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Electromechanical and solid-state relays Zelio Relay

Catalogue April 2010

Reduce the size of your enclosures and, at the same time, increase machine reliability
The new Zelio Relay items
Electromechanical relays RSL
Only 6 mm wide, thus saving considerable space in your enclosures
6 mm wide

Solid-state relays SSR


Unlimited service life provided by electronic technology
Unlimited service life

Contents
Presentation
Choose compactness with Zelio Relay RSL ....................................................................... 2-3 Choose long life and silent operation with Zelio Relay SSR ................................................. 4-5 Electromechanical and solid-state relays panorama ........................................................... 6-7

Technical characteristics
Zelio Zelio Zelio Zelio

Relay RSL ................................................................................................................................. 8-15 Relay RSB, RXM, RUM, RPM ............................................................................................ 16-49 Relay ABR, ABS .................................................................................................................... 50-69 Relay SSR .............................................................................................................................. 70-77

Make the most of your energy


1

Choose compactness with Zelio Relay RSL


Only 6 mm
wide, thus reducing the size of your enclosures

> Reliability in any situation


Protection integrated in the socket
The assurance of reliable protection of the relay irrespective of the supply voltage used.

LED indicator
Power on and relay status LED indicator.

Standard and low level version relays


For high breaking capacity or low level current application requirements.

> A solution for


any application
A complete offer
> An offer with maximum flexibility, comprising: complete products: a single reference for a relay mounted on a socket, products for customer assembly: select the relay and associated socket according to your application. > Wide choice of sockets available covering a range of voltages from 12 to 230 V.

Up to breaking capacity

6A

> Simplicity of installation


and cabling
Simple maintaining of relay in socket and its release/removal
Using locking/unlocking lever.

An offer that meets the most demanding standards


Conformity with the European RoHS (Restriction of Hazardous Substances) directive. Conformity to international standards IEC/EN 61810-1, UL508, CSA C22.2 N14, GOST.

Simplification of cabling

Commoning link available as accessory.

Simple mounting on DIN rail Choice of 2 connection techniques


Suitable for the majority of your applications.

100% RoHS
Schneider Electric commits itself to reducing the environmental impact of its products 2

Screw connector

Spring terminal
3

Choose long life and silent operation with Zelio Relay SSR > Heat exchange guaranteed
The new solid-state relays SSR with SCR (Semiconductor Controlled Rectifier) outputs offer you two alternatives:

> Distinctive indication


A green LED on the front face of the products provides instant indication of the relay input status.

> High performance


High breaking capacities
From 10 to 125 A for relays SSRP From 10 to 45 A for relays SSRD

Unlimited service life


due to electronic relay technology

Wide supply voltage range

From 3 to 32 VDC and 90 to 280 VAC

SSRD range

Outputs suited to applications Extreme compactness Unlimited service life

Directly mounted with heat sink to provide heat exchange, they are easily mounted by clipping directly onto DIN rail and can also be panel mounted.

From 24 to 280 VAC and 48 to 530/660 VAC

SSRP range

Only 22.5 mm and up to 45.5 mm wide

Complete silence when switching


providing suitability for building and hospital applications

Panel mounted, either on their own or combined with a heat sink for applications requiring considerable heat exchange.

No preventive maintenance, relays SSR have a unlimited service life

Silence of electronic technology


Complete silence when switching

Insensitive to vibration

Even in the event of excessive vibration, the relay will not change state

High switching frequency


particularly on packaging and textile machines

SS

RA H1

AS SE 0812 MB LE D IN

ME XIC O

> Conformity to
100% RoHS

international standards
Schneider Electric commits itself to reducing the environmental impact of its products

SSRP relay mounted on heat sink with thermal interface

4 4

Panorama Zelio Relay


Electromechanical relays Solid-state relays

Number CO contacts Current Mounting References Pages

1 CO 6A Plugs into socket RSL 8 to 15

1 or 2 CO 8-12-16 A

1 or 2 CO 5-12 A On DIN rail

2, 3 or 4 CO 6-10-12 A

2, 3 or 4 CO 10 A Plugs into socket

1, 2, 3 or 4 CO 15A

1 NO 3A On DIN rail

1 NO 10 ...45 A On DIN rail SSRD 70 to 77

1 NO 10 ...125 A On pannel SSRP 70 to 77

RSB 16 to 21

ABR 50 to 69

RXM 22 to 29

RUM 30 to 39

RPM 40 to 49

ABS 50 to 69

Electromechanical relay advantages


Wide choice of number of contacts (up to 4) Easy installation and maintenance: Plug-in relay for socket mounting (universal format) Contact status mechanical indicator and Relay On LED indicator Lockable Test button for testing relay operation Electrically separated inputs and outputs, allowing different voltages

Solid-state relay (SSR) advantages


Unlimited service life Wide supply voltage range and high breaking current (up to 125 A), suited to packaging and textile machines Relay On LED indicator Completely silent switching, providing suitability for building and hospital applications Insensitive to vibration

Selection guide

Zelio Relay - plug-in relays


RSL slim interface relays

Application

Plug-in relays
PF090211

1 2 3 4 5 6 7 8 9 10
Number and type of contacts / conventional thermal current (Ith on N/O contact) Control voltage range Contact type Type of pins Operating voltage Durability (operating cycles) Relay type Pages Electrical, resistive load Mechanical, no-load Standard Low level c

1 C/O / 6 A 1260 V Yes Yes Flat (PCB type, reinforced) Up to a 400 V / c 300 V 60 000 10 000 000

RSL 1pB4pD
14
PF090209

Conventional thermal current (Ith) Connection LED Protection circuit Accessories Socket identification legend Bus jumper Partition plate Socket type Pages
PF090206

6A Screw connector Yes Yes Yes Yes Yes

RSL ZVpp
14

Slim interface relays, pre-assembled (1) Pages (1) With a standard relay.

RSL 1PVpp
14

1 2 3 4 5 6 7 8 9 10

PF090210

6A Spring terminals Yes Yes Yes Yes Yes

RSL ZRpp
14
PF090207

RSL 1PRpp
14

Presentation

Zelio Relay - plug-in relays


RSL slim interface relays

1 2 3
1

RSL slim interface relays offer the advantages of compact size and modular design: their slim width (6 mm) saves space when mounting on a 5 rail at the back of an enclosure. RSL relays are available in two versions: b pre-assembled range: a single reference comprising a standard relay mounted on its socket. v The socket includes a protection circuit (against reverse polarity and surge) and an LED indicator as standard. v Two types of connector are available for wire connection: screw connectors or spring terminals. v This pre-assembled solution covers a wide range of operating voltages from 12 to 230 V. b range for customer assembly: v The relay (standard or low level) and the socket are selected, as required, according to the operating voltage of the application. v For maintenance: an RSL slim relay can be replaced without any need to disconnect the socket wiring.

Presentation

Description
1 2 3 4

RSL slim interface relays, pre-assembled 6 A standard relay with 1 C/O contact. Lever for retaining, or easy withdrawal of the relay from its socket. Sockets: wire connection by screw connector or by spring terminals. All sockets have a built-in protection circuit and LED indicator.

4 5 6 7 8 9 10

PF090213

RSL slim interface relay


PF09020

1 Five flat, reinforced pins (PCB type). 1 1

Sockets for RSL slim interface relays 1 2 3 4 5 Five female contacts for the relay pins. Retaining lever with marker label. Wire connection by screw connector or by spring terminals. Protection circuit and LED indicator (built into the socket) Locating slot for mounting on 5 rail.

2 3

PF090212

5
Presentation : page 10 Characteristics : page 11 References : page 14 Dimensions, schemes : page 15

10

Characteristics

Zelio Relay - plug-in relays


RSL slim interface relays

Conforming to standards Product certifications Ambient air temperature around the device

General characteristics

IEC 6110-1, UL 50, CSA C22-2 No. 14 UL, CSA, GOST

1 2 3 4 5

Storage Operation

C C

Relay only: - 40 + 5 Relay with packaging: - 40 + 70 - 40 + 55 10 gn 5 gn IP 40 (Relays) IP 20 (Sockets) 10 gn 5 gn RT III Any

Vibration resistance conforming to IEC/EN 6006-2-6

In operation Not operating

Degree of protection Shock resistance conforming to IEC/EN 6006-2-27

Conforming to IEC/EN 60529 Opening Closing

Protection category Mounting position

Rated insulation voltage (Ui)

Insulation characteristics

250 (IEC)

Rated impulse withstand voltage (Uimp) Dielectric strength (rms voltage) Between coil and contact Between contacts

kV aV aV

6 4000 1000

6 7 8 9 10

11

Characteristics (continued)

Zelio Relay - plug-in relays


RSL slim interface relays

1 2 3 4 5 6 7

Relay type

Contact characteristics

RSL1ABppp 1 C/O standard AgSnO2

RSL1GBppp 1 C/O low level AgSnO2 - gold plated 6 6 6 6 1 (at 50 mW) 250 a 250, c 300 1 (at 50 mW)

Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilisation categories AC-1 and DC-1 Switching current Switching voltage For ambient temperature y 55 C Conforming to IEC Conforming to UL Minimum Rated Maximum Minimum Nominal load (resistive) Switching capacity Maximum Minimum Maximum operating rate In operating cycles/hours Mechanical durability No-load Under load In millions of operating cycles a c N/C N/O A A A A mA aV V V A VA W mW

6 6 6 6 100 250 a 400, c 300 12 6 / a 250 V, 0.5 mm 1500 1150 (depending on the voltage) 120 72 000 360 10 See curves below 0.05 (N/O contact /250 V, 3 A, AC-15)

50

Electrical durability Resistive load In millions of operating cycles Inductive load

Maximum switching capacity on c load


300 Voltage c 200 100

Electrical durability
Cycles 107 Resistive load a 250V 106

50 40 30 20 10 0,1 0,2

Resistive load 105

AgSnO2

0,5

10 20 Current c

104

4 5 6 3 Switching current (A)

Coil characteristics

8 9 10

Average consumption Drop-out voltage threshold Operating time (response time) Between coil energisation and making of the On-delay contact Between coil de-energisation and making of the Off-delay contact Control circuit voltage Uc Relay control voltage codes DC supply Average resistance at 23 C 10% Operating voltage limits

c c c

0.17 u 0.05 Uc

ms ms V

12 max 5 max 12 JD 4 .4 16. 24 BD 3390 16. 33.6 48 ED 10 600 33.6 67.2 60 ND 20 500 42 4

Min. Max.

V V

Presentation : page 10

Characteristics : page 11

References : page 14

Dimensions, schemes : page 15

12

Characteristics (continued)

Zelio Relay - plug-in relays


RSL slim interface relays

Socket characteristics
Socket type Relay types used Conforming to standards Product certifications Contact terminal arrangement Wire connection method Width mm

RSL ZVpp RSL 1pppp IEC 6194, UL 50, CSA C22-2 No. 14 UL, CSA, GOST Separate Screw connector 6.2

RSL ZRpp RSL 1pppp

1 2 3 4 5 6

Separate Spring terminals 6.2

Electrical characteristics
Conventional thermal current (Ith) Maximum operating voltage A V 6 300

Insulation characteristics
Between adjacent output contacts Between input and output contacts Between contacts and 5 rail Vrms Vrms Vrms 2500 2500 2500

General characteristics
Ambient air temperature around the device Degree of protection Cabling Operation Storage Conforming to IEC/EN 60529 Solid cable 1 conductor without cable end Flexible cable with cable end Screw size Maximum tightening torque Mounting Fixing on 5 rail Terminal referencing LED indicator Protection circuit Wire connection method 1 conductor mm AWG mm AWG mm Nm C C - 40+ 70 / - 40+ 55 for U > 0 V - 40+ 5 IP 20 0.22.5 2414 0.22.5 24 14 M 2.5 0.5 On 35 mm 5 rail By plastic compression spring IEC Yes (built-in) Yes (built-in) Screw connector Spring terminal 10 N40 N (0.2 1.5 mm) 0.21.5 2416 0.21.5 2416

7
Sockets operating voltage
Socket type RSLZVA1, RSLZRA1

Operating voltage V c/a 12 c/a 24

Tolerance + 20% / - 5% + 20% / - 10% + 20% / - 10% + 20% / - 10% + 15% / - 20% + 15% / - 20%

Control circuit voltage (relay) V c 12 c 24 c 4 c 60 c 60 c 60

8 9 10

RSLZVA2, RSLZRA2

c/a 4 c/a 60

RSLZVA3, RSLZRA3 RSLZVA4, RSLZRA4

c/a 110 c/a 230

13

References

Zelio Relay - plug-in relays


RSL slim interface relays

Slim interface relays, pre-assembled


PF090206 PF090207

1 2 3

Standard relays mounted on socket equipped with LED and protection circuit
Sold in lots of 10 1 C/O contact - Thermal current (Ith) 6A Operating voltage Control circuit voltage Socket type Screw connector Unit reference V c/a 12 c/a 24 c/a 48 RSL 1PVpp RSL 1PRpp c/a 110 c/a 230 V c 12 c 24 c 48 c 60 c 60 RSL 1PVJU RSL 1PVBU RSL 1PVEU RSL 1PVFU RSL 1PVPU Weight kg 0.031 0.031 0.031 0.031 0.031 RSL 1PRJU RSL 1PRBU RSL 1PREU RSL 1PRFU RSL 1PRPU Spring terminal Unit reference Weight kg 0.029 0.029 0.029 0.029 0.029

Slim interface relays for customer assembly: relay + socket


Relays with flat, reinforced pins (PCB type)
PF090211

Sold in lots of 10

4 5

1 C/O contact - Thermal current (Ith) 6A Standard Control circuit voltage V RSL 1pppp c 12 c 24 c 48 c 60 RSL 1AB4JD RSL 1AB4BD RSL 1AB4ED RSL 1AB4ND Unit reference Weight kg 0.006 0.006 0.006 0.006 RSL 1GB4JD RSL 1GB4BD RSL 1GB4ED RSL 1GB4ND Low level Unit reference Weight kg 0.006 0.006 0.006 0.006

Sockets equipped with LED and protection circuit


PF090209 PF090210

Sold in lots of 10

6 7

Socket type Screw connector Operating voltage V c/a 12 and c/a 24 c/a 48 and c/a 60 c/a 110 c/a 230 RSL 1pB4JD RSL 1pB4BD RSL 1pB4ED RSL 1pB4ND RSL 1pB4ND RSL 1pB4ND RSL ZVA1 RSL ZVA2 RSL ZVA3 RSL ZVA4 For use with relays Unit reference Weight kg 0.025 0.025 0.025 0.025 RSL ZRA1 RSL ZRA2 RSL ZRA3 RSL ZRA4 Spring terminal Unit reference Weight kg 0.023 0.023 0.023 0.023

RSL ZVAp

RSL ZRAp

8
RSL Z2

Accessories for sockets


Description Clip-in legends (2 sheets of 64 legends) Bus jumper (10 x 20-pole jumper) Partition plate (10 partition plates)

Compatibility With all sockets With all sockets With all sockets

Reference RSL Z5 RSL Z2 RSL Z3

Weight kg 0.001 0.003 0.001

9 10
RSL Z3

Presentation : page 10

Characteristics : page 11

References : page 14

Dimensions, schemes : page 15

14

Dimensions, schemes

Zelio Relay - plug-in relays


RSL slim interface relays

Slim interface relays, pre-assembled


RSL 1PVpp (screw connector)

RSL 1PRpp (spring terminals)


35,3

30,1

1 2 3 4 5

95

51,5 78,6

6,2

6,2

51,5 78,6

6,2

Relays for customer assembly


11,34 (1) (1) 1,9 15 max 5 max

RSL 1pppp with flat, reinforced pins (PCB type)


1 C/O contact
14 11 12 A1 A2

(1): 5.04 mm

Sockets equipped with LED and protection circuit


RSL ZVpp (screw connector)

3,78

3,50,5

2 max

RSL ZRpp (spring terminals)


35,3

30,1

101 6,2

6
101

95

7
51,5 78,6 6,2 6,2 51,5 78,6 6,2 6,2

Socket connections
RSL ZVpp (screw connector)
12 11 14

Example of RSL Z2 bus jumper mounting on sockets RSL ZRpp (spring terminals)
12 11 14

8 9 10

Side view

(1)

(3)

(2)
A1 A2

Protection circuit

14 11 12

A1 A2

Protection circuit

14 11 12

(4)

A1 A2

A1 A2

(1) A1 (2) A2 (3) Bus jumper polarity A1 (4) Bus jumper polarity A2

15

Selection guide

Zelio Relay - plug-in relays

Application

1 2 3 4 5 6 7 8 9 10
Conventional thermal current (Ith) Contact terminal arrangements Connection Number and type of contacts / conventional thermal current (Ith on N/O contact)

Plug-in relays Interface relays

Miniature relays

1 C/O / 16 A 1 C/O / 12 A 2 C/O /  A

2 C/O / 12 A 3 C/O / 10 A 4 C/O / 6 A 4 C/O / 3 A (low level) 24240 V 12220 V Flat (Faston type) Up to 250 V 100 000 10 000 000 Yes (depending on version) Yes Yes Yes (depending on version)

Control circuit voltage

a c

24240 V 6110 V Flat (Faston type) Up to a 400 V / c 300 V

Type of pins Operational voltage Durability (operating cycles) Functions Electrical, resistive load Mechanical, no-load LED Mechanical indicator Lockable test button Low level contacts

100 000 30 000 000 Yes (with protection modules)

Type reference

RSB
20

RXM
25 and 26

Pages

12 A (1) Separate Connector

10 A Mixed Screw clamp terminals or connector

12 A (2) Separate Connector

Accessories Protection modules Timer module Maintaining clamps Socket identification legend Mounting adapters for 5 rail Mounting adapters with fixing lugs Bus jumper, 2-pole (Ith = 5 A) Associated socket types

Yes Yes Yes

Yes Yes Yes (except RXZ E2M114) Yes Yes Yes

RSZ E1SppM

RXZ E2Mppp

RXZ E2Sppp

Pages

20 26 26 (1) When using relay RSB 1A160pp with socket RSZ E1S48M, terminals must be linked. (2) Except for sockets RXZ E2S11pM: 10 A.

