Standard Membrane: Systems

STANDARD MEMBRANE SYSTEMS
0.12 9.00 MLD Seawater/Brackish Water Desalination Wastewater Recycling Surface Water Treatment
ROBUST PERFORMANCE IN A COMPACT DESIGN.

Powered by engineering excellence and membranebased water treatment expertise, Hyfluxs standard membrane systems utilising its proprietary Kristal ultrafiltration pre-treatment technology encompass reliability and efficiency in compact designs. A sustainable water supply is now possible with Hyfluxs complete range of integrated solutions.
Product Features and Benefits Pre-engineered system Modularised concept High-quality components Small footprint Operation Features and Benefits High efficiency Optimised operations Reliable long-term performance Ease of installation Key Applications Seawater/brackish water desalination Surface water treatment Wastewater recycling
STANDARD MEMBRANE SYSTEM APPLICATIONS
Seawater/Brackish Water Desalination
Surface Water Treatment
Production of potable water from seawater or brackish water sources Production of ultra-pure water for power plants, refineries, semi-conductor and pharmaceutical industries
Production of high grade water for direct use in industrial processes Purification of water from bore wells, rivers and reservoirs for municipal consumption
Wastewater Recycling
Municipal wastewater reclamation Wastewater recycling for textile, tannery and brewery industries
01 STANDARD MEMBRANE SYSTEMS
Hyfluxs Standard Membrane Systems offer a sustainable solution for industries and communities facing the challenges of water shortages and water usage restrictions by providing a reliable, high quality supply of water in a simple, quick and cost-effective way.
From seawater reverse osmosis (SWRO) to brackish water reverse osmosis (BWRO) systems using proprietary Kristal ultrafiltration (UF) pre-treatment technology, Hyflux has standard design configurations suitable for a wide range of water treatment applications. These pre-engineered Standard Membrane Systems are designed for high performance efficiency, compact footprint, ease of use and low lifecycle costs, drawing on Hyfluxs expertise in the design, development, installation, operation and maintenance of desalination facilities, from some of the largest municipal plants, to small and medium-sized industrial plants worldwide. As a leader in membranebased desalination, Hyflux has unmatched experience in tailoring integrated desalination solutions to meet customer specifications and local water conditions. Hyfluxs Standard Membrane Systems offer a sustainable solution for industries and communities facing the challenges of water shortages and water usage restrictions by providing a reliable, high quality supply of water in a simple, quick and cost-effective way. Each system has its own distinctive function: the MK-MSW-MBW Series produces industrial grade water, the MKMSW Series provides potable water and the MK-MBWS Series produces high quality water from brackish water sources.
Standard Membrane Systems
Designed, manufactured and assembled by Hyflux in Singapore, the Standard Membrane Systems integrate modular, scalable Kristal hollow fibre UF and reverse osmosis (RO) membrane units and components to deliver exceptional performance and value. Kristal UF membranes have a cross-flow and out-to-in configuration which make them ideal for pre-treatment for RO systems. The membranes produce consistent, high quality product water even in turbid feed water of variable quality such as seawater or various types of river water. This protects the RO membranes, optimises the systems operation and ensures a longer lifespan for the RO membranes. With lower energy use and maintenance costs, industries and communities can enjoy savings over the long-term. In addition, industries and communities can be assured of the quality of the membranes in delivering clean, safe drinking water. Kristal is the first UF membrane certified to remove the drinking water contaminants, cryptosporidium and giardia, under the NSF Public Drinking Water Equipment Performance Certification Programme. It has also achieved NSF/ ANSI Standard 61 (Drinking Water System Components Health Effects) Certification.

OVERVIEW
UF-SWRO-BWRO SYSTEM: MK-MSW-MBW SERIES

2 1 UF 1 2
- Consists of UF-SWRO-BWRO systems - Produces industrial grade water with TDS < 50 mg/L
UF
(page 39-41)
UF-SWRO SYSTEM: MK-MSW SERIES

UF UF 1
- Consists of UF-SWRO systems - Produces potable water with TDS < 500 mg/L
(page 42-44)
UF-BWRO SYSTEM: MK-MBWS SERIES

UF 3 UF 3
- Consists of UF-BWRO systems - Treats brackish water to produce water with TDS < 100 mg/L
(page 45-47)

OVERVIEW
UF SYSTEM: MK SERIES
- Suitable as a stand-alone system or pretreatment for SWRO or BWRO systems
UF
(page 22)
SWRO SYSTEM: MSW SERIES
(page 30-32)
- Suitable for use with MK Series to produce potable water for industries such as food and beverage, hotels and resorts, water bottling - Treats seawater to produce water with TDS of < 500 mg/L - Designed for TDS levels of 31,500 - 38,500 mg/L and temperature range of 20 - 35 C
SWRO (second pass) SYSTEM: MBW SERIES
(page 33-35)
- Suitable for use after the MSW Series as a second-pass to produce industrial grade water for industries such as pharmaceutical and semiconductor - Treats product water from MSW series to produce high purity water with TDS of < 50 mg/L - Designed for TDS levels of 450 - 550 mg/L and temperature range of 20 - 35 C
BWRO SYSTEM: MBWS SERIES
(page 36-38)
- Suitable for desalinating brackish water sources to produce water for water-intensive industries such as agriculture, textile and pulp and paper - Treats bore well, surface or river water to produce water with TDS of < 100 mg/L - Designed for TDS levels of 1,500 - 3,000 mg/L and temperature range of 20 - 35 C

