EAGLETUGS

PartsandServiceManual

Ve hi cle Type s: TT4, TT5, TT6, & TT8

Engine Type :IsuzuDiesel4JB1&4JG1EngineModels

I NTRODUCTION
FromeveryoneatEagleIndustrialTruckManufacturing,wewouldliketosayThankYouforpurchasinganEagle
TTseriestowtractor.Wetakealotofprideinthequalityoftheproductsthatwebuild,aswellasourcontinued
customerservice.Ourgoalistobuildalongtermrelationshipwithourcustomers.Wewantyou,thecustomer,tobe
100%satisfiedwithyourEagleexperience.Tous,thismeansthatyourEagleTTseriestractorisfunctionallysuperiorto
anyotherproductsyouhaveused.ThisalsomeansthatyourEagleproductiscontinuallysupportedinaprofessional,
timelymanner.

P URPOSE &U SE OF T HIS M ANUAL

ThismanualisdesignedasareferenceguidetomakethereadermorefamiliarwiththecomponentsoftheEagleTT4,
TT5,TT6,andTT8towtractormodels.Thismanualincludespartnumbersanddescriptionstoassistthereaderin
orderingcomponentspare/serviceparts.ThemanualalsooutlinestheScheduledMaintenanceIntervalsrecommended
byEagleinordertokeepyourvehiclerunningproperly.InthismanualyouwillalsofindtheEagleStandardWarranty
onalloftheTTseriestowtractors.However,formoredetailedinformationontheEagleWarrantyandprocedure,as
wellasinformationpertainingtothesafeoperationofyourEagleproduct,pleaseseetheEagleOperationsManualthat
wasalsoincludedwithyourvehicle.

T ECHNICAL A SSISTANCE
Whenaddressingarepairprocedureoroperationalproblem,pleaserememberthatEagletechnicalsupportisonlya
phonecallaway.Eagletechniciansareavailabletoassistyouinvehiclediagnosticsandrecommendedrepairproce
dures.Weencourageyoutousethisservicetoreducemachinedowntimeandtogainabetterunderstandingofproper
repairprocedures.

O RDERING S PARE /S ERVICE P ARTS

EagleinventoriesmostofthecomponentpartsfoundinitsTTseriestowtractors,andmostspare/servicepartscanbe
shippedthesamedaytheorderisreceived.PartsordersneedtobereceivedatEagleby12:00pm(Noon)ESTinorder
forthepartstobeshippedthatsameday.Partsorderedafter12:00pmESTwillmostlikelybeshippedthefollowing
day.

C ONTACT I NFORMATION

EagleCorporateOffice
26111NorthlineRd
Taylor,MI48180
(800)6710431
www.eagletugs.com
CustomerService
customerservice@eagletugs.com
(734)4421000(800)6710431

Parts&Service
parts@eagletugs.com
(734)4421000(800)6710431

TechnicalSupport
support@eagletugs.com
(734)4421000(800)6710431

T ABLE OF C ONTENTS
INTRODUCTION....................................................................................................................... 3
PURPOSE&USEOFTHISMANUAL......................................................................................................................... 3
TECHNICALASSISTANCE .......................................................................................................................................... 3
ORDERINGSPARE/SERVICEPARTS .......................................................................................................................... 3
CONTACTINFORMATION......................................................................................................................................... 3

WARRANTY ................................................................................................................................ 6
VEHICLEIDINFORMATION ..................................................................................................................................... 6
WARRANTYREGISTRATION ..................................................................................................................................... 7
STANDARDWARRANTY ........................................................................................................................................... 7
AUTHORIZEDISUZUDISTRIBUTORMAP ................................................................................................................. 8
AUTHORIZEDISUZUDISTRIBUTORDIRECTORY ...................................................................................................... 9
ISUZUSERVICEBULLETIN ....................................................................................................................................... 12

