Warora-Installation Operation and Maintenance Manual

Catalogue
Major part of the device 1 2 3 4 5 6 7 8 General Device components and its system Working process Handling and storage Installation and adjustment Application and operation Maintenance Frequent fault and troubleshooting Electrical control 1 2 3 4 General Function description Installation, commissioning and operation Maintenance and error processing
SHANGHAI ELECTRIC GROUP CO. LTD.
Zhenjiang East China Electric Power Equipment Factory
Major part of the device 1 General
This chemical dosing device for water treatment consists of auto NH3 dosing device, auto N2H4 dosing device and Na3PO4 dosing device which are used for two units. Three devices are controlled by one control panel. The main function of the chemical dosing device is that putting the prepared dilute solution of chemicals(NH3, N2H4, Na3PO4) into the feedwater, condensation water ,boiler water or closed-type cooling water system through the dosing pump to adjust the quality of water vapor in the system to prevent metallic corrosion , to prevent calcium scale from depositing in the boiler . 2 Device components and its system
No. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
Description Ammonia dosing equipment Ammonia solution tank Ammonia mixer Level guage
Model/specification H30-1 1000L 1000mm 316SS 910rpm 1.1kw
UHZ-10C00B L=1300mm
RA060S024 Ammonia metering pump for 58L/h 2.0Bar 316SS feed water RB090S067 Ammonia metering pump for 88L/h 4.1Bar 316SS condensate water Pulsation damper Relief valve Relief valve Y NXQ-L/A 304SS RV2-MF-6N-AS316 @1.6MPa RV2-MF-6N-AS316 @3.2MPa GLT-25 304SS
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No. 1.10 1.11 1.12 1.13 1.14 1.15 1.16 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11
Description Y-type strainer Ball valve Pressure guage Pressure guage Ammonia transfer pump Pipe & accessories Skid ladder & platform Hydrazine dosing equipment Hydrazine solution tank Hydrazine mixer Level guage
Model/specification DN15~DN25 YA-100 0~2.5MPa YA-100 0~6MPa C786-36 92L/h 7Bar DN15~DN32 304SS Carbon steel Carbon steel H30-1 1000L 1000mm 316SS 910 rpm 1.1 kw
UHZ-10C00B L=1300mm
RA060S024 Hydrazine metering pump for 58L/h 2.0Bar 316SS feed water RB090S067 Hydrazine metering pump for 88L/h 4.1Bar 316SS condensate water Pulsation damper Relief valve Relief valve Y Y-type strainer Ball valve NXQ-L/A 304SS RV2-MF-6N-AS316 @1.6MPa RV2-MF-6N-AS316 @3.2MPa GLT-25 304SS DN15~DN25 YA-100 0~2.5MPa
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No. 2.12 2.13 2.14 2.15 2.16 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13
Description Pressure guage Pressure guage Pipe & accessories Hydrazine transfer pump Skid ladder & platform Phosphate dosing equipment Phosphate solution tank Phosphate mixer Level guage Phosphate metering pump Pulsation damper Relief valve Y Y-type strainer Ball valve Globe Valve Pipe & accessories Pressure guage Skid ladder & platform
Model/specification YA-100 0~6MPa DN15~DN32 304SS C786-36 92L/h 7Bar Carbon steel Carbon steel H30-1 1000L 1000mm 316SS 910 rpm 1.1 kw
UHZ-10C00B L=1300mm MBH101-8MPF 47L/h 240Bar 316SS NXQ 304SS RV2-MF-6N-AS316 @19.5MPa GLT-25 316SS DN15~DN32 DN15 DN15~DN32 304SS Y-150 0~40MPa Carbon steel Carbon steel
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No. 4 4.1 4.2 4.3 4.3.1 4.3.1.1 4.3.1.2 4.3.1.3 4.3.1.4 4.3.1.5 4.3.1.6 4.3.2 4.3.2.1 4.3.2.2 4.3.2.3 4.3.2.4 4.3.2.5 4.3.2.6 4.3.2.7
Description Control system Control panel
Model/specification H30-1 (800+600)x600x2200mm
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3 Working process 3.1 Chemical solution preparation and chemical dosing proces Ammonia dosing unit 3.1.1 3.1.1.1 Chemical solution preparation
First step: the chemical outlet valve of the standby solution tank should be opened and at the same time the chemical outlet valve of the solution tank in which the chemicals are already used up should be off; the second step: according to the dosing concentration requirement, the prepared strong ammonia water is deliveried to the solution tank; the third step: the demineralized water inlet valve of the solution tank is opened, at the same time the level of the solution tank should be observed, when the level reaches the high level point (or the required level), the water inlet valve should be off; the fourth step: the agitator of the solution tank should startup, the demineralized water and ammonia in the solution tank shall be sufficiently soluted and mixed, then the mixer should be off to finish the chemical dosing work. The solution tank is under standby condition. This system has two ammonia solution tanks, which are interchangeabl Chemical dosing process 3.1.1.2
