Escolar Documentos
Profissional Documentos
Cultura Documentos
of
Structural
Safety
and
Stability
December8
2011
KIMMCO at Mina Abdullah has a over head water tank structure with
a capacity of 80 m 3 water. The structure has been built two-three
decades ago. KIMMCO was concerned about the safety of the
structure. A request was sent to INCO-LABS to check the structural
safety and stability of the structure. INCO-LABS teamed up with Prof.
Humayun R. H. Kabir, Ph.D., P.E. of Kuwait University to carry out the
task. INCO-LAB has conducted series of tests and analyzed the
structure. This report contains the findings, recommendations and
conclusions.
Report
TableofContents
Introduction: .................................................................................................................... 5
Collection of Structural Drawings, Loads and Reports if Any: ................................................... 6
Material Testing: .............................................................................................................. 6
MPI Test:...................................................................................................................... 7
LPT Test:....................................................................................................................... 7
Bolt Tightness Test: ........................................................................................................ 7
Thickness Test: .............................................................................................................. 7
Foundation:.................................................................................................................. 7
Soil Conditions:............................................................................................................. 8
Structural Analysis (3D-Frame): ........................................................................................... 9
Wind Analysis:............................................................................................................. 10
Stress & Deflection Analysis, Wind as Static loads: ............................................................ 18
Dead Loads: ............................................................................................................ 18
Live Load: ................................................................................................................ 18
Temperature Load:.................................................................................................... 18
Load Cases:............................................................................................................. 19
Analysis as per the Existing Conditions; File:water tank frame 02 ................................. 20
INPUT DECK: ....................................................................................................... 20
Computer Model: .................................................................................................... 23
Output: .................................................................................................................. 24
Deflection: ........................................................................................................... 24
New Design Items: .................................................................................................... 31
Output of the Design Elements:....................................................................................33
Check Joints: End One ............................................................................................... 41
Fatigue Analysis: ..........................................................................................................43
Check Joint: Mid One- ............................................................................................. 44
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page2
Supports: ................................................................................................................... 46
Check for Tension Pull: .............................................................................................. 48
Bolt with Tension and Shear: .................................................................................... 49
Weld Capacity at Base Gusset Plates:......................................................................... 49
Base Plates: ............................................................................................................ 50
Analysis of Water Tank Shells: .......................................................................................... 52
Computer Model:........................................................................................................ 54
Loads---Self Weight + Top shell + Misc .......................................................................... 54
Load-- Water pressure:................................................................................................ 56
INPUT DECK:...............................................................................................................58
Output:...................................................................................................................... 67
Maximum Absolute Stress:......................................................................................... 67
Piping T & Elbows Inspection: ........................................................................................... 69
Conclusion and Recommendation: .................................................................................... 70
Appendix: ...................................................................................................................... 71
A: As Built Structural Drawings........................................................................................ 71
B: Damage Mapping .................................................................................................... 71
C: Test Mapping & Test Report ....................................................................................... 71
D: Repair Drawings ...................................................................................................... 71
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Introduction:
The over head water tank (OHWT) with a capacity of 80m 3 is supported at a height of +25.60 m
level. The tank is supported on two cross-beams that are connected to four hollow round steel
columns. The tank and steel columns, beams, and diagonal bracings are fabricated with A36
grade steel. The tank is fabricated with segmental plate with welding. Weathering effects in terms
of corrosions are visible.
The total height of the structure is 30.7 m, and the base width of the structure is 5.5 m. The heightto-width ratio is 5.58, indicating a rigid in nature in terms of aero elastic effects. Fig. 1 shows a
view of the OHWT.
Steel
circular
Water
Tank
Cross
column
Beams
Diagonal
Bracings
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page5
Provide stability and corrosion test of the existing over head tank and structure. Provide
test certificate results and recommendation the type of repair if any sign of defective
structure.
The following technical investigations are suggested:
Structural analysis,
Soil conditions.
CollectionofStructuralDrawings,LoadsandReportsifAny:
No structural drawings were available. Therefore, a detail geometric survey of the OHWT
has been done in the critical and accessible areas. The set of survey drawings are
provided in Appendix. Only were available foundation drawings.
MaterialTesting:
The water tank is constructed with steel sheet plates welded along the circumference and
vertically. The vertical ones are in alternate positions to lower stress induced during the
welding process. The critical areas were selected for the test.
The following tests were suggested in the original proposal:
2
MPI
Ultrasound
Bolt
Thickness
Later for the convenient of the site conditions and project, the following set of tests were
conducted without any additional cost.
1
2
3
MPI-weld
LPT on Weld
Ultrasoundweld
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page6
4
5
Ultrasound-bolt
Bolt-tightness
Thickness
MPITest:
MPI test has been conducted mainly on the welds of the tank. Attached drawings show the location
of MPI tests. All tests are found acceptable.
LPTTest:
Three rings of weld on the shell of the tank were tested. The results are enclosed in Appendix. They
are all acceptable in terms of quality.
BoltTightnessTest:
All bolts were checked for their looseness. None of them found loose or in misalignment
condition. A total of 36 bolts were checked for tightness at the cross beams right under the tank. It
has passed the full capacity of the torque test. One bolt has been found missing as shown in
picture as presented in Appendix.
Most of the bolts as checked found corroded (a layer of corrosion) under the paint, particularly
bolts with the diagonal bracings.
ThicknessTest:
The plate thicknesses are not found consistent, even in one plate. The thickness vary from
13 mm to 9 mm. A total of 100 points have received thickness test using ultrasound test
methodology. Whether these available thicknesses are adequate will be checked later in
this report using finite element method (FEM). No flaws were also detected on the spots
where thickness were tested.
Foundation:
An attempt was made to expose foundation, but it was abundant as it may produce some
risks in the machine structure around. However, no apparent settlements, and unusual
appearance noticed. No cracks, spallings, and no corrosion signs at the base of
foundation of steel columns are seen. The concrete strengths were checked extracting
cores, Schmidt hammer, and ultra-sound test from the ground beams. The results are
presented in Appendix. The results are satisfactory in strength and durability wise.
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page7
SoilConditions:
The bearing capacity at depth 1.5 m 1.0 kN/m 2. Its relatively lower range of the bearing
capacity.
The soil has high sulfate at depth 3 m. As no sulfate is found in the concrete, no further investigation
is required.
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page8
StructuralAnalysis(3DFrame):
The water tank is supported on two cross beams. Beams are connected to four columns.
The water tank has base around it. The base is supported on beams. The load of water,
tank shells, and misc weights are imposed on beams.
The following shows computer model of the frame:
Figure 2: Water
Tank Frame
The structure experiences self weight, live load, wind load, and temperature load. The
earthquake load will not govern.
The temperature variation of 40 C is assumed. The wind induction on the structure
depends on the flexibility or rigidness of the structure. This is established using a frequency
analysis as per ASCE-07. It suggests for steel structure fundamental frequency be
approximated as
. Hence, the structure experiences wind
load as rigid structure. The next section presents the wind analysis.
The wind analysis as per STAAD PRO following ASCE-07 is considered for the velocity of
160 km/hr (95 mph).