SERVICEPARTSILLUSTRATIONS&DETAIL............................................................... 15
IDENTIFICATIONKEY ............................................................................................................................................. 15
POWERTRAIN ........................................................................................................................................................ 16
EngineDressIsuzuDiesel ........................................................................................................................... 16
EngineDressIsuzuDieselDetail............................................................................................................ 17
DRIVELINE .............................................................................................................................................................. 20
DriveShaftAssemblyFront ........................................................................................................................ 20
DriveShaftAssemblyRear.......................................................................................................................... 21
TRANSMISSION ....................................................................................................................................................... 22
TransaxleMounting&Misc.Parts ................................................................................................................ 22
TransaxleMounting&Misc.PartsDetail................................................................................................. 23
TransaxleCaseExtension&Retainer........................................................................................................... 24
TransaxleCaseExtension&RetainerDetail.............................................................................................. 25
CoolingSystemTransmission ..................................................................................................................... 26
COOLINGSYSTEM .................................................................................................................................................. 27
CoolingSystemDieselEngine .................................................................................................................... 27
AXLES ..................................................................................................................................................................... 28
AxleAssemblyFrontNonDrive(2WD) ................................................................................................... 28
AxleAssemblyFrontDrive(AllWheelDrive) ......................................................................................... 29
AxleAssemblyRear ..................................................................................................................................... 31
AxleAssemblyBreakdownFrontNonDrive(2WD) .............................................................................. 32
AxleAssemblyBreakdownFrontNonDriveDetail ............................................................................ 33
AxleAssemblyBreakdownFrontDrive(AllWheelDrive).................................................................... 34
AxleAssemblyBreakdownFrontDriveDetail ...................................................................................... 35
RecommendedAxleTorqueSpecs ............................................................................................................... 37
AxleAssemblyBreakdownRearDrive ..................................................................................................... 38
AxleAssemblyBreakdownRearDriveDetail....................................................................................... 39
BRAKES ................................................................................................................................................................... 40
DrumBrakeAssemblyRear........................................................................................................................ 40
DrumBrakeAssemblyRearDetail ......................................................................................................... 41
BrakeSystemHydraulic ................................................................................................................................. 42
BrakeSystemHydraulicDetail ................................................................................................................... 43

BrakeSystemHydraulic.................................................................................................................................. 42
BrakeSystemHydraulicDetail ................................................................................................................... 43
HydraulicActuationBrakingSystem ........................................................................................................... 45
BrakeActuatorAssembly ............................................................................................................................... 46
Brake Actuator AssemblyDetail ..................................................................................................................... 47
ParkingBrakeActuatorAssembly ................................................................................................................ 48
ParkingBrakeActuatorAssemblyDetail .................................................................................................. 49
STEERINGSYSTEM .................................................................................................................................................. 50
SteeringSystemBreakdown ........................................................................................................................... 50
SteeringSystemBreakdownDetail ............................................................................................................ 51
AIRCLEANER,FUELSYSTEM&EXHAUST ............................................................................................................. 52
AirCleanerAssemblyDiesel....................................................................................................................... 52
AirCleanerSubAssembly ............................................................................................................................. 53
FuelSystemDiesel ....................................................................................................................................... 54
ExhaustSystemDiesel................................................................................................................................. 55
OPERATORCOMPARTMENT ................................................................................................................................... 56
TransmissionControl ...................................................................................................................................... 56
AcceleratorPedalAssembly........................................................................................................................... 57
InstrumentPanel .............................................................................................................................................. 58
InstrumentPanelDetail ............................................................................................................................... 59
LIGHTS&ELECTRIAL ............................................................................................................................................ 61
ElectricalBoard................................................................................................................................................. 61
Headlight&TaillightAssembly .................................................................................................................... 62
Headlight&TaillightAssemblyDetail....................................................................................................... 63
WiringHarness................................................................................................................................................. 64
WiringSchematic ............................................................................................................................................. 65
ShutdownOptionWiring .............................................................................................................................. 66
CabOptionWiring.......................................................................................................................................... 67
OTHERASSEMBLIES................................................................................................................................................ 68
BodyAssembly................................................................................................................................................. 68
Seats ................................................................................................................................................................... 69
WHEELS&TIRES .................................................................................................................................................... 70
Wheel&TireAssembly................................................................................................................................... 70
Wheel&TireAssemblyDualRearWheelModel .................................................................................... 71
OPTIONS ................................................................................................................................................................. 72
HitchOptions ................................................................................................................................................... 72
Strobe,Beacon&FloorMats........................................................................................................................... 73
CabAssembly................................................................................................................................................... 74
CabAssemblyDetail ..................................................................................................................................... 75
CabHeaterAssembly ...................................................................................................................................... 76
OtherOptionsNotShown .............................................................................................................................. 77

SCHEDULEDMAINTENANCE............................................................................................ 78
DailyOperatorresponsibilites ....................................................................................................................... 78
PreventativeMaintenace................................................................................................................................. 79
LubricationChartTTSeriesRearWheelDrive........................................................................................ 80
LubricationChartTTSeriesAllWheelDrive........................................................................................... 81
Specifications&capacities .............................................................................................................................. 82
TipsforAllWeatherTraction......................................................................................................................... 84
FrontEndAlignmentProcedure.................................................................................................................... 85