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When the chemical dosing is required, the chemical outlet valve of the solution tank, the inlet valve and the outlet valve of the metering pump (make sure all the valves on the pipes which the chemical solution flow through are open.)should be opened, the metering pump shall start up. The flow adjusting rotation button on the metering pump shall be adjusted to enable the outlet flow to reach the required one; also the output frequency of the frequency converter shall be directly adjusted to change the output flow of the metering pump. The ammonia solution shall enter the metering pump through the inlet pipe of its pump and be transmitted to the dosing point through the outlet pipe. The chemical dosing work is realized.
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3.1.2 3.1.2.1
N2H4 dosing unit Chemical solution preparation
The first step: the chemical outlet valve of the standby solution tank should be opened at the same the chemical outlet valve of the solution tank in which the chemicals are used up should be off; the second step: according to the dosing concentration requirement, the prepared strong N2H4 solution should be deliveried to the metering box which is on the top of the solution tank; the third step: the chemical outlet valve of the metering box should be opened to enable the N2H4 solution to enter the solution tank; the forth step: the demineralized water inlet valve of the solution tank should be opened, at the same time the level gauge of the solution tank should be observed, when the water level reaches high (or the required level), the water inlet valve should be off; the fifth step: the agitator of the solution tank should start up, the demineralized water and N2H4 in the solution tank shall be sufficiently soluted and mixed, then the agitator should be off to finish the chemical dosing work. The solution tank is under standby condition. This system has two N2H4 solution tanks, which are interchangeable. 3.1.2.2 Chemical dosing process
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When the chemical dosing is required, the chemical outlet valve of the solution tank, the inlet valve and the outlet valve of the metering pump (make sure all the valves on the pipes which the chemical solution flow through are open.) should be opened, the metering pump shall start up. The flow adjusting rotation button on the metering pump shall be adjusted to enable the outlet flow to reach the required one; also the output frequency of the frequency converter shall be directly adjusted to change the output flow of the metering pump. The hydrazine solution shall enter the metering pump through the inlet pipe of its pump and be transmitted to the dosing point through the outlet pipe. The chemical dosing work is realized. 3.1.3 Na3PO4 dosing unit 3.1.3.1 Chemical solution preparation
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The first step: the chemical outlet valve of the standby solution tank should be opened at the same the chemical outlet valve of the solution tank in which the chemicals are used up should be off; the second step: the prepared Na3PO4 cystal shall be put into the solution basket from the material opening of the upper part of the solution tank; the third step: the demineralized water inlet valve of the solution tank should be opened, at the same time the level gauge of the solution tank should be observed, when the water level reaches high (or the required level), the water inlet valve should be off; the fourth step: the agitator of the solution tank should start up to enable the solid chemical to be soluted sufficiently then the agitator should be off to finish the chemical dosing work. The solution tank is under standby condition. This system has two Na3PO4 solution tanks, which are interchangeable. 3.1.3.2 Chemical dosing process
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When the chemical dosing is required, the chemical outlet valve of the solution tank, the inlet valve and the outlet valve of the metering pump (make sure all the valves on the pipes which the chemical solution flow through are open.)should be opened, the metering pump shall start up. The flow adjusting rotation button on the metering pump shall be adjusted to enable the outlet flow to reach the required one; also the output frequency of the frequency converter shall be directly adjusted to change the output flow of the metering pump. The phosphate solution shall enter the metering pump through the inlet pipe of its pump and be transmitted to the dosing point through the outlet pipe. The chemical dosing work is realized. 3.2 Operation 3.2.1 Each metering pump shall feed the correspondent chemical dosing point. 4~20mA
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For the metering pump with automatic adjusting flow device, the processed water quality measuring signal 4~20mA shall be transmitted to the frequency converter, which shall be used to adjust the motor frequency of the metering pump and its piston stroke so as to
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realize the adjustment of the output flow of the metering pump.