WindAnalysis:
It is now considered in Kuwait that any wind induced structure be designed for 160
km/hour (95 miles/hour) wind speed as design base. The design procedure of wind
analysis is provided in ASCE-07, Chapter 6. The excerpt is as follows:
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INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page11
Input Data:
V=
95
Class. =
II
Exposure =
V= 42.8 m/ s
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0.13255
=
226.710553
Q=
0.90802
G=
0.88809
G=
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0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00
26.00
27.00
28.00
29.00
30.00
31.00
32.00
1.03
1.03
1.03
1.03
1.03
1.05
1.08
1.11
1.14
1.16
1.18
1.20
1.22
1.24
1.25
1.27
1.28
1.29
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.40
1.41
1.42
1.43
1.44
1.45
1096.79
1096.79
1096.79
1096.79
1096.79
1113.65
1149.53
1180.76
1208.50
1233.52
1256.33
1277.32
1296.80
1314.98
1332.04
1348.11
1363.33
1377.78
1391.55
1404.69
1417.28
1429.36
1440.97
1452.15
1462.94
1473.36
1483.45
1493.21
1502.69
1511.89
1520.83
1529.52
1537.99
633.13
633.13
633.13
633.13
633.13
642.87
663.58
681.61
697.62
712.06
725.23
737.35
748.59
759.08
768.93
778.21
787.00
795.34
803.28
810.87
818.14
825.11
831.81
838.27
844.49
850.51
856.33
861.97
867.44
872.75
877.91
882.93
887.82
3482.22
3482.22
3482.22
3482.22
3482.22
3535.76
3649.67
3748.84
3836.91
3916.32
3988.74
4055.41
4117.24
4174.96
4229.12
4280.17
4328.48
4374.36
4418.06
4459.80
4499.76
4538.10
4574.97
4610.47
4644.72
4677.81
4709.83
4740.85
4770.93
4800.13
4828.52
4856.13
4883.02
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page16
Based on the above steps the wind analysis has been conducted in STAAD PRO.
Load 4
Load 3
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page17
Load 1
Stress&DeflectionAnalysis,WindasStaticloads:
The above Table provides the surface wind load per sq. m. The following shows the remaining
loads:
DeadLoads:
Self weight: This loads are due to the shell weight, and platform loads, and accessories. Assume
5% of the shell loads as platform, ladders and other accessories loads.
LiveLoad:
Live loads may possible on platform and ladders area.
LL = 1.0 kN/sqm is assumed on platform only.
TemperatureLoad:
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page18
LoadCases:
STAAD INPUT
LOAD 1 LOADTYPE Dead Titile LOAD CASE 1: Selfweight
SELFWEIGHT Y -1 LIST 1 TO 4 7 TO 10 13 TO 16 18 TO 34 36 TO 64 66 TO 93
LOAD 2 LOADTYPE Dead TITLE LOAD CASE 2: WATER
MEMBER LOAD
92 93 UNI GY -83.5 0 2.5
66 67 UNI GY -83.5 1.39 3.89
**SELFWEIGHT Y -1 LIST 1 TO 4 7 TO 10 13 TO 16 18 TO 34 36 TO 64 66 TO 93
LOAD 3 LOADTYPE Live TITLE LOAD CASE 3
MEMBER LOAD
92 93 UNI GY -2 0 2.5
66 67 UNI GY -2 1.39 3.89
LOAD 4 WIND LOAD Z-DIRECTION
WIND LOAD Z 1 TYPE 1
LOAD 5 WIND LOAD X-DIRECTION
WIND LOAD X 1 TYPE 1
LOAD COMB 6 COMBINATION LOAD CASE 6: DL + LL + 0.75 W-X
1 1.0 2 1.0 3 1.0 4 0.75
LOAD COMB 7 COMBINATION LOAD CASE 7: 1.0DL + 1.0LL
1 1.0 2 1.0
LOAD COMB 8 COMBINATION LOAD CASE 8: DL + LL + 0.7W-X + 0.7W-Y
1 1.0 2 1.0 3 1.0 4 0.707 5 0.707
LOAD COMB 9 COMBINATION LOAD CASE 9: 1.2DL + 1.6LL + 1.13W-X+ 1.13W-Y
1 1.2 2 1.2 3 1.6 4 1.131 5 1.131
LOAD COMB 10 COMBINATION LOAD CASE 10: 0.9DL + 1.6W-X
1 0.9 2 0.9 3 1.6
LOAD COMB 11 COMBINATION LOAD CASE 11: 1.2DL + 1.6LL+ 1.6W-X
1 1.2 2 1.2 3 1.6 4 1.6
LOAD COMB 12 COMBINATION LOAD CASE 12: 0.9 DL + 1.6W-x
1 0.90 4 1.6
As its a steel structure, the following load cases as per AISC are considered:
1.
DL (self weight )
LL
4. Wind along X
5. Wind along z
6. DL + LL + 0.75 Wind-x
7. DL + LL
8. DL + LL + 0.7W-X + 0.7W-Z
9. 1.2DL + 1.6LL +1.13W-X + 1.13W-Y
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page19
Designing the shell as per LRFD of AISC, and checking as per WSD as well.
There are two input decks. One analysis and the other is design.
AnalysisaspertheExistingConditions;File:watertankframe02
INPUTDECK:
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 17-Oct-11
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 5.5 0 0; 5 0 4.885 0; 6 5.5 4.885 0; 7 0 9.759 0; 8 5.5 9.759 0;
9 0 14.628 0; 10 5.5 14.628 0; 11 0 19.508 0; 12 5.5 19.508 0; 15 5.5 2.4425 0;
16 5.5 7.322 0; 17 5.5 12.1935 0; 18 5.5 17.068 0; 19 0 24.136 0;
20 5.5 24.136 0; 21 0 24.436 0; 22 5.5 24.436 0; 23 0 30 0; 24 5.5 30 0;
25 5.5 21.822 0; 26 0 0 5.5; 27 0 2.4425 5.5; 28 0 4.885 5.5; 29 0 7.322 5.5;
30 0 9.759 5.5; 31 0 12.1935 5.5; 32 0 14.628 5.5; 33 0 17.068 5.5;
34 0 19.508 5.5; 35 0 24.136 5.5; 36 0 21.822 5.5; 37 0 24.436 5.5;
38 0 30 5.5; 39 5.5 0 5.5; 40 5.5 4.885 5.5; 41 5.5 9.759 5.5;
42 5.5 14.628 5.5; 43 5.5 19.508 5.5; 44 5.5 24.136 5.5; 45 5.5 24.436 5.5;
46 5.5 30 5.5; 47 2.75 31.75 2.75; 48 2.75 24.436 2.75;
MEMBER INCIDENCES
1 1 5; 2 5 7; 3 7 9; 4 9 11; 7 2 15; 8 6 16; 9 8 17; 10 10 18; 13 15 6;
14 16 8; 15 17 10; 16 18 12; 18 1 15; 19 15 5; 20 5 16; 21 16 7; 22 7 17;
23 17 9; 24 9 18; 25 18 11; 26 20 25; 27 25 12; 28 11 25; 29 25 19; 30 11 19;
31 19 21; 32 20 22; 33 21 23; 34 22 24; 36 26 27; 37 28 29; 38 30 31; 39 32 33;
40 27 28; 41 29 30; 42 31 32; 43 33 34; 44 35 36; 45 36 34; 46 35 37; 47 37 38;
48 39 40; 49 40 41; 50 41 42; 51 42 43; 52 43 44; 53 44 45; 54 45 46; 55 39 27;
56 27 40; 57 40 29; 58 29 41; 59 41 31; 60 31 42; 61 42 33; 62 33 43; 63 43 36;
64 36 44; 66 21 48; 67 37 48; 68 1 27; 69 39 15; 70 27 5; 71 5 29; 72 29 7;
73 7 31; 74 31 9; 75 9 33; 76 33 11; 77 11 36; 78 36 19; 79 15 40; 80 40 16;
81 16 41; 82 41 17; 83 17 42; 84 42 18; 85 18 43; 86 43 25; 87 25 44; 88 23 47;
89 38 47; 90 47 46; 91 47 24; 92 48 22; 93 48 45;
MEMBER TRUSS
18 TO 25 28 29 55 TO 64
MEMBER TRUSS
68 TO 87
MEMBER RELEASE
88 89 92 93 END MX MY MZ
66 67 90 91 START MX MY MZ
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INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page22