I NTRODUCTION
W
ARRANTY

*W ARNING DONOT U S E J E T A F UE L I N T HI S E N G I N E .A N Y U S E O F J E T A F U E L W I L L
V
I D T HE W
ARRA
N TY
OM
N TANUAL
H E E N GI
POURPOSE
&U
SE
OF
N E AN D W I L L R E S U L T I N V I O L AT I O N O F EPA E M I S SI O NS
REGULATIONS
Thismanualisdesignedasaquickguidetofamiliarizeyouwithpartnumbersanddescriptionsofcomponentspare
parts,aswellastoinformyouofhowtoordersparepartsandservicepackagesforpreventativemaintenanceand
V
EHICLE IDI NFORMATION
servicingrecommendationsofthemanufacturer.

ThisinformationcanbefoundonthetractorsI.D.Platelocatedonthefirewallnexttothedriversseat.Additionally,
thereisapermanentserialnumberlocatedontherearbulkheadinsidetheenginecompartment.
Thedescriptionsandspecificationscontainedinthismanualwereineffectatthetimethemanualwasprinted.Eagle
IndustrialTruckManufacturing,LLC.reservestherighttodiscontinuemodelsatanytimeand/ortochange

specifications,designsorcomponentsusedwithoutnoticeandwithoutincurringobligations.

CMODEL
ONTACT I NFORMATION

CustomerService
27250Kittyhawk

GrosseIle,MI48138
SERIAL#

customerservice@eagletugs.com
(734)6718181

MFGDATE

Parts&ServiceSales
27250Kittyhawk

GrosseIle,MI48138
ENGINETYPE

customerservice@eagletugs.com
(734)6718181

WebSite
ENGINESERIAL#
www.eagletugs.com

W ARRANTY
W ARRANTY R EGISTRATION
Please fill out the engine warranty registration card that comes with your vehicle. This information is needed for completing warranty
work on your engine if a problem occurs. See Vehicle ID Information on previous page.

ThreeagleSM Warranty Information*

The ThreeagleSM Warranty covers only Eagle TT-series aircraft tractors manufactured after October 1, 2006. Eagle Tugs (EAGLE)
warrants that the Eagle TT-series tow tractors will be free from defects in material and workmanship for a period of 3 years or
3,000 operating hours, (except for the electrical and cooling systems which are 3 months or 500 hours), from date of delivery to the
first customer (or first use), whichever comes first. Written notice of any claimed defect must be given to EAGLE within the warranty period and within thirty (30) days after such defect is discovered. Liability under this warranty is limited to either replacing or
repairing, at EAGLE's election, any part or parts deemed defective after examination by EAGLE or an Authorized Service Representative. Any EAGLE machine or any of its parts returned by customer to EAGLE or an Authorized Service Representative via
prepaid transportation, and which is found to be defective, will be repaired or replaced and returned to customer prepaid. On the
other hand, should a part be found not defective, inspection and handling charges may be charged to the customer or Authorized
Service Representative by EAGLE.
This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufacturer
and not by EAGLE or the Authorized Service Representative.
This warranty does not apply to any EAGLE tow tractor, or component part(s) that have been subjected to misuse, accident or improper handling, maintenance or application; nor does it extend to the EAGLE machine and/or parts which have been repaired or
altered outside of EAGLE's plant or the facility of an Authorized Service Representative.

This warranty does not apply to routine maintenance, ignition components, or wearable parts of the EAGLE machine such as filters, seals, plugs, hoses, belts, brake pads, light bulbs, fuses or similar items. Moreover, this warranty does not extend beyond its
original term for any EAGLE machine or part replaced or repaired under warranty.
EXCEPT AS SET FORTH ABOVE, ALL WARRANTIES, CONDITIONS, REPRESENTATIONS, INDEMNITIES AND GUARANTEES, EXPRESS OR IMPLIED, WHETHER ARISING BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN
STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DISTRIBUTOR, DEALER OR ANY
REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED, AND NO LIABILITY SHALL ATTACH TO EAGLE, EITHER IN CONTRACT OR IN TORT, OR STRICT LIABILITY IN TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROFITS,
DAMAGES, COSTS, CHARGES, LIABILITY OR EXPENSES, WHETHER DIRECT OR INDIRECT, CONSEQUENTIAL OR OTHERWISE, WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUPPLY OF SERVICES.
SUBJECT TO CHANGE WITHOUT NOTICE
*Note - The ThreeagleSM Warranty covers only TT-series tow tractors manufactured after October 1, 2006. All TT-series manufactured prior to the date above, and all other Eagle Tugs models, are covered under our Standard Warranty of 1 Year or 2,000
hours. Eagle Bob Tails are covered under Ford Motor Company's Standard Warranty for each respective Ford truck model.