OVERVIEW
Series
Model MK-MSW-MBW-4 MK-MSW-MBW-10 MK-MSW-MBW-20
Nominal Treatment Capacity (MLD) 0.12 0.30 0.61 1.22 2.43 3.65 4.86 0.14 0.34 0.68 1.35 2.70 4.05 5.40 0.23 0.56 1.13 2.25 4.50 6.75 9.00 1 x MK-4 1 x MK-10 1 x MK-20 1 x MK-40 2 x MK-40 3 x MK-40 4 x MK-40 1 x MK-4
Sub-systems 1 x MSW-4 1 x MSW-10 1 x MSW-20 1 x MSW-40 1 x MSW-80 1 x MSW-120 1 x MSW-160 1 x MBW-4 1 x MBW-10 1 x MBW-20 1 x MBW-40 1 x MBW-80 1 x MBW-120 1 x MBW-160
MK-MSW-MBW Series
MK-MSW-MBW-40 MK-MSW-MBW-80 MK-MSW-MBW-120 MK-MSW-MBW-160 MK-MSW-4 MK-MSW-10 MK-MSW-20
1 x MBW-4 1 x MBW-10 1 x MBW-20 1 x MBW-40 1 x MBW-80 1 x MBW-120 1 x MBW-160 1 x MBWS-4 1 x MBWS-10 1 x MBWS-20 1 x MBWS-40 1 x MBWS-80 1 x MBWS-120 1 x MBWS-160
1 x MK-10 1 x MK-20 1 x MK-40 2 x MK-40 3 x MK-40 4 x MK-40 1 x MK-4 1 x MK-10 1 x MK-20 1 x MK-40 2 x MK-40 3 x MK-40 4 x MK-40
MK-MSW Series
MK-MSW-40 MK-MSW-80 MK-MSW-120 MK-MSW-160 MK-MBWS-4 MK- MBWS-10 MK- MBWS-20
MK-MBWS Series
MK- MBWS-40 MK- MBWS-80 MK- MBWS-120 MK- MBWS-160

OVERVIEW
Series
Model MK-4
Nominal Treatment Capacity (MLD) 0.30 0.75 1.50 3.00 0.14 0.34 0.68 1.35 2.70 4.05 5.40 0.12 0.30 0.61 1.22 2.43 3.65 4.86 0.23 0.56 1.13 2.25 4.50 6.75 9.00
MK Series
MK-10 MK-20 MK-40 MSW-4 MSW-10 MSW-20
MSW Series
MSW-40 MSW-80 MSW-120 MSW-160 MBW-4 MBW-10 MBW-20
MBW Series
MBW-40 MBW-80 MBW-120 MBW-160 MBWS-4 MBWS-10 MBWS-20
MBWS Series
MBWS-40 MBWS-80 MBWS-120 MBWS-160
REFERENCES
Hyflux has extensive knowledge and experience in customising and commissioning RO systems of varying sizes to support the needs of a range of industries including electronics, power, semi-conductor and textile. The following table shows a selection of projects.
Application
Country
Capacity (m3 /d) 17,120 10,000 10,000 10,000 10,000 10,000 10,000 9,600 5,000 2,400 1,9 60 1,300 960 920 300 290
Completion/ Estimated Completion 2004 2007 2007 2006 2006 2005 2004 2005 2007 2009 2004 2006 2005 2010 2004 2002
Industrial water production Industrial water production Seawater desalination for industrial water production Industrial water production Seawater desalination for industrial water production Industrial water production Seawater desalination for boiler feed water production Seawater desalination for boiler feed water production Seawater desalination for industrial water production Seawater desalination for boiler feed water production Industrial water production Industrial water production Seawater desalination for production of industrial water Seawater desalination for industrial water production Industrial water production Industrial water production
Namibia China China China China China China China China Indonesia Indonesia China China China China Singapore
10
CASE STUDIES
SEAWATER DESALINATION FOR BOILER FEED WATER
Location: Zhejiang, China System Capacity: Approximately 22,200 m3/day Operational In: 2013
Background Zhejiang ranks as one of the top provinces in China in terms of economic progress and general prosperity. Much of the energy required to feed its booming industries comes from coal-fired thermal power plants that rely on seawater desalination technology to provide clean water for their boilers. One such power plant, located in the town of Wushashan requires a treated boiler feed water capacity of up to 22,200 m3/day. A desalination plant is being designed to meet this requirement by desalting water from the East China Sea. As boiler feed water has to have a high level of purity, various salts, silica and suspended particles in the seawater need to be removed.
Parameters Total suspended solids (TSS) Turbidity Total dissolved solids (TDS) Silica, SiO2 Calcium, Ca 2+ Magnesium, Mg2+ Sodium, Na+ Sulphate, SO42Chloride, ClTotal organic carbon (TOC) Oil & grease
Selected raw water quality parameters
Unit mg/L NTU mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L
Value 96 26 26,397 2 435 1,099 8,598 2,203 15,679 0.46 0.18
Solution A two-pass RO system was designed and installed by Hyflux for this application. 1,820 SWRO elements were used in the first pass and 324 BWRO elements in the second pass. This ensures that the permeate quality meets the strict demands for boiler feed water.
11
CASE STUDIES
SEAWATER DESALINATION FOR BOILER FEED WATER
Hyfluxs proprietary UF membrane Kristal was selected as pre-treatment for the RO. 672 Kristal modules were used. The Kristal membranes provide excellent and consistent pre-treatment for the RO by removing suspended solids, some organics as well as microorganisms.
Parameters Total dissolved solids (TDS) Iron, Fe pH

Selected RO permeate water quality requirements
Unit mg/L mg/L -
Value 5 - 10 0.05 6.5 - 7
Seawater
Mixing Tank
Sedimentation Tank
SelfCleaning Filter
Boiler Feed
2nd Pass BWRO
1st Pass SWRO
RO Guard Filter
Kristal UF
Process flow diagram for seawater desalination (boiler feed application)
12
CASE STUDIES
SEAWATER DESALINATION FOR INDUSTRIAL PROCESS APPLICATION
Location: Kalimantan, Indonesia System Capacity: 7,200 m3/day Operational In: 2013
Background A fertiliser factory located in the city of Bontang in East Kalimantan requires up to 7,200 m3/day of clean water to manufacture ammonia and urea. The factory needs a system capable of performing with long mean time between failures (MTBF) and supplying water of a high quality to generate steam for the manufacturing process. Given its close proximity to the sea, seawater desalination is a feasible option for a sustainable source of water.
Parameters Total suspended solids (TSS) Total dissolved solids (TDS) Chemical oxygen demand (COD) pH Iron, Fe Hardness as CaCO3 Oil & grease
Unit mg/L mg/L mg/L mg/L mg/L mg/L
Value 0.98 35,720 3.33 8.07 0.25 6,958 <2
Solution Hyflux was selected to design, install and commission the plant, which would include a two-pass RO system preceded by Hyfluxs proprietary Kristal UF membrane system to ensure a constant supply of consistent, high quality feed water. A total of 400 Kristal membranes, 784 SWRO elements and 252 BWRO elements were designed for the system. The product water from the desalination plant will go through a demineralisation system before being used to generate steam for the manufacturing process.
13
CASE STUDIES
SEAWATER DESALINATION FOR INDUSTRIAL PROCESS APPLICATION
Parameters Total dissolved solids (TDS) Iron, Fe Calcium, Ca 2+ Magnesium, Mg