ComputerModel:
The following shows computer model:
R1
R1
R1
R1 R1
R1
R1
R1
R1
R1
R1
R1
R1
R3
R1 R1
R3
R2
R3
R2
R3
R1
R2 R2
R1
R2 R2
R1 R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R2
R2
R1
R1
R1
R1
R1
R1
R1
R1
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page23
Output:
Deflection:
Node L/C
Rotan rad
Z-Rotan rad
22
29.841
-7.106 29.835
42.791
0.012 -0.044
-0.012
37
29.839
-7.105 29.837
42.791
0.012 0.044
-0.012
22
25.495
-1.398 0.960
25.551
0.001 -0.020
37
25.421
22
18.655
-5.881 18.650
18.653
-5.880
18.652
27.026
0.007
16.512
-10.261
16.508
25.504
0.007
15.075
-1.395 -0.480
14.542
-3.849
0.009
0.001 0.019 -0.009
27.026
0.007
-0.028
-0.007
37
0.028 -0.007
45
0.000 -0.007
45
15.147
-0.001
0.013 -
0.008
19
14.538
20.920
0.006
0.000 -0.006
19
12.969
-0.001
-0.013 -0.006
45
10.322
-7.852
10.320
16.574
0.005
9.098
-3.826
9.095
13.422
0.004
0.000 -0.005
19
0.000 -0.004
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page24
37
10
1.538 -9.350
40.793
41.879
37
1.537 -7.622
40.793
41.527
22
10
1.421 -4.866
40.672
40.987
22
37
0.960
40.818
-1.398 25.495
25.551
0.009
0.020
-0.001
22
25.475
0.009
-0.019
45
-0.764
-7.612 24.121
45
10
-0.763
-9.338
24.121
25.877
0.012 -0.021
0.722
-6.934
19.122
20.353
0.007
0.015
0.668
-4.832
19.065
19.679
0.007
-0.015
0.001
25.305
0.002
37
-0.001
22
5
-0.001
45
-0.480
-1.395 15.075
15.147
0.008
-0.013 0.001
45
-0.356
-6.926
11.307
13.264
0.006
-0.204
-3.072
20.776
21.003
0.010 0.021
19
10
-0.194-4.777
19
13.045
0.006
0.013 0.001
19
-0.077
-4.757
9.756
10.854
0.005
0.032
-5.683
0.029
5.684-0.000
0.010 0.001
19
0.002
20.785
21.328
0.010
0.001
19
0.000
0.000
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page25
19
0.032
-5.808
0.029
5.808 -0.000
0.000
0.004
-5.886
-0.001
5.886 -0.000
0.000
-5.760
-0.001
5.760
-0.000
0.000
22
-0.000
22
0.004
0.000 -0.000
45
0.004
-5.879
-0.000
0.004
-5.753
-0.000
0.002
-5.885
-0.000
0.002
-5.758
-0.000
0.000
-0.127 -0.000
0.127 0.000
0.000
0.000
-0.127 0.000
0.127 -0.000
-0.000
0.000
-0.127 0.000
0.127 -0.000
-0.000
-0.000
-0.125 -0.000
0.125 0.000
0.000
0.000
45
0.000
37
0.000
37
0.000
22
0.000
45
0.000
37
0.000
19
0.000
Maximum deflection is estimated as 90 mm with Load Case 5 (1.0DL + 1.0LL + 0.75W-z),
service loads.
The frame is not attached with any members of such kind that it may get damage with such
high ratio. Acceptable ratio is above 400 to 500.
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page26
With new wind speed of 160 km/h, on the frame is safe and sound for the serviceability
conditions in terms of deflection.
With such new threshold of wind speed, few members are observed not safe, in the event such
wind occurs once in 50 years probability.
91:0.282
88:0.376
90:0.437
89:0.34
34:0.838
33:0.592
54:0.62
47:0.838
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page27
32:1.09
92:1.28
31:0.921
66:1.06
93:1.06
53:0.933
67:1.28
46:1.09
Figure 8: Beams Under the Water Tank (Stress Ratio)
26:1.07
29:0.285
87:0.107
30:0.945
78:0.386
64:0.0787
44:1.07
52:0.997
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page28
31:0.921
46:1.09
78:0.386
44:1.07
77:0.13
45:0.857
30:0.945
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page29
INPUT-DESIGN
The following shows new elements that require a new size.
R1
R1
R1
R1 R4
R4
R4
R4
R1
R1
R1
R1
R4
R3
R4 R4
R3
R2
R3
R2
R3
R4
R2 R2
R4
R2 R2
R4 R1
R2 R2
R2 R2
R4
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R1
R2 R2
R2 R2
R1
R2
R2
R1
R4
R4
R4
R1
R1
R1
R1
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page30
PIP2446.3
PIP2446.3
PIP2446.3
PIP2446.3
PIP24412.0
PIP24412.0
PIP24412.0
PIP24412.0
UB610X229X140
PIP24412.0
PIP24412.0UB838X292X226
UB838X292X226
PIP24412.0
UB610X229X140
PIP24412.0
Load cases and design specifications are same. So not repeated here. Only items that are
designed now are show below as checking.
NewDesignItems:
0.347
0.258
0.356
0.343
0.464
0.326
0.332
0.464
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page31
Figure 13: Safe Members (Stress ratio less than or equal to 1.0)
0.182
0.867
0.866
0.183
Figure 14: Safe Beams Under the Water Tank (Stress ratio less than or equal to 1.0)
0.78
0.408
0.201
0.803
0.658
0.557
0.175
0.32
0.328
0.648
0.78
0.208
0.312
0.803
Figure 15: Safe Pipes in the Neighborhood of Beams Under the Water
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page32
OutputoftheDesignElements:
STAAD.PRO CODE CHECKING - (AISC-360-05-LRFD)
********************************************
ALL UNITS ARE - KN METE (UNLESS OTHERWISE NOTED)
MEMBER
TABLE
FX
MY
MZ
RATIO/
LOADING/
LOCATION
=======================================================================
1 ST PIP2446.3
PASS
244.26 C
2 ST PIP2446.3
PASS
271.97 C
3 ST PIP2446.3
PASS
279.28 C
4 ST PIP2446.3
(BRITISH SECTIONS)
Clause E
0.00
Clause H1/2
-0.19
Clause H1/2
2.33
-9.40
312.72 C
PASS
268.92 C
9 ST PIP2446.3
1.30
Clause H1/2
-0.22
3.44
13 ST PIP2446.3
PASS
271.03 C
14 ST PIP2446.3
PASS
226.43 C
15 ST PIP2446.3
PASS
182.86 C
16 ST PIP2446.3
PASS
139.75 C
10
4.87
0.507
0.38
10
4.88
0.331
0.31
8
2.44
0.277
-0.60
2.44
(BRITISH SECTIONS)
Clause H1/2
181.80 C
0.350
-0.38
(BRITISH SECTIONS)
PASS
PASS
6
4.87
(BRITISH SECTIONS)
Clause H1/2
225.38 C
10 ST PIP2446.3
0.313
-0.19
(BRITISH SECTIONS)
339.73 C
8 ST PIP2446.3
0.00
(BRITISH SECTIONS)
Clause H1/2
PASS
0.00
(BRITISH SECTIONS)
PASS
7 ST PIP2446.3
0.277
0.300
2.66
8
2.43
(BRITISH SECTIONS)
Clause H1/2
-10.01
0.444
-11.04
8
2.44
(BRITISH SECTIONS)
Clause H1/2
1.30
0.289
0.31
8
0.00
(BRITISH SECTIONS)
Clause H1/2
0.93
0.249
1.03
8
2.44
(BRITISH SECTIONS)
Clause H1/2
-3.96
0.283
-4.18
8
2.43
(BRITISH SECTIONS)
Clause H1/2
21.94
0.682
21.47
8
2.44
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page33
18 ST PIP1145.0
PASS
-59.51 T
(BRITISH SECTIONS)