16

Universal relays

Power relays

1 2

2 C/O / 10 A 3 C/O / 10 A 3 C/O / 3 A (low level)

2 C/O / 10 A 3 C/O / 10 A

1 C/O / 15 A 2 C/O / 15 A 3 C/O / 15 A 4 C/O / 15 A 24230 V 12110 V Flat (Faston type) Up to 250 V 100 000 (3) 10 000 000 Yes (depending on version) Yes Yes

3 4 5 6 7

24230 V 12220 V Cylindrical Up to 250 V 100 000 5 000 000 Yes (depending on version) Yes Yes Yes (depending on version)

12110 V Flat (Faston type)

RUM
33

RPM
43

12 A Mixed Connector Separate

16 A Mixed Screw clamp terminals

8 9 10

Yes Yes Yes Yes

Yes

Yes Yes (for 3 and 4-pole) Yes (on socket RPZ F1) Yes Yes Yes

RUZ CpM

RUZ SCpM

RUZ SF3M
34

RPZ Fp
44

34 (3) 100 000 for RPM1 and RPM2; 60 000 for RPM3 and RPM4.

17

Presentation, characteristics

Zelio Relay - plug-in relays


RSB interface relays

523139

5 2

1 2 3 4 5 6 7 8 9 10

4 1

Presentation of the range The RSB interface relay range comprises: 1 12 A relays with 1 C/O contact , 16 A relays with 1 C/O contact and  A relays with 2 C/O contacts. 2 Sockets with separate contact terminals. 3 Protection modules (diode, diode + LED, RC circuit or varistor + LED). All these modules are common to all sockets. 4 A plastic maintaining clamp for all sockets. 5 Clip-in legends for the sockets.

5351

Inputs

Outputs

2 5 3 4

Socket description Sockets with separate contact terminals (1) 1 Connection by connector. 2 Five or eight female contacts for the relay pins. 3 A fixing hole for panel mounting. 4 Location for protection modules. 5 Locking components for plastic maintaining clamp. 6 Locating slot for mounting on 5 rail.
(1) The inputs and outputs are separated from the relay supply.

Relay supply IEC/EN 6110-1, UL 50, CSA C22-2 n 14 UL, CSA - 40+ 5 c - 40+ 5, a - 40...+ 70 10 gn (10..150 Hz) IP 40 5 gn 10 gn RT I Any 400 3.6 (1.2/50 s) 5000 2500 1000 RSB 1A120pp 1 C/O AgNi 12 12 6 5 a 400, c 300 5 12 / 250 a V 12 / 2 c V 3000 336 300 72 000 600 RSB 1A160pp 1 C/O 16 16  RSB 2A080pp 2 C/O   4

General characteristics
Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance Conforming to IEC/EN 6006-2-6 Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 6006-2-27 Closing Protection category Mounting position C C

Insulation characteristics
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts V kV aV aV aV

Contact characteristics
Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilisation categories AC-1 and DC-1 Switching current Switching voltage Nominal load (resistive) Switching capacity Maximum Minimum No-load Under load References: page 20 a c

For ambient temperature y 40C Conforming to IEC Minimum Maximum Minimum

A N/O N/C A A mA V V A A VA W mW

16 / 250 a V 16 / 2 c V 4000 44

 / 250 a V  / 2 c V 2000 224

Maximum operating rate In operating cycles/hour Presentation: page 1

Characteristics: page 1

Dimensions, schemes: page 21

1

Characteristics

Zelio Relay - plug-in relays


RSB interface relays

Relay type Mechanical durability Electrical durability In millions of op. cycles

Contact characteristics (continued)

In millions of operating cycles Resistive load Inductive load Electrical durability of contacts Resistive load a
107

RSB 1A120pp RSB 1A160pp RSB 2A080pp 30 0.1 0.07 0.1 See curves below Reduction coefficient for inductive load a Maximum switching capacity on resistive load (depending on power factor cos j) c
Reduction coefficient (A) Current c

1 2 3 4

Durability (Number of operating cycles)

1 0, 0,6 0,5

50 16 12  5 2 1 0,5 0,1

A
106

B A

C
105

0,4

104 0 0,4 0,8 1 1,2 1,6 2


Switching capacity (kVA)

0,3

0,6

0,4

0,2

10

20 30

50

100

200 300

Voltage c

Average consumption Drop-out voltage threshold Operating time Between coil energisation and (response time) making of the On-delay contact

A RSB 2A080pp B RSB 1A160pp C RSB 1A120pp. Durability (inductive load) = durability (resistive load) x reduction coefficient. Coil characteristics
ms ms ms ms V W V V W V V c 0.45 W, a 0.75 VA c 0.1 Uc, a 0.15 Uc 12 9 10 4 6 12 24 RD JD BD 90 360 1440 4. 9.6 19.2 6.6 13.2 26.4 B7 400 19.2 20.4 26.4 RSZ E1S35M RSB 1A120pp Separate Connector e IEC 6194, UL, CSA A V Vrms Vrms Vrms C C 12 300 2500 2500 2500 - 25+ 5 - 40+ 5 IP 20 0.52.5 mm2 - AWG 20AWG 14 0.51.5 mm2 - AWG 20AWG 16 0.252.5 mm2 - AWG 22AWG 14 0.251 mm2 - AWG 22AWG 17 0. / M3 screw On 35 mm 5 rail / on panel By plastic compression spring IEC No Yes, plastic No All RZM ppp Yes

a c Between coil de-energisation and a making of the Off-delay contact c Control circuit voltage Uc Relay control voltage codes d.c. supply Average resistance at 20 C 10% Operating Min. voltage limits Max. Relay control voltage codes a.c. supply Average resistance at 20 C 15% 60 Hz Operating Min. 50 Hz voltage limits 60 Hz Max. 50/60 Hz

Socket type Relay types used Contact terminal arrangement Wire connection method Product certifications Conforming to standards Conventional thermal current (Ith) Maximum operating voltage Between adjacent output contacts Between input and output contacts Between contacts and 5 rail Ambient air temperature around the device Degree of protection Cabling screw connector Operation Storage Conforming to IEC/EN 60529 Solid cable 1 conductor without cable end 2 conductors Flexible cable 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Fixing on 5 rail Terminal referencing Bus jumper (Ith: 5 A) Compatibility with the metal maintaining clamp Timer module Protection module Clip-in legends Wire connection method Screw connector

Socket characteristics

48 ED 5700 3.4 52. E7 1550 3.4 40. 57.6

60 ND 7500 4 66

110 FD 25 200  121

120 F7 10 200 96 102 144

220 M7 35 500 176 17 264

230 P7 3 500 14 195.5 276

240 U7 42 500 192 204 2

5 6 7 8 9 10

RSZ E1S48M RSB 2A080pp, RSB 1A160pp (1)

Electrical characteristics

Insulation characteristics

General characteristics

Nm

(1) When using the relay with socket RSZ E1S48M, terminals must be linked. See connection schemes on page 21.

19

References

Zelio Relay - plug-in relays


RSB interface relays

56053

Relays for standard applications


Control circuit voltage V c6 Sold in lots of Number and type of contacts - Thermal current (Ith) 1 C/O - 12 A 1 C/O - 16 A 2 C/O - 8 A Unit Unit Unit reference (1) reference (1) reference (1) RSB 1A120RD RSB 1A120JD RSB 1A120BD RSB 1A120ED RSB 1A120ND RSB 1A120FD RSB 1A160RD RSB 1A160JD RSB 1A160BD RSB 1A160ED RSB 1A160ND RSB 1A160FD RSB 2A080RD RSB 2A080JD RSB 2A080BD RSB 2A080ED RSB 2A080ND RSB 2A080FD

1 2 3
56054

Weight kg 0.014 0.014 0.014 0.014 0.014 0.014

10 10 10 10 10 10

c 12 c 24 c 4 c 60 RSB 1A120JD + RZM 031FPD + RSZ E1S35M c 110

a 24 a 4

10 10 10 10 10 10

RSB 1A120B7 RSB 1A120E7 RSB 1A120F7 RSB 1A120M7 RSB 1A120P7 RSB 1A120U7

RSB 1A160B7 RSB 1A160E7 RSB 1A160F7 RSB 1A160M7 RSB 1A160P7 RSB 1A160U7

RSB 2A080B7 RSB 2A080E7 RSB 2A080F7 RSB 2A080M7 RSB 2A080P7 RSB 2A080U7

0.014 0.014 0.014 0.014 0.014 0.014

4 5
RSB 1A160BD + RSZ E1S48M

a 120 a 220 a 230 a 240

Sockets 12 A, a 300 V
Contact terminal arrangement Separate Connection Connector Relay type RSB 1A120pp RSB 1A160pp (2) RSB 2A00pp Voltage V c 6230 a 2460 a 110240 c 624 c 2460 c 110230 c or a 624 c or a 2460 c or a 110230 Sold in lots of 10 10 Unit reference RSZ E1S35M RSZ E1S48M Weight kg 0.060 0.050

6 7 8

56052

Protection modules
Description For use with All sockets All sockets Sold in lots of 10 10 10 10 10 10 10 10 10 Unit reference RZM 040W RZM 041BN7 RZM 041FU7 RZM 031RB RZM 031BN RZM 031FPD RZM 021RB RZM 021BN RZM 021FP Weight kg 0.003 0.010 0.010 0.004 0.004 0.004 0.005 0.005 0.005

Diode RC circuit

Diode + green LED

All sockets

Varistor + green LED RSB 2A080BD + RSZ E1S48M

All sockets

Accessories
56055

Description Plastic maintaining clamp Legend

For use with All sockets All sockets

Sold in lots of 10 10

Unit reference RSZ R215 RSZ L300

Weight kg 0.002 0.001

9
RSZ R215

(1) To order a relay complete with socket (sold in lots of 20): add suffix S to one of the following voltage codes JD, BD, B7, P7 or F7. Example: RSB 2A080BD + RSZ E1S48M becomes RSB 2A080RBS. (2) When using the relay with socket RSZ E1S48M, terminals must be linked. See connection schemes on page 21.

10
Presentation: page 1 References: page 20 Characteristics: page 1 Dimensions, schemes: page 21

20

Dimensions, schemes

Zelio Relay - plug-in relays


RSB interface relays

Dimensions
RSB 1A120pp

Interface relays
RSB 2A080pp, RSB 1A160pp

1 2 3
(4)
21 11

3,5

15,7 3,9

12,5 7,5

15,7 3,9
5 29

12,5 7,5

3,5

16,5

Sockets
RSZ E1S35M RSZ E1S48M

67 61

2,5

(4)

67 61

11
14

2,5

15

29

24

14

12

22

12

4 5 6 7

(1)
78,5

(1)
78,5

29,4

A2

A1

A2

A1

27,5 34,5 50
(1) Relays (2) Protection module (3) Maintaining clamp (4) Legend

15,5

27,5 34,5 50

15,5

Schemes

Interface relays
RSB 1A120pp
A2 12 14

RSB 1A160pp
12/22 14/24 A2

RSB 2A080pp
12 14 22 24 A2

A1

11

11

11/21

A1

21

A1

29,4

(3)

(2)

(3)

(2)

14 11

24
24 21 14

14 11 12

8 9 10

21
11

12

22
22 12

A1

A2

When using relay RSB 1A160pp with socket RSZ E1S48M terminals 11 and 21, 14 and 24, 12 and 22 must be linked

Protection modules
RZM 040W
A2

RZM 041ppp
A2

A1

A2

RZM 031ppp
A2

RZM 021ppp
A2

+ A1

+ A1

+ A1

+ A1

A1

A2

21

Presentation

Zelio Relay - plug-in relays


RXM miniature relays

524766

7 2

1 2 3

4 or 5 6 3 8 1 2 3 4 7 6
106660 106661

The RXM miniature relay range comprises: 1 12 A relays with 2 C/O contacts, 10 A relays with 3 C/O contacts, 6 A relays with 4 C/O contacts and 3 A low level relays with 4 C/O contacts. All these relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor). All these modules are common to all sockets. 4 A metal maintaining clamp for all sockets. 5 A plastic maintaining clamp for all sockets. 6 A 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify cabling when creating an equipotential link between the coil terminals. 7 Clip-in legends for all the sockets except RXZ E2M114.

Presentation of the range

4 5 6 7 8
106015

5 10

106662

1 Spring return pushbutton for testing the contacts (green: c, red: a). 2 Mechanical relay status indicator. 3 Removable lock-down door enabling forced maintaining of the contacts for test sequences or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 LED (depending on version) indicating the relay status. 5 Removable legend for relay identification. 6 Four notches for rail mounting adapter or panel mounting adapter with fixing lugs. 7 Eight, eleven or fourteen Faston type pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10 Mounting adapter enabling direct mounting of the relay on a 5 rail.

Relay description

106557

6
106014

1
Outputs

2 4 3
Inputs

Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals or screw connector. 2 Fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal maintaining clamps. 5 Locating slot for mounting on 5 rail with its compression spring or fixing clip. 6 Two or four fixing holes for panel mounting.

Socket description

5 6

Relay supply

1
Inputs

9 10
5 7 5
Relay supply Presentation : page 22

Outputs

2 4 3

Sockets with separate contact terminals (2) 1 Connection by screw connector. 2 Eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal maintaining clamps. 5 Locating slot for mounting on 5 rail with its compression spring or fixing clip. 6 Two fixing holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 2).

(1) The inputs are mixed with the relay's supply, with the outputs being located on the opposite side of the socket. (2) The inputs and outputs are separated from the relay supply.

Characteristics : pages 23 and 24

References : pages 25 and 26

Dimensions : pages 27 and 2

Schemes : page 29

22

Characteristics

Zelio Relay - plug-in relays


RXM miniature relays

General characteristics
Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 6006-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 6006-2-27 Closing Protection category Mounting position C C IEC/EN 6110-1 (iss. 2), UL 50, CSA C22-2 n 14 UL, CSA - 40 + 5 - 40 + 55 3 gn (10...150 Hz/ 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/ 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any

1 2 3

Insulation characteristics
Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts V kV aV aV aV 250 (IEC), 300 (UL, CSA) 4 (1.2/50 ms) 1550 1550 1500

Contact characteristics
Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilisation categories AC-1 and DC-1 Switching current Switching voltage Nominal load (resistive) Switching capacity Maximum Minimum No-load Under load In millions of operating cycles Resistive load Inductive load a c RXM 2ABppp 2 C/O AgNi 12 12 6 12 10 a/c 250 (IEC) 17 12 / 250 a V 12 / 2 c V 3000 336 170 1 000 1200 20 % 10 0.1 See curves below Reduction coefficient for inductive load a (depending on power factor cos j)
Reduction coefficient (A)

RXM 3ABppp 3 C/O 10 10 5 10

RXM 4ABppp 4 C/O 6 6 3 6

For ambient temperature y 55 C Conforming to IEC N/O N/C Conforming to UL Minimum Maximum Minimum

RXM 4GBppp 4 C/O low level AgAu - bifurcated 3 2 1 3 3 5 3 / 250 a V 3 / 2 c V 750 4 15

4 5 6 7

mA V V A A VA W mW

10 / 250 a V 10 / 2 c V 2500 20

6 / 250 a V 6 / 2 c V 1500 16

Maximum operating rate In operating cycles Utilisation coefficient Mechanical durability Electrical durability In millions of operating cycles

Electrical durability of contacts Resistive load a


Durability (Number of operating cycles)

Maximum switching capacity on resistive load c


Current c

1 0, 0,6 0,5

107

10 6 3

8
A D C
100 150 200 250 Voltage c

106

0,4

105 0

D C

B
3
0,3
0,1

1 2 Switching capacity (kVA)

0,6

0,4

0,2

28 50

9 10

A RXM 2ABppp

B RXM 3ABppp

C RXM 4ABppp

D RXM 4GBppp

Durability (inductive load) = durability (resistive load) x reduction coefficient.