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For the metering pump with manual adjusting flow, the manual adjusting screw of the metering pump shall be performed to adjust the output flow of the metering pump as per the instruction manual of metering pump. When a pump operates abnormally, the auxiliary pump shall be put into operation manually. The system is equipped with the automatic adjusting device which can adjust the output flow of the metering pump, so the control signal shall be switched to the control device of the auxiliary pump at that time. 3.2.2 During the operation, normally only one solution tank provides chemical solution while the other is under standby condition. When the level of the operating solution tank reduces to the low level, the auxiliary tank shall be put into use manually. 3.2.3
4~20mA Every solution tank is equipped with a magnetic floater level gauge so that the tank level can be site observed. And the solution tank is also provided with the level sensor which function is that the operation panel can automatically alarm when the tank level reduces to the low level or increases to the high level, or the metering pump shall automatically stop operation when the level reduces to the low-low level. These alarm signal shall be transmit to other system as per the requirement. The solution tank with the level transmitter shall send 4~20mA anolog signal to the control system so that the present level of the tank can be remote monitored. 4 Handling and storage 4.1 The device and control cubicle shall be packaged and handled separately. Handling shall be smooth and horizontal without rotation and the device shall not be damaged during the handling. 4.2 The device shall be storaged suitably and shall not be placed with exposure and be free of rain and moisture 4.3
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During the storage, the connection shall be sealed well, and all the flange surface shall be blocked by the blind plate and be free from foreign matter so as to prevent the affect on the operation of the chemical dosing device. 5 Installation and adjustment 5.1
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The components of the whole device shall be put into place as per the arrangement drawing, and the base shall be adjusted horizontally. After the adjustment, the anchor bolt shall be tightened or the base and pre-embedded parts shall be welded, and the operation platform and the base shall be tack welded. 5.2 Before the installation, the temporary blind plate of the pipe opening shall be dismounted first and the foreign matters in the solution tank and the pipe shall be removed, then the demineralized water pipe, the dirt discharge pipe, the inlet pipe and outlet pipe for connection of the chemical solution for every device shall be connected. 5.3 The electrical device installation refers to Section 2 electrical system 6 Application and operation 6.1 Preparation and check before the application 6.1.1 Check the instrument such as the pressure guage, level guage. 6.1.2 Check the sealing of the pipe connection and tighten the bolt and nut. 6.1.3 Check the cleanness of the solution tank, metering tank, valve and pipe. 6.1.4 Preparation and checking before the operation of the metering pump (please refer to the operation and maintanence manual of the metering pump) 1 2mm Check the oil level which shall be in around 2mm of the oil level guage center line. 2 Regulate the piston stroke of the metering pump to zero. 3 Manually turn the rotating section of the pump and check whether exists jamming or unbalance. 4 Check whether the rotation direction of the motor accords with the indication. 5 Check whether the valves on the intake and outlet pipe of the pump is opened. 6
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Check whether the foundation bolt of the pump is loose or not. 6.1.5 Checking before the operation of the mixer 1 Check whether the lubricant on the transmission part of the mixer is suitable. 2 Manually turn the rotation shaft, check whether exists jamming or unbalance. 3 Check whether the rotation direction of the motor accords with the indication. 4 Check whether the foundation bolt and louver bolt is loose. 6.1.6 Checking of the control cubicle and electrical section refers to Section 2 electrical control system. 6.2 Operation 6.2.1 Preparation of various chemical solution 6.2.2 Open the relevant inlet or outlet pipe valve of the pump. 6.2.3 Press the sta button to start up the operating pump. 6.2.4 The operation of electrical section for the whole device refer to Section 2 electrical control system. 6.2.5 The abnormal condition during the operation of the whole device shall be timely checked and eliminated. 6.3 Shut down
When the chemical dosing device stops operation, the relevant pipe valve and pressure guage valve shall be off. During the long time shut down of the unit, the chemical solution in the pump and pipe shall be discharged and shall be rushed by water. If it is cold, the necessary anti-frozen measures must be taken. 7 Maintanence 7.1 The whole device shall be kept clean and dry. 7.2 The oil level shall be suitable for the transmission part of the chemical dosing pump, and the lubricant shall be replaced regularly as per the instruction manual of the pump. 7.3 Installation, dismounting and assembly of the pump shall be in accordance with the