A UTHORIZED I SUZU D ISTRIBUTOR M AP

A UTHORIZED I SUZU D ISTRIBUTOR D IRECTORY

A UTHORIZED I SUZU D ISTRIBUTOR D IRECTORY

IsuzuMotorsLimitedWorldwideDistributorNetwork
Asia/Pacific
Japan

IsuzuMotorsLimited

Tawain

LeanmarkCo.

31,Kamigo,4Chome,Ebina

9F1,No.201Sec2

KanagawaKen,2430434,Japan

KeelungRoad,Taipei,Taiwan

(NonAutomotiveEngines)

Fax:14370308

Phone:81462346180
Phone:81462346093
Europe
DivisionofMACME

Belgium/TheNetherlandsDBH
Rivierdijk452,3372BW

Boomsesteenweg42B

HardinxveldGiessendam

B2630Aartselaar

TheNetherlands

Phone:+3238708180

Phone:+31184613066

Fax:+3238708188

Fax:+31184618002
Denmark

France

HolmDenmark

Finland

Finmotor

Sydvestvej142144

Palvitie3

DK2600Glostrup

FIN01390Vantaa

Phone:+4543633700

Phone:+35898700970

Fax:+4543631403

Fax:+358987009770

Penven

Germany

LopkeDieselGmbh

281,ChausseeJulesCesar

FerdinandZeppelinStrasse19

F95250Beauchamp

47445Moers

Phone:134135432

Germany

Fax:139957659

Phone:0049(0)28419990445
Fax:0049(0)28419990185

Greece

PetrosPetropoulosS.A.

Italy

LeraOdos96102

PitteriVioliniS.P.A.
20021BaranzatedeBollate

P.O.B.4101812210

Milano,ViaIMaggio,25/57Italy

Athens

Phone:+3902382209220

Phone:3473300

Fax:+39023561674

Fax:3473404
Norway

DieselPowerA/S

Portugal

Motolusa

Industriveien7,P.O.B.144

EstradadaCircunvalacao

N3430Spikkostad

PorteladaAjuda

Phone:31291940

P1495Lisboa

Fax:31291958

Phone:1214241823
Fax:1214171927

10

A UTHORIZED I SUZU D ISTRIBUTOR D IRECTORY

IsuzuMotorsLimitedWorldwideDistributorNetwork
Spain

Sweden

TransdieselDiv.deCasli,S.A.

AutomovilesUtilitarios,S.A.(AUSA)

c/ViguetasCastilla,26

CRA.DEVIC,KM.2,8P.O.B.194

E28820CosladaMadrid

08240Manresa,(Barcelona)

Phone:16737012

Phone:938747311

Fax:16737412

Fax:938741211

SwedMotorAB

Switzerland SterkiAG

Box4

Zinkereistrasse35

S13721Vasterhaninge

CH8633Wolfhausen

Phone:850012140

Phone:552532600

Fax:850026800

Fax:552532609

UnitedKingdom HMIsuzu

IsuzuMotorsEuropeLimited

Unit5A,BabdownAirfield

Suite24,TheCourtyards

NrTetbury,GloucestershireGL88YL

CroxleyBusinessPark

UnitedKingdom

HattersLane,Watford

Phone:44+1666500843

Hertfordshire,WD18YH

Fax:44+1666500844FAX

UnitedKingdom
Phone:1923231580

MiddleEast
GeneralNavigation
andCommerce
Oman

GeneralEngineeringServiceEst.

U.A.E.

Company

C.R.1/27447/3P.O.B.5690

ZaabeelPlaceRoad

Ruwi,SultanateOfOman

P.O.Box5563,Dubai

Fax:+968591802

Phone:+971370065
Fax:+971370308

Oceania
Australia

IsuzuAustraliaLimited

NewZealandHoldenNewZealandLimited

Building1,BrooklynEstate

PlantNo.1,PrivateBag

77MillersRoad

UpperHut

Brooklyn,Victoria3025

Phone:45281200

Australia

Fax:45281125

Phone:61399319977
Fax:61393152370

11

12

13

N OTES :

14

S ERVICE P ARTS I LLUSTRATIONS &D ETAIL

I DENTIFICATION K EY
Thefollowingabbreviationsareusedthroughoutthepartslistsinthissection.