23

Characteristics (continued)

Zelio Relay - plug-in relays


RXM miniature relays

Coil characteristics

1 2

Average consumption Drop-out voltage threshold Operating time (response time) Between coil energisation and making of the On-delay contact Between coil de-energisation and making of the Off-delay contact Control circuit voltage Uc Relay control voltage codes d.c. supply

a c a c a c a c

VA W

1.2 0.9 u 0.15 Uc u 0.1 Uc

ms ms ms ms V W V V W V V

20 20 20 20 12 JD 160 9.6 13.2 24 BD 650 19.2 26.4 B7 10 19.2 26.4 48 ED 2600 3.4 52. E7 770 3.4 52. 110 FD 11 000  121 120 F7 4430 96 132 125 GD 11 000 100 13 220 MD 14 000 176 242 230 P7 15 000 14 253 240 U7 15 500 192 264

Average resistance at 20 C 10% Operating voltage limits Min. Max.

3 4 5 6 7 8 9 10

Relay control voltage codes a.c. supply Average resistance at 20 C 15% Operating voltage limits Min. Max.

Socket characteristics
Socket type Relay types used Contact terminal arrangement Wire connection method Product certifications Conforming to standards

RXZ E2S108M RXZ E2S111M RXZ E2S114M RXZ E2M114M RXM 2ppppp Separate Connector UL, CSA IEC 6194, e A V Vrms Vrms Vrms C C 12 250 (IEC) 2500 2500 2500 - 40+ 55 - 40+ 5 IP 20 0.52.5 mm2 - AWG 20AWG 14 0.51.5 mm2 - AWG 20AWG 16 0.252.5 mm2 - AWG 22AWG 14 0.251 mm2 - AWG 22AWG 17 1 / M3 screw On 35 mm 5 rail / on panel By red plastic clip IEC, NEMA Yes Yes Yes All RXM 040W, RXM 041pp, RXM 021pp Yes Screw connector 10 RXM 3ppppp RXM 4ppppp RXM 2ppppp (1) RXM 4ppppp Mixed

RXZ E2M114 RXM 2ppppp (1) RXM 4ppppp Screw clamp terminals

Conventional thermal current (Ith) Maximum operating voltage

Electrical characteristics Insulation characteristics

Between adjacent output contacts Between input and output contacts Between contacts and 5 rail Ambient air temperature around the device

Operation Storage Degree of protection Conforming to IEC/EN 60529 Cabling Solid cable 1 conductor without cable end 2 conductors Flexible cable 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Fixing on 5 rail Terminal referencing Bus jumper (Ith: 5 A) Compatibility with the plastic maintaining clamp Compatibility with the metal maintaining clamp Protection module Clip-in legends Wire connection method

General characteristics

0.5 1.5 mm2 AWG 20AWG 16 0.251 mm2 AWG 22AWG 17

Nm

By metal compression spring No

By red plastic clip

No Screw clamp terminals

(1) When mounting relay RXM 2ppppp on socket RXZ E2Mpppp, the thermal current must not exceed 10 A.

Presentation : page 22

Characteristics : pages 23 and 24

References : pages 25 and 26

Dimensions : pages 27 and 2

Schemes : page 29

24

References

Zelio Relay - plug-in relays


RXM miniature relays

Miniature relays without LED (sold in lots of 10)


Control circuit voltage V c 12 c 24 c 4 c 110 c 220 RXM pAB1F7 a 24 a 4 a 120 a 230 a 240
106657

Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Unit reference RXM 2AB1JD RXM 2AB1BD RXM 2AB1ED RXM 2AB1FD RXM 2AB1B7 RXM 2AB1E7 RXM 2AB1F7 RXM 2AB1P7 Weight kg 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 RXM 3AB1JD RXM 3AB1BD RXM 3AB1ED RXM 3AB1FD RXM 3AB1B7 RXM 3AB1E7 RXM 3AB1F7 RXM 3AB1P7 3 C/O - 10 A Unit reference Weight kg 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 RXM 4AB1JD RXM 4AB1BD RXM 4AB1ED RXM 4AB1FD RXM 4AB1MD RXM 4AB1B7 RXM 4AB1E7 RXM 4AB1F7 RXM 4AB1P7 RXM 4AB1U7 4 C/O - 6 A Unit reference Weight kg 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037

1 2 3 4 5 6 7 8 9 10

10665

Miniature relays with LED (sold in lots of 10)


c 12 c 24 c 4 c 110 c 125 RXM pAB2F7 a 24 a 4 a 120 a 230 RXM 2AB2JD RXM 2AB2BD RXM 2AB2ED RXM 2AB2FD RXM 2AB2B7 RXM 2AB2E7 RXM 2AB2F7 RXM 2AB2P7 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 RXM 3AB2JD RXM 3AB2BD RXM 3AB2ED RXM 3AB2FD RXM 3AB2B7 RXM 3AB2E7 RXM 3AB2F7 RXM 3AB2P7 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 RXM 4AB2JD RXM 4AB2BD RXM 4AB2ED RXM 4AB2FD RXM 4AB2GD RXM 4AB2B7 RXM 4AB2E7 RXM 4AB2F7 RXM 4AB2P7 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037

Miniature relays with low level contacts, without LED (sold in lots of 10)
Control circuit voltage Number and type of contacts Thermal current (Ith) 4 C/O - 3 A Unit reference
10655

Weight kg

V c 12 c 24 c 4 c 110 a 24 RXM 4GB1F7 a 4 a 120 a 230 RXM 4GB1JD RXM 4GB1BD RXM 4GB1ED RXM 4GB1FD RXM 4GB1B7 RXM 4GB1E7 RXM 4GB1F7 RXM 4GB1P7

0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037

Miniature relays with low level contacts, with LED (sold in lots of 10)
c 12 c 24
106657

RXM 4GB2JD RXM 4GB2BD RXM 4GB2ED RXM 4GB2FD RXM 4GB2B7 RXM 4GB2E7 RXM 4GB2F7 RXM 4GB2P7 RXM 4GB2U7

0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037

c 4 c 110 a 24 a 4 a 120 a 230 RXM 4GB2F7 a 240

25

References (continued)

Zelio Relay - plug-in relays


RXM miniature relays

106016

Miniature relays without LED (sold in lots of 100)


Control circuit voltage V c 12 c 24 c 4 c 110 c 220 a 24 a 4 a 120 a 230

1 2 3

Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Unit Weight reference kg RXM 2AB1BDTQ 0.037 RXM 2AB1B7TQ RXM 2AB1F7TQ RXM 2AB1P7TQ 0.037 0.037 0.037

4 C/O - 6 A Unit reference RXM 4AB1JDTQ RXM 4AB1BDTQ RXM 4AB1EDTQ RXM 4AB1FDTQ RXM 4AB1MDTQ RXM 4AB1B7TQ RXM 4AB1E7TQ RXM 4AB1F7TQ RXM 4AB1P7TQ

Weight kg 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.036

RXZ E2M114M + Relais RXM 4AB2F7

106017

c 24 a 24 a 230

Miniature relays with LED (sold in lots of 100)


RXM 2AB2B7TQ RXM 2AB2P7TQ

0.037 0.037

RXM 4AB2BDTQ RXM 4AB2B7TQ RXM 4AB2P7TQ

0.036 0.036 0.036

4 5

Sockets
Contact terminal arrangement Mixed Connection Screw clamp terminals Screw connector Separate Screw connector Relay type RXM 2pppp (3) RXM 4pppp RXM 2pppp (3) RXM 4pppp RXM 2pppp RXM 3pppp RXM 4pppp Sold in lots of 10 10 10 10 10 Unit reference RXZ E2M114 (1) RXZ E2M114M (1) RXZ E2S108M (2) RXZ E2S111M (1) RXZ E2S114M (1) Weight kg 0.04 0.056 0.05 0.066 0.070

Protection modules
RXZ E2S114M + Relais RXM 4AB2F7 Description Voltage V c 6...250 a 24...60 a 110...240 a/c 6...24 a/c 24...60 a/c 110...240 For use with All sockets All sockets All sockets All sockets All sockets All sockets Sold in lots of 20 20 20 20 20 20 Unit reference RXM 040W RXM 041BN7 RXM 041FU7 RXM 021RB RXM 021BN RXM 021FP Weight kg 0.003 0.010 0.010 0.030 0.030 0.030

6
10601

Diode RC circuit

Varistor

7 8
535195

RXM 041pp7

Timing relays
Description 2 or 4 timed C/O contacts (function A) For use with Sockets RXZ Eppppp Unit reference RE XL2pp (4) RE XL4pp (4) Sold in lots of 10 10 10 10 10 10 10 Unit reference RXZ 400 RXZ R335 RXZ S2 RXZ E2DA RXZ E2FA RXZ L520 RXZ L420 Weight kg

Accessories
Description RE XL4pp Metal maintaining clamp Plastic maintaining clamp Bus jumper 2-pole (Ith: 5 A) Mounting adapter for 5 rails (5) Mounting adapter with fixing lugs for panel Clip-in legends For use with All sockets All sockets All sockets with separate contacts All relays All relays All relays (sheet of 10 legends) All sockets except RXZ E2M114 Weight kg 0.001 0.005 0.005 0.004 0.002 0.00 0.001

53644

9 10

RXZ 400

(1) Thermal current Ith: 10 A (2) Thermal current Ith: 12 A (3) When mounting relay RXM 2ppppp on socket RXZ E2Mpppp, the thermal current must not exceed 10 A. (4) Please consult the "Zelio Time timing relays" catalogue. (5) Test button becomes inaccessible.

Presentation : page 22

Characteristics : pages 23 and 24

References : pages 25 and 26

Dimensions : pages 27 and 2

Schemes : page 29

26

Dimensions

Zelio Relay - plug-in relays


RXM miniature relays

Dimensions
RXM pppppp Common view

Miniature relays
RXM 2 Pin side view RXM 3 RXM 4
4,4 4,4 4,4

1 2

6,6 6,6
6,3 6,3 4,2 4,2

27

21 9 40 6 21 2,5 13,2 2,5 2,5

21 2,5 13,2 2,5 13,2 4,4 2,5

Sockets
RXZ E2M114 RXZ E2M114M

3
43 17
44 8 42 34 7 32 3 24 14 6 2 5 1 22 12

40 19 (4)
34 7 44 8 42 4 32 3 24 6 14 5 22 2 12 1

25,5

4 5 6 7 8

79

61

39,5

80

(1)

(1)

(3)

(2)

11 A2 14 41 12 31 11 A1 13 21 10 9

(3)

(2)

A2 14 41 12 31 11 21 10

A1 13 11 9

3,5

9 23 7 69 30

21 30

(4)

50 7 67

23,5 27

Common side view

RXZ E2S108M

RXZ E2S111M

RXZ E2S114M

61 19
41 12 44 8 42 4 11 9 14 5 12 1
31 9 34 6 32 3 22 2 24 5 12 1 21 8 14 4 11 7
41 12 44 8 42 4 31 11 34 7 32 3 21 11 10 9 24 14 6 5 22 12 2 1

79

(1)

38

(3)

(2)
A2 14 A1 13

A2 14 13

A1

38

A2 14 13

A1

38

40

3,5

23 7 70

(5) 29

23,5 27

23,5 27

23,5 27

9 10

(1) Relays (2) Protection module (3) Maintaining clamp (4) 2 elongated holes 3.5 x 6.5 (5) 2 bus jumpers

27

Dimensions (continued)

Zelio Relay - plug-in relays


RXM miniature relays

Dimensions (continued)

1 2 3

Plastic clamp and clip-in legends


RXZ R335 RXZ L420 Mounting on all sockets (1)

57
12

26,5
14,2
(1)

27

81
(1) Clip-in legends for all sockets except RXZ E2M114

4 5 6

Bus jumper
RXZ S2 Mounting on sockets with separate contacts (view from below) Example of bus jumper mounting on sockets

Metal clamp
RXZ 400

25
7,3

2,2

22 2,3

(1)

(1)
42

(2)

(2)

22

0,

(1) 2 bus jumpers (polarity A2) (2) 2 bus jumpers (polarity A1)

Mounting adapter for rails (1)

Mounting adapter for panel


RXZ E2FA

7 8

RXZ E2DA

38

43

48

3,5

3,5 49

4 24

6 23

4 24

48

9 10

51

(1) Test button becomes inaccessible

Presentation : page 22

Characteristics : pages 23 and 24

References : pages 25 and 26

Dimensions : pages 27 and 2

Schemes : page 29

2

38

94,5

Schemes

Zelio Relay - plug-in relays


RXM miniature relays

Schemes
RXM 2ppppp

Miniature relays
RXM 3ppppp
A2
12 14 22 24 32 34 A2

RXM 4ppppp
12 14 22 24 32 34 42 44 A2

1
31 41 A1

12

14

42

44

A1

11

41

11

21

31

A1

11

21

1 12 5 14 9 11 13 A1

4 42 8 44 12 41 14 A2

1 12 4 14 7 11 13 A1

2 22 5 24 8 21

3 32 6 34 9 31 14 A2

1 12 5 14 9 11 13 A1

2 22 6 24 10 21

3 32 7 34 11 31

4 42 8 44 12 41 14 A2

2 3 4 5

Symbols shown in blue correspond to Nema marking.

Sockets
RXZ E2M114
6 7 34 24 8 5 44 14 3 2 1 32 22 12

RXZ E2M114M
8 44 4 42 7 6 34 24 3 32 2 22 5 14 1 12 1 5 9 14 13

4 42

14 A2 12 41

13 A1 11 31

9 11 10 21

A2 14 41 31 12 11

A1 13 21 10 11 9

Symbols shown in blue correspond to Nema marking. RXZ E2S108M


12 41 8 44 4 42 9 11 5 14 1 12

6
RXZ E2S114M
12 41 8 44 4 42 11 31 7 34 3 32 10 21 6 24 2 22 9 11 5 14 1 12

RXZ E2S111M
9 31 6 34 3 32 8 21 5 24 2 22 7 11 4 14 1 12

7 8 9 10

A2

A1

A2

A1

A2

A1

14 A2

13 INPUT A1

14 A2

13 INPUT A1

14 A2

13 INPUT A1

Symbols shown in blue correspond to Nema marking.

Protection modules
RXM 040W
A2

RXM 041ppp
A2

RXM 021ppp
A2

+ A1

+ A1

+ A1

29

Presentation

Zelio Relay - plug-in relays


RUM universal relays

536294

1 2

6 2

4 5

The RUM universal relay range comprises: 1 10 A relays with 2 and 3 C/O contacts, with cylindrical or flat (Faston type) pins, and 3 A low level relays with 3 C/O contacts, with cylindrical pins. All these relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. All these modules are common to all sockets. 4 A metal maintaining clamp for all sockets. 5 A 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify cabling when creating an equipotential link between the coil terminals. 6 Clip-in legends for the sockets.

Presentation of the range

3
106663

6 1 2 3 4 5

Relay description
1 Spring return pushbutton for testing the contacts (green: c, red: a). 2 Mechanical relay status indicator. 3 Removable lock-down door enabling forced maintaining of the contacts for test sequences or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 LED (depending on version) indicating the relay status. 5 Removable legend for relay identification. 6 Area by which the product can be easily gripped. 7 Eight or eleven cylindrical pins. 8 Eight or eleven flat (Faston type) pins

4 5 6 7 8
106023

106022

1
Outputs

2 6 4 3
Relay supply

Sockets with mixed contact terminals (1) 1 Connection by screw connector. 2 Eight or eleven female contacts for the relay cylindrical pins. 3 Location for protection modules or the timer module. 4 Locking component for metal maintaining clamp. 5 A locating slot for mounting on 5 rail. 6 Two fixing holes for panel mounting.

Socket description

5 6

Inputs Relay suppy

Inputs

106024

9 10

Outputs

4 2a 3

Sockets with separate contact terminals (2) 1 Connection by screw connector. Outputs 2 a Eight or eleven female contacts for the relay cylindrical pins. b Eleven female contacts for the relay flat pins. 2b 3 Location for protection modules or the timer module. 4 Locking component for metal maintaining clamp. 5 Locating slot for mounting on 5 rail with fixing clip. 4 6 Two fixing holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 36). 3
Inputs

57

Relay supply

57

5 Relay supply

(1) The inputs are mixed with the relay's supply, with the outputs being located on the opposite side of the socket. (2) The inputs and outputs are separated from the relay supply. Dimensions : page 35 Schemes : page 37 Setting-up : page 39

Characteristics : pages 31 and 32

References : pages 33 and 34

30

Characteristics

Zelio Relay - plug-in relays


RUM universal relays

General characteristics
Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 6006-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 6006-2-27 Closing Protection category Mounting position C C IEC/EN 6110-1 (iss. 2), UL 50, CSA C22-2 n 14 UL, CSA - 40 + 5 - 40 + 55 3 gn (10...150 Hz/ 1 mm / 5g/5 cycles) 4 gn (10...150 Hz/ 1 mm / 5g/5 cycles) IP 40 10 gn 10 gn RT I Any

1 2 3

Insulation characteristics
Rated insulation voltage (Ui) Dielectric strength (rms voltage) Conforming to IEC/EN 60947 Between coil and contact Between poles Between contacts V kV aV aV aV 250 (IEC), 300 (UL, CSA) 4 (1.2/50 ms) 1550 1550 1500 Rated impulse withstand voltage (Uimp)

Contact characteristics
Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilisation categories AC-1 and DC-1 Switching current Switching voltage Nominal load (resistive) Switching capacity Maximum Minimum Maximum operating rate In operating cycles/hour Utilisation coefficient Mechanical durability Electrical durability In millions of operating cycles In millions of operating cycles Resistive load Inductive load No-load Under load a c For ambient temperature y 55C Conforming to IEC Conforming to UL Minimum Maximum Minimum N/O N/C . A A A A mA V V A A VA W mW RUM F2ppp 2 C/O AgNi 10 10 5 16 / a 277 V 12 / c 2 V 10 a/c 250 (IEC) 17 10 / 250 a V 10 / 2 c V 2500 20 170 1 000 1200 20 % 5 0.1 See curves below Reduction coefficient for inductive load a (depending on power factor cos j)
Reduction coefficient (A)

RUM F3ppp 3 C/O

RUM C2ppp 2 C/O

RUM C3App 3 C/O

RUM C3Gpp 3 C/O low level AgAu 3 2 1 3 3 5 3 / 250 a V 3 / 2 c V 750 4 15

4 5 6 7

Electrical durability of contacts Resistive load a


Durability (Number of operating cycles)

Maximum switching capacity on resistive load c


Current c

1 0, 0,6 0,5

107

10 3

8
B A

106

0,4

B
105 0

A
0,3
0,1

9
1 2 3 Switching capacity (kVA)
1 0,6 0,4 0,2
0
28 50

100

150

200 250 Voltage c

A RUM Fppppp, RUM C2ppp, RUM C3Appp

B RUM C3Gppp

Durability (inductive load) = durability (resistive load) x reduction coefficient.

