Router 7600

CH A P T E R
Installing the Cisco 7600 Series Router
Note
This publication describes the following Cisco 7600 series routers:

Cisco 7603 RouterCISCO7603 Cisco 7603-S RouterCISCO7603-S Cisco 7604 routerCISCO7604 Cisco 7606 RouterCISCO7606 Cisco 7606-S RouterCISCO7606-S Cisco 7609 RouterCISCO7609 Cisco 7609-S RouterCISCO7609-S Cisco 7613 RouterCISCO7613
Information on the Cisco 7609 Router (product number OSR-7609) is in the Cisco 7609 Router Installation Guide, located at this URL: http://www.cisco.com/univercd/cc/td/doc/product/core/cis7600/hardware/osrouter/index.htm This chapter describes how to install a Cisco 7600 series router in a rack. For first-time installations, perform the procedures in the following sections in the order listed:

Unpacking the Router, page 3-2 Installation Guidelines, page 3-3 Required Tools, page 3-4 Installing the Shelf Brackets and Crossbar Bracket, page 3-4 Installing the Chassis Brackets, page 3-5 Installing the Router Chassis in the Rack, page 3-9 Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only), page 3-13 Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only), page 3-15 System Ground Connection, page 3-19 Installing the Power Supplies in the Router Chassis, page 3-25 Attaching the Interface Cables, page 3-25 Verifying Router Chassis Installation, page 3-30
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Chapter 3 Unpacking the Router
Before starting the installation procedures in this chapter, see the Site Planning Checklist section on page 2-34 to verify that all site planning activities were completed. For information on installing modules, refer to the Cisco 7600 Series Router Module Installation Guide.
Warning
Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Warning
Before working on a chassis or working near power supplies, unplug the power cord on AC units; disconnect the power at the circuit breaker on DC units.
Warning
The plug-socket combination must be accessible at all times because it serves as the main disconnecting device.
Warning
TThis unit is intended for installation in restricted access areas. A restricted access area can be accessed only through the use of a special tool, lock and key, or other means of security.
Warning
There is the danger of explosion if the battery is replaced incorrectly. Replace the battery only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturers instructions.
Warning
Class 1 laser product.
Warning
Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected, avoid exposure to laser radiation and do not stare into open apertures.
Unpacking the Router

Tip
Do not discard the shipping container when you unpack the router. Flatten the shipping cartons and store them with the pallet. You will need these containers if you need to move or ship the router in the future. Repacking instructions are provided in Appendix D, Repacking the Cisco 7600 Series Router. Perform the following to check the contents of the shipping container:
Check the contents of the accessories kit against the Accessories Kit Components Checklist and the packing slip. Verify that you received all listed equipment, which should include the following:
Hardware and software documentation, if ordered Optional equipment that you ordered, such as network interface cables, transceivers, or special
connectors
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Chapter 3
Installing the Cisco 7600 Series Router Installation Guidelines
Check the modules in each slot. Ensure that the configuration matches the packing list and that all the specified interfaces are included.
Installation Guidelines
Before installing the chassis, ensure that the equipment rack complies with the following guidelines:

The width of the rack, measured between the two front mounting strips or rails, must be 17.75 inches (45.09 cm). The depth of the rack, measured between the front and rear mounting strips, must be at least 19.25 inches (48.9 cm) but not more than 32 inches (81.3 cm). The rack must have sufficient vertical clearance to insert the chassis. The chassis heights are as follows:
Cisco 7603 Router7 inches (17.8 cm) (4 RU) Cisco 7603-S Router7 inches (17.8 cm) (4 RU) Cisco 7604 router8.7 inches (22.09 cm) (5 RU) Cisco 7606 Router12.25 inches (31.11 cm) (7 RU) Cisco 7606-S Router12.25 inches (31.11 cm) (7 RU) Cisco 7609 Router36.75 inches (93.35 cm) (21 RU) Cisco 7609-S Router36.75 inches (93.35 cm) (21 RU) Cisco 7613 Router33.0 inches (83.8 cm) (19 RU)
Note
Chassis height is measured in rack units (RU).
Caution
If the rack is on wheels, ensure that the brakes are engaged or that the rack is otherwise stabilized.
Note
We recommend that you maintain a minimum air space of 6 inches (15 cm) between walls and the chassis air vents and a minimum horizontal separation of 12 inches (30.5 cm) between two chassis to prevent overheating. The installation hardware is not suitable for use with racks with obstructions (such as a power strip) that could impair access to field-replaceable units (FRUs).
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Chapter 3 Required Tools
Warning
To prevent bodily injury when mounting or servicing this unit in a rack, you must take special precautions to ensure that the system remains stable. The following guidelines are provided to ensure your safety:
This unit should be mounted at the bottom of the rack if it is the only unit in the rack. When mounting this unit in a partially filled rack, load the rack from the bottom to the top with the heaviest component at the bottom of the rack. If the rack is provided with stabilizing devices, install the stabilizers before mounting or servicing the unit in the rack.
Required Tools
These tools and equipment are required to install the chassis in the rack:

Number 1 and number 2 Phillips-head screwdrivers 3/16-inch flat-blade screwdriver Tape measure and level
Installing the Shelf Brackets and Crossbar Bracket

If you are installing a Cisco 7609 router, Cisco 7609-S router, or Cisco 7613 router, you must first install the shelf brackets and the crossbar bracket. To install the shelf brackets and the crossbar bracket, perform these steps:
Step 1 Step 2 Step 3 Step 4
Position one of the two shelf brackets in the rack as shown in Figure 3-1. Secure the shelf bracket to the rack by using three 12-24 x 3/4-inch or 10-32 x 3/4-inch screws. Repeat Steps 1 and 2 for the second shelf bracket. Make sure that the second shelf bracket is level with the first bracket. Attach the crossbar bracket to the back of the shelf brackets using two M3 screws as shown in Figure 3-2.
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Installing the Cisco 7600 Series Router Installing the Chassis Brackets
Figure 3-1
Installing the Shelf Brackets
Shelf bracket
Shelf bracket
Figure 3-2
Attaching the Crossbar Bracket to the Shelf Brackets
Front of rack
Shelf bracket
Shelf bracket
H9466
12-24 x 3/4-inch or 10-32 x 3/4-inch screw (6x)
M3 screw
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M3 screw
Installing the Chassis Brackets

The chassis is shipped with the mounting brackets installed on the front of the chassis. These brackets can be installed on the rear of the chassis. To install the brackets on the rear of the chassis, perform these steps:
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Chapter 3 Installing the Chassis Brackets
Step 1
Remove the screws that secure the brackets to the chassis. (See Figure 3-3 for brackets on Cisco 7603 router for 19" racks, Figure 3-4 for brackets on Cisco 7603-S router for 19" racks, Figure 3-5 for brackets on Cisco 7604 router for 19" racks, Figure 3-6 for brackets on Cisco 7606 router for 19" racks, Figure 3-7 for brackets on Cisco 7606-S router for 19" racks and Figure 3-8 for brackets on Cisco 7609 router, Cisco 7609-S router, and Cisco 7613 router for 19" racks).
Note
Figure 3-8 shows the Cisco 7609 router and the Cisco 7609-S router. For 19 brackets, the procedure is the same for the Cisco 7609 router, 7609-S router, and Cisco 7613 Router.
Note
The Cisco 7609-S router chassis supports four-post 23" rack-mounting; it does not support a single two-post (Telco) center flange rack-mount. You can accomplish a four-post frame mount by using two by two-post(Telco) racks placed back to back or by using a four-post enclosed rack.
Note
The Cisco 7609-S router is shipped with 19 racks. If you are installing the Cisco 7609-S router into a 23" rack, use adapter plates (from Hendry or Newton) to reduce the 23" rack side to side mounting screw pattern back down to a 19" rack dimension. Use the vendor-supplied documentation to attach two of the adaptor plates to the 23" rack.
Brackets on Cisco 7603 Router
Figure 3-3
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Figure 3-4
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Brackets on Cisco 7606-S Router
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To prevent personal injury or damage to the chassis, never attempt to lift or tilt the chassis using the handles on modules (such as power supplies, fans, or cards); these types of handles are not designed to support the weight of the unit. Lift the unit only by using handles that are an integral part of the chassis, or by grasping the chassis underneath its lower edge.
Installing the Router Chassis in the Rack
Position one of the brackets against the chassis side, and align the screw holes.
Brackets on Cisco 7609 Router and Cisco 7609-S Router
Secure the bracket to the chassis with the screws removed in Step 1.
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Installing the Router Chassis in the Rack
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Chapter 3 Installing the Router Chassis in the Rack
To install the router chassis in the equipment rack, perform these steps:
Step 1
Position the chassis in the rack as follows:

a. b.
If the front of the chassis (front panel) is at the front of the rack, insert the rear of the chassis between the mounting posts. If the rear of the chassis is at the front of the rack, insert the front of the chassis between the mounting posts.
Step 2
Align the mounting holes in the bracket (and optional cable guide) with the mounting holes in the equipment rack. (See Figure 3-9 for the Cisco 7603 router, Figure 3-10 for the Cisco 7604 router, Figure 3-11 for the Cisco 7606 router, Figure 3-12 for the Cisco 7606-S router, and Figure 3-13 for the Cisco 7609 router, Cisco 7609-S router, and Cisco 7613 router.)
Figure 3-9 Installing the Cisco 7603 Router in the Rack
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Installing the Cisco 7600 Series Router Installing the Router Chassis in the Rack
Figure 3-10
Installing the Cisco 7604 Router in the Rack
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Figure 3-11
Installing the Cisco 7606 Router in the Rack
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Figure 3-12
Installing the Cisco 7606-S Router in the Rack
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Installing the Cisco 7609 Router, Cisco 7609-S Router, and Cisco 7613 Router in the Rack
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Installing the Cisco 7600 Series Router Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only)
Figure 3-14
nstalling the Cisco 7609-S Router in a Four-Post Rack
Left L bracket
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Step 3
Install the eight or ten (four or five per side) 12-24 x 3/4-inch or 10-32 x 3/4-inch screws through the holes in the bracket and into the threaded holes in the equipment rack posts.
Note
For four-post rack-mounting, install the eight or ten (four or five per side) 12-24 x 3/4-inch or 10-32 x 3/4-inch screws through the holes in the bracket and into the threaded holes in the addtional equipment rack posts. See Figure 3-14.
Step 4
Use a tape measure and level to verify that the chassis is installed straight and level.
Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only)
Note
The stabilizer kit is included only in the accessory kits for the Cisco 7609 Router and Cisco 7613 Router. If you are not installing the Cisco 7609 router, Cisco 7609-S router, or Cisco 7613 Router in a rack, you must install stabilizer brackets to the bottom of the chassis. The stabilizer brackets reduce the possibility that the freestanding chassis will tip over.
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Chapter 3 Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only)
Open the stabilizer kit package and use the kit contents list in Table 3-1 to verify that all parts are included.
Table 3-1 Stabilizer Kit Contents
Quantity 16 2
Part Description M4 Phillips countersunk-head screws Stabilizer brackets
Received
Note
Have a second person available to perform this procedure. To install the stabilizer brackets, perform these steps:
Step 1 Step 2
Have one person tilt and hold the chassis to one side. With the chassis tilted, attach the stabilizer bracket to the side of the chassis with the eight M4 screws as shown in Figure 3-15.
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If you are not rack-mounting the Cisco 7613 Router and you want to install the cable guide assemblies, you must obtain ten 12x24 or 10x32 nuts. Use the screws supplied in the accessory kit and the nuts you obtained to attach the cable guide assembly to the L bracket.
Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only)
Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only)
Attach the second stabilizer bracket to the other side of the chassis with eight M4 screws.
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RX R IE RR M CA AR K AL LIN 2 RT PO
RR CA AR AL
R IE M
RX 3 RT
OC12 POS MM
NK LI 1 NK LI 2 LI NK 3 NK LI 4
PO
R IE RR M CA AR K AL LIN
RX
WS-C6500-SFM
CT
SWITCH FABRIC MDL
WS-C6500-SFM
CT
SWITCH FABRIC MDL
OSM-40C12-POS-MM
TI VE VE
AC TX
RX
TX
TI AC
RX TX
TX AC
TI
VE RX TX TX AC
TI
VE RX TX TX
ST
AT
US
SE
RE
RR CA AR AL
R IE M
RX 1 RT PO
RR CA AR AL
R IE M
RX 2 RT PO
R IE RR M CA AR AL
RX 3 RT
OC12 POS MM
NK LI 1
OSM-8OC3-POS MM
PO
R IE RR M CA AR AL
RX
NK LI 2
NK LI 3
LI
NK 4
NK LI IER RR M CA AR AL US AT ST
8 PORT OC3 POS MM
1 2 3 4 5 6 7 8
T SE RE NK LI
OSM-8OC3-POS MM
NK 2 LI
NK LI
NK 4 LI
NK LI IER RR M CA AR AL US AT ST
8 PORT OC3 POS MM
1 2 3 4 5 6 7 8
T SE RE NK LI 1 NK 2 LI NK LI 3 NK 4 LI
Tilt the chassis to the other side.
WS-X6K-SUP2-2GE
Step 3
Step 4
Step 5
Note
This section describes the installation procedures for the cable management system.
Lower the chassis so that it rests on both stabilizer brackets.
Installing the Stabilizer Brackets
US
AT
AC
ST
TIV
US
AT
AC
ST
TIV
Figure 3-15
NE
XT
SE
LE
NE
XT
SE
LE