Abbreviation

Meaning

Purpose
Partrequiredbutnotshownondiagram

NL

NotListed

NPN

NoPartNumber

Partsshownandnumbered,butnotstockedandsoldbyEagle.Typi
callyusedforbolts,clamps,etc

AR

Asrequired

15

P OWER TRAIN
ENGINEDRESSISUZUDIESEL

16

P OWER TRAIN
ENGINEDRESSISUZUDIESELDETAIL

Item

PartNumber

Qty

Description

BTT10TD000171

FLYWHEEL

BTT10TD00016ID

FLEXPLATE

TM27C00305ID

FLEXPLATEWASHER

BTT10TD00001ID

TRANSPLATE

NPN

3/4LOCKNUT

ATT5D00010

LORDWASHER

ATT5D000131

ISOLATOR

BTT5D00009

ENGINEMOUNTTRANSPLATE

BTT5D00008

ENGINEMOUNTLEFTSIDE

10

NPN

3/416X3.5BOLT&3/4WASHER

11

8944309831

OILFILTERELEMENT

12

ATT400651

OILPRESSURESENDINGUNIT

13

8971138000

ISUZUMOTORMOUNT

14

1136714360

BELT

15

TMD27B00521ID

ENGINEPLATE

16

8970848770

STARTER

17

X143301540

SOLENOID(REQUIREDON4JB1ENGINEONLY)

18

8944147963

FUELFILTERELEMENT(4JBIENGINE)

18A

8972134720

FUELFILTERELEMENT(4JGIENGINE)

19

ATT400652

COOLANTTEMPSENDINGUNIT

20

ATT4006531

FANSWITCH

21

ATT400143E

ALTERNATORBRACKET

22

8970186640

THERMOSTATHOUSING

NL

8970908790

THERMOSTATHOUSINGGASKET

23

8970784710

ALTERNATOR

24

89709662281

SLIDINGADJUSTMENTBOLT

25

8971842640

ALTERNATORADJUSTINGBRACKET

26

8943881780

BOLT,ALT

27

13MMID

M13BOLTS

28

5240849

DOWELPINS

29

1099851770

LOCKWASHER,ALT

30

9091105080

NUT,ALT

NL

8943825460

THERMOSTAT(4JB1ENGINE)

NL

8943656741

THERMOSTATGASKET(4JB1ENGINE)

NL

8972112090

THERMOSTAT(4JGIENGINE)

NL

8943656742

THERMOSTATGASKET(4JGIENGINE)

17

P OWER TRAIN
ENGINEDRESSISUZUDIESEL

1
5
3

18

P OWER TRAIN
ENGINEDRESSISUZUDIESELDETAIL

Item

PartNumber

Qty

Description

8972539850

OILPAN(4JG1ENGINE)

8970801940

OILPANGASKET(4JG1ENGINE)

8970479310

DIPSTICK(4JG1ENGINE)

8970479310

DIPSTICK(4JB1ENGINE)

8970453220

OILPANGASKET(4JB1ENGINE)

8971738660

OILPAN(4JB1ENGINE)

8970661980

CYLINERHEADGASKET(4JG1ENGINE)

8943323270

CYLINERHEADGASKET(4JB1ENGINE)

8973494160

HEADCOVERGASKET(4JG1ENGINE)

8971187680

HEADCOVERGASKET(4JB1ENGINE)

8971050123

WATERPUMP(4JG1ENGINE)

8970285901

WATERPUMP(4JB1ENGINE)

10

5878136190

GASKETSETENGINEOVERHAUL(4JB1)

11

5878133946

GASKETSETENGHEADOVERHAUL(4JB1)

12

5878142701

GASKETSETENGINEOVERHAUL(4JG1)

19

D RIVELINE
DRIVESHAFTASSEMBLYFRONT

DRIVESHAFTASSEMBLYFRONTDETAIL
ITEM
1
2
3
4
5
6

PARTNUMBER
ATT8002011
ATT4001321
ATT400134
ATT8002024
ATT400130
ATT4001371

QTY.
1
1
1
1
2
1

241921

DESCRIPTION
TRANSMISSIONOUTPUTYOKESHAFTFRONT
CROSSBEARINGFRONTD/SNEWSTYLE
DRIVESHAFTSPRING
DRIVESHAFT
ENDYOKESTRAPANDBOLTKIT
CROSSBEARINGFRONTD/SNEWSTYLE
ENDYOKE

20

D RIVELINE
DRIVESHAFTASSEMBLYREAR

DRIVESHAFTASSEMBLYREARDETAIL

ITEM

PARTNUMBER

QTY.