10

31

Characteristics (continued)

Zelio Relay - plug-in relays


RUM universal relays

Coil characteristics

1 2 3 4 5 6 7 8 9 10

Average consumption Drop-out voltage threshold Operating time (response time) Between coil energisation and making of the On-delay contact Between coil de-energisation and making of the Off-delay contact Control circuit voltage Uc Relay control voltage codes d.c. supply Average resistance at 20 C 10% Operating voltage limits Relay control voltage codes a.c. supply Average resistance at 20 C 15% Operating voltage limits

a c a c a c a c

VA W

2...3 1.4 u 0.15 Uc u 0.1 Uc

ms ms ms ms V W

20 20 20 20 12 JD 120 9.6 13.2 24 BD 470 19.2 26.4 B7 72 19.2 26.4 48 ED 100 3.4 52. E7 290 3.4 52. RUZ C3M RUM C3ppppp 60 ND 2790 4 66 110 FD 10 000  121 RUZ SC2M RUM C2ppppp Separate 120 F7 1700 96 132 125 GD 10 000 100 137.5 RUZ SC3M RUM C3ppppp 220 MD 3700 176 242 230 P7 7200 14 253 RUZ SF3M RUM Fppppp

Min. Max.

V V W

Min. Max.

V V

Socket characteristics
Socket type Relay types used Contact terminal arrangement Wire connection method Product certifications Conforming to standards Conventional thermal current (Ith) Maximum operating voltage Between adjacent output contacts Between contacts and 5 rail Ambient air temperature around the device Degree of protection Cabling

RUZ C2M RUM C2ppppp Mixed Connector UL, CSA IEC 6194, e A V Vrms Vrms Vrms C C 1 conductor 2 conductors 1 conductor 2 conductors Nm 10 250 (IEC) 2500 2500 2500 - 40+ 55 - 40+ 5 IP 20

Electrical characteristics Insulation characteristics

12

Between input and output contacts

General characteristics

Operation Storage Conforming to IEC/EN 60529 Solid cable without cable end Flexible cable with cable end

0.52.5 mm2 - AWG 20AWG 14 0.51.5 mm2 - AWG 20AWG 16 0.252.5 mm2 - AWG 22AWG 14 0.251 mm2 - AWG 22AWG 17 1 / M3.3 screw On 35 mm 5 rail / on panel By red plastic clip IEC, NEMA No Yes Yes All RUW 24ppp No Yes Yes

Maximum tightening torque / Screw size Mounting Fixing on 5 rail Terminal referencing Bus jumper (Ith: 5 A) Compatibility with the metal maintaining clamp Timer module Protection module Clip-in legends Wire connection method Screw connector

Presentation : page 30

References : pages 33 and 34

Dimensions : page 35

Schemes : page 37

Setting-up : page 39

32

References

Zelio Relay - plug-in relays


RUM universal relays

References
Pins

Relays for standard applications, without LED (sold in lots of 10)


Control circuit voltage Number and type of contacts - Thermal current (Ith) 2 C/O - 10 A 3 C/O - 10 A Unit Weight Unit reference reference kg RUM C2AB1JD 0.05 RUM C3AB1JD RUM C2AB1BD 0.05 RUM C3AB1BD RUM C2AB1ED 0.05 RUM C3AB1ED RUM C3AB1ND RUM C2AB1FD 0.05 RUM C3AB1FD RUM C3AB1GD RUM C3AB1MD RUM C2AB1B7 RUM C2AB1E7 RUM C2AB1F7 RUM C2AB1P7 RUM F2AB1JD RUM F2AB1BD RUM F2AB1ED RUM F2AB1FD RUM F2AB1B7 RUM F2AB1E7 RUM F2AB1F7 RUM F2AB1P7 RUM C2AB2JD RUM C2AB2BD RUM C2AB2ED RUM C2AB2FD RUM C2AB2B7 RUM C2AB2E7 RUM C2AB2F7 RUM C2AB2P7 RUM F2AB2JD RUM F2AB2BD RUM F2AB2ED RUM F2AB2FD RUM F2AB2B7 RUM F2AB2E7 RUM F2AB2F7 RUM F2AB2P7 0.05 0.05 0.05 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 RUM C3AB1B7 RUM C3AB1E7 RUM C3AB1F7 RUM C3AB1P7 RUM F3AB1JD RUM F3AB1BD RUM F3AB1ED RUM F3AB1FD RUM F3AB1B7 RUM F3AB1E7 RUM F3AB1F7 RUM F3AB1P7 RUM C3AB2JD RUM C3AB2BD RUM C3AB2ED RUM C3AB2ND RUM C3AB2FD RUM C3AB2GD RUM C3AB2B7 RUM C3AB2E7 RUM C3AB2F7 RUM C3AB2P7 RUM F3AB2JD RUM F3AB2BD RUM F3AB2ED RUM F3AB2FD RUM F3AB2B7 RUM F3AB2E7 RUM F3AB2F7 RUM F3AB2P7

1
Weight kg 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02

Cylindrical

V c 12 c 24 c 4 c 60 c 110 c 125 c 220 a 24 a 4 a 120 a 230

106664

2 3 4 5 6 7 8 9 10

RUM ppAB1F7

Flat (Faston type)

c 12 c 24 c 4 c 110 a 24 a 4 a 120 a 230

Relays for standard applications, with LED (sold in lots of 10)


106663

Cylindrical

c 12 c 24 c 4 c 60 c 110 c 125 a 24 a 4 a 120 a 230

RUM ppAB2F7

Flat (Faston type)

c 12 c 24 c 4 c 110 a 24 a 4 a 120 a 230

Relays with low level contacts, with LED (sold in lots of 10)
Pins Control circuit voltage Number and type of contacts Thermal current (Ith) 3 C/O - 3 A Unit Weight reference kg RUM C3GB2BD 0.06 RUM C3GB2ED 0.06 RUM C3GB2B7 RUM C3GB2E7 RUM C3GB2F7 RUM C3GB2P7 0.06 0.06 0.06 0.06

Cylindrical

V c 24 c 4 a 24 a 4 a 120 a 230

33

References (continued)

Zelio Relay - plug-in relays


RUM universal relays

106025

References (continued)
Sockets
Contact terminal arrangement Mixed Connection Screw connector Relay type RUM C2ppppp RUM C3ppppp Separate Screw connector RUM C2ppppp RUM C3ppppp RUM F2pppp RUM F3pppp RUZ C3M + relais RUM C3ppppp Sold in lots of 10 10 10 10 10 Unit reference RUZ C2M RUZ C3M RUZ SC2M RUZ SC3M RUZ SF3M Weight kg 0.054 0.054 0.095 0.100 0.095

1 2 3 4 5 6

Protection modules
Description For use with All sockets All sockets All sockets Voltage V Diode c 6250 a 110240 a/c 24 a/c 240 10 10 10 10 RUW 240BD RUW 241P7 RUW 242B7 RUW 242P7 Sold in lots of Unit reference Weight kg 0.004 0.004 0.004 0.004

106027

RC circuit RUW 241P7 Varistor

Timer module
Description For use with All sockets Voltage V
10602

Reference

Weight kg

Multifunction

a/c 24 240

RUW 101MW

0.020

RUW 101MW

Timing relays
Description For use with Reference RE 48A pp (1) Weight kg On sockets RUZ CpM 2 timed C/O contacts (single-function or multifunction)

Accessories
Description
53645

For use with All sockets All sockets with separate contacts All relays (sheet of 10 legends) All sockets with separate contacts

Sold in lots of 10 10 10 10

Unit reference RUZC200 RUZ S2 RXZ L520 RUZ L420

Weight kg 0.001 0.005 0.00 0.001

Metal maintaining clamp Bus jumper 2-pole (Ith : 5 A) RUZ C200

535203

7 8 9 10

Clip-in legends

RUZ S2

(1) Please consult the "Zelio Time timing relays" catalogue.

Presentation : page 30

Characteristics : pages 31 and 32

Dimensions : page 35

Schemes : page 37

Setting-up : page 39

34

Dimensions

Zelio Relay - plug-in relays


RUM universal relays

Dimensions
RUM Cpp

Universal relays
RUM Fpp

1
35

35

55

35

53

35

2 3 4 5 6

Sockets
Common side view RUZ C2M RUZ C3M

22
24 6 5 22 4 12 14 3 34 9 32 8 24 7 22 5 14 3 12 4

(3)

(1)

5 6

4 3 8 9

5 4 3

74

7 8 1

10 INPUT A1 2 11 1

2 INPUT A1 2 11 6 1 A1 2

37

(2)

INPUT A2 7 A2 7 A2 7 21 11 8

37

INPUT A2 10 A2 A2 31 10 21 11

A1 1 2

10

27 63 89 93
RUZ SC2M

30 38

30 38

RUZ SC3M

45 19
22 5 24 6 11 1 21 8 12 4 14 3

63 19
31 11 34 9 32 8 21 6 24 7 22 5 11 1 14 3 12 4

7 8

92

(1) (3)

4
6 7

4 3 2

(1) (3)
92

7 6 5 8 4 9 3 10 2 11 1

40

(2) (4)
29 75 102 105

(2)
A2 7 A1 2

40
A2 10

(4)
29 75 102 105
4

A1 2

30 36

32 36

9 10

(1) Relays (2) Protection module (3) Maintaining clamp (4) 2 bus jumpers

35

Dimensions (continued)

Zelio Relay - plug-in relays


RUM universal relays

Dimensions (continued)

1 2

Sockets (continued)
RUZ SF3M

63
21 9 24 6 22 3 31 8 34 5 32 2 11 7 14 4 12 1

(1) (3)
92

3
27

(2) (4) 46 104 29


4
A2 B A1 A

36

4 5 6 7 8 9 10

(1) Relays (2) Protection module (3) Maintaining clamp (4) 2 bus jumpers

Metal maintaining clamps and plastic legends


RUZ C200 Mounting

35

59,6 0,

RUZ L420

32
14,2 12

Bus jumper
RUZ S2 Mounting on sockets with separate contacts (view from below)

35,4
3,3 8,5

Example of bus jumper mounting on sockets

(1)

(1)

32 2,3

(2)

(2)

(1) 2 bus jumpers (polarity A2) (2) 2 bus jumpers (polarity A1)

Presentation : page 30

Characteristics : pages 31 and 32

Dimensions : page 35

Schemes : page 37

108

Setting-up : page 39

36

Schemes

Zelio Relay - plug-in relays


RUM universal relays

Schemes

Universal relays
RUM p2ABppp
14 24 12 22 A2

RUM C3ppppp
14 24 34 12 22 32 A2

RUM F3ABppp
14 34 12 32 22 24 A2

1
21 A1

A1

21

21

31

A1

31

11

11

11

2
RUM C2ABppp
12 4 14 3 22

RUM F2ABppp
1 12 4 14 7 11 A (+) A1 3 22 6 24 9 21 B( ) A2

RUM C3ppppp
21 6

RUM F3ABppp
1
7 24  32

2 32 5 34  31

3 22 6 24 9 21 B( ) A2

22 12 4

24

12 4 14 7 11 A (+) A1

3 4

14 3 A1

9 34

A1

2 11 1  21

A2

10 1 11 11 31

A2

Symbols shown in blue correspond to Nema marking.

Sockets
RUZ C2M
6 5 4 12 3 14 24 22

RUZ C3M
9 34 8 32 7 24 5 22 3 4 14 12

RUZ SC2M
5 22 6 24 1 11 8 21 4 12 3 14

RUZ SC3M
11 31 8 32 9 34 7 6 21 7 24 5 22 6 5 1 11 4 12 3 14

5 6

6 7

4 3 1 2

6 5 7

4 3 5 6 7 8 1 4 3 2 2 8

9 10

4 3 2

11 1

9 10

11 1

7 A2

7 A2

8 21

1 11

2 A1

10 10 A2 A2

11 31

6 21

1 11

2 A1

7 A2

2 A1

10 A2

2 A1

Symbols shown in blue correspond to Nema marking. RUZ SF3M


9 21 6 24 3 22 8 31 5 34 2 32 7 11 4 14 1 12

7 8 9 10

B A2

A A1

Symbols shown in blue correspond to Nema marking.

37

Schemes (continued)

Zelio Relay - plug-in relays


RUM universal relays

Schemes (continued)

1 2 3 4 5 6 7 8 9 10

Protection modules
RUW 240BD
A2

RUW 241P7
A2

RUW 242pp
A2

+ A1

+ A1

+ A1

Presentation : page 30

Characteristics : pages 31 and 32

References : pages 33 and 34

Setting-up : page 39

3

Setting-up

Zelio Relay - plug-in relays


RUM universal relays

Multifunction timer module RUW 101MW


Programming Timing range selection

Function Timing range selection selection 0.11 s 0.110 s 0.11 min 110 min 0.11 h 110 h 0.11 day 110 days

1 2

Function selection
Selection Function On-delay Timer E Control Series control Function diagram
U .1/.4 .1/.2

Control scheme
U
A1

3 4 5

Flashing relay, starting On-delay phase Bi

Series control

U .1/.4 .1/.2

t t

Flashing relay, starting Off-delay phase Bp

Series control

U .1/.4 .1/.2

t t

Off-delay timer R

Control by external contact (S)

U S

U S
t

A2

Monostable with maintained control Wu

Series control

U .1/.4 .1/.2

A1

.1/.4 .1/.2

6 7 8 9 10

Monostable, starting on de-energisation Wa

Control by external contact (S)

U S .1/.4 .1/.2

On-delay Timer Es

Control by external contact (S)

U S .1/.4 .1/.2

Power off Power on

Contact open Contact closed

U : voltage R : relay RUM ppp

S : external control t : adjustable time delay

A2

Monostable with pulse control Ws

Control by external contact (S)

U S .1/.4 .1/.2

B1

39

Presentation

Zelio Relay - plug-in relays


RPM power relays

106035

1 2 3

The RPM power relay range comprises: 1 15 A relays with 1, 2, 3 and 4 C/O contacts. 2 Sockets with mixed contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. All these modules are common to all the sockets except for the timer module, which can only be used on the 3-pole or 4-pole sockets. A metal maintaining clamp for single-contact relays.

Presentation of the range

4 5

2 3 4 7 6 5

106672

106673

6
7 10

106674

1 Spring return pushbutton for testing the contacts (green: c, red: a). 2 Mechanical relay status indicator. 3 Removable lock-down door enabling forced maintaining of the contacts for test sequences or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 LED (depending on version) indicating the relay status. 5 Removable legend for relay identification. 6 Four notches for rail mounting adapter or panel mounting adapter with fixing lugs. 7 Five, eight, eleven or fourteen Faston type pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10 Mounting adapter enabling direct mounting of the relay on a 5 rail.

Relay description

106669

106040

7 8 9

5 1
Outputs

Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals. 2 Five, eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules or the timer module. 4 Locating slot for mounting on rail with fixing clip. 5 Two or four fixing holes for panel mounting.
(1) The inputs are mixed with the relay's supply, with the outputs being located on the opposite side of the socket.