2+
Unit mg/L mg/L mg/L mg/L
Value < 10 0.02 0.10 0.15
Selected final product water quality parameters
Seawater
Coarse Screen & UF Prefiltration
Kristal UF
1st Pass SWRO
Steam Generation
Demineralisation System
2nd Pass BWRO
Process Water
Process flow diagram for seawater desalination (fertiliser factory)
14
CASE STUDIES
SEAWATER DESALINATION FOR PALM OIL REFINERY
Location: Sumatra, Indonesia System Capacity: 2,400 m3/day Operational Since: 2010
Background A crude palm oil refinery situated in a rural part of Sumatra had been depending on deep well water or trucked surface water from other provinces to supply clean water to its refinery boilers. At times, it was a challenge to maintain a steady supply from these sources. The refinery needed a reliable supply of clean water to ensure operations would not be disrupted. As the facility was located near the coast, it hoped to tap on seawater desalination for a sustainable source of water to meet its needs. However, the turbidity of the seawater could fluctuate widely between 30 to 151 NTU because the sea was near a zone of peat swamps and had been badly polluted by poorly treated discharge from surrounding factories.
Parameters Turbidity Total dissolved solids (TDS) Conductivity pH Calcium, Ca 2+ Magnesium, Mg2+ Potassium, K+ Sodium, Na+ Sulphate, SO42Chlorine, ClSilica, SiO2
Unit NTU mg/L s/cm mg/L mg/L mg/L mg/L mg/L mg/L mg/L
Value 151 29,000 42.5 7-8 69 361,800 310 9,980 2,250 15,330 1.05
Solution Hyflux was approached to supply a desalination system that would make seawater suitable as a source for boiler feed water. Hyflux designed, installed and commissioned a two-pass RO system with Kristal UF membranes as pretreatment.
15
CASE STUDIES
SEAWATER DESALINATION FOR PALM OIL REFINERY
Hyfluxs solution provides high quality boiler feed water for the refinery as well as a costeffective, reliable water supply that does not leave it vulnerable to supply disruptions.
238 SWRO elements were used for the first pass while 72 BWRO elements were used for the second pass. 144 Kristal UF membranes were installed to provide constant, high quality feed water for the RO membranes. Hyfluxs solution provides high quality boiler feed water for the refinery as well as a cost-effective, reliable water supply that does not leave it vulnerable to supply disruptions.
Parameters Total dissolved solids (TDS) pH Hardness as CaCO3 Silica, SiO2

Final product water quality requirements
Unit mg/L mg/L mg/L
Value < 40 7 - 8.5 Trace amount <1
Chlorination Sedimentation Tank Dissolved Air Flotation Kristal UF
Seawater
Refinery Boiler Feed
2nd Pass BWRO
1st Pass SWRO
Process flow diagram for palm oil refinery (seawater desalination)
16
CASE STUDIES
SURFACE WATER TREATMENT FOR BOILER FEED WATER
Location: Shandong, China System Capacity: 200 m3/hour Operational Since: 2008
Background Boilers are used in thermal power plants to produce steam that drives the generation of electricity. To produce the steam, these boilers require water of a very high quality. Scaling and corrosion tend to be common issues faced by boilers, so the boiler feed water must not contain any minerals or non-volatile salts. One such thermal power plant, located in the town of Zhou Cheng in Shandong province, requires up to 200 m3/hour of treated water for its boilers. The source of the raw water is a reservoir nearby. As the quality of the reservoir water tends to fluctuate depending on various factors such as seasonal and weather changes, a robust water treatment system is needed.
Parameters Turbidity Chemical oxygen demand (COD) Hardness as CaCO3 Total dissolved solids (TDS) Iron, Fe Calcium, Ca 2+ Magnesium, Mg2+ Sodium, Na+ pH
Unit NTU mg/L mg/L mg/L mg/L mg/L mg/L mg/L -
Value 1.6 16 120 183 0.07 35.58 8.64 11.38 8.24
17
CASE STUDIES
SURFACE WATER TREATMENT FOR BOILER FEED WATER
The UF-RO system produces high quality product water that is further polished with an ion exchange mixed bed before being used as boiler feed.
Solution Hyflux was tasked to design, fabricate, install, commission, as well as operate and maintain the water treatment system for the boiler feed. 216 RO elements and 60 of Hyfluxs Kristal UF modules were used as the key technologies for the system. The UF-RO system produces high quality product water that is further polished with an ion exchange mixed bed before being used as boiler feed.
Reservoir
Multi-Media Filter
Kristal UF
Reverse Osmosis
Boiler Feed
Ion Exchange
Process flow diagram for surface water treatment (boiler feed application)
18
CASE STUDIES
RIVER WATER TREATMENT FOR TEXTILE PROCESS WATER
Location: Johor, Malaysia System Capacity: 14,400 m3/day Operational Since: 2006
Background Clean water is an extremely important raw material for the textile industry because large quantities are constantly needed in the manufacturing processes. The water quality requirements of some of these processes are stringent. In particular, water used for textile wet processing such as dyeing requires water that is relatively free from colour, hardness and solids both suspended and dissolved. An apparel factory in Malaysia that relied on a nearby river as a source of water for its manufacturing processes, had its intake point located downstream from other factories which discharged their treated wastewater into the river. As a result, the river water contained high levels of both organic and inorganic compounds that needed to be removed before it could be used in the factorys dyeing process as well as other applications such as steam generation.
Parameters Total suspended solids (TSS) Total dissolved solids (TDS) Calcium, Ca
2+
Unit mg/L mg/L mg/L mg/L