DESCRIPTION

ATT8002012

TRANSMISSIONOUTPUTYOKESHAFTREAR

ATT400134

DRIVESHAFTSPRING

ATT4001321

CROSSBEARINGFRONTD/SNEWSTYLE

ABTT4001301

DRIVESHAFT

ATT400130

ENDYOKESTRAPKIT

ATT400137

CROSSBEARINGREARD/SNEWSTYLE

21

T RANSMISSION
TRANSAXLEMOUNTING&MISC.PARTS

22

T RANSMISSION
TRANSAXLEMOUNTING&MISC.PARTSDETAIL

ITEM
1
2
3
4
5
6
7
8
9

PART NUMBER
A-TT5D-0018
A-TN4-00707
3747361
4856444
5240849
4778718
A-TT4-00419
6501741
85705

QTY.
1
1
1
1
2
1
1
2
1

DESCRIPTION
TRANSAXLE
GROUND STRAP
SWITCH-NEUTRAL STARTER & BACK UP LIGHT
INDICATOR-TRANSAXLE FLUID
DOWEL PIN-TRANSAXLE TO ENGINE ALIGNMENT
TORQUE CONVERTER
TRANSAXLE SHIFT LEVER-MANUAL CONTROL
SCREW-HEX CAP-WITH WASHER M12-1.75 X 30
GASKET & FILTER MAINTENANCE PACKAGE

23

T RANSMISSION
TRANSAXLECASEEXTENTION&RETAINER

24

T RANSMISSION
TRANSAXLECASEEXTENTION&RETAINERDETAIL

Item
1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part Number
6501474
4471573
NPN
4504568
4269787
4567493
6500368
NPN
NPN
4659342
82180
6501474
3878447
4471573
6501474
6101285
4567022
4567494
6500111
4549219
6500511
NPN
4412522
NPN
NPN
5212151
4295857
NPN
NPN
A-TT5D-00021
A-TT4-00657

Qty
10
1
1
1
1
1
6
6
10
1
1
10
1
1
12
1
1
1
1
1
4
2
1
1
4
1
1
1
1
1
1

Description
SCREW-HEX CAP-W/WASHER M8-1.25 X 16
PAN
CUP(NOT SOLD SEPARATELY)
SPACER KIT
RETAINER, OIL
RETAINER, BEARING
SCREW-HEX CAP-M8 X 1.25 X 23
SCREW-HEX CAP-WASHER HEAD M8-1.25 X
SCREW-HEX CAP M8-1.25 X 15
COVER, TRANS. END
RTV SEALANT
SCREW-HEX CAP W/WASHER M8-1.25 X 16
SEAL, MANUAL VALVE SHAFT
PAN, TRANSAXLE OIL
SCREW-HEX CAP W/WASHER M8-1.25 X 16
SCREW-HEX CAP-W/WASHER M6-1 X 16
CUP
RETAINER
O-RING
OUTPUT HOUSING
SCREW-HEX CAP-W/WASHER M8-1.25 X 33
M8 HEX HEAD SCREW
SEAL
BUSHING (SERVICED IN EXT.)
SCREW-HEX CAP WASHER HEAD M8-1.25 X
O-RING
SPEEDOMETER CABLE ADAPTOR
SCREW-FLAT HEAD HEX SOCKET M8-1.25 X
SCREW-HEX CAP-WASHER HEAD M6-1.0 X
DIFFERENTIAL-WELDED SPIDER GEAR
TRANSMISSION PLUG (2WD ONLY)

25

T RANSMISSION
COOLINGSYSTEMTRANSMISSION

COOLINGSYSTEMTRANSMISSIONDETAIL

Item
1
2
3
4
5
6
7
8

PartNumber
ATT4002211
ATT4003121
NPN
NPN
XX50025
NPN
NPN
NPN

Qty
2
1
4
4
4
2
4
4

Description
TRANSMISSIONCOOLER
ELECTRICFAN
1032LOCKNUT
1/4WASHER
FANMOUNTINGBRACKET
TRANSCOOLERBRACKET
1032BOLT
#6HOSECLAMP