Socket description

Relay supply

Inputs

10
Characteristics : page 41 References : page 43 Dimensions : page 45 Schemes : page 47

40

Characteristics

Zelio Relay - plug-in relays


RPM power relays

General characteristics
Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 6006-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 6006-2-27 Closing Protection category Mounting position C C IEC/EN 6110-1 (iss. 2), UL 50, CSA C22-2 n 14 UL, CSA - 40 + 5 - 40 + 55 3 gn (10...150 Hz/ 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/ 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any

1 2 3

Insulation characteristics
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts V kV aV aV aV 250 (IEC), 300 (UL, CSA) 4 (1.2/50 ms) 1550 1550 1500

Contact characteristics
Relay type Number and type of contacts Contact materials Conventional thermal For ambient current (Ith) temperature y 55 C Rated operational current Conforming to IEC in utilisation categories AC-1 and DC-1 Conforming to UL Switching current Minimum Switching voltage Maximum Minimum Nominal load (resistive) Switching capacity Maximum Minimum No-load Under load In millions of operating cycles Resistive load Inductive load RPM 1ppp 1 C/O AgNi 15 15 7.5 15 10 a/c 250 (IEC) 17 15 / 250 a V 15 / 2 c V 3750 420 170 1 000 1200 20 % 10 0.1 See curves below Reduction coefficient for inductive load a (depending on power factor cos j)
Reduction coefficient (A)

RPM 2ppp 2 C/O

RPM 3ppp 3 C/O

RPM 4ppp 4 C/O

4 5 6 7 8 9 10

A N/O N/C A A A mA V V A A VA W mW

a c

Maximum operating rate In operating cycles/hour Utilisation coefficient Mechanical durability Electrical durability In millions of operating cycles

0.06

Electrical durability of contacts Resistive load a


Durability (Number of operating cycles)

Maximum switching capacity on resistive load c


Current c

107

1 0, 0,6 0,5

15 10

106

0,4

105

4 3,75 Switching capacity (kVA)

0,3

0,1

0,6

0,4

0,2

28 50

100

150

200 250 Voltage c

Durability (inductive load) = durability (resistive load) x reduction coefficient.

41

Characteristics (continued)

Zelio Relay - plug-in relays


RPM power relays

Coil characteristics

1 2

Relay type Average consumption Drop-out voltage threshold Operating time (response time) Between coil energisation and making of the On-delay contact Between coil de-energisation and making of the Off-delay contact Control circuit voltage Uc Relay control voltage codes d.c. supply Average resistance at 20 C 10%

a c a c a c a c

VA W

ms ms ms ms V

RPM 1ppp 0.9 0.7 u 0.15 Uc u 0.1 Uc 20 20 20 20 12 JD 10 160 100 96 9.6 13.2 RPZ F1 RPM 1ppp RXM 02ppp RXM 04ppp 24 BD 750 650 400 3 19.2 26.4 B7 160 10 103 4.3 19.2 26.4

RPM 2ppp 1.2 0.9

RPM 3ppp 1.5 1.7

RPM 4ppp 1.5 2

25 25

25 25

20 20

48 ED 2600 2600 2600 1550 3.4 52. E7 720 770 770 33 3.4 52. RPZ F2

110 FD 13 100 11 000 600 7340  121

120 F7 4430 4430 2770 2220 96 132 RPZ F3 RPM 3ppp RUW 24ppp

230 P7 15 720 15 000 12 000 9120 14 253 RPZ F4 RPM 4ppp RUW 24ppp

3 4 5 6 7 8 9 10

Operating voltage limits Relay control voltage codes a.c. supply Average resistance at 20 C 15%

RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp Min. Max. RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp Min. Max.

W W W W V V W W W W V V

Operating voltage limits

Socket characteristics
Socket type Relay types used Protection module types used Contact terminal arrangement Wire connection method Product certifications Conforming to standards

RPM 2ppp RXM 02ppp RXM 04ppp

Conventional thermal current (Ith) Maximum operating voltage

Electrical characteristics Insulation characteristics

Mixed Screw clamp terminals UL, CSA IEC 6194, e A V Vrms Vrms Vrms C C 16 250 (IEC) 2500 2500 2500 - 40+ 55 - 40+ 5 IP 20 0.51.5 mm2 - AWG 20AWG 16 0.52.5 mm2 - AWG 20AWG 14 0.51.5 mm2 - AWG 20AWG 16 0.52.5 mm2 - AWG 20AWG 14 0.251 mm2 - AWG 22AWG 17 0.251.5 mm2 - AWG 22AWG 16 0.251 mm2 - AWG 22AWG 17 0.251.5 mm2 - AWG 22AWG 16 1 / M3 screw 1 / M3.5 screw On 35 mm 5 rail / on panel By red plastic clip IEC, NEMA Yes No No Yes RXM 040W, RXM 041pp, RXM 021pp RUW 24pp No

Between adjacent output contacts Between input and output contacts Between contacts and 5 rail Ambient air temperature around the device

Operation Storage Degree of protection Conforming to IEC/EN 60529 Cabling Solid cable 1 conductor without 2 conductors cable end Flexible cable 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Fixing on 5 rail Terminal referencing Compatibility with the metal maintaining clamp Timer module Protection module Clip-in legends Wire connection method Screw clamp terminals

General characteristics

Nm

Presentation : page 40

References : page 43

Dimensions : page 45

Schemes : page 47

42

References

Zelio Relay - plug-in relays


RPM power relays

Power relays without LED (sold in lots of 10)


Control circuit voltge V c 12 c 24 c 4 c 110 RPM 41BD Number and type of contacts - Thermal current (Ith) 1 C/O - 15 A 2 C/O - 15 A 3 C/O - 15 A Unit Weight Unit Weight Unit Weight reference reference reference kg kg kg RPM 11JD 0.026 RPM 21JD 0.036 RPM 31JD 0.054 RPM 11BD RPM 11ED RPM 11FD 0.026 0.026 0.026 RPM 21BD RPM 21ED RPM 21FD 0.036 0.036 0.036 RPM 31BD RPM 31ED RPM 31FD 0.054 0.054 0.054 4 C/O - 15 A Unit Weight reference kg 0.071 RPM 41JD RPM 41BD RPM 41ED RPM 41FD 0.071 0.071 0.071

1 2 3 4

106670

a 24 a 4 a 120 a 230

RPM 11B7 RPM 11E7 RPM 11F7 RPM 11P7

0.026 0.026 0.026 0.026

RPM 21B7 RPM 21E7 RPM 21F7 RPM 21P7

0.036 0.036 0.036 0.036

RPM 31B7 RPM 31E7 RPM 31F7 RPM 31P7

0.054 0.054 0.054 0.054

RPM 41B7 RPM 41E7 RPM 41F7 RPM 41P7

0.071 0.071 0.071 0.071

106669

Power relays with LED (sold in lots of 10)


c 12 c 24 c 4 RPM 42BD c 110 RPM 12JD RPM 12BD RPM 12ED RPM 12FD 0.026 0.026 0.026 0.026 RPM 22JD RPM 22BD RPM 22ED RPM 22FD 0.036 0.036 0.036 0.036 RPM 32JD RPM 32BD RPM 32ED RPM 32FD 0.054 0.054 0.054 0.054 RPM 42JD RPM 42BD RPM 42ED RPM 42FD 0.071 0.071 0.071 0.071

5 6 7 8 9 10

a 24 a 4 a 120 a 230

RPM 12B7 RPM 12E7 RPM 12F7 RPM 12P7

0.026 0.026 0.026 0.026

RPM 22B7 RPM 22E7 RPM 22F7 RPM 22P7

0.036 0.036 0.036 0.036

RPM 32B7 RPM 32E7 RPM 32F7 RPM 32P7

0.054 0.054 0.054 0.054

RPM 42B7 RPM 42E7 RPM 42F7 RPM 42P7

0.071 0.071 0.071 0.071

43

References (continued)

Zelio Relay - plug-in relays


RPM power relays

106043

Sockets
Contact terminal arrangement Mixed Connection Screw clamp terminals Relay type RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp Sold in lots of 10 10 10 10 Unit reference RPZ F1 RPZ F2 RPZ F3 RPZ F4 Weight kg 0.042 0.054 0.072 0.094

1 2

Protection modules
Description Voltage V c 6...250 Socket type Sold in lots of 20 10 20 20 10 20 20 20 10 10 Unit reference RXM 040W RUW 240BD RXM 041BN7 RXM 041FU7 RUW 241P7 RXM 021RB RXM 021BN RXM 021FP RUW 242B7 RUW 242P7 Weight kg 0.003 0.004 0.010 0.010 0.004 0.030 0.030 0.030 0.004 0.004

RPZ F2 + relay RPM 22F7

Diode

RPZ F1RPZ F2 RPZ F3 RPZ F4 RPZ F1RPZ F2 RPZ F1RPZ F2 RPZ F3 RPZ F4 RPZ F1RPZ F2 RPZ F1RPZ F2 RPZ F1RPZ F2 RPZ F3 RPZ F4 RPZ F3 RPZ F4 Socket type

3 4 5 6 7 8

106044

RC circuit

a 24...60 a 110...240

RUW 24ppp Varistor a/c 6...24 a/c 24...60 a/c 110...240 a/c 24 a/c 240

Timer module (1)


Description Voltage V a/c 24 240 Reference Weight kg 0.020

Multifunction
106045

RPZ F3 RPZ F4

RUW 101MW

Accessories
Description Metal maintaining clamp (for single-pole relays) Mounting adapters for 5 rail (2) For use with RPZ F1 RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp All relays Sold in lots of 20 20 20 20 20 20 20 20 20 10 Unit reference RPZ R235 RPZ 1DA RXZ E2DA RPZ 3DA RPZ 4DA RPZ 1FA RXZ E2FA RPZ 3FA RPZ 4FA RXZ L520 Weight kg 0.001 0.004 0.004 0.004 0.006 0.002 0.002 0.003 0.004 0.00

RPZ 1DA Mounting adapters with fixing lugs for panel


106046

Clip-in legends (sheet of 10 legends) RPZ 3FA

(1) See timer module description (selection of functions and time delays) on page 37 (2) Test button becomes inaccessible.

9 10
Presentation : page 40 Characteristics : page 41 Dimensions : page 45 Schemes : page 47

44

Dimensions

Zelio Relay - plug-in relays


RPM power relays

Dimensions
Power relays
RPM 1

6,5 6 5

3,5

4,7

1 2
RPM 4

27

3 40
Common side view

6 7

14
RPM2

2,6

2,6
RPM 3

4,6 4,6

4,6 4,6 4,6

4,6 4,6 4,6 4,6

7,1 6 4,6 4

3
27

4,6

39

21

27

10 14,2

31

10

10

41

27

10

10

10

Sockets
RPZ F1

4
RPZ F2

19
14 5 12

19

4,5 x 6
44 8 14 5

40

(1)

(1)

80

80

68

(3)

(2)

40

42 4

12 1

5 6 7 8 9 10

(2)

40

14 11 9

13

A2 14 41 12

A1 13 11 9

31 71 80
Common side view

17 21
76
RPZ F3 RPZ F4

8 30

19 26 30

19

4,5 x 6
44 8 42 4 2 6 22 1 24 5 12 14

4,5 x 6
44 8 42 4 7 32 3 2 34 6 22 1 24 5 12 14

(1)

68

40

80

68

(2)

40

A2 14 41 12 10 13 21 9

A1 11

A2 14 41 12 11 31 10 13 21 9

A1 11

8 30 76
(1) Relays (2) Protection module (3) Maintaining clamp

28 37 40

4,5 x 6

36 46 50

40

40

4,5 x 6

40
4,5 x 6

A2

A1

45

Dimensions (continued)

Zelio Relay - plug-in relays


RPM power relays

Dimensions (continued)

1 2 3 4 5 6 7

Mounting adapters for 5 rail


RPZ 1DA RXZ E2DA RPZ 3DA RPZ 4DA

38

49,5

48

50

Mounting adapters with fixing lugs for panel


RPZ 1FA RXZ E2FA RPZ 3FA RPZ 4FA

2,5

23

24

24

43

2,5

23

23

34

43

38

38

43

2,5

20

50

44

3,5 16

5 16,5

43

38

3,5 19

4 24

3,5 19

4 34

16

3,5

4 44

Mounting
Mounting adapters for 5 rail (1) Mounting adapters with fixing lugs for panel

(1) Test button becomes inaccessible

8 9 10
Presentation : page 40 Characteristics : page 41 References : page 43 Schemes : pages 47

46

38

Schemes

Zelio Relay - plug-in relays


RPM power relays

Schemes
RPM 1ppp
A2 12 14

Power relays
RPM 2ppp
A2 12 14 22 24

RPM 3ppp
A2 12 14 22 24 42 44

RPM 4ppp
12 14 22 24 32 34 42 44 A2

1
31 41 A1

A1

A1

11

21

41

A1

11

11

11

21

21

2
1 12 5 14 9 11 13 (+) A1 14 ( ) A2 1 12 5 14 9 11 13 (+) A1 4 22 8 24 12 21 14 ( ) A2 1 12 5 14 9 11 13 (+) A1 2 22 6 24 10 21 4 42 8 44 12 41 14 ( ) A2

1 12 5 14 9 11 13 (+) A1

2 22 6 24 10 21

3 32 7 34 11 31

4 42 8 44 12 41 14 ( ) A2

3 4 5

Symbols shown in blue correspond to Nema marking.

Sockets
RPZ F1
5 14 1 12

RPZ F2
8 44 4 42 5 14 1 12

RPZ F3
8 44 4 42 6 24 2 22 5 14 1 12

RPZ F4
8 44 4 42 7 34 3 32 6 24 2 22 5 14 1 12

14 13 A2 A1 INPUT 9 11

14 A2 12 41

13 A1 9 11

14 A2 12 41

10 21

13 A1

9 11

14 A2 12 41

11 31

10 21

13 A1 9 11

Symbols shown in blue correspond to Nema marking.

6 7 8 9 10

Protection modules
RXM 040W, RUW 240BD
A2

RXM 041ppp, RUW 241P7


A2

RXM 021ppp, RUW 242pp


A2

+ A1

+ A1

+ A1

47

Technical presentation

Zelio Relay - plug-in relays

Relays

1 2 3 4 5 6 7 8 9 10

Contact types
Symbol Configuration Make contact (Normally Open) EU NO USA SPST-NO DPST-NO nPST-NO (1) SPST-NC DPST-NC nPST-NC (1) SPDT DPDT nPDT (1)

Break contact (Normally Closed)

NC

Changeover Contact

CO

Utilisation categories
Category AC-1 AC-3 AC-4 DC-1 AC-14 Type of current a single-phase a 3-phase a 3-phase a 3-phase c a single-phase Applications Resistive or slightly inductive loads. Starting and braking of squirrel cage motors; reversing direction of rotation only after stopping of motor. Starting of squirrel cage motors, inching. Plugging, reversing direction of rotation. Resistive or slightly inductive loads (2). Control of electromagnetic loads (< 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets. Control of electromagnetic loads (> 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets. Control of electromagnetic loads, auxiliary control relays, power contactors, magnetic solenoid valves and electromagnets.

AC-15

a single-phase

DC-13

Protection categories
Category RT 0 RT I RT II RT III Explanation Condition Unenclosed relay Relay not provided with a protective case. Dust protected relay Flux-proof relay Wash-tight relay Relay provided with a case which protects its mechanism from dust. Relay capable of being automatically soldered without allowing the migration of solder fluxes beyond the intended areas. Relay capable of being automatically soldered and then washed to remove flux residues without risk of ingress of flux or washing solvents. Relay provided with a case which has no venting to the outside atmosphere.

RT IV RT V

Sealed relay

Hermetically Sealed relay having an enhanced level of sealing. sealed relay (1) n = number of contacts. (2) The switchable voltage can be doubled, for an equal current, by connecting two contacts in series.

4

Presentation

Zelio Relay - plug-in relays

Whenever an inductive load is de-energised (coil of a relay or of a contactor), an overvoltage appears at its terminals. This voltage peak can reach several thousand volts and a frequency of several MHz. It is likely to disturb the operation of automation systems which contain electronic devices. Protection modules are used to reduce the voltage peak on de-energisation and they therefore limit the energy of interference signals to a level that will not disturb surrounding coils and electronic devices. These modules are used to avoid: v electromagnetic compatibility problems, v the deterioration of contact materials, v the destruction of insulation due to overvoltage, v the destruction of electronic components. Diode protection module (with or without LED) b Advantages v accumulation of energy allowing current flow in the same direction, v absence of any voltage peaks at the coil terminals, v low cost.
t

Protection modules

1 2 3 4 5 6 7 8 9 10

U
Supply voltage

Break

Energy released

Coil voltage with diode protection module (c only)

b v v v

Disadvantages increase in relay drop-out time (3 to 4 times the usual time), no polarity protection, de-energisation of the relay.

Break

Protection module with varistor b Advantages v can be used with a and c supply, v voltage peak limited to about 2 Un, v little effect on relay drop-out time.
t
Limitation of voltage peaks

b Disadvantages v no modification of coils own oscillating frequency, v limitation of switching frequency.

Energy released

Coil voltage with varistor protection module (a and c)

Break

Protection module with RC circuit b Advantages v coil oscillating frequency reduced to about 150 Hz, v voltage peak limited to 3 Un, v little effect on relay drop-out time.
t
S2 (with RC)

U1

b Disadvantages v no protection for low voltages.