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Chapter 3 Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only)
Note
The cable management system is included only in the accessory kit for the Cisco 7609 router(CABLETRAY-09=) and Cisco 7609-S router(CABLETRAY-09S=). Do note that the extended and the standard cable guides are included in the CABLETRAY-09= that is shipped with Cisco 7609 routers, and only the extended cable guide is included in the CABLETRAY-09S= shipped with Cisco 7609-S routers.
Note
The cable management system is shipped with the extended cable guide installed, but can be used with the supplied standard cable guide. Use the extended cable guide with Ethernet and Fast Ethernet modules (24 to 48 ports) using 10/100 cable. Use the standard cable guide with OSMs or other low port-density modules (up to 16 ports) using fiber and coax cable. We recommend that you install the cable management system before replacing the cable guide. See the Replacing the Cable Guide section on page 3-17 for replacement procedures. To install the cable management system, perform these steps:
Step 1 Step 2
Place the cable management system against the chassis, as shown in Figure 3-16, and tighten the captive installation screws. Assure that the hinge is flat against the chassis, and install four 6x32 screws to secure the back plate to the chassis.
Figure 3-16 Installing the Cable Management System
Captive installation screws
CISCO 7609
85713
FAN STATUS
FAN 1 FAN 2
8 PORT OC3 POS OSM-8OC3-POS MM 8 PORT OC3 POS MM OSM-8OC3-POS MM
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
Note
To route the cables through the cable guide, remove the front panel and attach the interface cables to the modules. See the Attaching the Interface Cables section on page 3-25 for information on attaching the interface cables.
STA TU S
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
TU STA S
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
ST AT U S
WS-X6K-SUP2-2GE
ST AT U S
ST AT U S
ST AT
ST
ST AT
ST AT US
US ST EM
AT US
SY
SY
ST EM
Hinge screws
3-16
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Chapter 3
Installing the Cisco 7600 Series Router Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only)
Step 3
Loosen the two captive installation screws on the front panel. (See Figure 3-18.)
Figure 3-17 Removing the Front Panel
CISCO 7609
85432
FAN STATUS
FAN 1 FAN 2
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM

Remove the front panel and set it aside. Attach the interface cables to the modules and route the cables through the cable guide. Install the front panel by hooking the top of the front panel over the cable guide. Tighten the two captive installation screws. (See Figure 3-18.)
Replacing the Cable Guide

To replace the cable guides on the cable management system, perform these steps:
Step 1
Loosen the two captive installation screws on the front panel. (See Figure 3-18.)
S TU STA
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
S TU STA
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
STA TU S
WS-X6K-SUP2-2GE
STA TU S
STA TU S
ST AT
ST
ST AT
ST AT US
US ST EM
AT US
SY
SY
ST EM
3-17
Chapter 3 Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only)
Figure 3-18
Removing the Front Panel
CISCO 7609
85432
FAN STATUS
FAN 1 FAN 2
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM

Step 2 Step 3
Remove the front panel and set it aside. Remove the two screws that secure the cable guide to the back panel and remove the cable guide by lifting it up and away from the back panel. (See Figure 3-19.)
Figure 3-19 Removing the Cable Guide
FAN STATUS
FAN 1 FAN 2
ST
AT
ST
AT
US
Note
The installation of the cable guide module is shipped alongwith the chassis. The unit should slid into the grooves on the chassis as shown in Figure 3-19.
Step 4 Step 5
Install the standard cable guide to the back panel by hooking the lip of the cable guide to the back panel. (See Figure 3-19.) Install the two screws to secure the cable guide to the back plate. (See Figure 3-19.)
3-18
277193
WS-C6500-SFM
OC12 POS MM
S TU STA
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
S TU STA
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
STA TU S
WS-X6K-SUP2-2GE
STA TU S
STA TU S
ST AT
ST
ST AT
ST AT US
US ST EM
AT US
SY
SY
ST EM
Standard Cable Guide
8 PORT OC3 POS
OSM-8OC3-POS MM
8 PORT OC3 POS MM
OSM-8OC3-POS MM
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
ST AT US
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
ST AT US
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
ST AT US
WS-X6K-SUP2-2GE
ST AT US
ST AT US
EM US ST AT SY ST
ST EM US ST AT SY
OL-4503-26
Chapter 3
Installing the Cisco 7600 Series Router System Ground Connection
Note
Before installing the front panel, attach the interface cables to the modules and route the cables through the cable guide. See the Attaching the Interface Cables section on page 3-25 for information on attaching the interface cables.
Step 6 Step 7 Step 8
Attach the interface cables to the modules and route the cables through the cable guide. Install the front panel by hooking the top of the front panel over the cable guide. Tighten the two captive installation screws. (See Figure 3-20.)
Figure 3-20 Front Panel Installation
CISCO 7609
85432
FAN STATUS
FAN 1 FAN 2
OC12 POS MM
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
WS-C6500-SFM
SWITCH FABRIC MDL
OSM-40C12-POS-MM
System Ground Connection