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instruction manual of the pump. 7.4 The instrument, valve shall be checked periodically and be regulated, repaired or replaced under abnormal conditions. 7.5 The bearing of the mixer shall be oiled periodically, the louver shall be checked regularly to avoid being loose. 7.6 The filter shall be cleaned periodically to prevent block. Frequent failure and troubleshooting 8 8.1 Inadequate or no output flow Causes Methods Broken of the pump intake pipe Replace with the new intake pipe to ensure the tightness of the pipe
Block of the pipe
Clean the pipe or replace with the new one, check the filter and dismount the filter net to clean Check, clean or replace
Unfreely operation of the pump valve
Solid cystal appearance or the solid Increase the output flow or restrain the impurities concentration or clean The safety valve not reaching the setting Check, adjust, clean or replace the safety pressure to unload. valve Leakage of the connection of the outlet Check to ensure the tightness pipe Jamming of the check valve Slightly knock the check valve to make the valve core loose
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Low output frequency of the frequency Increase the output converter frequency converter Inadequate liquid pressure oil
Increase the liquid pressure oil
Broken of the diaphragm of the metering Replace the diaphragm of the metering pump pump
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frequency of the
Leakage of the relief valve of the As per the instruction of the metering pump, metering pump regulate the relief valve of the metering pump 8.2 Causes Overheat of the pump body (the motor) Methods
1. The pump body exceeding the max. Reduce the output pressure allowed pressure results in overload 2. Low oil level Fill the oil to the required level 3. Manual adjust to reduce the stroke of the Long term operation in the low frequency metering pump or to reduce the concentration condition of the chemical solution to improve the operation frequency 8.3 Overwhirling of the indicator of the pressure guage under normal working pressure Causes Methods 1. , Unsuitable pre-charge pressure or the gas Check the charge pressure and charge to the leakage of the accumulator required value 2. Broken of the accumulator peltry Replace the accumulator 3. The chemical solution entering the Dismount the valve of the accumulator and accumulator pour out its inner solution
Electrical control system 1 General
4~20mA
The electrical control system of the automatic chemical dosing device for water treatment consists of electrical control and thermal control. The electrical control is used to perform the start-up and stop control of the electrical device and various protection inside the device. The thermal control is used to receive 4~20mA to control the stroke of metering pump or the motor rotation of the metering pump so as to change the dosing and to satisfy the dosing requirement of different water quality, and to alarm for the fault of the metering pump, the mixer or the level. The main technical parameters are as follows:
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1.1 50HZ 415V 35KA 0~99min Electrical control Working source: AC 50HZ 415V Limited breaking capacity of the main switch Timing range of the mixer 0~99min 1.2 50HZ 230V 4~20mA DC Thermal control Working source:AC 50HZ 230V Input signal :4~20mA DC 1.3 IP55 5~40 10~75%
35KA
Others Motor protection degree of the metering pump: IP55 Working condition: ambient temperature: 5~40 Relative humidity: 10~75% No polluted or corrosive gas No violent vibration 1.4
Color meaning The green light indicates stop, the red light indicates operation The green button indicates stop, the red button indicates start up 2 Function introduction 2.1 Control method and type
Three dosing devices are equipped with one set of control panel to distribute the electricity, and the chemical dosing control system is independent. The inner unit does not need re-wiring upon the device at on site. 2.2 Dynamic control loop
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The dynamic control loop (motor control) consists of the high breaking capacity air circuit breaker, AC contactor, thermal relay and the on or stop button and indicating light on the control panel etc.(the auto control system also includes the frequency converter etc.). The button and the light can realize the start-up or stop and the status of the motor. The thermal relay or the frequency convertor can realize such functions as the overload, shortcircuit and phase loss protection of the metering pump and the mixter and the alarm control. The detailed on and stop operation see the sketch panel nameplate. The following are the introduction of the thermal control function and instruction for the dynamic loop of the metering pump etc. 2.2.1 Control loop of the metering pump