S1

Coil voltage with RC circuit protection module (a only)


S1 = S2 = Energy released

U2

49

Selection guide

Interfaces

Interfaces for discrete signals

Applications

Electromechanical interface modules

1 2 3 4
Functions Input Width (mm) 17.5 9.5

5 6 7 8 9 10

Contact arrangement

1 N/O 2 N/O 1 C/O

1 N/O

Thermal current

Control voltages

c 110127 V z 24 V, 4 V a 115127 V a 230/240 V

c 24 V, 4 V a 115127/50 Hz a 115127/60 Hz a 230240/50-60 Hz

Indication

Mechanical for contacts and/or LED for control

LED for control

References

ABR 1E
56

ABR 2E
62

Pages

50

Solid state interface modules

1 2 3 4
Output Input and output Very low level switching 12 17.5 Input Output 17.5 9.5 9.5/17.5

1 N/O 2 N/O 1 C/O 1 N/C + 1 N/O

1 N/O

1 C/O

5
5A

12 A

5A

6 7

c 24 V z 24 V, 4 V a 115127 V a 110 V

c 24 V

c 5, 24, 4 V a 115127/50 Hz a 120127/60 Hz a 230240/50 Hz a 230240/60 Hz

c 24 V

Mechanical for contacts and/or LED for control

LED for control

ABR 1S
56

ABR 2S
62

ABR 2pB312B
62

ABS 2E
6

ABS 2S

8 9 10

51

Presentation

Interfaces

For discrete signals

Electromechanical interface modules

1 2 3 4 5 6 7 8 9 10
Characteristics: pages 53 and 54 Curves: page 55

ABR-1 electromechanical interface modules are supplied in the form of compact modules, 17.5 mm wide. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processing unit (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors, etc). These products are based on contactor technology and are notable for their excellent adaptation to industrial environments, ensured by the fact that they conform to the most recent IEC 947-5-1 standards.
16264

The ABR-1 range comprises 2 families : 5 2 1 4 3 Input interfaces Input interfaces are designed for switching input signals to the processor and are characterized by their high degree of contact reliability : less than 1 fault per 100 million operating cycles at c 17 V, 5 mA. The switching level is sufficiently high to ensure that the interfaces can directly control most contactors and indicator lamps. Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings, etc). They are characterized by a high switching capacity and an average durability 5 times greater than that of traditional interface modules which incorporate standard relays. 1 Override contacts by pressing button (not holding it down) for a simple and quick test during setting up or maintenance operations on the installation 2 Green indicator showing the mechanical position of the contacts 3 LED indicating the control signal state 4 Channel identification : 5 individual characters for AB1-R/G or one AB1-SA2 marker tag 5 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits.

Composition

16265

3 4 1 2

References: page 56

Dimensions, schemes: page 57

52

Characteristics

Interfaces

For discrete signals

Electromechanical interface modules

Examples of applications with PLCs


/
PLC Positive logic discrete inputs

+/
/

PLC Positive logic transistor (or relay) outputs

1 2 3

+/

A1

A2

A1

A2

A1

A2

A1

A2

A1

A2

A1

A2

A1

+
24...125 V ...240 V

A2

(1)
Pushbuttons Series contacts 2-wire sensors 3-wire sensors Pushbuttons Series contacts 2-wire sensors

(1)

4
IEC 947-5-1 UL, CSA, BV, LROS, DNV IP 00 TC 50 V0 50 gn 6 gn  2 1 0.5 2.5 0.62.5 0.342.5 0.274 0.272.5 Any - 5+ 40 - 20+ 60 - 40+ 70 3000 II 3 Standard rails 5 1 4

(1) Essential on inductive loads (can be replaced with peak limiter

).

Environment
Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic charges Resistance to rapid transients Resistance to shock waves Cross-sections which may be connected Conforming to IEC 529 (protection against direct contact) Conforming to IEC 695-2-1 Conforming to IEC 6-2-27 Conforming to IEC 6-2-6 Conforming to IEC 01-2 Conforming to IEC 01-4 Conforming to IEC 255-4 Flexible cable with no cable end Flexible cable with cable end Rigid cable Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 1055 Hz Level 3 On power supply On I/O Waveform 1.2/50 ms ; 0.5 J 1 or 2-wire 1 or 2-wire 1-wire 2-wire C

5 6 7 8 9 10

kV kV kV kV kV mm2 mm2 mm2 mm2 C C C m

U 50 V U > 50 V

Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting

Unrestricted operation Permissible at Un Storage Conforming to IEC 947-1 Conforming to IEC 947-5-1

Presentation: page 52

Curves: page 55

References: page 56

Dimensions, schemes: page 57

53

Characteristics (continued)

Interfaces

For discrete signals

Electromechanical interface modules

Control circuit characteristics (40C ambient temperature)

1 2 3 4 5 6 7 8 9 10

Type of interface Rated voltage (Uc) Current frequency Energization threshold (at 5 %) Maximum operating voltage Maximum drop-out (at 5 %) voltage (Uo) Maximum current (Un) Minimum holding current Maximum dissipated power Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity V Hz V V V mA mA W ms

ABR 1Sp02B c 24 15 30 3.2 62 6.6 1.5 3 No Yes

ABR 1ppp8B z 24 50/60 16.5 30 3. 62/55 4.9/5.2 1.5  Yes Yes

ABR 1ppp8E z 4 50/60 34 53 .5 36/32 4.7/5.4 1.5 10 Yes Yes

c/a c/a c/a c/a 50 Hz/60 Hz

ABR 1Ep12F c 110...127 75 140 16 15 1.5 1.5 10 Yes Yes

ABR 1ppp1F a 115...127 50/60 6 140 34  2.4 1.5 6 Yes

ABR 1Ep11M a 230...240 50/60 170 264 6 7 2 1.5 5 Yes

ABR 1Ep01M a 230...240 50/60 164 264 7 5.5 1.5 1.5 6 No

Contact characteristics

Type of interface Maximum switching voltage Maximum rated operating voltage Ue Conforming to IEC 947-5-1

Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue : a 230 V per 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V

AC12 AC13 AC14 AC15 DC12 DC13

Minimum switching capacity Minimum switching voltage Protection against For Ik 2.5 kA (a) and 100 A (c) short-circuits Type and value of recommended fuse Low power switching Number of faults reliability of contacts per n million operating cycles (17 V - 5 mA)

aV cV aV cV Hz A A A A A A A mA V A

ABR 1Epppp 252 125 230 125 50/60 2 2 1 1 1 2 1 3 17 gG/gF : 16 10-

ABR 1Spppp 252 125 230 125 50/60 12 4 1 1 1 5 1 3 17 gG/gF : 16 10-

Other characteristics

Operating time at Un and at 20 C

Between energization of coil and closing of N/O contact Between energization of coil and opening of N/C contact Between de-energization of coil and opening of N/O contact Between de-energization of coil and closing of N/C contact Maximum make before break or break before make time At no-load At Ie ABR-1 (1 N/O or 2 N/O) ABR-1 (1 C/O or 1 N/C + 1 N/O)

ms ms ms ms ms ms Hz Hz

12 12 12 12 3 1 6 0.5 20 million 10 million 250 250 4 2.5 1.5

Duration of bounce Contact bridging times between contact N/C and N/O Maximum operating rate

Mechanical durability in millions of operating cycles Rated isolation voltage Conforming to IEC 947-1 Conforming to VDE 0110 group C Insulation test voltage Between coil circuit and contact circuits for 1 min. Between wired interface and earth Between independent contacts

V V kV kV kV

Presentation: page 52

Curves: page 55

References: page 56

Dimensions, schemes: page 57

54

Curves

Interfaces

For discrete signals

Electromechanical interface modules

Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage, operating rate : 100 cycles/hour. (0.5 Hz). a.c. loads
Operating cycles in millions
6

Electrical durability of contacts

1 2

Operating cycles in millions


6

5 4 3 2 1 0 0 1 2 3 4 5 6 (A)

5 4

3 2 1 0 0 1 2

1 2 3 4
3 4 5 6 (A)

3 4

3 4 5 6 7

AC-12 : control of resistive loads and isolated solid state loads via optocoupler cos j 0.9
Operating cycles in millions
3

AC-13 : control of isolated solid state loads via transformer cos j 0.65

1 2 3

AC-14 : control of weak electromagnetic loads of electromagnets 72 VA make: cos j = 0.3 break: cos j = 0.3 AC-15 : control of electromagnetic loads of electromagnets > 72 VA make: cos j = 0.7 break: cos j = 0.4 1 2 3 4 24 V 4 V 127 V 230 V

0 0 0,5 1 1,5 2 2,5 3 (A)

d.c. loads
Operating cycles in millions
6

Operating cycles in millions


3

1 24 V 2 4 V 3 127 V

1
4 3 2 1 0 0 1 2 3 4 5 6 (A)

8
1 2

2 3

9
1,5 2 2,5 3 (A)

0 0 0,5

3
1

DC-12 : control of resistive loads and isolated solid state loads via optocoupler L/R 1 ms

DC-13 : control of electromagnets L/R 2 x (Ue x Ie) in ms. Ue: rated operating voltage Ie: rated operating current
References: page 56 Dimensions, schemes: page 57

10

Presentation: page 52

Characteristics: pages 53 and 54

55

References

Interfaces

For discrete signals

Electromechanical interface modules Control circuit : a.c. or d.c.

16264

Input interface modules (1) (17.5 mm pitch)


Display Composition Control circuit V a 230/240 a 230/240 z 24 z 4 c 110...127 (4) a 115...127 a 230/240 z 24 z 4 c 110...127(4) a 115...127 a 230/240 z 24 z 4 c 110...127(4) a 115...127 a 230/240 Enclosure Reference colour Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey ABR 1E101M ABR 1E301M ABR 1E118B ABR 1E118E ABR 1E112F ABR 1E111F ABR 1E111M ABR 1E418B ABR 1E418E ABR 1E412F ABR 1E411F ABR 1E411M ABR 1E318B ABR 1E318E ABR 1E312F ABR 1E311F ABR 1E311M Weight kg 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.090 0.090 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.020 0.010 0.020 0.010 0.020 0.010

1 2
ABR 1E101M

Mechanical (2) Mechanical (2) + LED (3)

1 N/O 1 C/O 1 N/O

2 N/O

3 4 5 6 7

1215

1 C/O

Output terminals-relays (1) (17.5 mm pitch)


Display Composition Control circuit V c 24 c 24 c 24 c 24 z 24 z 4 a 115...127 z 24 z 4 a 110 z 24 z 4 a 110 z 24 z 4 a 110 Colour

Enclosure Reference colour Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey ABR 1S102B ABR 1S402B ABR 1S302B ABR 1S602B ABR 1S118B ABR 1S118E ABR 1S111F ABR 1S418B ABR 1S418E ABR 1S411F ABR 1S318B ABR 1S318E ABR 1S311F ABR 1S618B ABR 1S618E ABR 1S611F Reference

Mechanical (2)

ABR 1E318B
16265

Mechanical (2) + LED (3)

1 N/O 2 N/O 1 C/O 1 N/C + 1 N/O 1 N/O

2 N/O

1 C/O

1 N/C + 1 N/O

ABR 1S102B

Commoning links
Description For common

Commoning Coil links in modules 2 8 x 1 mm a c

White Red Blue

8
ABF C08Rppp

Distance between cable ends cm 12 2 12 2 12 2

16273

ABF C08R12W ABF C08R02W ABF C08R12R ABF C08R02R ABF C08R12B ABF C08R02B

9 10
Presentation: page 52 Characteristics: pages 53 and 54

(1) Connection by screw-clamp. (2) By green mechanical indicator light for contact(s) activated electrically or mechanically by pressing the test button. (3) By green LED illuminated when control signal is present. (4) With polarization (+ on A1, - on A2).

Curves: page 55

Dimensions, schemes: page 57

56

Dimensions, schemes

Interfaces
6

For discrete signals

Electromechanical interface modules

Dimensions
ABR 1E

ABR 1S

1
74

74

78 70,5 75 63

17,5

78 70,5 75 63

17,5

2 3

Schemes
1 N/O
A1 A2

c 24 V or a 230 V interfaces with mechanical indication


1 C/O
A1 A2

2 N/O
A2 A1

1 N/C + 1 N/O
A2 A1

4
14 13

14 12

11

14 24

13 23

24 12

23 11

5 6 7

z 24 V or z 48 V interfaces with mechanical indication + LED


1 N/O
A2 A1

1 C/O
A2 A1

2 N/O
A1 A2

1 N/C + 1 N/O
A2
24 12

14

13

14 12

11

14 24

13 23

A1
23 11

c / a 110 V or a 230 V interfaces with mechanical indication + LED


1 N/O
A1 (+) A2

1 C/O
A1 (+) A2

2 N/O
A1 (+) A2

1 N/C + 1 N/O
A1 (+) A2

8 9

14

13

14 12

11

14 24

13 23

24 12

23 11

10

Presentation: page 52

Characteristics: pages 53 and 54

Curves: page 55

References: page 56

57

Presentation

Interfaces

For discrete signals

Slim electromechanical interface modules

1 2 3 4 5 6 7
ABR-2SB312B 3

ABR-2 electromechanical interface modules complement the ABR-1 range. They are characterised by micro relay technology which allows reduced dimensions and very low switching levels (TTL, HCMOS, analogue signals). The ABR-2 family is in the form of slim compact modules, 9.5 mm wide for input interface modules, 12 mm wide for output interface modules and 17.5 mm wide for very low level switching products.

The ABR-2 comprises 3 families : Input interfaces (9.5 mm pitch) Input interfaces are designed for switching input signals to a processor and are characterized by their high degree of contact reliability : less than 1 fault per 100 million operating cycles at c 17 V, 5 mA. An assured immunity to current leakages 2 mA, and a wide coil voltage range (0.7 to 1.25 Un). Output interfaces (12 mm pitch) Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings etc). They are characterized by a high switching capacity and an assured immunity to current leakages 2 mA. A lower cost version without LED signalling is available. Low level switching input and output interfaces (17.5 mm pitch) with 1 C/O contact. These interfaces are designed for switching logic (TTL or HCMOS) and analogue signals. Warning : never switch inductive loads with this type of interface. The front panel of the ABR-2 electromechanical interface module comprises : 1 LED indicating the control signal state 2 Channel identification : 5 individual characters for AB1-R/G or 1 AB1-SA2 marker tag 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits.

Description

2 1

1 2

1 2

8 9 10

ABR2SB312B-PRO-3-B

Characteristics: pages 59 and 60

Curves: page 61

References: page 62

Dimensions, schemes: page 63

5

Characteristics

Interfaces

For discrete signals

Slim electromechanical interface modules

Examples of applications with PLCs


/
PLC Positive logic discrete inputs

Processing power supply +/

PLC Positive logic transistor (or relay) outputs

PLC Analogue inputs

1 2 3

Channel X

OV
A1 A2 A1 A2 A1 A2 A1 A2 14 11

13

14

13

14

13

A1

A2

A1

A2

A1

A2

14

13

14

13

14

13

14

+
Process power supply

12

C1

C2
Analogue sensors

+/

(1)
Pushbuttons Series contacts 2-wire sensors 3-wire sensors

(1)

ABR 2Spppp
).

ABR 2Epppp
(1) Essential on inductive loads (can be replaced with peak limiter

ABR 2SB12B

4 5 6 7 8 9 10

Environment
Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients Resistance to shock waves Cross-sections which may be connected Operating position Ambient air temperature Conforming to IEC 529 (protection against direct contact) Conforming to IEC 695-2-1 Conforming to IEC 6-2-27 Conforming to IEC 6-2-6 Conforming to IEC 01-2 Conforming to IEC 01-3 Conforming to IEC 01-4 Level 3 Conforming to IEC 947-1 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10150 Hz Level 3 Level 3 ; 271000 MHz On power supply On I/O Waveform 1.2/50 ms ; 0.5 J 1 or 2-wire 1 or 2-wire 1-wire C IEC 947-5-1 UL, CSA, BV, LROS, DNV IP 20 TC 960 V0 30 gn 3 gn  10 2 1 0.5 1.5 2.5 0.62.5 0.342.5 0.274 Any - 5+ 40 - 5+ 55 - 25+ 70 (2) - 40+ 0 3000 II 2 Standard rails 5 1 4

kV V/m kV kV kV kV kV mm2 mm2 mm2 C C C C m

U < 50 V U < 150 V U < 300 V

Flexible cable with no cable end Flexible cable with cable end Rigid cable Unrestricted operation Operation from 0.5...1.1 Us (assigned voltage) Operation restricted to Us (assigned voltage) Storage

Operating altitude Installation category Conforming to IEC 947-1 Degree of pollution Conforming to IEC 947-1 Mounting (2) Leave space of 8 mm between ABR-2S1ppp for an ambient temperature 55 C

Presentation: page 5

Curves: page 61

References: page 62

Dimensions, schemes: page 63

59

Characteristics (continued)

Interfaces

For discrete signals

Slim electromechanical interface modules

Control circuit characteristics (40C ambient temperature)

1 2 3 4 5 6 7 8 9 10

Type of interface Rated voltage (Us) Current frequency Energization threshold Maximum operating voltage Maximum drop-out voltage (Uo) Maximum current (at Us) Minimum holding current Maximum dissipated power (at Us) Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity Type of interface Composition Maximum rated Conforming to IEC 947-5-1 operating voltage (Ue max) Maximum switching voltage Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue max for 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V V Hz V V V mA mA W W ms

50 Hz 60 Hz

ABR ABR ABR 2E112B 2E112E 2E115F c 24 c 4 z 115127 50 16.9 37.3 93 2. 57.6 140 3. .5 25.4 19.5 11 14 2 2 2.5 0.66 0.45 0.52 1 1 10 Yes Yes Yes Yes Yes

ABR 2E116F z 120...127 60 97 140 25.4 16 2.5 0.73 10 Yes

ABR 2E111M a 230...240 50/60 16 264 4 15 2.5 0.54 0.77 10 Yes

ABR ABR ABR 2S112B 2S102B 2pB312B (1) c 24 c 24 c 24 16.9 2. 3. 2 2 0.64 1 Yes Yes 14.5 2. 2 1 1.3 0.43 5 No Yes 16.9 2. 3. 23 2 0.55 1 Yes Yes

Contact characteristics (40C ambient temperature)


aV cV aV cV Hz A A A A A A mA V A ABR 2Epppp 1 N/O 127 100 ABR 2S112B 1 N/O 230 120 ABR 2S102B 1 N/O 230 120 ABR 2pB312B (1) 1 C/O 4 4 60 60 50/60 0.05 0.01 0.01 0.4

AC12 AC14 AC15 DC12 DC13

Minimum switching current Minimum switching voltage Protection against For Ik 1 kA (a) and 100 A (c) short-circuits Type and value of recommended fuse Low level contact Number of faults reliability (17 V, 5 mA)/ per n million operating cycles ABR-2pB (30 mV, 10 A) Maximum operating Between energization of coil c time and closing of N/O contact a at Us (bounce included) Between energization of coil and opening of N/C contact c Between de-energization of coil and opening of N/O a contact Between de-energization of coil and closing of N/C contact Maximum duration of bounce No make before break Maximum make On energization guaranteed between before break or On deN/C and N/O contacts break before make energization time Maximum operating At no-load rate At Ie Mechanical durability in millions of operating cycles Rated insulation Conforming to IEC 947-1 voltage Conforming to VDE 0110 group C Insulation test voltage Coil circuit/contact circuits for 1 min Wired interface/earth Between open contacts (1) Do not switch inductive loads.