This section describes how to connect a system (earth) ground to the Cisco 7600 series router.
Note
You must connect the system ground on both AC- and DC-powered systems to an earth ground if Foreign Exchange Station (FXS) modules are installed or if this equipment is installed in a US or European Central Office
Note
For the Cisco 7603 router, Cisco 7604 router, Cisco 7606 router, and Cisco 7606-S DC-powered systems, the system ground is also the power supply ground. The DC ground must be installed with a permanent connection to an earth ground according to NEC guidelines.
S TU STA
SWITCH FABRIC MDL
OC12 POS MM
OSM-40C12-POS-MM
S TU STA
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
STA TU S
WS-X6K-SUP2-2GE
STA TU S
STA TU S
ST AT
ST
ST AT
ST AT US
US ST EM
AT US
SY
SY
ST EM
3-19
Chapter 3 System Ground Connection
Note
There are additional grounding requirements necessary when using the PWR-2700-DC power supply in the Cisco 7606 router and Cisco 7606-S router, the PWR-2700-DC/4 power supply in the Cisco 7604 router, the PWR-4000-DC power supply in Cisco 7609 or Cisco 7613 routers, and the PWR-6000-DC power supply in the Cisco 7609-S router. See Installing a PWR-2700-DC/4 Power Supply in a Cisco 7604 Router, page 5-46, Installing a PWR-2700-DC Power Supply in a Cisco 7606 Router, page 5-53, Installing a PWR-2700-DC Power Supply in a Cisco 7606-S Router, page 5-57, Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page 5-70, Installing a PWR-4000-DC Power Supply in a Cisco 7613 Router, page 5-91 and Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S Router, page 5-80. On the Cisco 7603 router, Cisco 7603-S router, Cisco 7604 router, Cisco 7606 router, Cisco 7606-S router, and Cisco 7613 router, two threaded M4 holes are provided on the chassis frame to attach the ground cable. (See Figure 3-21 for the Cisco 7603 router and Cisco 7606 router, Figure 3-22 for the Cisco 7604 router, Figure 3-23 for the Cisco 7606-S router, and Figure 3-24 for the Cisco 7613 router.) On the Cisco 7609 router and Cisco 7609-S router, three threaded M4 holes are provided on each side of the chassis frame to attach the ground cable. Use any set of two M4 holes to install the ground cable horizontally or vertically. (See Figure 3-25.)
Required Tools and Equipment

To connect the system ground, you need the following tools and materials:

One grounding lug. Two M4 (metric) hex-head screws with locking washers.
Note
The grounding lug and M4 hex-head screws with locking washers are provided in kit 69-0815-01.
Note
The Cisco 7609-S router uses the 4AWG grounding lug and M6 hex-head screws with locking washers provided in kit 69-1713-02. One grounding wire. The grounding wire must be sized according to local and national installation requirements. Depending on the power supply and system, a 12 AWG conductor or larger size wire is required for U.S. installations. Number 2 Phillips-head screwdriver. Crimping tool (must be large enough to accommodate the girth of the grounding lug when crimping the grounding cable into the lug). Wire-stripping tool.
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Chapter 3
Figure 3-21
Cisco 7603 Router, Cisco 7603-S Router, and Cisco 7606 RouterSystem Ground Location
System ground connector
Grounding lug
Wire System ground connector
WS-X6K-SUP2-2GE
STA
TU
NS
RE
SUPERVISOR2
CONSOLE
Switch 100%
Load PORT 1
PORT 2
1%
LI
LI
NK
1 US 2
IR
AC T
TIV
E RX TX RX TX AC TIV E RX TX 1 RX IE M RR R CA ALA R RT 2 R IE M RR R CA ALA TX AC TIV E RX TX RX RT 3 R IE M RR R CA ALA TX AC TIV E RX TX RX RT 4 TX
ST
AT
4 NK K LI
RE NK
SE
4 PORT OC-12 POS SM
LI
2 LIN
R IE M RR R CA ALA
PO
RT
4 LIN
PO
PO
PO
OSM-4OC12 POS-SI
1 US 2
IR
AC T
TIV
E RX TX RX TX T AC IV E RX TX 1 RX R IE M RR R CA ALA RT 2 R IE M RR R CA ALA TX AC TIV E RX TX RX RT 3 R IE M RR R CA ALA TX AC TIV E RX TX RX RT 4 TX
ST
AT
4 NK K LI
RE NK
SE
4 PORT OC-12 POS SM
LI
2 LIN
R IE M RR R CA ALA
PO
RT
4 LIN
PO
PO
PO
Note
The Cisco 7609-S router uses the 4AWG grounding lug and M6 hex-head screws with locking washers provided in kit 69-1713-02.
Figure 3-22 Cisco 7604 RouterSystem Ground Location
Grounding lug
System ground connector System ground connector
Wire
FAN STATUS
S TU STA
63190
OSM-4OC12 POS-SI
NK
S TU STA
3-21
1126564
Figure 3-23
Cisco 7606-S RouterSystem Ground Location
Grounding lug
System ground connector System ground connector
Wire
FAN STATU S
7600-ES20-10G3 CXL
1
US AT ST
A/L
Cisco 7606
7600-ES20-10G3 CXL
CLASS 1 LASER
2
US AT ST
A/L
A/L
7600-ES20-10G3 CXL
CLASS 1 LASER
3
US AT ST
A/L
A/L
7600-ES20-10G3 CXL
CLASS 1 LASER
4
US AT ST
A/L
A/L
CLASS 1 LASER
A/L
5
0
US AT ST
3-22
OL-4503-26
191923
THERM-
T606S
Chapter 3
Figure 3-24
Cisco 7613 RouterSystem Ground Location
E TIV AC E TIV AC TX
E TIV AC E TIV AC TX
X R
TX X R X R TX X R TX TX X R
X R
X R
TX X R TX
X R
TX
X R TX
X R
PORT 2
PORT 2
X R TX TX
NK LI NK LI
PORT 2
PORT 2
o
INPUT FAN OUTPUT OK INPUT OK FAN FAIL OUTPUT OK OK FAIL
o
INPUT FAN OUTPUT OK INPUT OK FAN FAIL OUTPUT OK OK FAIL
Grounding pad Wire
Grounding pad location under lip
Grounding lug Screws (M4)
Note
The system ground connection is not accessible with the PWR-4000-DC power supply; the power supply itself provides the system ground. You must use an industry standard 2-hole compression lug for the power supply ground terminal. For information, see Installing a PWR-4000-DC Power Supply in a Cisco 7613 Router, page 5-91.
55842
3-23
Figure 3-25
Cisco 7609 Router and Cisco 7609-S RouterSystem Ground Location
Wire System ground connector System ground connector OR Wire Grounding lug System ground connector
Grounding lug
Note
The system ground connection with the PWR-4000-DC power supply in a Cisco 7609 router and a Cisco 7609-S router is provided by the PWR-4000-DC power supply ground. Additionally, you can connect a system (earth) ground. For information, see Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page 5-70. The system ground connection with the PWR-6000-DC power supply in a Cisco 7609-S router is provided by the PWR-6000-DC power supply ground. Additionally, you can connect a system (earth) ground. For information, see Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S Router, page 5-80.
Note
When using a PWR-4000-DC power supply in a Cisco 7609 router, you must always connect the PWR-4000-DC power supply ground.
Note
When using a PWR-6000-DC power supply in a Cisco 7609-S router, you must always connect the PWR-6000-DC power supply ground.
Connecting the System Ground

You must complete this procedure before connecting system power or turning on the Cisco 7600 series router. To attach the grounding lug and cable to the grounding pad, perform these steps:
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Chapter 3
Installing the Cisco 7600 Series Router Installing the Power Supplies in the Router Chassis
Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7
Use a wire-stripping tool to remove approximately 0.75 inch (19 mm) of the covering from the end of the grounding wire. Insert the stripped end of the grounding wire into the open end of the grounding lug. Use the manufacturer recommended crimping tool to secure the grounding wire in place in the grounding lug. Locate and remove the adhesive label from the system grounding pad on the chassis. Place the grounding wire lug against the grounding pad, making sure there is solid metal-to-metal contact. Secure the grounding lug to the chassis with two M4 screws. Ensure that the grounding lug will not interfere with other hardware or rack equipment. Prepare the other end of the grounding wire, and connect it to an appropriate grounding point in your site to ensure adequate earth ground for the Cisco 7600 series router.
Installing the Power Supplies in the Router Chassis

The power supply (AC or DC) is shipped separately from the chassis. Remove the power supply from its shipping packaging. Install and connect it to the site power by referring to the Installing an AC-Input Power Supply section on page 5-8 or the Installing DC-Input Power Supplies section on page 5-42.
Note
There are additional grounding requirements necessary when using PWR-4000-DC power supply in Cisco 7609 or Cisco 7613 routers. See Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page 5-70 and Installing a PWR-4000-DC Power Supply in a Cisco 7613 Router, page 5-91. There are additional grounding requirements necessary when using PWR-6000-DC power supply in Cisco 7609-S router. See Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S Router, page 5-80.
Attaching the Interface Cables

Warning
During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly touch the backplane with your hand or any metal tool, or you could shock yourself.
This section provides general information on attaching interface cables to the supervisor engines and to the modules. Depending on the modules you have installed in your chassis, you will have different styles of connectors to attach.
Note
Refer to the Cisco 7600 Series Router Module Installation Guide for additional module information.
3-25
Chapter 3 Attaching the Interface Cables
Warning
Do not work on the system or connect or disconnect cables during periods of lightning activity.
Warning
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables.
Connecting the Supervisor Engine Console Port