The motor operation of the metering pump shall be locked by the low-low level signal of the solution tank (the switch chosen from the panel), i.e. when the liquid level of the selected solution tank is lower than the low-low level setting value, the motor shall not be able to start or automatically stop operation. 2.2.2 Automatic control function
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This function is realized by the frequency converter. The chemical dosing control of the metering pump uses manual adjustment, which is to directly manual adjust the screw (the stroke)of the metering pump to change the dosing amount 2.2.2 Control loop of the mixer 0~99 5 The motor control loop of the mixer is equipped with the timer which can be adjusted continuously for 0~99 min. When the operation time equals to the setting time, the mixer shall automatically stop. The ex-factory setting time of the timer is 5 min. 3 Installation, commissioning and operation 3.1 Installation of the device
The chemical dosing device adopts the unit assembly method, and three devices are
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equipped one control pannel. The cable (via the cable tray)from the control cubicle to the electrical component of the device is installed by the manufacturer without the site construction, so the workload reduces greatly. The site main installtion work is as follows: 3.1.1 Check the component and material list of the chemical dosing sytem. 3.1.2 Identify the inlet and outlet wiring of the control panel and the wiring of the terminal blocks. 3.1.3 The connection of the outside power source, the cable of the control system and the earthing wire.
The construction unit shall install and wiring as per the component arrangement drawing and the electrical arrangement drawing and the wiring diagram of the terminal blocks for the chemical dosing room. 3.2 Commissioning 3.2.1 Preparation before the commissioning 1 Check whether the wiring inside the cubicle is right, or the terminal is virtual connected or is lost, or the unit component is loose or not. 2 Check the cable connection between the electrical cubicle and the powered device, and the earthing conditions. 3 Check the wiring from the outside power cable, the outside signal cable to the control cubicle is correct, and check the polar of the signal cable leads. 4
Check the spec., the model, quantity of the components in the cubicle complies with the information provided by the manufacturer. 5 Under the off state of the disconnector, check the mechanical part of the air circuit breaker, contactor, relay, timer, button and rotation button have turned well, and have no jam. 6 500V 0.5 Measure the terminal connection of the motor to ground insulation resistor by means of
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500V M meter, and the resistance shall not be less than 0.5 M shall not be measured. 7
After the checking, the jobsite shall be timely cleaned and the measuring wire shall be removed to restore previous condition of the device. Close the front and back cubicle door and the cover of the cable tray. The main switch shall be in off status 3.2.2 Site commissioning 1
Carefully read the operation instructions of the metering pump, the operating machine and adjustor of the motor etc. and understand the working principle of the electrical system and meaning of the nameplate on the cubicle control panel. 2 5 10% The relevant device in the cubicle shall be set as per the operation requirement: the acting value of the timer (5 min), the flow of the metering pump (10%), the adjustment of the low level, low-low level probe location. (Notes:the setting value set by the manufacturer before ex-factory of the device is indicated in the bracket.) 3
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Notify the electrician to energize the chemical dosing device and to turn on the main switch. The volage in the front of the cubicle has the correct indication. Then turn on the air circuit breaker one by one, and the red light on the panel for stop condition is on. When no fault is found, turn on the control power switch in the thermal control cubicle, the power source light of the frequency converter etc. is on. 4
Inject 1/2 solution of the whole volume to the tank according to the mechanical operation sequency (the concrete solution preparation shall be as per the operation requirement of the power plant). The red float column level inside the level gauge is the level of the solution tank. 5 Short-time start up the motor and check the rotation direction of the motor. Before the trial-runing of the motor, check the rotation of the motor shall be in accordance with the symbol on the shell. If not correct, change the power phase sequence timely. 6 Static commissioning a. Manual metering pump