-
Value 20 400 - 2,100 50 - 100 25 50 - 175 180 - 750 100 - 450 20 1 6 - 7.5
Magnesium, Mg2+ Bicarbonate, HCO3 Chloride, Cl Silica, SiO2 Iron, Fe pH

-
mg/L mg/L mg/L mg/L mg/L -
Sulphate, SO42-
19
CASE STUDIES
RIVER WATER TREATMENT FOR TEXTILE PROCESS WATER
Solution Given the stringent water quality requirements, Hyflux designed, engineered, supplied, installed and commissioned a dual membrane filtration system with low pressure reverse osmosis (LPRO) as the key treatment technology. In addition, Hyfluxs proprietary Kristal UF membrane was chosen as the ideal pre-treatment to the LPRO. In total, 432 Kristal modules and 648 RO elements were used. Since 2006, the system has been producing up to 14,400 m3/day of consistently high quality water for the textile manufacturing applications, especially dyeing.
Parameters Total dissolved solids (TDS) Silica, SiO2 Calcium, Ca

2+
Unit mg/L mg/L mg/L mg/L -
Value < 250 <5 < 10 <5 < 100
Magnesium, Mg2+ Chloride, ClSelected permeate water quality requirements
River
Coarse Screen
Coagulation
Clarifier
Textile Process
Low Pressure Reverse Osmosis
Kristal UF
Process flow diagram for surface water treatment (textile applications)
20
02
TECHNICAL SPECIFICATIONS
KRISTAL STANDARD UF SYSTEMS

MK SERIES OVERVIEW
Model MK-4 MK-10 MK-20 MK-40
Nominal Treatment Capacity* (MLD) 0.30 0.75 1.50 3.00
No. of UF Membranes 4 10 20 40
Estimated Dry Weight (kg) 1,130 1,350 2,000 2,500
Estimated Wet Weight (kg) 1,270 1,620 2,650 3,570
System Dimensions L x W x H (m) 7.0 x 2.1 x 4.5 9.0 x 2.1 x 4.5 12.0 x 2.2 x 4.5 16.5 x 2.3 x 4.5
*Based on maximum feed turbidity of < 50 NTU
22

THE KRISTAL ADVANTAGE
From left to right: R-type module for 600 series T-type module for 600, 2000 series T-type module for Tri-bore series
Kristal membranes come in three series: Kristal 600 series
Made of specially formulated polyethersulfone (PES) Enhanced hydrophilicity reduces fouling and improves flux Suitable for applications in desalination, surface and ground water treatment, and wastewater recycling Made of polyvinylidene diflouride (PVDF) Outstanding durability due to high tensile strength and chemical tolerance towards oxidising agents such as chlorine Suitable for difficult and challenging conditions such as high solids wastewater recycling Comes in PES only Latest addition to the Kristal membrane family Tri-bore structure provides even higher tensile strength Suitable for extreme water treatment conditions
23
Kristal 2000 series
Kristal Tri-bore series

THE KRISTAL ADVANTAGE: HYDROPHILISED, ENHANCED POLYMERIC MATERIAL
Single bore
Tri-bore
Single bore (SEM photo)
Tri-bore (SEM photo)
Membrane material, surface properties and make-up are crucial to any membranes performance. Hyfluxs Kristal membranes are made from carefully selected materials which are further enhanced by the modification of its surface properties to achieve high levels of hydrophilicity. The result is high flux rates, low fouling tendencies and enhanced chemical resistance. To cater to harsher operating conditions, Hyflux has developed a unique tri-bore membrane. This design not only delivers greater durability and strength that enable the membrane fibres to maintain their integrity, but also the same high level of permeate production as the single bore membrane.
24

THE KRISTAL ADVANTAGE: CONSISTENT, HIGH QUALITY PERMEATE
One of the key strengths of the Kristal membrane is its proven ability to produce high quality permeate regardless of fluctuations in feed water. The following graphs illustrate the permeate turbidity and silt density index (SDI) levels of a desalination plant using Kristal for RO pre-treatment over a years operation.
50 Feed Turbidity (NTU) 40 30 20 10 0
2 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 1000 2000 3000 4000 5000 6000 7000 0 8000 Permeate Turbidity (NTU)
25
1.8
Operating Hours Huge fluctuations in feed water 5 4 3 SDI15 2 1 0 0 1000 2000 3000 4000 5000 6000 7000 8000 Good and stable permeate quality despite unstable feed water
Operating Hours

KRISTAL SPECIFICATIONS
Kristal Membrane Specifications
Membrane type Structure Material Outer diameter (mm/inch) Inner diameter (mm/inch) Wall thickness (mm/inch) Nominal molecular weight cut-off (Dalton) Bacteria rejection (%) Tensile force (N)
Kristal Module Specifications
K600ER
K600ETN Asymmetric
K600ET
K600ET3 Asymmetric tri-bore 2 / 0.075 0.25 / 0.010
K2000T Asymmetric Modified PVDF 1.2 / 0.047 0.30 / 0.012
Modified PES 1.35 / 0.053 0.7 / 0.028 0.33 / 0.013 120,000 > 99.9999* >3 6
0.6 / 0.024
150,000
Overall dimensions: diameter x length (mm/inch) Nominal membrane area (m2/ft2) Feed inlet (inch) Permeate outlet (inch) Reject outlet (inch) Dry weight (kg/lbs) Wet weight (kg/lbs) Housing shell End caps Sealant
Operating Parameters
257.8 x 2,130 / 10.2 x 83.9 60 / 646
344 x 1,190 / 13.5 x 46.9 23 / 248 60 / 646
344 x 2,340 / 13.5 x 92.1 50 / 538 60 / 646
1.5 NPT 1.5 NPT 1.0 NPT 55 / 121 100 / 220 35 / 77 60 / 132 PVC PVC Hyflux proprietary composite potting material Outside-in 5 - 40 170 / 100 200 / 118 170 / 100 2 - 10 2 - 11 500 10 0.2 - 1.5 2.5 2.0 2.0 2,000 20 190 / 112 140 / 82 1.5 NPT 60 / 132 100 / 220 55 / 121 95 / 209
Flow type Operating temperature (C) Clean water flux at 30C (LMH/GFD) Operating pH range Cleaning pH range Max. NaOCl cleaning (ppm) Max. NaOCl continuous (ppm) Operating TMP (bar) Max. feed pressure (bar) Max. backwash TMP (bar) Max. cleaning TMP (bar)
*Verified by accredited third-party laboratory
26