Clause D2
0.00
19 ST PIP1145.0
Clause E
59.17 C
0.00
20 ST PIP1145.0
PASS
0.535
0.00
Clause D2
8
0.00
0.144
0.00
0.00
8
6.02
(BRITISH SECTIONS)
PASS
Clause E
56.14 C
0.00
22 ST PIP1145.0
-53.05 T
6.02
(BRITISH SECTIONS)
21 ST PIP1145.0
PASS
0.00
(BRITISH SECTIONS)
PASS
-55.21 T
0.155
0.507
0.00
8
0.00
(BRITISH SECTIONS)
Clause D2
0.138
0.00
0.00
STAAD SPACE
8
6.01
-- PAGE NO. 50
TABLE
FX
MZ
RATIO/
LOADING/
LOCATION
=======================================================================
23 ST PIP1145.0
PASS
49.24 C
24 ST PIP1145.0
PASS
-43.56 T
25 ST PIP1145.0
(BRITISH SECTIONS)
Clause E
0.00
0.00
Clause E
0.00
PASS
27 ST PIP24412.0
PASS
137.88 C
28 ST PIP1145.0
PASS
-67.07 T
29 ST PIP1145.0
PASS
0.00
0.113
0.00
8
6.02
(BRITISH SECTIONS)
PASS
95.38 C
0.00
(BRITISH SECTIONS)
Clause D2
61.21 C
26 ST PIP24412.0
0.445
0.553
0.00
8
0.00
(BRITISH SECTIONS)
Clause H1/2
53.49
0.780
-52.30
2.31
(BRITISH SECTIONS)
Clause H1/2
53.49
0.803
-52.30
0.00
(BRITISH SECTIONS)
Clause D2
0.00
0.175
0.00
8
5.97
(BRITISH SECTIONS)
Clause E
0.408
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page34
45.93 C
0.00
30 ST PIP24412.0
0.00
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
410.77 C
0.658
29.74
31 ST PIP24412.0
29.74
4.63
(BRITISH SECTIONS)
PASS
Clause H1/2
445.31 C
0.638
29.74
32 ST PIP24412.0
29.74
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
93.51 C
33.04
33 ST PIP24412.0
0.538
38.04
8
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
-1.39 T
37.41
34 ST PIP24412.0
0.326
-9.69
9
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
6.99 C
30.39
36 ST PIP2446.3
0.464
36.19
8
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
489.48 C
0.499
0.25
37 ST PIP2446.3
0.76
10
2.44
(BRITISH SECTIONS)
PASS
Clause H1/2
405.94 C
0.414
-0.44
38 ST PIP2446.3
-0.41
10
2.44
(BRITISH SECTIONS)
PASS
Clause H1/2
326.98 C
0.376
2.50
1.59
STAAD SPACE
10
2.43
-- PAGE NO. 51
TABLE
FX
MY
MZ
RATIO/
LOADING/
LOCATION
=======================================================================
39 ST PIP2446.3
PASS
181.74 C
40 ST PIP2446.3
PASS
408.05 C
41 ST PIP2446.3
(BRITISH SECTIONS)
Clause H1/2
-11.04
-10.00
8
2.44
(BRITISH SECTIONS)
Clause H1/2
0.25
0.418
0.76
10
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
328.04 C
1.03
42 ST PIP2446.3
0.444
0.346
0.59
10
2.44
(BRITISH SECTIONS)
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page35
PASS
Clause H1/2
253.05 C
-3.87
43 ST PIP2446.3
0.320
-1.65
10
2.43
(BRITISH SECTIONS)
PASS
Clause H1/2
139.69 C
0.682
21.47
44 ST PIP24412.0
21.94
8
2.44
(BRITISH SECTIONS)
PASS
Clause H1/2
95.32 C
52.30
45 ST PIP24412.0
0.780
-53.49
2.31
(BRITISH SECTIONS)
PASS
Clause H1/2
137.82 C
52.30
46 ST PIP24412.0
0.803
-53.49
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
93.45 C
0.538
38.04
47 ST PIP24412.0
33.04
8
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
6.99 C
36.19
48 ST PIP2446.3
0.464
30.39
8
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
513.59 C
0.593
0.40
49 ST PIP2446.3
0.40
8
4.88
(BRITISH SECTIONS)
PASS
Clause H1/2
498.61 C
0.575
0.40
50 ST PIP2446.3
0.40
8
0.00
(BRITISH SECTIONS)
PASS
Clause H1/2
483.32 C
1.38
51 ST PIP2446.3
0.582
1.38
8
4.87
(BRITISH SECTIONS)
PASS
Clause H1/2
458.58 C
-6.70
52 ST PIP24412.0
0.642
3.06
10
4.88
(BRITISH SECTIONS)
PASS
Clause H1/2
448.76 C
39.48
53 ST PIP24412.0
0.648
-15.21
10
4.63
(BRITISH SECTIONS)
PASS
Clause H1/2
459.05 C
39.48
0.612
-15.21
STAAD SPACE
10
0.00
-- PAGE NO. 52
TABLE
FX
MZ
RATIO/
LOADING/
LOCATION
=======================================================================
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page36
54 ST PIP24412.0
PASS
11.38 C
(BRITISH SECTIONS)
Clause H1/2
40.59
55 ST PIP1145.0
Clause E
31.94 C
0.00
56 ST PIP1145.0
PASS
PASS
23.88 C
26.44 C
Clause E
0.00
(BRITISH SECTIONS)
Clause E
0.00
62 ST PIP1145.0
0.00
0.00
0.173
0.00
4
0.00
0.00
6
0.00
(BRITISH SECTIONS)
0.00
64 ST PIP1145.0
0.312
0.00
0.00
(BRITISH SECTIONS)
Clause E
0.00
66 ST UB838X292X226
0.320
10
0.00
0.00
(BRITISH SECTIONS)
Clause H1/2
-40.46
67 ST UB610X229X140
32.89 C
10
0.182
35.12 C
STAAD SPACE
0.235
0.00
Clause E
PASS
0.00
Clause E
PASS
69 ST PIP1145.0
0.00
(BRITISH SECTIONS)
63 ST PIP1145.0
-74.10 T
(BRITISH SECTIONS)
0.00
PASS
0.239
(BRITISH SECTIONS)
Clause E
68 ST PIP1145.0
0.00
10
PASS
PASS
0.00
0.00
19.17 C
-12.55 T
0.259
0.00
0.00
PASS
0.00
0.216
26.01 C
-34.80 T
10
0.00
0.00
61 ST PIP1145.0
35.96 C
0.223
(BRITISH SECTIONS)
Clause E
PASS
0.00
Clause E
PASS
PASS
(BRITISH SECTIONS)
60 ST PIP1145.0
20.08 C
0.00
0.00
59 ST PIP1145.0
PASS
0.289
Clause E
58 ST PIP1145.0
PASS
0.00
(BRITISH SECTIONS)
57 ST PIP1145.0
28.63 C
-6.50
10
(BRITISH SECTIONS)
PASS
24.67 C
0.332
0.867
10
-1396.83
3.89
(BRITISH SECTIONS)
Clause H1/2
0.00
0.183
-151.46
10
2.27
(BRITISH SECTIONS)
Clause D2
0.00
0.193
0.00
10
6.02
(BRITISH SECTIONS)
Clause E
0.00
0.298
0.00
0.00
-- PAGE NO. 53
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page37
TABLE
FX
MZ
RATIO/
LOADING/
LOCATION
=======================================================================
70 ST PIP1145.0
PASS
73.84 C
71 ST PIP1145.0
PASS
-68.23 T
72 ST PIP1145.0
PASS
69.04 C
73 ST PIP1145.0
PASS
-64.75 T
74 ST PIP1145.0
(BRITISH SECTIONS)
Clause E
0.00
Clause D2
0.00
Clause E
0.00
Clause D2
0.00
0.00
69.21 C
0.00
PASS
78 ST PIP1145.0
PASS
62.60 C
79 ST PIP1145.0
PASS
20.42 C
80 ST PIP1145.0
PASS
28.63 C
81 ST PIP1145.0
PASS
20.27 C
82 ST PIP1145.0
6.02
0.624
10
0.00
0.00
0.169
0.00
10
6.01
0.553
0.00
10
0.00
0.137
0.00
10
6.02
(BRITISH SECTIONS)
Clause E
-80.11 T
0.00
10
(BRITISH SECTIONS)
Clause D2
PASS
77 ST PIP1145.0
0.178
(BRITISH SECTIONS)
0.00
-52.76 T
0.00
(BRITISH SECTIONS)
61.23 C
76 ST PIP1145.0
0.00
(BRITISH SECTIONS)
Clause E
PASS
10
(BRITISH SECTIONS)
PASS
75 ST PIP1145.0
0.668
0.626
0.00
10
0.00