140 250 250 125 150 150 50/60 50/60 50/60 1 5 5 1 3 3 0.5 1 1 0.5 1 1 1 1.7 1.7 1 1.5 1.5 1 5 5 5 5 5 Type : quick-blow fuse with high breaking capacity 2 6.3 6.3 1 per 100 million

Other characteristics

ms ms ms ms ms ms ms ms ms Hz Hz

10 30 6 30 5 10 0.5 20 300 250 2 2.5 0.75

10 12 5 10 0.5 10 300 250 4 2.5 1

10 5 5 10 0.5 10 300 250 4 2.5 1

6 6 6 6 2 5 2 10 20 300 250 1.5 2.5 1

V V kV rms kV rms kV rms

Presentation: page 5

Curves: page 61

References: page 62

Dimensions, schemes: page 63

60

Curves

Interfaces

For discrete signals

Slim electromechanical interface modules

Electrical durability of contacts (ABR 2S) Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage.
a.c. loads
Operating cycles in millions
6

1
1 2 3 4 24 V 4 V 115 V 230 V

Operating cycles in millions


3

5 4 3 2
2

2 3

1 2
1

3
1 0 0 1 2 3

4
4 5 6 (A)

1 2 3 4
0 0,5 1 1,5 2 2,5 3 (A)

AC12 : control of resistive loads and isolated solid state loads via optocoupler cos j 0.9

AC14 : control of weak electro-magnetic loads of electro-magnets y 72 VA make : cos j = 0.3 break : cos j = 0.3 AC15 : control of electro-magnetic loads of electro-magnets > 72 VA make : cos j = 0.7 break : cos j = 0.4

4 5
1 24 V 2 4 V 3 115 V

d.c. loads
Operating cycles in millions
3

Operating cycles in millions


3

6 7

1
1

1
1

0 0 0,5 1 1,5 2 2,5 3

0 0 0,5 1 1,5 2 2,5 3 (A)

(A )

DC12 : control of resistive loads and isolated solid state loads via optocoupler L/R 1 ms

DC13 : control of electro-magnets L/R 2 x (Ue x Ie) in ms. Ue : rated operating voltage Ie : rated operating current (with a load protection diode)

8 9 10

Presentation: page 5

Characteristics: pages 59 and 60

References: page 62

Dimensions, schemes: page 63

61

References

Interfaces

For discrete signals

Slim electromechanical interface modules Control circuit : a.c. or d.c.

16362

Input modules (9.5 mm pitch)


Indication Composition Control circuit V c 24 c 4 Sold in Unit lots of reference 5 5 5 5 ABR 2E112B ABR 2E112E ABR 2E115F ABR 2E116F ABR 2E111M Weight kg 0.032 0.032 0.035 0.035 0.036

1 2
ABR 2E112B

With LED

1 N/O

a 115...127 (50 Hz) a 120...127 (60 Hz)

a 230...240 (50/60 Hz) 5

Output modules (12 mm pitch)


Indication Composition Control circuit V c 24 c 24 Sold in Unit lots of reference 5 5 ABR 2S102B ABR 2S112B Weight kg 0.040 0.041

3 4

16363

Without With LED

1 N/O 1 N/O

Modules for very low level switching (17.5 mm pitch)


Indication Composition Control circuit V c 24 Reference Weight kg 0.04

Input
With LED ABR 2S112B 1 C/O (1) ABR 2EB312B

Output
With LED 1 C/O (1) c 24 ABR 2SB312B 0.04

16364

5 6 7 8

Flexible comb accessories


Description For common Colour Distance between cable ends cm 12 2 a Red 12 2 ABR 2EB112B c Blue 12 2 Reference Weight kg 0.020 0.010 0.020 0.010 0.020 0.010

Flexible comb modularity 8 x 1 mm2

Coil

White

ABF C08R12W ABF C08R02W ABF C08R12R ABF C08R02R ABF C08R12B ABF C08R02B

16365

(1) Do not switch inductive loads.

ABF C08Rppp

9 10
Presentation: page 5 Characteristics: pages 59 and 60 Curves: page 61 Dimensions, schemes: page 63

62

Dimensions, schemes

Interfaces

For discrete signals

Slim electromechanical interface modules

Dimensions
ABR 2E11pp

ABR 2S1p2B

1
74

74

78 70,5 75

9,5

78 70,5 75

12

2 3

ABR 2EB312B

ABR 2SB312B

74

74

78 70,5 75 63

17,5

78 70,5 75 63

17,5

4 5 6

Circuit diagrams

ABR 2E112B (c 24 V)
13 14

ABR 2E112E (c 4 V)

ABR 2E11pF/M (a 115...240 V)

13

14

13

14

+A1

+A1

A2

A2

A1

A2

ABR 2S102B (c 24 V)

ABR 2S112B (c 24 V)

ABR 2pB312B (c 24 V)

7 8

+A1

A2

A2

+A1

+A1
12 14

14

13

14

13

A2

11

9 10

Presentation: page 5

Characteristics: pages 59 and 60

Curves: page 61

References: page 62

63

Presentation

Interfaces

For discrete signals

Slim solid-state interface modules

1 2
1630

The ABS-2 solid-state interface relays are supplied in the form of compact modules which appear identical to the ABR-2 electromechanical family. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processor (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors, etc). They are suitable for use in equipment which requires the benefits of electronic technology : a high operating rate, virtually unlimited durability, silent operation, etc. These products are notable for their high performance and excellent adaptation to industrial environments, ensured by the fact that they conform to the most recent IEC standards.

The ABS-2 range comprises 2 families : Input interfaces The 9.5 mm wide input interfaces are designed for switching input signals to processors. They offer a wide choice of electrical isolation between signals due to the wide range of input voltages from c 5 V to a 230 V.

Composition

3
2 1

4
1637

Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for the signalling devices (indicator lamps, audible warnings, etc). Two widths are available, 9.5 and 17.5 mm, depending on the switched current. The 17.5 mm version comprises a 9.5 mm interface and an integrated  mm spacer. This device can, with its increased ventilation, switch high levels of currents. The front panel of the ABS-2 slim solid-state interface modules comprises: 1 LED indicating the state of the control signal. 2 Channel identification : 5 individual characters for AB1-/G or one AB1-SA2 marker tag. 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 4 Integrated spacer.

5 6
16379

1 2

3 ABS2INTERSORT-PRO-3-B 1 2 4

7 8 9 10

ABS-2

ABS2-PRO-3-B

Characteristics: pages 65 to 67

References, curves: page 6

Dimensions, schemes: page 69

64

Characteristics

Interfaces

For discrete signals

Slim solid-state interface modules

Examples of applications with PLCs


Interfacing PLC discrete inputs
PLC Positive logic discrete inputs Processing power supply

Interfacing PLC discrete outputs


PLC Positive logic transistor (or relay) outputs

1 2 3 4

+
14 14 14 14 14

A1

A2

A1

A2

A1

13 ABS - 2E

13

13

13

13
ABS - 2S

A2

A1

A2

A1

A2

A1

A2

A1

A2

A1

13

14

13

14

13

Process power supply

+
PNP 115/ 230 V
Pushbuttons Series contacts 2-wire sensors

Pushbuttons Series contacts

2-wire 3-wire sensors sensors

Environment
Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients Resistance to shock waves Cross-sections which may be connected Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting IEC 947-5-1 Draft standard IEC 17 B secretariat 200 UL, CSA, BV, LROS, DNV IP 20 TC 960 V0 30 gn 5 gn  10 2 1 0.5 1.5 2.5 0.62.5 0.342.5 0.274 Any - 5+ 55 - 25+ 70 - 40+ 0 300 II 2 Standard rails 5 1 4

14

A2

5 6 7 8 9 10

Conforming to IEC 529 (protection against direct contact) Conforming to IEC 695-2-1 Conforming to IEC 6-2-27 Conforming to IEC 6-2-6 Conforming to IEC 01-2 Conforming to IEC 01-3 Conforming to IEC 01-4 Level 3 Conforming to IEC 947-1 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10150 Hz Level 3 Level 3 ; 271000 MHz On power supply On I/O Waveform 1.2/50 ms ; 0.5 J 1 or 2-wire 1 or 2-wire 1-wire C

kV V/m kV kV kV kV kV mm2 mm2 mm2 C C C m

U < 50 V U < 150 V U < 300 V

Flexible cable with no cable end Flexible cable with cable end Rigid cable Unrestricted operation Operation at Us Storage Conforming to IEC 947-1 Conforming to IEC 947-1

Presentation: page 64

References, curves: page 6

Dimensions, schemes: page 69

65

Characteristics (continued)

Interfaces

For discrete signals

Slim solid-state interface modules

Control circuit characteristics (55C ambient temperature)

1 2 3 4 5 6 7 8 9 10

Type of interface Rated voltage Us c a c V V V V mA mA V mA V mA V mA V mA

ABS 2EC01EA 5 Negative logic 6 (TTL) 13.6 3.75 4.5 2 0.09 Yes Yes

ABS 2EC01EB 24 2. 12 16.9 7.7 5.6 2 Yes Yes

ABS 2EC01EE 4 57.6 10.5 36 7.5 10. 2 Yes Yes

Maximum voltage

ABS 2EA01EF 115/127 50 Hz 140 14 6.3 .4 25.4 2.5 Yes

ABS 2EA02EF 120/127 60 Hz 140 17 90 9.7 25.4 2.5 Yes

ABS 2EA01EM 230/240 50 Hz 264 12.5 173 7.9 4 2.5 Yes

ABS 2EA02EM 230/240 60 Hz 264 15 173 9.3 4 2.5 Yes

Maximum current at Us State 1 assured

a c a c a

State 0 assured

c a

State 1 display Internal protection reversed polarity Rated operating voltage Ue Min/max voltage Min/max current switched Maximum residual current at state 0 Maximum volt drop at state 1 Internal protection External protection

Output circuit characteristics

c c

V V mA mA V

5...4 2/60 1/50 0.1 1 Reversed polarity Against short-circuits for Ik 100 A (c) Quick-blow fuse, ref. : HA21 0.25 A or equivalent ABS 2EC01EA 0.05 0.4 1000 ABS 2EC01EB 0.05 0.4 1000 ABS 2EC01EE 0.05 0.4 1000 ABS 2EA01EF 10 20 25 ABS 2EA02EF 10 20 25 ABS 2EA01EM 10 20 25 ABS 2EA02EM 10 20 25

Other characteristics
Type of interface Time delay characteristics Response time max Ue 30 V Ie 5 mA Maximum switching rate Duty cycle 50 % Ue 30 V Ie 5 mA Rated insulation voltage Insulation test voltage for 1 minute I/O Wired interface/earth 0V1 1V0 ms ms Hz

kVrms kVrms

Conforming to IEC 947-1 : 300 V Conforming to VDE 0110 : 250 V group C 4 2.5

Presentation: page 64

References, curves: page 6

Dimensions, schemes: page 69

66

Characteristics (continued)

Interfaces

For discrete signals

Slim solid-state interface modules

Control circuit characteristics (55C ambient temperature)


Type of interface Rated voltage Us Maximum voltage Maximum current at Us State 1 assured State 0 assured State 1 display Internal protection reversed polarity c V V mA V mA V mA ABS 2SC01EB 24 2. 12 16.9 7.7 5.6 2 Yes Yes c 5...4 c 57.6 2 DC12 DC13 DC14 1 1 1.5 1.5/0.9 1.5/0.9 0.6/0.6 ABS 2SC02EB ABS 2SA01MB 24 2. 13.6 16.9 .3 5.3 2 Yes Yes a 24...240 a 264 2.3 AC12 1.9/0.5 AC13 1.6/0.5 AC14 1.6/0.5 AC15 1/0.5 10 2.5 3 (Ie 10 mA) 1.5 (Ie 100 mA) 50 peak 500 ABS 2SA02MB

1 2

Output circuit characteristics


V V A A A A A mA mA V V V/ms c 5...4 c 57.6 3 2.5/2.2 2.5/2.2 0.6/0.6 a 24...240 a 264 3 2.1/1.5 1.6/1.5 1.6/1.5 1/1

Rated operating voltage Ue Maximum voltage Maximum continuous current (Ith) (1) at 40 C Rated operating voltage (Ie) Conforming to IEC 947-5-1 Single/touching product at 55 C vertical position Minimum current Maximum residual current Maximum volt drop 0 crossing voltage Solid-state dV/dt Internal protection External protection c/a c/a

3 4 5 6 7 8 9 10

Reversed polarity Against short-circuits for Ik 1 kA (a) and 100 A (c) Quick-blow fuse with high breaking capacity: 3.15 A 0.05 0.6 DC13 DC14 700

Other characteristics
Maximum response time at Ie 10 mA Maximum switching rate 0V1 1V0 At 55 C ; at Ie: module alone duty cycle 40 % On resistive load duty cycle 50 % Rated operating voltage I/O Wired interface/earth (1) See temperature derating curves. Rated Insulation voltage for 1 minute kVrms kVrms ms ms Hz Hz Hz Hz 6 1 6 3 10 (50 Hz) ;  (60Hz) 10 (50 Hz) ;  (60Hz) AC13 0.6 0.7 AC14 0.6 0.7 AC15 0.6 0.7 50

Conforming to IEC 947-1 : z 300 V Conforming to VDE 0110 : 250 V group C 4 2.5

Presentation: page 64

References, curves: page 6

Dimensions, schemes: page 69

67

References, curves

Interfaces

For discrete signals

Slim solid-state interface modules

Solid-state input modules

1 2

Width mm 9.5

Solid-state output modules


Width mm 9.5 17.5

Input circuit Current Nominal voltage V 5 c 24 4 115127 (50 Hz) a 120127 (60 Hz) 230240 (50 Hz) 230240 (60 Hz) Input circuit Current Nominal voltage V 24 c c 24

Output circuit Current Nominal voltage V c 54 c 54 c 54 c 54 c 54 c 54 c 54 Output circuit Current Nominal voltage A V c2 54 a 2.3 24240 c3 54 a3 24240

Sold in Unit lots of reference 5 5 5 5 5 5 5 ABS 2EC01EA ABS 2EC01EB ABS 2EC01EE ABS 2EA01EF ABS 2EA02EF ABS 2EA01EM ABS 2EA02EM

Weight kg 0.029 0.029 0.029 0.032 0.032 0.033 0.033 Weight kg 0.034 0.034 0.043 0.044

Sold in Unit lots of reference 5 5 1 1 ABS 2SC01EB ABS 2SA01MB ABS 2SC02EB ABS 2SA02MB

3
Accessories

4 5 6 7 8 9

For connecting commons, use ABF C08ppp flexible combs (Please consult your Regional Sales Offices).

Temperature derating curve for solid-state output modules Uc = Us = c 24 V


ABS 2SC01EB d.c.
Ie (A)

ABS 2SC02EB d.c.


Ie (A)

1/2
2

3 4

1/2
1

3/4

10

20

30

40

50 60 70 T C ambient

10

20

30

40

50 60 70 T C ambient

ABS 2SA01MB a.c.


Ie (A)

ABS 2SA02MB a.c.