KRISTAL FEED & PERMEATE PARAMETERS
Feed Water Parameters TOC COD Turbidity TSS Total oil & grease Temperature pH (continuous) Chlorine (continuous)
Unit ppm ppm NTU ppm ppm C ppm
Recommended < 10 < 30 < 20 < 10 0 25 - 30 6-9 0
Maximum < 20 < 60 < 120 < 100 <1 5 - 40 6-9 <5
Allowance Limit for Short-term 2 h/month 50 150 600 250 1 0 - 45 2 - 10 10 (K600E) 20 (K2000)
The table above is provided as a guide. Please contact Hyfluxs Technical Support to assist you for your application.
PERMEATE QUALITY
Permeate Parameters Turbidity SDI Unit NTU Specifications < 0.2 <3
27

KRISTAL DESIGN OPERATING PARAMETERS
Parameters Turbidity (NTU) Water properties TOC (mg/L) Operating flux at 25C (LMH) Pre-filtration (m) Backwash Cycle Frequency (min) Duration (sec) Backwash flux at 25C (LMH) Recommended pressure (bar) Air scouring Air flow (Nm3/h) Duration (sec) Air quality Maintenance Cleaning Frequency (day) Duration (hour) NaOCl dosage (ppm) Solution pH Solution flow (m /h)
3
Drinking Water <1 <1 90 - 110
Ground Water <5 <5 70 - 90 < 10
Surface Water 20 - 40 5 - 20 <5
Seawater 10 - 25 <5 < 10
Municipal Wastewater < 20 < 15
Industrial Wastewater < 20 < 10 50 - 60
50 - 65
55 - 70
60 - 75
55 - 70
60 - 75
50 - 65
100 - 200
45 - 60
40
30
30
40
30 - 40 90 - 120
30 - 40
30
20 - 30
75 - 100
90 - 125 1 bar max. (0.5 bar max. for K600ETN) 2.3 - 3.4 (1.1 - 1.6 for K600ETN) 60 - 80 Oil free
90 - 130
30 - 60 1
10 - 15
3-5
5-7
7 - 10
5-7
7 - 10 1-2
5-7
3-5
60 - 400 10 - 11 3 - 6 per module (1.1 - 3.2 per K600ETN module) 25 - 35
Solution temperature (C) Recovery Cleaning Frequency (day) Duration (hour) NaOCl dosage (ppm) NaOCl solution pH Solution temperature (C) HCl dosage (ppm) HCl solution pH Solution temperature (C) Solution flow (m3/h) 300 1-2 20 - 50 20 - 50 20 - 50
20 - 50
20 - 50
20 - 50 2-5
20 - 50
20 - 50
200 - 500 10 - 11 25 - 35 0 - 500 2-3 25 - 35 3 - 6 (1.6 - 3.2 for K600ETN)
28

