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
( k / 4Ea x I)1/4
K K
= =
0.4 Ec ( Ec b4 / Ea I ) 1/3
0.4 x 24862 x
4 24862 x 200 1/3 x 4.36E+07 ) = 16494.55 Mpa = 2391709.09 psi 1/4 ( 2E+06 ( 4 x 200,000 x 4.36E+07 )) -1 = 0.016 mm
M M
= =
P / 4e
- x
( Cos x - Sin x )
= 1
36.27 ( 4 x 0.560 KN - m
OK
Page :
32
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
= = = = = = =
66.484 kips 66.484 33.242 147.93 16.66 147.93 0.029 /2 kips KN ft. KN / mm
= 5078.70
5078.70 mm
Modulus of foundation
Ec Ea b t I = = = = = = = 24862 200,000 1 8 3 b t / 12 1 x 42.67 Mpa Mpa mm mm 8 mm
4
12
Figure
300
12 150
275 12
300
Fig. #REF!
12
Fig. #REF!
Page :
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Modulus of footing
K K =
0.4 Ec ( Ec b4 / Ea I ) 1/3
= 0.4 x 24862 x ( 24862 = 1420.37 Mpa = ( 1420.37 4 x 200,000 -1 = 0.0803 mm / Effective length = = (width) = 39.12 mm Provided width of side track = 300 width provided > width required Hence it is Ok
mm
= Bending stress, s Sx = Y = =
Max. Bending Moment. P { ( cos h 1 - Cos 1 ) / 4 ( sin h 1 - Sin 1 )} 0.029 x { ( 1.4565E+10 0.508 x ( 14564586066 0.09 N - mm = Mc / Sx I/y = 42.67 20 mm3 = 2.13 (12+8) 20 mm = 0.09 = 0.0425 Mpa = 6.16 psi 2.13
) (4x -
0.080 -0.8613 )}
Bending stress
Page :
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Dia of pin used Area of pin Shear Stress induced in pin Allowable Shear stress Allowable Shear stress > Actual Stress Hence Dia 1.75
in.
Selected is Ok
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35
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Weight of Gate
Sr.No. Description Dimensions Qty. X - Sect. Unit Wt. Total Wt.
Area
in.2
12345678910 11 12 13 14 V. Stiff. (Angle) Top Angle Side Angle Side Backing Pl. Side Seal Side Clamping Pl. H. Backing Pl. Bottom Seal H. Clamping Pl. Bolts,Nuts,Washers Pins.L.E.Pl.& Welds. etc. #REF! 0.625 0.625 0.375 0.50 0.375 0.50 0.50 0.375 #REF! 8 8 4 6 3.50 #REF! 4 4 4.71 4.71 4.71 9.67 9.67 4.71 6 1 2 2 2 2 1 1 1 #REF! 5.75 5.75 1.50 3.00 1.31 2 2.125 1.50 Skin Plate H. Girder Gate Arm ( UB 309 x 42kg / m ) 9.67 6 9.22 12 12 0.50 0.375 9.67 1 2 4 196.74 #REF!
lbs.
2369.44 6474.52 260.21
lbs.
2369.44 12949.05 1040.83
#REF! 189.23 184.35 36.07 19.04 42.08 182.62 38.41 136.96 #REF! #REF!
= = =
Kips.
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
= = = = = = = =
F = Face Width = 1.77 in. N = Rpm = Revolutions per minute = 30 rpm No. of teeth = 23 0.8 0.8 = ( 6.35 ) K = Pitch factor = P = 4.3875 p = Diameteral Pitch = 6.35 Pinion HP for wear = Sc Xc Z F N T / 126,000 K P = 1400 x 0.935 x 2 x 1.77 x 30 x 21 / ( 126,000 x 4.3875 x 6.35 ) = 0.911 Hp
Page
37
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SUN Engineers
G.T. Road Gujranwala
Nari River
Fixed Wheel Gate. With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
= = =
= 1.102 in. = 14.375 rpm = 48 = 4.39 = 6.35 = Sc Xc Z F N T / 126,000 K P 1,400 x 0.935 x 2 x 1.102 x 14.375 x 48 / (126,000 x 4.39 x 6.35 ) 0.5671 hp A 322 Grade 8620 = 17000 Psi = 0.60 = 0.70 = 1.77 in = 30 rpm = 23 = 6.35 in Sb Xb Y F N T / ( 126000 x P2 ) (pinion) = 17,000 x 0.60 x 0.70 x 1.77 x 30 x 23 / (126,000 x 6.352 ) 1.716 hp
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
in. rpm
in.
= Sc Xc Z F N T / (126,000 K P ) 1,400 x 0.935 x 1.83 x 2.56 x 14.375 x 20 / (126,000 x 4.3875 x 6.35 ) 0.502 hp
Sb Xb Y F N T / ( 126000 x P2 ) = 17000 x 0.60 x 0.575 x 2.56 x 14.375 x 20 / (126000 x 6.35 2 ) 0.850 rpm
Page
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SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
Gear
No of worm starts L = Lead of worm thread = 1 x 0.9895 T = No of worm wheel teeth Pitch Dia of worm wheel = D
Ratio a
Page
40
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
F = Actual C = Clearance
= = = = = = = = = = = = =
d + 2a 4.252 + 2 x 0.315 4.882 in. 2.38 P + 0.25 2.38 x 0.9895 + 0.25 2.605 in. 3.7795 in. 0.2 m Cos La 0.20 x 0.315 Cos (4.232) 0.06282 P ( 4.5 + 0.02 x 60 ) 0.9895 ( 4.5 + 0.02 x 60 ) 5.640 8 in 0.262 x n d2+(D/R)2
Actual G
= = = =
Rubbing speed = V
Efficiency =
=
100 x L / ( L + f d )
100 x 0.9895 / (0.9895 + 0.09 x 4.252 ) 45.149 % Phosphor Bronze. Sand Cast
Page
41
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42
SUN Engineers
G.T. Road Gujranwala
Nari River
Radial Gates With Arm 6 m.
Desig. By: Engr. Liaqat Ali. Check. By: Engr. M. Usman App. By: Capt.(R.) Engr. Nasir
0.625 Sb Xs Q m D cos La = 0.625 x 20,000 x 0.56 x 3.76 x 0.315 x 18.898 x 0.9973 156256.5 lbs. - in.
Horsepower Rating
considering the minimum of values i.e. Strength load ( wheel ). hp = Mn / 63,000 = ( 54689.78 x 30 x 19 / 59 x 20 / 52 x 1 / 60 rpm ) / 63000 2.400 hp Required Hp = Lift x Load / 33000 = ( 12.808 in. / min )(1ft / 12in x hp 33242.24 ) / 33000 = 1.075 hp
References:
12345-
Design of Hydraulic Gate . ( by Paullo C. F. Erbisti ) Steel Construction Manual. ( by AISC. ) , Machinery s Hand Book ( By ERIK OBERG AND FRANKLIN & JONES. ) Formulas for Stress and Strain ( By Raymond J. Roark. ) Hand Book of Gear Design . ( By Gitin M. Maitra .)
Page
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0 x P2 )
0 x P2 )
0 K P)
0 K P)
6.352 )
mm
x 4.252
4.232 )
ONES. )