3
Ie (A)

1/2 3 4

1/2
1

3/4
0 0 10 20 30 40 50 60 70 T C ambient

10

20

30

40

50 60 70 T C ambient

1 Vertical module alone or adjacent to modules with low heat dissipation.

2 Horizontal module alone or adjacent to modules with low heat dissipation.

3 Vertical module mounted with 2 modules with identical heat dissipation on both sides.

4 Horizontal module mounted with 2 modules with identical heat dissipation on both sides.

10
Presentation: page 64 Characteristics: pages 65 to 67 Dimensions, schemes: page 69

6

Dimensions, schemes

Interfaces

For discrete signals

Slim solid-state interface modules

Dimensions

ABS 2E/ABS 2Sp01pp

ABS 2Sp02pp

1
74

74

78 70,5 75

9,5

78 70,5 75

17,5

2 3 4 5

Circuit diagrams
ABS 2ECpppp

Solid-state input modules


ABS 2EApppp ABS 2Epppp

14

+13

+13

14

548 V

A1

+A1

A2

A2

A1

A2

14

13

Solid-state output modules


ABS 2SC0pEB ABS 2SA0pMB ABS 2SC0pEB
5-24 V 5-24 V

6
ABS 2SA0pMB
5-24 V
5-24 V

+A1

A2

+A1

A2

7
A1 A2

A1

A2

A1

A1

A2

A2

+13

14

8
13 14

13

14

13

13

14

13

(1)
F F
F
F

14

14

(1)

9 10

Resistive load

Inductive load

Resistive load

Inductive load

F: fuse DF1 SS133.2 (1) or peak limiter

Presentation: page 64

Characteristics: pages 65 to 67

References, curves: page 6

69

Selection guide

Zelio Relay - Solid State Relays


SSR solid state relays

Applications

Panel mounted

1 2 3
Contact type Control voltage ranges a c 1 N/O SPST contact 9020 V SCR output : 332 V Mosfet output : 3.532 V 2420 V, 4530 V, 4660 V 3100 V
PF526060-24-Q

4
Operating voltages

5 6 7 8 9 10

Type of switching

a c

Zero voltage switching DC switching

Current

a c

10, 25, 50, 75, 90, 125 A 12, 25, 40 A

Degree of protection

IP20

LED indication

Yes (1)

Cooling

Thermal protection or with heat sink accessory

Solid state relay type

SSR P
76

Page (1) Except for SSR PCDS90A3 and SSR PCDS125A3 relays.

70

5 rail mounted
PF526339-1-Q

1 2 3
1 N/O SPST contact 90140 V for SSR DFS45A1 relay, 9020 V for all the others 332 V for SSR DCDS45A1 relay, 432 V for all the others 2420 V

4 5 6 7 8 9 10

Zero voltage switching

10, 20, 30, 45 A

IP20

Yes

Built-in heat sink

SSR D
76

71

Presentation, description, general characteristics

Zelio Relay - Solid State Relays


SSR solid state relays

1 2
5 1 2 3

The SSR solid state relay range comprises: b relays for panel mounting: SSR P. b relays for 5 rail mounting: SSR D.

Presentation

SSR P relays for panel mounting 1 2 x 4.9 holes for fixing. 2 Connection terminals. 3 Connection terminal screws. 4 Input voltage indicator LED, green. 5 Thermal interface which must be via the back of the product.

Description

3 4
6

4 1

1 2 3 4 5

5
1

SSR D relays for 5 rail mounting 1 Lugs for plate mounting. 2 Built-in heat sink. 3 Connection terminals. 4 Connection terminal screws. 5 Input voltage indicator LED, green. 6 Bracket for mounting on 35 mm 5 rail.

6
General characteristics

7 8 9 10

SSR P solid state relays, panel mounting


Product certifications Product marking Ambient air temperature around the device Encapsulation Degree of protection Terminal screw torque Nm Operation Storage C C UR E25297, CSA LR 4077, IEC 60950-1, IEC 62314 e - 40+ 0 - 40+ 125 Thermally conductive epoxy IP20 Inputs: 1.1 (screw: 3.5 / length 6 mm) Outputs: 2.2 (screw: 4 / length 7.4 mm) UR E25297, CSA LR 4077, IEC 60950-1, IEC 62314 e Operation Storage C C - 40+ 0 - 40+ 125 Thermally conductive epoxy IP20 1030 A relays 45 A relays Max. wire size 1030 A relays 45 A relays Nm Nm Inputs: 0.60.7 / Outputs: 0.60.7 Inputs: 0.60.7 / Outputs: 1.11.7 Inputs: 5.3 mm2 - AWG 10 / Outputs: 5.3 mm2 - AWG 10 Inputs: 3.3 mm2 - AWG 12 / Outputs: .4 mm2 - AWG 

SSR D solid state relay, 5 rail mounting


Product certifications Product marking Ambient air temperature around the device Encapsulation Degree of protection Terminal screw torque

Presentation: page 72

Characteristics: page 72 ...

References: page 75

Dimensions: page 76

Curves: page 77

72

Characteristics (continued)

Zelio Relay - Solid State Relays


SSR solid state relays
Panel mounting

SSR P solid state relays, panel mounting


Relay type Control voltage range Minimum turn-on voltage Maximum turn-off voltage Maximum typical input current

Input specification

SCR output, Zero voltage switching cV cV cV mA aV A Vpk Apk Vrms C/W Asec mA V/sec Cycle Cycle

SSR PCDS10A1 332 3 1.0 10 at c 12 V 2420 0.15 10 600 120 1.6 1.4 60 1.0 500 1/2 1/2 SSR PCDS75A2 332 3 1.0 10 at c 12 V 4530 0.1575 1200 1110 1.6 0.31 4150 1.0 500 1/2 1/2 SSR PP8S10A1 9020 90 10 6 at 120 Vrms 2420 0.1510 600 400 1.6 1.4 60 10 max. 500 10 max. 40 max. SSR PCDM12D5 332 3.5 1.0 1.6 (c 5 V), 2 (c 32 V) 3100 12 0 2 1.6 1.34 0.2 0.13 100 1.0

SSR PCDS25A1 332 3 1.0 10 at c 12 V 2420 0.1525 600 250 1.6 1.02 260 1.0 500 1/2 1/2 SSR PCDS90A3 332 3 1.0 10 at c 12 V 4660 0.2590 1200 1350 1.7 0.2 6000 1.0 500 1/2 1/2 SSR PP8S25A1 9020 90 10 6 at 120 Vrms 2420 0.1525 600 600 1.6 1.02 260 10 max 500 10 max. 40 max. SSR PCDM25D5 332 3.5 1.0 1.6 (c 5 V), 2 (c 32 V) 3100 25 0 51 2.1 0.3 0.3 0.05 100 1.0

SSR PCDS50A1 332 3 1.0 10 at c 12 V 2420 0.1550 600 625 1.6 0.63 1620 1.0 500 1/2 1/2 SSR PCDS125A3 332 3 1.0 10 at c 12 V 4660 0.25125 1200 2000 1.7 0.22 12 700 1.0 500 1/2 1/2 SSR PP8S50A1 9020 90 10 6 at 120 Vrms 2420 0.1550 600 50 1.6 0.63 1620 10 max 500 10 max. 40 max. SSR PCDM40D5 332 3.5 1.0 1.6 (c 5 V), 2 (c 32 V) 3100 40 0 106 2.1 0.3 0.3 0.05 100 1.0

1 2 3 4 5 6 7 8 9 10

Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type SCR output, Zero voltage switching Control voltage range Minimum turn-on voltage Maximum turn-off voltage Typical input current Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type SCR output, Zero voltage switching Operating voltage Minimum turn-on voltage Maximum turn-off voltage Typical input current Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type Mosfet output Control voltage range (input voltage) Minimum turn-on voltage Maximum turn-off voltage Typical input current Control voltage range Load current range Minimum load current Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum off-state leakage current at rated voltage On-state resistance Maximum turn-on time Maximum turn-off time

Output specification

Input specification

Output specification

cV cV cV mA aV A Vpk Apk Vrms C/W Asec mA V/sec Cycle Cycle

Input specification

Output specification

aV Vrms Vrms mA aV A Vpk Apk Vrms C/W Asec mA V/sec ms ms

Input specification

Output specification

cV cV cV mA cV A mA Apk Vpk C/W mA sec msec

73

Characteristics (continued)

Zelio Relay - Solid State Relays


SSR solid state relays
Panel mounting (continued) 5 rail mounting

SSR P solid state relays, panel mounting (continued)

1 2 3 4 5 6 7 8 9 10

Relay type

SCR output, Zero voltage switching aV Vrms Vrms mA aV A Vpk Apk Vrms C/W Asec mA

SSR PP8S75A2 9020 90 10 6 at 120 Vrms 4530 0.1575 1200 1110 1.6 0.31 4150 10 max.

SSR PP8S90A3 9020 90 10 6 at 120 Vrms 4660 0.2590 1200 1350 1.7 0.2 6000 5 max. 500 10 max. 40 max. SSR DP8S20A1 9020 90 10 2 (120 Vrms), 4 (240 Vrms) 2420 20 600 250 1.6 260 10 500 10 max. 40 max. SSR DCDS20A1 432 4.0 1.0 12 2420 20 600 250 1.6 260 10 500 1/2 1/2

SSR PP8S125A3 9020 90 10 6 at 120 Vrms 4660 0.25125 1200 2000 1.7 0.22 12 700 5 max. 500 10 max. 40 max.

Input specification
Operating voltage Minimum turn-on voltage Maximum turn-off voltage Typical input current

Output specification
Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time

V/sec 500 ms 10 max. ms 40 max. SSR DP8S10A1 aV Vrms Vrms mA 9020 90 10 2 (120 Vrms), 4 (240 Vrms) 2420 10 600 120 1.6 60 10

SSR D solid state relay, 5 rail mounting


Relay type SCR output, Zero voltage switching SSR DP8S30A1 9020 90 10 2 (120 Vrms), 4 (240 Vrms) 2420 30 600 625 1.6 1620 10 500 10 max. 40 max. SSR DCDS30A1 432 4.0 1.0 12 2420 30 600 625 1.6 1620 10 500 1/2 1/2 SSR DF8S45A1 90140 90 10 15 (120 Vrms)

Input specification
Operating voltage Minimum turn-on voltage Maximum turn-off voltage Typical input current

Output specification
Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type SCR output, Zero voltage switching cV cV cV mA aV A Vpk Apk Vrms Asec mA Cycle Cycle aV A Vpk Apk Vrms Asec mA 2420 45 600 625 1.6 1620 10 500 10 max. 40 max. SSR DCDS45A1 332 4.0 1.0 17 2420 45 600 625 1.6 1620 10 500 1/2 1/2

V/sec 500 ms 10 max. ms 40 max. SSR DCDS10A1 432 4.0 1.0 12 2420 10 600 120 1.6 60 10 1/2 1/2

Input specification
Control voltage range Minimum turn-on voltage Maximum turn-off voltage Typical input current

Output specification
Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time

V/sec 500

74

Reference

Zelio Relay - Solid State Relays


SSR solid state relays

Solid state relays, 1 N/O SPST contact


PF526060-24-Q

b Panel mounting
Switching

Voltage range Input V Output V a 2420

Load current range A 10 25

Reference

Weight kg

1 2 3 4 5 6 7 8 9 10

SCR output Zero voltage switching SSR PCDS25A1 50


PF526339-1-Q

c 332

SSR PCDS10A1 SSR PCDS25A1 SSR PCDS50A1 SSR PCDS75A2 SSR PCDS90A3 SSR PCDS125A3 SSR PP8S10A1 SSR PP8S25A1 SSR PP8S10A1 SSR PP8S75A2 SSR PP8S90A3 SSR PP8S125A3

0.113 0.113 0.113 0.113 0.113 0.113 0.113 0.113 0.113 0.113 0.113 0.113

a 4530 a 4660

75 90 125

a 9020

a 2420

10 25 50

a 4530 SSR DCDS10A1 a 4660

75 90 125

PF526062-32-Q

Mosfet output DC switching c 3.532 c 3100 12 25 40 SSR PCDM12D5 SSR PCDM25D5 SSR PCDM40D5 0.113 0.113 0.113

b 5 rail mounting
SCR output Zero voltage switching a 9020 a 2420 10 20 30 SSR DCDS45A1 a 90140 c 432
PF526063-50-Q

SSR DP8S10A1 SSR DP8S20A1 SSR DP8S30A1 SSR DF8S45A1 SSR DCDS10A1 SSR DCDS20A1 SSR DCDS30A1 SSR DCDS45A1

0.272 0.272 0.272 0.42 0.272 0.272 0.272 0.42

a 2420 a 2420

45 10 20 30

c 332

a 2420

45

Accessories for panel mounted relays


SSR AH1
PF526064-2-Q

Description Heat sink

For use with 1050A relays (1)

Unit reference SSR AH1 SSR AT1

Weight kg 0.47 0.011

SSR PPSpppp, SSR PCDSpppp, SSR PCDMpppp SSR PPSpppp, SSR PCDSpppp, SSR PCDMpppp

Thermal interface Sold in lots of 10

(1) for load current range 75, 90 and 125 A relays, please contact your Customer Care Centre.

SSR AT1 Presentation: page 72 Characteristics: page 72 ... References: page 75 Dimensions: page 76 Curves: page 77

75

Dimensions, curves

Zelio Relay - Solid State Relays


SSR solid state relays

Solid state relays, 1 N/O SPST contact

1 2

b Panel mounting

Solid state relays SSR P 45,5 (1)

Thermal interface SSR AT1

47,6 0,5

58,4

35,5 Heat sink SSR AH1

23,6 47,2

23,6 (1) 4,9 0,25 hole 114,3 0,5 4,6 0,25 47,6 0,5 4,6 0,25 42,4

4,6

3 4 5 6

47,7 55,1 Heat sink dissipation curve

Thermal resistance (C/W)

1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0 20 40 60 80 100 120 140 Dissipation (W)

57,9

M4
120,6 115,8

M4

66

57,9

115,8 0,5 120,6

4,6 0,25 114,3 0,5 139,7

4,6 0,25

7 8 9 10

b 5 rail mounting
1030 A relays 4,4 45 A relays 4,4

89,7

98,8

(1)

98,8

(2)

(2) 22,5

11,2

13,15

22,6 45,5

97,7 106,7 (1) 35 mm 5 rail. (2) 4.4 x 5.5 elongated hole Presentation: page 72 Characteristics: page 72 ... References: page 75 (1) 35 mm 5 rail. (2) 4.4 x 5.5 elongated hole Dimensions: page 76 Curves: page 77

76

76,2

87,4

80

(1)

Curves

Zelio Relay - Solid State Relays


SSR solid state relays

Thermal derating curves


b Panel mounting SSRP relays v SCR output
10 A relays
Base plate temperature (C) Power dissipation
12 7C/W 9C/W 8 3C/W 5C/W 110

25 A relays
Base plate temperature (C) Power dissipation
30
1C/W

50 A relays
1C/W 0,5C/W 1,5C/W 40 2C/W 100 90

1
Base plate temperature (C)

25
3C/W 2C/W

100

(1)

20 15 10 5 0 5 10 15 20 25 20 110

Power dissipation

95

60

115

120

(1)
120 40 60 80

20

110

2 3

(1)
0 10 20 30 40 50 20 40 60 80

120

10

20

40

60

80

Load current (Arms)

Max ambient temperature (C)

Load current (Arms)

Max ambient temperature (C)

Load current (Arms)

Max ambient temperature (C)

(1) No heat sink 75 A relays


Base plate temperature (C) Power dissipation
120

(1) No heat sink 90 A relays


Base plate temperature (C) Power dissipation
120 0,5C/W 0,4C/W 80 1C/W 110 40 120 0 20 40 60 80 0 20 40 60 80 95 0,2C/W 100

(1) No heat sink 125 A relays


0,4C/W 0,2C/W 90

80

0,5C/W 0,3C/W 100 1C/W

95

120

0,5C/W

100 80 1C/W

Base plate temperature (C)

Power dissipation

160

40

110

110

4 5 6 7 8 9 10

40 120 0 30 60 90 120 0 20 40 60 80

120 0 15 30 45 60 75 20 40 60 80

Load current (Arms) Max ambient temperature (C)

Load current (Arms)

Max ambient temperature (C)

Load current (Arms)

Max ambient temperature (C)

v Mosfet output
12 A relays
Base plate temperature (C) Power dissipation
24 20 16 12 8 4 0 2 4 6 8 10 12 20 2C/W 4C/W 6C/W 90

25 and 40 A relays
0,2C/W 0,5C/W 60 1C/W 1,5C/W 30 2C/W 120 80

100

100

110

(1)

120 60 80

(1)
0 8 16 24 32 40 20 40 60 80

140

40

Load current (Arms) Max ambient temperature (C)

Load current (Arms)

Max ambient temperature (C)

(1) No heat sink

(1) No heat sink

b 5 Rail mounting SSRD relays


1045 A relays Output current (Arms)
45 40 35 30 25 20 15 10 5 0 20 40 60 80 10 A 20 A 30 A 45 A

Ambient temperature (C)

Base plate temperature (C)

Power dissipation

90

77

Schneider Electric Industries SAS


Head ofce 35, rue Joseph Monier 92500 Rueil-Malmaison France

www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specic user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specic application or use thereof. Neither Schneider Electric nor any of its afliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Design: blueloft.fr Photos: Schneider Electric Printed by: Schneider Electric

ART. 960361

04/2010 V2.0

DIA3ED2090304EN

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