(BRITISH SECTIONS)
Clause D2
0.00
0.208
0.00
10
5.97
(BRITISH SECTIONS)
Clause E
0.557
10
0.00
0.00
0.00
(BRITISH SECTIONS)
Clause E
0.185
0.00
0.00
6
0.00
(BRITISH SECTIONS)
Clause E
0.00
0.259
0.00
0.00
(BRITISH SECTIONS)
Clause E
0.183
0.00
0.00
6
0.00
(BRITISH SECTIONS)
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page38
PASS
26.44 C
Clause E
83 ST PIP1145.0
PASS
20.36 C
0.239
0.00
0.00
0.00
(BRITISH SECTIONS)
Clause E
0.184
0.00
0.00
84 ST PIP1145.0
6
0.00
(BRITISH SECTIONS)
PASS
Clause E
19.17 C
0.00
0.173
0.00
STAAD SPACE
3
0.00
-- PAGE NO. 54
TABLE
FX
MZ
RATIO/
LOADING/
LOCATION
=======================================================================
85 ST PIP1145.0
PASS
20.08 C
(BRITISH SECTIONS)
Clause E
0.182
0.00
0.00
86 ST PIP1145.0
PASS
36.85 C
Clause E
0.00
PASS
Clause E
0.00
88 ST PIP2446.3
6.29 C
Clause H1/2
0.00
6.05 C
PASS
0.00
PASS
-32.56 T
6
0.00
0.347
8
0.00
0.343
26.88
Clause H1/2
0.00
10
0.00
0.356
27.92
8
4.26
(BRITISH SECTIONS)
Clause H1/2
0.00
9
4.26
(BRITISH SECTIONS)
0.00
0.182
-151.51
10
1.62
(BRITISH SECTIONS)
Clause H1/2
-40.46
0.258
-20.48
Clause H1/2
93 ST UB838X292X226
PASS
0.201
0.00
(BRITISH SECTIONS)
92 ST UB610X229X140
6.02 C
0.00
(BRITISH SECTIONS)
91 ST PIP2446.3
-2.27 T
0.00
-27.46
Clause H1/2
90 ST PIP2446.3
PASS
(BRITISH SECTIONS)
89 ST PIP2446.3
PASS
0.328
(BRITISH SECTIONS)
22.61 C
PASS
0.00
(BRITISH SECTIONS)
87 ST PIP1145.0
-4.15 T
0.866
-1396.83
10
0.00
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page39
97. PARAMETER 2
98. CODE AISC UNIFIED
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page40
CheckJoints:EndOne
Beams Under the Water Tank:
Max: 445.651 kN
-1.062kN
kN
Max:
Max: 6.173
-87.029
kN
Max: 0 kN
Max:33.253
-2.524 kN
kN
Max:
Max: 179.359 kN
Max: -179.325 kN
Max:11.386
-27.183kNkN
Max:
Max: 86.968 kN
Max: 8.829 kN
Max: -445.712 kN
Figure 16: Maximum Shear Force in Beams Under the Water Tank
Vu = 445.75 kN
Bolt diameter = 18 mm.
The bolt experiences double shear
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page41
Design of Bolts:
Vu =
Diameter =
Fn =
Ab =
450
18
165
254.34
kN
mm
MPa
mm 2
Single
Shear:
Doble Shear =
31.47458 kN
62.94915 kN
7.148627
Used 14
---
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page42
ample
FatigueAnalysis:
Steady wind flow may cause fatigue in the structure. Though the structure shows rigidness, not huge
fatigue would incur due to cross wind effects. However, the average velocity of wind considered is
60km/hour (16.06 m/sec). This provides stress of range of stress in bolts
Take,
Use Eq A-3-1M
, where
Assume N = number of stress range per day x 365 x years of design = 100 x 365 x 50*frequency (take 1.0
hz) =1,825,000 cycles in life time.
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page43
CheckJoint:MidOne
The following shows maximum moment:
Shear Joint
Mu =1390 kN-m
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page44
Max: 38.028
0 kNm kNm
Max:
Max: -10.127 kNm
Max: 29.705 kNm
-152.222 kNm
Max:Max:
0 kNm
Max: 0 kNm
Max: 0 kNm
Max:27.634
-14.669
kNm
Max:
kNm
Max: -152.167 kNm
Max: -2.384 kNm
Max: 33.051 kNm
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page45
New Properties
(m, kN)
0.0289
0.01369
0.0104
5.14E-06
0.000114
0.003397
0.8501
0.2938
Ax
Ay
Az
Ix
Iy
Iz
D
W
Existing Properties
(m, kN)
0.0178
0.008
0.0067
2.16E-06
4.50E-05
0.00118
0.6172
0.2302
percent
62%
71%
55%
138%
152%
188%
38%
28%
Supports:
Node
L/C
Force-X kN
Force-Y kN
Force-Z kN
Moment-X kNm
Moment-Y kNm
Moment-Z kNm
39
26
9
11
-11.015
0.309
526.521 -11.015
490.537
0.000
0.101
0.000
0.000
0.000
0.000
0.000
39
11
0.000
0.000
39
-2.413
0.000
0.000
385.152 -2.413
0.000
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page46
26
0.204
342.574
-0.012
0.000
0.126
313.776 -0.031
26
-0.031
313.716 0.126
0.000
0.000
0.000
39
18.167
311.751 -3.522
0.000
0.000
0.000
0.046
259.721 0.014
0.000
0.000
0.000
0.014
259.671 0.046
0.000
0.000
0.000
26
8
7
0.000
0.000
0.000
0.000
0.000
-0.133
254.444
0.133
0.000
0.000
0.000
26
0.133
254.395
-0.133
0.000
0.000
0.000
10
-0.124
237.559
0.124
0.000
0.000
0.000
26
10
39
0.000
0.000
0.000
0.000
0.124
-0.116
237.513 -0.124
223.362
0.000
0.116
223.313 -0.116
0.000
0.000
0.000
0.000
0.000
26
0.116
0.000
0.000
0.000
39
10
0.000
0.000
10
-16.778 209.167
-16.778 0.000
0.000
0.000
26
12
0.161
204.679
0.250
0.000
0.000
0.000
0.136
203.945
-46.132 0.000
0.000
0.000
39
12
39
2
2
17.390 194.111
-17.391 194.062
17.391
0.000
0.000
-17.391 0.000
176.886 -0.062
0.000
0.000
0.000
-0.068
0.000
0.000
0.000
0.000
0.000
11
-0.019
137.023 -0.257
0.000
0.000
0.000
39
0.000
0.000
0.000
39
-0.203
0.000
0.000
0.166
110.441 0.091
0.000
0.000
0.000
26
0.091
110.441 0.166
0.000
0.000
0.000
11
0.000
0.000
0.000
0.000
26
0.017
31.082 -0.017
0.000
0.000
0.000
-0.017
31.082 0.017
0.000
0.000
0.000
39
0.512
30.083 0.512
0.000
0.000
0.000
-0.512
30.083 -0.512
0.000
0.000
0.000
0.000
0.000
-0.003
5.350
0.003
0.000
0.000
0.000
26
0.003
5.349
-0.003
0.000
0.000
0.000
39
0.417
4.649
0.417
0.000
0.000
0.000
-0.417
4.648
-0.417
0.000
0.000
0.000
0.000
0.000
0.000
0.021
0.000
0.000
26
0.000
0.000
0.000
0.091
0.000
0.000
0.000
12
1
0.130
12
-110.544 -0.263
-148.896
-0.406
0.000
0.000
0.000
0.000
0.000
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CheckforTensionPull:
Pu = 150 kN
Four 30 mm diameter bolts
150
0
30
310
165
706.5
kN
kN
mm
Mpa
MPa
mm^2
(tension)
Shear
AISC Table J3.2
164.2613 kN
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page48
BoltwithTensionandShear:
Pu = 150 kN, and Vu = 50 kN
150
50
30
310
165
706.5
kN
kN
mm
Mpa
MPa
mm^2
(tension)
Shear
AISC Table J3.2
164.2613 kN
53.07856 Mpa
17.69285 MPa
0.07256
Less then 1.0 okay
WeldCapacityatBaseGussetPlates:
Maximum tensile stress:
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page49
Force = stress*t
Fy-weld =
.