This section describes how to connect to the supervisor engine console port from a terminal or modem. The console port on the supervisor engine allows you to perform the following functions:

Configure the Cisco 7600 series router from the CLI Monitor network statistics and errors Configure SNMP agent parameters Download software updates to the Cisco 7600 series router or distribute software images residing in Flash memory to attached devices
The console port, located on the front panel of the supervisor engine, is shown in Figure 3-26.
Figure 3-26
WS-X6K-SUP2-2
Supervisor Engine Console Port Connector
GE
T E US GH EM OL T LI AT ST NS R SE ST W SY CO P RE
CONSOLE PORT MODE
Note
The accessory kit that shipped with your router contains the necessary cable and adapters to connect a terminal or modem to the console port. To connect a terminal to the console port using the cable and adapters provided, perform these steps:
Place the console port mode switch in the in position (factory default). Connect to the port using the RJ-45-to-RJ-45 cable and RJ-45-to-DB-25 DTE adapter or RJ-45-to-DB-9 DTE adapter (labeled Terminal). Position the cable in the cable guide (if installed). Make sure that there are no sharp bends in the cable. Check the terminal documentation to determine the baud rate. The baud rate of the terminal must match the default baud rate (9600 baud) of the console port. Set up the terminal as follows:
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SUPERVISOR
CONSOLE
OL-4503-26
Chapter 3
Installing the Cisco 7600 Series Router Attaching the Interface Cables
9600 baud 8 data bits No parity 2 stop bits
To connect a terminal using a Catalyst 5000 family Supervisor Engine III console cable, perform these steps:
Place the console port mode switch in the out position. Connect to the port using the Supervisor Engine III cable and the appropriate adapter for the terminal connection. Position the cable in the cable guide (if installed). Make sure there are no sharp bends in the cable. Check the terminal documentation to determine the baud rate. The baud rate of the terminal must match the default baud rate (9600 baud) of the console port. Set up the terminal as follows:

9600 baud 8 data bits No parity 2 stop bits
To connect a modem to the console port, perform these steps:

Step 1 Step 2 Step 3
Place the console port mode switch in the in position. Connect to the port using the RJ-45-to-RJ-45 rollover cable and the RJ-45-to-DB-25 DCE adapter (labeled Modem). Position the cable in the cable guide (if installed). Make sure there are no sharp bends in the cable.
Connecting the Supervisor Engine Uplink Ports

This section describes how to connect to the supervisor engine uplink ports.
Warning
Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected, avoid exposure to laser radiation and do not stare into open apertures.
Note
In a redundant configuration with two supervisor engines, the uplink ports on the redundant (standby) supervisor engine are active and can be used for normal traffic, like any other ports in the chassis. To connect to the supervisor engine uplink ports, perform these steps:
3-27
Chapter 3 Attaching the Interface Cables
Step 1 Step 2
Remove the plugs from the Gigabit Interface Converter (GBIC) optical bores; store them for future use. Remove the plugs from the SC-type connector on the fiber-optic cable. Insert the connector into the GBIC. (See Figure 3-27.)
Figure 3-27 Connecting the Supervisor Engine Uplink Ports
PORT 1
LIN
Note
When you plug the SC-type connector into the GBIC, make sure that both the transmit (Tx) and receive (Rx) fiber-optic cables are fully inserted into the SC-type connector.
Note
If you are using the LX/LH GBIC with MMF, you need to install a patch cord between the GBIC and the MMF cable.
Connecting to the Interface Ports

Note
For connector specifications, see Appendix B, Connector and Cable Specifications.
Note
For information on cleaning optical interfaces, see http://www.cisco.com/warp/public/127/cleanfiber2.html. The Optical Services Modules (OSMs) and supported Catalyst 6500 series modules have the following interface ports:

SC-Type fiber-optic connectors. (See Figure 3-28.) LC fiber-optic connectors. (See Figure 3-29.) MT-RJ fiber-optic connector. (See Figure 3-30.) Mini-SMB cable connector. (See Figure 3-31.) RJ-45Catalyst 6500 series 48-port 10/100TX switching modules. (See Figure 3-32.)
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Chapter 3
Installing the Cisco 7600 Series Router Attaching the Interface Cables
Figure 3-28
SC-Type Fiber-Optic Connector
Figure 3-29
LC Fiber-Optic Connector
Figure 3-30
MT-RJ Fiber-Optic Connector
58476
247372
Figure 3-31
Mini-SMB Cable Connector
Figure 3-32
RJ-45 Connectors
77891
48129
14367
3-29
Chapter 3 Verifying Router Chassis Installation
Verifying Router Chassis Installation