26

C OOLING S YSTEM
COOLINGSYSTEM4JG1&4JB1ENGINEMODELSONLY
#11isforenginemodel4JG1
11

6
#2isforenginemodel4JB1

COOLINGSYSTEMDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PartNumber
ATT400317
NPN
BTT4003111
ATT800341
ATT4003121
ATT400323
ATN400314
ATT400314
ATT400396
ATT8D00200
ATT8D00100
ATT4003222
NPN
NPN
057123108
ATT4F00326
NPN
ATT4003263

Qty
2
1
1
1
2
4
1
1
2
1
2
1
1
1
1
1
1
1

Description
90DEGREEHOSE
CONNECTORTUBE(4JB1EngineOnly)
RADIATOR
RADIATORSHROUD
COOLINGFAN
BOTTOMHOSE(CUTTOFIT)
CONNECTORTUBE
BOTTOMRADIATORHOSE
UBOLT
CONNECTORTUBE
TUBECONNECTOR(4JG1ENGINEONLY)
RESERVOIRFILLTANK
RESERVOIRBRACKET
CUTTOFIT,BULKHOSE
FITTING
TOPRADIATORTUBE
CUTTOFIT,BULKHOSE
WATERPUMPTUBE

27

A XLES
AXLEASSEMBLYFRONTNONDRIVETT4TT62WDONLY

AXLEASSEMBLYFRONTNONDRIVEDETAIL

Item
PartNumber
Qty
Description
1
ATT400111
1
AXLEASSAYFRONTNONDRIVE
2
CTT4001131MACH
1
STEERINGARMTT462WD
3
ATT800115
3
STUDSTEERINGARM
4
3965138
3
BUSHING
5
NPN
3
9/1618GR8HEXNUT
6
NPN
4
SCREWHEXCAP3/816X3.5
ATT400119
12
NYLONWASHER
7
8
ATT400116
2
LEAFSPRING
9
NPN
8
3/816LOCKNUT
10
ATT4003621
4
UBOLTKIT
11
ATT400363*
2
AXLECLAMPPLATE*
12
ATT400366**
8
WASHER,UBOLT
13
ATT400365**
8
NUT,UBOLT
14
NPN
2
3/8FLATWASHER
*AXLECLAMPMUSTBEMODIFIEDCALLEAGLEPARTSDEPARTMENTFORDETAILS
**INCLUDEDIN#10UBOLTKIT

28

A XLES
AXLEASSEMBLYFRONTDRIVE(ALLWHEELDRIVE)

AXLEASSEMBLYFRONTDRIVEDETAIL

ITEM

PARTNUMBER

QTY.

DESCRIPTION

ATT800371

FRONTDRIVEAXLEASSEMBLY

CTT4001132MACH

STEERINGARMTT4TT8/2AWD

ATT800115

STUDSTEERINGARM

ATT4003621

KIT

NPN

3/8X16LOCKNUT

ATT400119

NYLONWASHER

NPN

SCREWHEXCAP3/816X3.5

NPN

NUT9/1618GR8

3965138

BUSHING

10

ATT400365*

NUT,UBOLT

11

ATT4001183

MACHINEDAXLECLAMPPLATE

12

ATT400116

LEAFSPRING

13

ATT400366*

WASHER,UBOLT

*INCLUDEDIN#4UBOLTKIT

29

N OTES :

30

A XLES
AXLEASSEMBLYREAR

AXLEASSEMBLYREARDETAIL
ITEM

PART NUMBER
1
2
3
4
5
6
7
8

QTY
ATT400361**
ATT400116
ATT4003621
ATT400363
ATT400366*
ATT400365*
4313905
4313904

1
2
4
2
8
8
1
1

DESCRIPTION
REARAXLEASSEMBLY
LEAFSPRING
UBOLTKIT
AXLECLAMPPLATE
WASHER
NUT
LEFTHANDBACKINGPLATE
RIGHTHANDBACKINGPLATE

*INCLUDED IN KIT ITEM #3

**CALLEAGLETUGSFORINFORMATIONIFYOUTUGISEQUIPPEDWITHLIMITEDSLIP

31

A XLES
AXLEASSEMBLYBREAKDOWNFRONTNONDRIVE(2WD)