491 MPa
BasePlates:
Base plates are found not fully connected to the top of concrete pad. These shall be corrected to
have continuous connection.
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INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page51
AnalysisofWaterTankShells:
The water tank is made of steel plates welded together. The following Fig .
shows segmented
50000
The tank holds 80 m 3 of water. The shell of the tank is modeled using four-node shear flexible
element which is suitable for moderately thick and thin shells. This element assumes constant shear
deformation across the thickness.
Figure 23: Water Tank Showing Weld lines
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INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page53
ComputerModel:
The following shows computer model using STAAD PRO:
LoadsSelfWeight+Topshell+Misc
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LoadWaterpressure:
The following shows water pressure on the wall of tank:
Load 2
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Load 2
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page57
INPUTDECK:
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 27-Nov-11
END JOB INFORMATION
INPUT WIDTH 79
UNIT MMS NEWTON
JOINT COORDINATES
1 2500 2235.01 0; 2 2500 1788.01 0; 3 2500 1341 0; 4 2500 894 0; 5 2500 447 0;
6 2500 0 0; 7 2500 -447 0; 8 2500 -894 0; 9 2500 -1341 0; 10 2500 -1788.01 0;
11 2500 -2235.01 0; 12 2446.47 2233.36 520.33; 13 2452.2 1788.01 487.81;
14 2452.2 1341 487.81; 15 2452.2 894 487.81; 16 2452.2 447 487.81;
17 2452.2 0 487.81; 18 2452.2 -447 487.81; 19 2452.2 -894 487.81;
20 2452.2 -1341 487.81; 21 2452.2 -1788.01 487.81; 22 2452.2 -2235.01 487.81;
23 2309.45 2235.01 956.6; 24 2309.45 1788.01 956.6; 25 2309.45 1341 956.6;
26 2309.45 894 956.6; 27 2309.45 447 956.6; 28 2309.45 0 956.6;
29 2309.45 -447 956.6; 30 2309.45 -894 956.6; 31 2309.45 -1341 956.6;
32 2309.45 -1788.01 956.6; 33 2309.45 -2235.01 956.6;
34 2022.09 2233.36 1469.19; 35 2078.91 1788.01 1389.03;
36 2078.91 1341 1389.03; 37 2078.91 894 1389.03; 38 2078.91 447 1389.03;
39 2078.91 0 1389.03; 40 2078.91 -447 1389.03; 41 2078.91 -894 1389.03;
42 2078.91 -1341 1389.03; 43 2078.91 -1788.01 1389.03;
44 2022.09 -2235.01 1469.19; 45 1673.85 2233.36 1858.55;
46 1767.77 1788.01 1767.77; 47 1767.77 1341 1767.77; 48 1767.77 894 1767.77;
49 1767.77 447 1767.77; 50 1767.77 0 1767.77; 51 1767.77 -447 1767.77;
52 1767.77 -894 1767.77; 53 1767.77 -1341 1767.77; 54 1767.77 -1788.01 1767.77;
55 1767.77 -2235.01 1767.77; 67 1389.03 2235.01 2078.91;
68 1389.03 1788.01 2078.91; 69 1389.03 1341 2078.91; 70 1389.03 894 2078.91;
71 1389.03 447 2078.91; 72 1389.03 0 2078.91; 73 1389.03 -447 2078.91;
74 1389.03 -894 2078.91; 75 1389.03 -1341 2078.91; 76 1389.03 -1788.01 2078.91;
77 1389.03 -2235.01 2078.91; 78 956.6 2235.01 2309.45;
79 956.6 1788.01 2309.45; 80 956.6 1341 2309.45; 81 956.6 894 2309.45;
82 956.6 447 2309.45; 83 956.6 0 2309.45; 84 956.6 -447 2309.45;
85 956.6 -894 2309.45; 86 956.6 -1341 2309.45; 87 956.6 -1788.01 2309.45;
88 956.6 -2235.01 2309.45; 89 487.81 2235.01 2452.2; 90 487.81 1788.01 2452.2;
91 487.81 1341 2452.2; 92 487.81 894 2452.2; 93 487.81 447 2452.2;
94 487.81 0 2452.2; 95 487.81 -447 2452.2; 96 487.81 -894 2452.2;
97 487.81 -1341 2452.2; 98 487.81 -1788.01 2452.2; 99 487.81 -2235.01 2452.2;
100 0 2235.01 2500; 101 0 1788.01 2500; 102 0 1341 2500; 103 0 894 2500;
104 0 447 2500; 105 0 0 2500; 106 0 -447 2500; 107 0 -894 2500;
108 0 -1341 2500; 109 0 -1788.01 2500; 110 0 -2235.01 2500;
122 -487.81 2235.01 2452.2; 123 -487.81 1788.01 2452.2;
124 -487.81 1341 2452.2; 125 -487.81 894 2452.2; 126 -487.81 447 2452.2;
127 -487.81 0 2452.2; 128 -487.81 -447 2452.2; 129 -487.81 -894 2452.2;
130 -487.81 -1341 2452.2; 131 -487.81 -1788.01 2452.2;
132 -487.81 -2235.01 2452.2; 133 -956.6 2235.01 2309.45;
134 -956.6 1788.01 2309.45; 135 -956.6 1341 2309.45; 136 -956.6 894 2309.45;
137 -956.6 447 2309.45; 138 -956.6 0 2309.45; 139 -956.6 -447 2309.45;
140 -956.6 -894 2309.45; 141 -956.6 -1341 2309.45; 142 -956.6 -1788.01 2309.45;
143 -956.6 -2235.01 2309.45; 144 -1389.03 2235.01 2078.91;
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135 181 182 193 192; 136 182 183 194 193; 137 183 184 195 194;
138 184 185 196 195; 139 185 186 197 196; 140 186 187 198 197;
141 188 189 200 199; 142 189 190 201 200; 143 190 191 202 201;
144 191 192 203 202; 145 192 193 204 203; 146 193 194 205 204;
147 194 195 206 205; 148 195 196 207 206; 149 196 197 208 207;
150 197 198 209 208; 151 199 200 211 210; 152 200 201 212 211;
153 201 202 213 212; 154 202 203 214 213; 155 203 204 215 214;
156 204 205 216 215; 157 205 206 217 216; 158 206 207 218 217;
159 207 208 219 218; 160 208 209 220 219; 161 210 211 233 232;
162 211 212 234 233; 163 212 213 235 234; 164 213 214 236 235;
165 214 215 237 236; 166 215 216 238 237; 167 216 217 239 238;
168 217 218 240 239; 169 218 219 241 240; 170 219 220 242 241;
171 232 233 244 243; 172 233 234 245 244; 173 234 235 246 245;
174 235 236 247 246; 175 236 237 248 247; 176 237 238 249 248;
177 238 239 250 249; 178 239 240 251 250; 179 240 241 252 251;
180 241 242 253 252; 181 243 244 255 254; 182 244 245 256 255;
183 245 246 257 256; 184 246 247 258 257; 185 247 248 259 258;
186 248 249 260 259; 187 249 250 261 260; 188 250 251 262 261;
189 251 252 263 262; 190 252 253 264 263; 191 254 255 266 265;
192 255 256 267 266; 193 256 257 268 267; 194 257 258 269 268;
195 258 259 270 269; 196 259 260 271 270; 197 260 261 272 271;
198 261 262 273 272; 199 262 263 274 273; 200 263 264 275 274;
201 265 266 288 287; 202 266 267 289 288; 203 267 268 290 289;
204 268 269 291 290; 205 269 270 292 291; 206 270 271 293 292;
207 271 272 294 293; 208 272 273 295 294; 209 273 274 296 295;
210 274 275 297 296; 211 287 288 299 298; 212 288 289 300 299;
213 289 290 301 300; 214 290 291 302 301; 215 291 292 303 302;
216 292 293 304 303; 217 293 294 305 304; 218 294 295 306 305;
219 295 296 307 306; 220 296 297 308 307; 221 298 299 310 309;