FEED & DESIGN OPERATING PARAMETERS
Feed Water Parameters TDS pH Turbidity SDI Temperature Oil and grease Chlorine TOC COD Silica, SiO2 Operating Parameters Operating temperature Maximum system recovery Maximum feed water pH Maximum feed pressure Maximum permeate back pressure Requirement for CIP
Unit mg/L NTU C mg/L mg/L mg/L mg/L mg/L
Normal 35,000 7.5 < 0.2 <3 28 0 0 <1 0 -
Seawater
Maximum 38,500 7.7 0.2 3 35 0 0 1 0 -
Normal 1,500 7.5 < 0.2 <3 28 0 0 <1 0 10
Brackish
Maximum 3,000 7.7 0.2 3 35 0 0 1 0 20
Unit C % bar bar mth
Seawater MSW 20 - 35 45 7.7 65 1 3 MBW 20 - 35 90 7 15 1 6
Brackish MBWS 20 - 35 75 7.7 15 1 4-6
PERMEATE QUALITY
Seawater Single Pass RO < 500 Double Pass RO < 50 Brackish RO < 100
Permeate Parameters TDS
Unit mg/L
29
SWRO SYSTEMS
MSW SERIES OVERVIEW
Model MSW-4 MSW-10 MSW-20 MSW-40 MSW-80 MSW-120 MSW-160
Nominal Treatment Capacity* (MLD) 0.14 0.34 0.68 1.35 2.70 4.05 5.40
No. of RO Membranes 10 21 42 84 182 280 378
Estimated Dry Weight (kg) 2,010 2,850 3,850 5,690 9,970 13,500 18,200
Estimated Wet Weight (kg) 2,300 3,000 4,530 7,040 12,600 19,200 23,600
Skid Dimensions L x W x H (m) 5.9 x 1.0 x 1.7 8.0 x 1.3 x 2.0 8.0 x 1.8 x 2.1 8.0 x 2.1 x 3.0 8.0 x 3.9 x 3.1 8.0 x 4.4 x 3.2 8.0 x 5.5 x 3.2
*Based on feed TDS of 31,500 to 38,500 mg/L
30
SWRO SYSTEMS
MSW SERIES: MSW-4 SYSTEM
Process Parameters Permeate rate Concentrate rate Feed rate System recovery High Pressure Pumps and Motors Model Manufacturer Quantity Motor Operation Energy Recovery Turbine Model Manufacturer Quantity Design feed flow rate Design concentrate flow rate 0.135 MLD (5.6 m/hr) 0.163 MLD (6.8 m/hr) 0.3 MLD (12.4 m/hr) 45% MSS or equivalent Fedco or equivalent 1 30 kW (40 Hp) TEFC Fixed speed HPBe or equivalent Fedco or equivalent 1 0.315 MLD (13.1 m/hr) 0.173 MLD (7.2 m/hr)
31
SWRO SYSTEMS
MSW SERIES: MSW-4 SYSTEM
Membrane Elements and Housings Membrane model Membrane manufacturer Membrane quantity Salt rejection at standard conditions Housing specification Banking arrangement Installation and Utility Requirements RO inlet RO permeate RO concentrate RO inlet water pressure CIP inlet CIP return permeate CIP return concentrate Air pressure Drain size requirement Power Control circuit Measuring Instruments Pressure switch Pressure gauge Flow indicator (rotameter) Flow measurement Conductivity measurement Pressure transmitter Skid Details Skid configuration Dimensions (L x W x H) Dry weight (without membrane) Membrane weight Wet weight Single skid 5.9 m x 1.0 m x 1.7 m (232 x 39 x 67) 2,004 kg (4,418 lb) 181 kg (400 lb) 2,300 kg (5,071 lb) HP pump suction SWRO feed, concentrate SWRO permeate, concentrate Not included SWRO permeate Not included SWC5LD / TM820 or equivalent Hydranautics / Toray or equivalent 10 99.8% (99.7% minimum) 5-element long, 4 port, 1,000 psi 2, parallel 3.0 flange 2.0 union end 1.5 union end 2 bar, minimum 2.0 union end 1.5 union end 1.5 union end 7 bar, oil-free 0.24 MLD (10 m/hr) 220 / 380 VAC, 3-phase, 50 Hz 220 VAC, 1-phase, 50 Hz
Images are for illustration only and are subject to change. Hyflux reserves the right to decide on the component brand(s) to use; Hyfluxs decision is final and subject to change without notice.
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BWRO SYSTEMS
MBW SERIES OVERVIEW
Model MBW-4 MBW-10 MBW-20 MBW-40 MBW-80 MBW-120 MBW-160
*Based on feed TDS of 450 to 550 mg/L
33
BWRO SYSTEMS
MBW SERIES: MBW-10 SYSTEM
Process Parameters Permeate rate Concentrate rate Feed rate System recovery High Pressure Pump and Motor Model Manufacturer Quantity Motor Operation Membrane Elements and Housings Membrane model Membrane manufacturer Membrane quantity Salt rejection at standard conditions Housing specification Banking arrangement 0.3 MLD (12.5 m/hr) 0.04 MLD (1.6 m/hr) 0.34 MLD (13.9 m/hr) 90% MSB / CRN or equivalent Fedco / Grundfos or equivalent 1 5.5 kW (7.5 Hp) TEFC Fixed speed ESPA2 / TM720 or equivalent Hydranautics / Toray or equivalent 12 99.6% (99.5% minimum) 3-element long, 4 port, 300 psi 4, 2 1 1
34
BWRO SYSTEMS
MBW SERIES: MBW-10 SYSTEM
Installation and Utility Requirements RO inlet RO permeate RO concentrate RO inlet water pressure CIP inlet CIP return permeate CIP return concentrate Air pressure Drain size requirement Power Control circuit Measuring Instruments Pressure switch Pressure gauge Flow indicator (rotameter) Flow measurement Conductivity measurement Pressure transmitter Skid Details Skid configuration Dimensions (L x W x H) Dry weight (without membrane) Membrane weight Wet weight 3.0 flange 2.0 flange 0.75 union end 1 bar, minimum 1.5 union end 2.0 flange 1.5 union end 7 bar, oil-free 0.05 MLD (2.0 m/hr) 220 / 380 VAC, 3-phase, 50 Hz 220 VAC, 1-phase, 50 Hz HP pump suction BWRO feed, concentrate, inter-stage BWRO permeate, concentrate Not included BWRO permeate Not included Single skid 3.9 m x 0.9 m x 1.6 m (154 x 36 x 63) 2,250 kg (4,960 lb) 218 kg (481 lb) 2,500 kg (5,512 lb)
35
BWRO SYSTEMS
MBWS SERIES OVERVIEW
Model MBWS-4 MBWS-10 MBWS-20 MBWS-40 MBWS-80 MBWS-120 MBWS-160
*Based on feed TDS of 1,500 to 3,000 mg/L
36
BWRO SYSTEMS
MBWS SERIES: MBWS-20 SYSTEM