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The control cable
Open the inlet and outlet valve of the pump, start the chemical dosing metering pump, use hand wheel to regulate the dosing of metering pump, then the change of the pump piston stroke that is the dosing shall be observed. Close the inlet valve on the top and bottom of the level gauge, open the dirt discharge valve at the bottom, when the level of the tank reduces to the low-low level probe location, the alarming light is on. When the level of the tank reduces below the low-low level probe location, each pump shall automatically stop. The alarm test for the high level refers to that of the low level. b. Automatic metering pump
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The rotation of the metering pump shall be controlled by the frequency convertor, and the panel of frequency convertor shall be set on output status. The output frequency shall be regulated by the frequency to control the rotation of the pump motor. The upper and lower limit of the output frequency of the frequency converter shall be 50HZ and 15HZ. The frequency converter shall not be allowed to work long time under low frequency. The detailed operation of the frequency converter refer to the operation instruction. The mixer c.
Start up the mixer of the solution tank one by one, when the setting time is over, the mixer shall automatically stop, meanwhile the setting value of the time relay shall be checked. Dynamic commissioning 3.2.3
Dynamic commissioning means the trial running of the complete chemical dosingdevice before put into operation. This shall be done coordinated with the electrical and boiler professions so as to prevent the happening of the accident. 1 Open the inlet and outlet valve of the pump and relevant valve as per the mechanical operation sequence. 2 4-20mA Measure the input signal (i.e.the signal of electric conductivity) between the input terminals of the adjuster by means of the universal meter set on the DC voltage level, the input signal should be 4-20mA which proves the outside commissioning signal has been transmitted. 3
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50HZ 15HZ
Start up the metering pump, observe the pump rotation. 4 After the adjustment, the device shall be put into operation. 3.3 Trial-operation of the device 3.3.1 Necessary inspection shall be done before the trial-operation of the device. When no fault has been found, the operator shall start up the chemical dosing device. 3.3.2 When the metering pump automatically regulate the dosing amount, it is on the remote control status. 3.3.3 After the start-up, the cubicle door shall be closed timely and the required operating records shall be filled. 3.3.4 Observation of the following items during the operation 1 Control cubicle (panel indicating light, voltage meter etc.) 2 Operation condition of the pump motor 3 Indication condition of the frequency converter 4 Check of the components (temperature rise of the cable, heating of the terminal, wearing of the contactor) 3.3.5 Check of the following items during the interval of the continous operation 1 Switchover test of the metering pump 2 Switchover test of the solution tank 3 Close-loop disturbance test of the adjusting loop
The finish of the above items means the site commissioning work of this device has been made. 3.3.6 Attention during the operation 1 Be sure the level of the chemical solution shall be at least at 1/2 of the effective level of the level guage before the start-up of the mixer. 2 If there is any fault for the frequency converter, it shall be checked. If necessary
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inform the manufacturer to handle. 3 If the auxiliary metering pump is required to put into operation, attention shall be paid to switch the start and stop signal, the outside control signal from the operating pump to the auxiliary one. 4 The cubicle door shall be timely closed to prevent the entering of the dust and dirty water. 4 Maintenance and fault processing Maintenance 4.1 4.1.1 Periocally clean the dust deposited in the cubicle, keep the cleanness of the electrical device and its nearby. 4.1.2 Periocally check the contactor condition of the air circuit breaker, the AC contactor, the relay and the level guage probe.If not contact well, check it timely. 4.1.3 Check the wiring of the motor terminal box, the terminal box of the chemical dosing unit and the terminal blocks inside the cubicle. 4.1.4 The following repair shall be made during the overhaul of the device. 1 Dismantle of the mixer motor 2 Inspection of the pump motor (see the attached document) 3 Inspection the frequency converter performance (refer to the operation instruction of the frequency converter) 4.1.5
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Periodically check the marking tube of the wire and the marking plate of the cubicle panel etc.. The damaged and lost one shall be added or replaced. 4.1.6 Adjust necessarily the parameter as per the operation requirement of the power plant. 4.2 Fault phenomenon Causes Processing method