222 299 300 311 310; 223 300 301 312 311; 224 301 302 313 312;
225 302 303 314 313; 226 303 304 315 314; 227 304 305 316 315;
228 305 306 317 316; 229 306 307 318 317; 230 307 308 319 318;
231 309 310 321 320; 232 310 311 322 321; 233 311 312 323 322;
234 312 313 324 323; 235 313 314 325 324; 236 314 315 326 325;
237 315 316 327 326; 238 316 317 328 327; 239 317 318 329 328;
240 318 319 330 329; 241 320 321 343 342; 242 321 322 344 343;
243 322 323 345 344; 244 323 324 346 345; 245 324 325 347 346;
246 325 326 348 347; 247 326 327 349 348; 248 327 328 350 349;
249 328 329 351 350; 250 329 330 352 351; 251 342 343 354 353;
252 343 344 355 354; 253 344 345 356 355; 254 345 346 357 356;
255 346 347 358 357; 256 347 348 359 358; 257 348 349 360 359;
258 349 350 361 360; 259 350 351 362 361; 260 351 352 363 362;
261 353 354 365 364; 262 354 355 366 365; 263 355 356 367 366;
264 356 357 368 367; 265 357 358 369 368; 266 358 359 370 369;
267 359 360 371 370; 268 360 361 372 371; 269 361 362 373 372;
270 362 363 374 373; 271 364 365 376 375; 272 365 366 377 376;
273 366 367 378 377; 274 367 368 379 378; 275 368 369 380 379;
276 369 370 381 380; 277 370 371 382 381; 278 371 372 383 382;
279 372 373 384 383; 280 373 374 385 384; 281 375 376 398 397;
282 376 377 399 398; 283 377 378 400 399; 284 378 379 401 400;
285 379 380 402 401; 286 380 381 403 402; 287 381 382 404 403;
288 382 383 405 404; 289 383 384 406 405; 290 384 385 407 406;
291 397 398 409 408; 292 398 399 410 409; 293 399 400 411 410;
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page63
294 400 401 412 411; 295 401 402 413 412; 296 402 403 414 413;
297 403 404 415 414; 298 404 405 416 415; 299 405 406 417 416;
300 406 407 418 417; 301 408 409 420 419; 302 409 410 421 420;
303 410 411 422 421; 304 411 412 423 422; 305 412 413 424 423;
306 413 414 425 424; 307 414 415 426 425; 308 415 416 427 426;
309 416 417 428 427; 310 417 418 429 428; 311 419 420 2 1; 312 420 421 3 2;
313 421 422 4 3; 314 422 423 5 4; 315 423 424 6 5; 316 424 425 7 6;
317 425 426 8 7; 318 426 427 9 8; 319 427 428 10 9; 320 428 429 11 10;
321 441 442 446; 322 442 443 447 446; 323 443 444 448 447; 324 444 67 45 448;
325 441 446 450; 326 446 447 451 450; 327 447 448 452 451; 328 448 45 34 452;
329 441 450 454; 330 450 451 455 454; 331 451 452 456 455; 332 452 34 23 456;
333 441 454 458; 334 454 455 459 458; 335 455 456 460 459; 336 456 23 12 460;
337 441 458 462; 338 458 459 463 462; 339 459 460 464 463; 340 460 12 1 464;
341 441 467 471; 342 467 468 472 471; 343 468 469 473 472; 344 469 144 133 473;
345 441 471 475; 346 471 472 476 475; 347 472 473 477 476; 348 473 133 122 477;
349 441 475 479; 350 475 476 480 479; 351 476 477 481 480; 353 441 479 483;
354 479 480 484 483; 355 480 481 485 484; 356 481 89 78 485; 357 441 483 442;
358 483 484 443 442; 359 484 485 444 443; 360 485 78 67 444; 361 441 492 496;
362 492 493 497 496; 363 493 494 498 497; 364 494 210 199 498; 365 441 496 500;
366 496 497 501 500; 367 497 498 502 501; 368 498 199 188 502; 369 441 500 504;
370 500 501 505 504; 371 501 502 506 505; 372 502 188 177 506; 373 441 504 508;
374 504 505 509 508; 375 505 506 510 509; 376 506 177 155 510; 377 441 508 467;
378 508 509 468 467; 379 509 510 469 468; 380 510 155 144 469; 381 441 517 521;
382 517 518 522 521; 383 518 519 523 522; 384 519 287 265 523; 385 441 521 525;
386 521 522 526 525; 387 522 523 527 526; 388 523 265 254 527; 389 441 525 529;
390 525 526 530 529; 391 526 527 531 530; 392 527 254 243 531; 393 441 529 533;
394 529 530 534 533; 395 530 531 535 534; 396 531 243 232 535; 397 441 533 492;
398 533 534 493 492; 399 534 535 494 493; 400 535 232 210 494; 401 441 542 546;
402 542 543 547 546; 403 543 544 548 547; 404 544 364 353 548; 405 441 546 550;
406 546 547 551 550; 407 547 548 552 551; 408 548 353 342 552; 409 441 550 554;
410 550 551 555 554; 411 551 552 556 555; 413 441 554 558; 414 554 555 559 558;
415 555 556 560 559; 416 556 309 298 560; 417 441 558 517; 418 558 559 518 517;
419 559 560 519 518; 420 560 298 287 519; 421 441 462 571; 422 462 463 572 571;
423 463 464 573 572; 424 464 1 419 573; 425 441 571 575; 426 571 572 576 575;
427 572 573 577 576; 428 573 419 408 577; 429 441 575 579; 430 575 576 580 579;
431 576 577 581 580; 432 577 408 397 581; 433 441 579 583; 434 579 580 584 583;
435 580 581 585 584; 436 581 397 375 585; 437 441 583 542; 438 583 584 543 542;
439 584 585 544 543; 440 585 375 364 544; 441 591 592 596; 442 592 593 597 596;
443 593 594 598 597; 444 594 77 55 598; 445 591 596 600; 446 596 597 601 600;
447 597 598 602 601; 448 598 55 44 602; 449 591 600 604; 450 600 601 605 604;
451 601 602 606 605; 452 602 44 33 606; 453 591 604 608; 454 604 605 609 608;
455 605 606 610 609; 456 606 33 22 610; 457 591 608 612; 458 608 609 613 612;
459 609 610 614 613; 460 610 22 11 614; 461 591 612 621; 462 612 613 622 621;
463 613 614 623 622; 464 614 11 429 623; 465 591 621 625; 466 621 622 626 625;
467 622 623 627 626; 468 623 429 418 627; 469 591 625 629; 470 625 626 630 629;
471 626 627 631 630; 472 627 418 407 631; 473 591 629 633; 474 629 630 634 633;
475 630 631 635 634; 476 631 407 385 635; 477 591 633 637; 478 633 634 638 637;
479 634 635 639 638; 480 635 385 374 639; 481 591 637 646; 482 637 638 647 646;
483 638 639 648 647; 484 639 374 363 648; 485 591 646 650; 486 646 647 651 650;
487 647 648 652 651; 488 648 363 352 652; 489 591 650 654; 490 650 651 655 654;
491 651 652 656 655; 492 652 352 330 656; 493 591 654 658; 494 654 655 659 658;
495 655 656 660 659; 496 656 330 319 660; 497 591 658 662; 498 658 659 663 662;
499 659 660 664 663; 501 591 662 671; 502 662 663 672 671; 503 663 664 673 672;
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504 664 297 275 673; 505 591 671 675; 506 671 672 676 675; 507 672 673 677 676;
508 673 275 264 677; 509 591 675 679; 510 675 676 680 679; 511 676 677 681 680;
512 677 264 253 681; 513 591 679 683; 514 679 680 684 683; 515 680 681 685 684;
516 681 253 242 685; 517 591 683 687; 518 683 684 688 687; 519 684 685 689 688;