Process Parameters Permeate rate Concentrate rate Feed rate System recovery High Pressure Pump and Motors Model Manufacturer Quantity Motor Operation CRN 64 or equivalent Grundfos or equivalent 1 30 kW (25.0 Hp) TEFC Fixed speed 1.13 MLD (47.0 m/hr) 0.38 MLD (15.8 m/hr) 1.50 MLD (62.78 m/hr) 75%
37
BWRO SYSTEMS
MBWS SERIES: MBWS-20 SYSTEM
Membrane Elements and Housings Membrane model Membrane manufacturer Membrane quantity Salt rejection at standard conditions Housing specification Banking arrangement Cartridge Filter and Housing Filter model Filter dimensions (Dia x L) Filter quantity Housing model Housing quantity Installation and Utility Requirements RO inlet RO permeate RO concentrate RO inlet water pressure CIP inlet CIP return permeate CIP return concentrate Air pressure Drain size required Power Control circuit Measuring Instruments Pressure switch Pressure gauge Flow indicator (rotameter) Flow measurement Conductivity measurement Pressure transmitter Skid Details Skid configuration Dimensions (L x W x H) Dry weight (without membrane) Membrane weight Wet weight RE8040-BE / ESPA2 or equivalent CSM / Hydranautics or equivalent 49 99.7% (99.4% minimum) 7-element long, 4 port, 300 psi 7, 5 2 PCB or equivalent 2.6 (6.6 cm) x 40 (102 cm) 12 per change out 48MSV4 or equivalent 1 4.0 flange 4.0 flange 2.0 flange 2 bar, minimum 3.0 flange 3.0 flange 3.0 flange 7 bar, oil-free 0.41 MLD (17 m/hr) 220 / 380 VAC, 3-phase, 50 Hz 220 VAC, 1-phase, 50 Hz HP pump suction Feed, concentrate, inter-stage BWRO permeate, concentrate Not included BWRO permeate Not included Single skid 8.0 m x 1.8 m x 2.6 m (315 x 72 x 102.5) 3,500 kg (7,716 lb) 887 kg (1,956 lb) 5,300 kg (11,685 lb)
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UF-SWRO-BWRO SYSTEMS
MK-MSW-MBW SERIES OVERVIEW
Model1
Nominal Treatment Capacity2 (MLD) 0.12 0.30 0.61 1.22 2.43 3.65 4.86
Sub-Systems 1 x MK-4 1 x MSW-4 1 x MBW-4 1 x MK-10 1 x MSW-10 1 x MBW-10 1 x MK-20 1 x MSW-20 1 x MBW-20 1 x MK-40 1 x MSW-40 1 x MBW-40 2 x MK-40 1 x MSW-80 1 x MBW-80 3 x MK-40 1 x MSW-120 1 x MBW-120 4 x MK-40 1 x MSW-160 1 x MBW-160
Estimated Dry Weight3 (kg) 4,980 6,500 8,900 11,400 19,160 27,500 35,700
Estimated Wet Weight3 (kg) 5,700 7,200 10,800 14,800 25,250 37,100 47,250
Estimated System Dimensions4 L x W x H (m) 13.0 x 9.5 x 6.5 13.5 x 13.5 x 6.5 16.0 x 12.0 x 5.5 20.0 x 19.0 x 6.5 24.0 x 20.0 x 6.5 32.0 x 20.0 x 6.5 36.0 x 20.0 x 6.5
MK-MSW-MBW-4 MK-MSW-MBW-10 MK-MSW-MBW-20 MK-MSW-MBW-40 MK-MSW-MBW-80 MK-MSW-MBW-120 MK-MSW-MBW-160
Note: 1. All systems come with the supply of a SWRO booster pump & a RO CIP skid. 2. Based on feed TDS of 31,500 to 38,500 mg/L. 3. Not inclusive of respective tanks. 4. Inclusive of respective tanks with assumed storage capacities.
39
MK-MSW-MBW SERIES: MK-MSW-MBW-40 SYSTEM
Process Parameters Permeate rate Concentrate rate Feed rate Overall system recovery Sub-Systems UF system SWRO skid 1.22 MLD (50.83 m/hr) 1.65 MLD (68.53 m/hr) 3.15 MLD (131.25 m/hr) 38% 1 x MK-40 1 x MSW-40
BWRO skid 1 x MBW-40 SWRO Booster Pump / RO CIP Pump / BWRO Permeate Transfer Pump Model Manufacturer Quantity Motor Operation MSS / CRN or equivalent Fedco / Grundfos or equivalent 1 18.5 kW (25 Hp) TEFC Fixed speed
40
MK-MSW-MBW SERIES: MK-MSW-MBW-40 SYSTEM
Cartridge Filter for RO CIP Filter model Filter dimensions (Dia x L) Filter quantity Housing model Housing quantity Installation and Utility Requirements SWRO inlet SWRO + UF concentrate to outfall Air pressure Drain size required Power Control circuit Recommended Tank Size UF filtrate tank SWRO permeate tank BWRO permeate tank RP40B or equivalent 2.6 (6.6 cm) x 40 (102 cm) 32 per change out 32SL or equivalent 1 8.0 flange 4.0 flange 7 bar, oil-free 1.8 MLD (75 m/hr) 220 / 380 VAC, 3-phase, 50 Hz 220 VAC, 1-phase, 50 Hz 70 m 60 m 55 m
RO CIP tank 7.5 m Overall System Dimensions (based on above tank volumes) Dimensions (L x W x H)
19 m
20.0 m x 19.0 m x 6.5 m (787.5 x 748 x 256)
20 m
41
UF-SWRO SYSTEMS
MK-MSW SERIES OVERVIEW
Model1
Sub-Systems 1 x MK-4 1 x MSW-4 1 x MK-10 1 x MSW-10 1 x MK-20 1 x MSW-20 1 x MK-40 1 x MSW-40 2 x MK-40 1 x MSW-80 3 x MK-40 1 x MSW-120 4 x MK-40 1 x MSW-160
Estimated Dry Weight3 (kg) 3,200 4,250 5,850 8,200 14,9 60 21,000 28,200
MK-MSW-4 MK-MSW-10 MK-MSW-20 MK-MSW-40 MK-MSW-80 MK-MSW-120 MK-MSW-160
Note: 1. All systems come with the supply of a SWRO booster pump and a RO CIP skid. 2. Based on feed TDS of 31,500 to 38,500 mg/L. 3. Not inclusive of respective tanks. 4. Inclusive of respective tanks with assumed storage capacities.
42
UF-SWRO SYSTEMS
MK-MSW SERIES: MK-MSW-80 SYSTEM
Process Parameters Permeate rate Concentrate rate Feed rate Overall system recovery Sub-Systems UF system 2.7 MLD (101.25 m/hr) 3.3 MLD (137.5 m/hr) 6.3 MLD (262.5 m/hr) 43% 2 x MK-40
SWRO skid 1 x MSW-80 SWRO Booster Pump / RO CIP Pump / SWRO Permeate Transfer Pump Model Manufacturer Quantity Motor Operation MSD / CRN or equivalent Fedco / Grundfos or equivalent 1 37 kW (50 Hp) TEFC Fixed speed
43
UF-SWRO SYSTEMS
MK-MSW SERIES: MK-MSW-80 SYSTEM
Cartridge Filter for RO CIP Filter model Filter dimensions (Dia x L) Filter quantity Housing model Housing quantity Installation and Utility Requirements SWRO inlet SWRO + UF concentrate to outfall Air pressure Drain size requirement Power Control circuit Recommended Tank Size UF filtrate tank SWRO permeate tank RP40B or equivalent 2.6 (6.6 cm) x 40 (102 cm) 64 per change out 64SL or equivalent 1 2 x 8.0 flange 2 x 6.0 flange 7 bar, oil-free 3.6 MLD (150 m/hr) 220 / 380 VAC, 3-phase, 50 Hz 220 VAC, 1-phase, 50 Hz 130 m 120 m