After you finish connecting the modules, you need to verify that the modules, power supplies, power entry modules (PEMs), and fan assemblies are correctly and securely installed. To verify the chassis installation, perform these steps:
Step 1 Step 2
Verify that the ejector levers of each module are fully closed (parallel to the faceplate) to ensure that the supervisor engine and all modules are fully seated in the backplane connectors. Check the captive installation screws of each module, power supply, PEM, and fan assembly. Tighten any loose captive installation screws.
Note
On the Cisco 7603 Router and Cisco 7606 Router, PEM 1 connects the site power source to power supply 1; PEM 2 connects the site power source to power supply 2. If there is only one PEM and one power supply installed in the chassis, verify that they are in the correct bays before powering up the system. See the PEM section on page 1-32 for PEM and power supply locations.
Warning Step 3 Step 4
Power supply captive installation screws must be tight to ensure protective grounding continuity.
Verify that all empty module slots have blank faceplates (WS-X6K-SLOT-CVR) installed and that the screws holding the plates in place are tight. For AC-powered systems, turn the switch on the PEM or power supply to the On (|) position to power up the system. For DC-powered systems, move the circuit breaker switch handle to the On (|) position to power up the system.
Warning
Blank faceplates and cover panels serve three important functions: they prevent exposure to hazardous voltages and currents inside the chassis; they contain EMI that might disrupt other equipment; and they direct the flow of cooling air through the chassis. Do not operate the system unless all modules, faceplates, front covers, and rear covers are in place.
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OL-4503-26

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CH A P T E R

Installing the Cisco 7600 Series Router

This publication describes the following Cisco 7600 series routers:

Cisco 7600 Series Router Installation Guide OL-4503-26

Chapter 3 Unpacking the Router

Installing the Cisco 7600 Series Router

Class 1 laser product.

Unpacking the Router

Cisco 7600 Series Router Installation Guide

Installing the Cisco 7600 Series Router Installation Guidelines

Chassis height is measured in rack units (RU).

Cisco 7600 Series Router Installation Guide OL-4503-26

Chapter 3 Required Tools

Installing the Cisco 7600 Series Router

Installing the Shelf Brackets and Crossbar Bracket

Cisco 7600 Series Router Installation Guide

Installing the Shelf Brackets

Attaching the Crossbar Bracket to the Shelf Brackets

12-24 x 3/4-inch or 10-32 x 3/4-inch screw (6x)

Installing the Chassis Brackets

Cisco 7600 Series Router Installation Guide OL-4503-26

Chapter 3 Installing the Chassis Brackets

Installing the Cisco 7600 Series Router

CONSOLE PORT MODE PCMCIA EJECT

Cisco 7600 Series Router Installation Guide

Brackets on Cisco 7603-S Router

-48 TO -60V 50A MAX

-48 TO -60V 50A MAX

Brackets on Cisco 7604 Router

Cisco 7600 Series Router Installation Guide OL-4503-26

Chapter 3 Installing the Chassis Brackets

Installing the Cisco 7600 Series Router

Brackets on Cisco 7606 Router

CONSOLE PORT MODE CONSOLE PCMCIA EJECT

4 PORT OC-12 POS SM

4 PORT OC-12 POS SM

4 PORT OC-12 POS SM

4 PORT OC-12 POS SM

4 PORT OC-12 POS SM

Brackets on Cisco 7606-S Router

Cisco 7600 Series Router Installation Guide

Installing the Router Chassis in the Rack

Brackets on Cisco 7609 Router and Cisco 7609-S Router

PORT 9 USB 2.0

CATALYST 6500 SUPERVISOR ENGINE 32

Installing the Cisco 7600 Series Router

CATALYST 6500 SUPERVISOR ENGINE 32

Installing the Router Chassis in the Rack

Repeat Steps 2 and 3 for the other bracket.

Cisco 7600 Series Router Installation Guide

Chapter 3 Installing the Router Chassis in the Rack

Installing the Cisco 7600 Series Router

Position the chassis in the rack as follows:

CONSOLE PORT MODE PCMCIA EJECT

Cisco 7600 Series Router Installation Guide

Installing the Cisco 7604 Router in the Rack

Installing the Cisco 7606 Router in the Rack

CONSOLE PORT MODE CONSOLE PCMCIA EJECT

Cisco 7600 Series Router Installation Guide OL-4503-26

Chapter 3 Installing the Router Chassis in the Rack

Installing the Cisco 7600 Series Router

Installing the Cisco 7606-S Router in the Rack

Cisco 7600 Series Router Installation Guide