520 685 242 220 689; 521 591 687 696; 522 687 688 697 696; 523 688 689 698 697;
524 689 220 209 698; 525 591 696 700; 526 696 697 701 700; 527 697 698 702 701;
528 698 209 198 702; 529 591 700 704; 530 700 701 705 704; 531 701 702 706 705;
532 702 198 187 706; 533 591 704 708; 534 704 705 709 708; 535 705 706 710 709;
536 706 187 165 710; 537 591 708 712; 538 708 709 713 712; 539 709 710 714 713;
540 710 165 154 714; 541 591 712 721; 542 712 713 722 721; 543 713 714 723 722;
544 714 154 143 723; 545 591 721 725; 546 721 722 726 725; 547 722 723 727 726;
549 591 725 729; 550 725 726 730 729; 551 726 727 731 730; 552 727 110 99 731;
553 591 729 733; 554 729 730 734 733; 555 730 731 735 734; 556 731 99 88 735;
557 591 733 592; 558 733 734 593 592; 559 734 735 594 593; 560 735 88 77 594;
561 143 723 132; 562 723 132 727; 563 132 727 110; 564 664 297 308;
565 664 308 660; 566 308 660 319; 567 122 100 477; 568 477 100 481;
569 481 100 89; 570 309 556 320; 571 320 556 552; 572 320 552 342;
ELEMENT PROPERTY
1 TO 351 353 TO 411 413 TO 499 501 TO 547 549 TO 572 THICKNESS 5
DEFINE MATERIAL START
ISOTROPIC STEEL
E 205000
POISSON 0.3
DENSITY 7.68195e-005
ALPHA 1.2e-005
DAMP 0.03
END DEFINE MATERIAL
CONSTANTS
MATERIAL STEEL ALL
SUPPORTS
11 22 33 44 55 77 88 99 110 132 143 154 165 187 198 209 220 242 253 264 275 297 308 319 330 352 363 374 385 407 418 429 592 TO 594 596 TO 598 600 TO 602 604 TO 606 608 TO 610 612 TO 614 621 TO 623 625 TO 627 629 TO 631 633 TO 635 637 TO 639 646 TO 648 650 TO 652 654 TO 656 658 TO 660 662 TO 664 671 TO 673 675 TO 677 679 TO 681 683 TO 685 687 TO 689 696 TO 698 700 TO 702 704 TO 706 708 TO 710 712 TO 714 721 TO 723 725 TO 727 729 TO 731 733 TO 735 FIXED BUT FX FZ MX MZ
591 PINNED
LOAD 1 LOADTYPE Dead TITLE LOAD CASE 1: SELFWEIGHT + DL
JOINT LOAD
1 12 23 34 45 67 78 89 100 122 133 144 155 177 188 199 210 232 243 254 265 287 298 309 320 342 353 364 375 397 408 419 FY -780
SELFWEIGHT Y -1 LIST 1 TO 320 441 TO 499 501 TO 547 549 TO 566
LOAD 2 LOADTYPE Live TITLE LOAD CASE 2: LL
ELEMENT LOAD
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 PR -0.0377
9 19 29 39 49 59 69 79 89 99 109 119 129 139 149 159 169 179 189 199 209 219 229 239 249 259 269 279 289 299 309 319 PR -0.03553
8 18 28 38 48 58 68 78 88 98 108 118 128 138 148 158 168 178 188 198 208 218 228 238 248 258 268 278 288 298 308 318 PR -0.03106
7 17 27 37 47 57 67 77 87 97 107 117 127 137 147 157 167 177 187 197 207 217 227 237 247 257 267 277 287 297 307 317 PR -0.02659
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6 16 26 36 46 56 66 76 86 96 106 116 126 136 146 156 166 176 186 196 206 216 226 236 246 256 266 276 286 296 306 316 PR -0.022212
5 15 25 35 45 55 65 75 85 95 105 115 125 135 145 155 165 175 185 195 205 215 225 235 245 255 265 275 285 295 305 315 PR -0.01765
4 14 24 34 44 54 64 74 84 94 104 114 124 134 144 154 164 174 184 194 204 214 224 234 244 254 264 274 284 294 304 314 PR -0.01318
2 12 22 32 42 52 62 72 82 92 102 112 122 132 142 152 162 172 182 192 202 212 222 232 242 252 262 272 282 292 302 312 PR -0.00447
3 13 23 33 43 53 63 73 83 93 103 113 123 133 143 153 163 173 183 193 203 213 223 233 243 253 263 273 283 293 303 313 PR -0.00871
441 TO 499 501 TO 547 549 TO 560 562 566 PR -0.04
561 563 TO 565 PR 0.04
LOAD 3 LOADTYPE Wind TITLE LOAD CASE 3: WIND
ELEMENT LOAD
81 TO 240 PR GX 0.000987
LOAD COMB 4 COMBINATION LOAD CASE 4: 1.4DL
1 1.4
LOAD COMB 5 COMBINATION LOAD CASE 5: 1.2DL + 1.6LL
1 1.2 2 1.6
LOAD COMB 6 COMBINATION LOAD CASE 6: 1.2DL+1.6LL+1.6W
1 1.2 2 1.6 3 1.6
LOAD COMB 7 COMBINATION LOAD CASE 7: 0.9DL + 1.6W
1 0.9 3 1.6
PERFORM ANALYSIS PRINT ALL
PERFORM ANALYSIS PRINT STATICS LOAD
FINISH
INCOLABS/CheckedbyHumayunR.H.Kabir,Ph.D.,P.E.,OCCD,KuwaitUniversity Page66
Output:
Stresses:
MaximumAbsoluteStress:
Load cases:
LOAD COMB 45 COMBINATION LOAD CASE 4: 1.4DL
1 1.4
LOAD COMB 5 COMBINATION LOAD CASE 5: 1.2DL + 1.6LL
1 1.2 2 1.6
LOAD COMB 6 COMBINATION LOAD CASE 6: 1.2DL+1.6LL+1.6W
1 1.2 2 1.6 3 1.6
LOAD COMB 7 COMBINATION LOAD CASE 7: 0.9DL + 1.6W
1 0.9 3 1.6
LOAD COMB 8 COMBINATION LOAD CASE 8: 1.2DL + 1.6LL + 1.6T
1 1.2 2 1.6 4 1.6
LOAD COMB 9 COMBINATION LOAD CASE 9--service 1.0DL + 1.0LL + 1.0T
1 1.0 2 1.0 4 1.0
X
Z
Load 8
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Maximum stress,
Allowable strength.
Safe
X
Z
Load 8
Allowable strength.
Safe
But care shall be taken not have any more loss of thickness due to corrosion.
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PipingT&ElbowsInspection:
Visual inspection finds no major leakages or distresses. However, there are signs of corrosions in
several places. This shall be treated. As they are not structural components, no major safety issues
are there.
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ConclusionandRecommendation:
Conducting extensive tests on materials and structural analysis, we observe many issues. Based on
such test results and analysis as found we recommend the followings:
The whole structure shall receive rust proof re-painting: all columns, diagonal bracings, beams, and
water tank shells inside and outside, top and bottom, nuts, bolts, gusset plates, and welds.
While working on tank shell another set of thickness tests shall be carried out to locate any thickness
less than 5.0 mm due to corrosion loss.
If any thickness is found less than 5 mm, they shall be strengthened using minimum 5 mm plates.
Lower columns still have reserve strengths.
Long diagonal beamwithout and joints-- (column to column) shall be strengthened to the new
stiffness.
Columns up to 5 m below the beams under the tank shall be strengthened as per the new stiffness
and areas necessary.
The bolt that was missing in beam shall be replaced. Size and strength of the bolt shall be of the
similar type.
Separation of base plates with pedestal shall be filled with high strength non-expansive grouts.
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Appendix:
A:AsBuiltStructuralDrawings
B:DamageMapping
C:TestMapping&TestReport
D:RepairDrawings
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