RO CIP tank 16 m Overall System Dimensions (based on above tank volumes) Dimensions (L x W x H) 27.0 m x 20.0 m x 6.5 m (1,063 x 787.4 x 256)
20 m
27 m
44
UF-BWRO SYSTEMS
MK-MBWS SERIES OVERVIEW
Model
Sub-Systems 1 x MK-4 1 x MBWS-4 1 x MK-10 1 x MBWS-10 1 x MK-20 1 x MBWS-20 1 x MK-40 1 x MBWS-40 2 x MK-40 1 x MBWS-80 3 x MK-40 1 x MBWS-120 4 x MK-40 1 x MBWS-160
Estimated Dry Weight3 (kg) 2,700 3,200 5,500 8,600 13,200 18,700 25,500
MK-MBWS-4 MK-MBWS-10 MK-MBWS-20 MK-MBWS-40 MK-MBWS-80 MK-MBWS-120 MK-MBWS-160
Note: 1. All systems come with the supply of a BWRO booster pump and a RO CIP skid. 2. Based on feed TDS of 1,500 to 3,000 mg/L. 3. Not inclusive of respective tanks. 4. Inclusive of respective tanks with assumed storage capacities.
45
UF-BWRO SYSTEMS
MK-MBWS SERIES: MK-MBWS-120 SYSTEM
Process Parameters Permeate rate Concentrate rate Feed rate Overall system recovery Sub-Systems UF system 6.75 MLD (281.25 m/hr) 2.25 MLD (93.75 m/hr) 9.0 MLD (375 m/hr) 43% 3 x MK-40
BWRO skid 1 x MBWS-120 BWRO Booster Pump / RO CIP Pump / BWRO Permeate Transfer Pump Model Manufacturer Quantity Motor Operation MSD / CRN or equivalent Fedco / Grundfos or equivalent 1 75 kW (100 Hp) TEFC Fixed speed
46
UF-BWRO SYSTEMS
MK-MBWS SERIES: MK-MBWS-120 SYSTEM
Cartridge Filter for RO CIP Filter model Filter length Filter quantity Housing model Housing quantity Installation and Utility Requirements UF inlet BWRO + UF concentrate to outfall Air pressure Drain size requirement Power Control circuit Recommended Tank Size UF filtrate tank SWRO permeate tank 130 m 120 m RP40B or equivalent 2.6 (6.6 cm) x 40 (102 cm) 96 per change out 64SL or equivalent 1 3 x 8.0 flange 2 x 6.0 flange 7 bar, oil-free 3.25 MLD (135.5 m/hr) 220 / 380 VAC, 3-phase, 50 Hz 220 VAC, 1-phase, 50 Hz
RO CIP tank 16 m Overall System Dimensions (based on above tank volumes) Dimensions (L x W x H)
27 m
27.0 m x 20.0 m x 6.5 m (1,063 x 787.4 x 256)
20 m
47
ABOUT HYFLUX
At the core of Hyfluxs business is its membrane innovation that is focused on the development of membranes, membrane applications, and the design and development of membrane-based plants to deliver solutions for a wide range of applications in water treatment and industrial manufacturing processes.
Founded in 1989, Hyflux has successfully transformed itself into a global fully-integrated water solutions company and one of the top desalination plant suppliers in the world. Hyflux offers sustainable solutions in the areas of membrane-based desalination, water recycling, wastewater treatment including membrane bioreactor technology, and potable water treatment. Its projects and operations span across South East Asia, China, India, Europe, the Middle East and North Africa, and include landmark projects such as the worlds largest seawater reverse osmosis (SWRO) desalination plant in Magtaa, Algeria. Hyflux is distinctive in its ability to address the challenges at every point of the entire value chain of the water industry from R&D in membrane technology, component manufacturing, process engineering, engineering, procurement and construction (EPC), to operations and maintenance (O&M), in addition to arranging for project financing of large-scale municipal water projects. At the core of Hyfluxs business is its membrane innovation that is focused on the development of membranes, membrane applications, and the design and development of membrane-based plants to deliver solutions for a wide range of applications in water treatment and industrial manufacturing processes. Today, Hyfluxs membrane systems have been installed in more than 1,000 plants in over 400 locations worldwide. Through its projects across the world, Hyflux has left an indelible imprint on the communities that it serves, driven by its commitment to deliver water that is clean, safe and affordable.
48
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DISCLAIMER The information contained in this publication is meant for general informational purpose only and is subject to change without notice. It is not to be construed as implying any warranty of any kind, whether of any kind, whether express or implied, including without limitation, warranties of accuracy of information, warranties of merchant indemnity, fitness for a particular purpose or warranty of performance. Hyflux Ltd hereby disclaims to the fullest extent allowable by law, all responsibility for loss, damage, injury, claim or liability of any kind arising from or in connection with (a) any errors or omission in the material including but not limited to technical inaccuracies and typographical errors; or (b) the readers use of the publication.
Headquarters Hyflux Ltd 80 Bendemeer Road Hyflux Innovation Centre Singapore 339949 Tel: +65 6214 0777 Fax: +65 6214 1211 sales@hyfluxmembranes.com www.hyfluxmembranes.com
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STANDARD MEMBRANE SYSTEMS

ROBUST PERFORMANCE IN A COMPACT DESIGN.

STANDARD MEMBRANE SYSTEM APPLICATIONS

Seawater/Brackish Water Desalination

Surface Water Treatment

01 STANDARD MEMBRANE SYSTEMS