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1. Not energizing of the Check the air circuit breaker, the AC power source contactor in the control circuit have been turned on
2. Action of the thermal Check the overload, shortcircuit, phase lose conditions, after eliminating the fault relay reset the relay and start up, if still acts, the overload current setting value shall be adjusted again. Unable to startup of the motor 3. Fault of the control Check the wiring and fuse, if the fuse is loop broken, replace with the same spec. fuse. 4. Inner fault of the motor Dismantle and repair the motor 5. Much lower level of Add some chemical solution to be higher the tank than the low low level 6. Action of the frequency Disconnect the air circuit breaker to converter re-energize
4~20mA 1. No outside signal Unable to adjust the dosing amount 2. control Measure 4~20mA DC power between the terminals of the signal blocks. If not detected, check whether the control system has the output signal and whether the power source wiring is correct
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Refer to the operation instruction of the The frequency frequency converter, set the relevant converter not receive parameter of the frequency converter to the outside signal enable it to receive the outside signal
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Not alarm in the low level
1. Not energizing of the Check the alarm power works well, power source including the switch of the power , the wiring and the fusec
2. Fault of the liquid level Replace after confirm, if the float column sensor of the level guage has no magnet, replace the level guage 1.
The level of the chemical not reduce to Not processing the low low level probe location Not stop operation 2. of the pump in Damage of the liquid Check the probe of the level guage, the low-low level guage magnetic floater etc. 3. Control loop Check the operation loop of the pump motero inside the control cubicle
1. Uncorrect rotation of Adjust the power phase sequence the motor Big vibration after 2. the startup of the Distortion of the mixer mixer Align or replace the mixer shaft shaft
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Fault code occurs Check the fault as per Check the existence of the fault, in the frequency the operation re-enegenize the frequency converter after converter instruction of the disconnect it frequency converter
Under long time Long stroke or more low frequency concentration of the Reduce the stroke or reduce concentration of the solution operation of the chemical solution frequency converter
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the
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Under the full Short stroke or lower Increase the stroke or the concentration of frequency the solution operation of the concentration frequency converter
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The frequency of the converter not vary with the change of the current signal
Uncorrect wiring or Check the wiring, set the parameter as per uncorrect parameter the operation instruction of the frequency setting of the frequency converter converter
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Warora-Installation Operation and Maintenance Manual

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Warora-Installation Operation and Maintenance Manual

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Catalogue

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

Major part of the device 1 General

Model/specification H30-1 1000L 1000mm 316SS 910rpm 1.1kw

:qilidian zenjiang jiagsu :0511-85623761

)'$% # 0 ( & " !

Milton Roy Milton Roy

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

)'$% # 0 ( & " !

Milton Roy Milton Roy

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

)'$% # 0 ( & " !

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

Description Control system Control panel

Model/specification H30-1 (800+600)x600x2200mm

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:qilidian zenjiang jiagsu :0511-85623761

)'$% # 0 ( & " !

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

)'$% # 0 ( & " !

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

N2H4 dosing unit Chemical solution preparation

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

realize the adjustment of the output flow of the metering pump.

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

Block of the pipe

Unfreely operation of the pump valve

Increase the liquid pressure oil

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

Electrical control system 1 General

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

SHANGHAI ELECTRIC GROUP CO. LTD.

Zhenjiang East China Electric Power Equipment Factory

:qilidian zenjiang jiagsu :0511-85623761

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