32

A XLES
AXLEASSEMBLYBREAKDOWNFRONTNONDRIVEDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
N/S
N/S
N/S
N/S
27

PartNumber
2977529X
44101
5000248
35417
40112
35566
40113
35928
310261
5003813
706652X
706653X
44101
5000246
044TR11516X
36544
38428
35704
36361
706690X
044HU103
706111X
21588X
36569
31139
31552
363262
044WC1012
044WC1011
044WB1011
044WB1012
610286

Qty
1
2
2
2
1
2
1
1
2
2
KIT
KIT
2
2
1
2
2
12
2
KIT
2
KIT
2
2
2
2
6
1
1
1
1
8

Description
TUBEASSEMBLY
NUTSLOTTED
PINCOTTER
RINGADJUSTING
SOCKETASSEMBLYUPPER
NUTLOCK
SOCKETASSEMBLYLOWER
RINGSNAP
BOLTSTOP
NUTJAM
STEERINGKNUCKLER/H
STEERINGKNUCKLEL/H
NUTSLOTTED
PINCOTTER
TIERODASSEMBLY
PLUGCAP
SPINDLEWHEELBEARING
NUTLOCK
SEALLOCK
INNERWHEELBEARING
HUB&ROTORASSEMBLY
OUTERWHEELBEARING
SPINDLENUT
LKWASHERWHEELBRGNUT
NUTSPINDLE
CAPHUB
STUDSTEERINGKNUCKLE
CALIPERASSEMBLYR/H
CALIPERASSEMBLYL/H
BRACKETASSEMBLYCALIPERL/H
BRACKERASSEMBLYCALIPERR/H
WHEELSTUDS

33

A XLES
AXLEASSEMBLYBREAKDOWNFRONTDRIVE(ALLWHEELDRIVE)

81

34

A XLES
AXLEASSEMBLYBREAKDOWNFRONTDRIVEDETAIL

Item
1
2
3
4
5

PartNumber
ATT800371
22404X
30764
706031X
706617X

Qty
1
1
1
KIT
KIT

Description
COMPLETEAXLEASSEMBLY
GEAR&PINIONASSEMBLY
SLINGERPINIONOILINNER
INNERPINIONBEARING
SHIMPINIONADJUSTING
INCLUDESITEMS5,7,12,13,15&15A

6
7
8
9
10
11
12
13
15
15a
17
18
19
20
21
22
23
24
25
26

30765
706617X
706030
13575
39118
345761X
30186
30185
82180
34685
36472
34279
N/A
486321
706032X
706618X
25806X
32684
41221
17717
706027X

1
KIT
KIT
1
1
1
1
1
AR
1
1
10
2
2
KIT
KIT
1
1
10
2
2

BAFFLEPINIONOIL
SEEITEM5
OUTERPINIONBEARING&RACE
SLINGERPINIONOILOUTER
SEALOIL
ENDYOKEASSEMBLY
WASHERPINIONNUT
NUTPINION
RTVSEALANT
GASKET
PLUGCOVERPLATE
SCREWFLANGEHD
CAPDIFFERENTIALBEARING
1/213X2.25GRD8HEXBOLT
DIFFERENTIALBEARING&RACE
DIFFERENTIALSHIMINCLUDESITEM22,15
CASEDIFFERENTIALASSY
CASEDIFFERENTIAL
BOLTDRIVEGEAR
PINIONDIFFERENTIAL
GEARDIFFERENTIALKITINCLUDESITEMS

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

133383
32121
39194
13449
16979
36352
44101
5000248
35417
40112
35566
40113
35928
3100262
5003813
706652X

2
2
1
1
1
2
2
2
2
1
2
1
1
2
2
KIT

15A&2429
THRUSTWASHERDIFFERENTIALPINION
THRUSTWASHERDIFFERENTIALGEAR
SHAFTDIFFERENTIAL
PINROLL
VENT
SEAL&GUIDESHAFT
NUTSLOTTED
PINCOTTER
RINGADJUSTING
SOCKETASSEMBLYUPPER
NUTLOCK
SOCKETASSEMBLYLOWER
RINGSNAP
BOLTSTOP
NUTLOCK
STEERINGKNUCKLER/H
INCLUDESITEMS3339&42

35

A XLES
AXLEASSEMBLYBREAKDOWNFRONTDRIVEDETAIL(CONT.)

Item
42
43
44
45
46

PartNumber
706653X
44101
5000244
044TR11516X
66009118

Qty
KIT
2
2
1
2

47
48
49
50
52
57
58
59
62
68
69
70
71
72
73
74
75
76

36364
38128
38106
550759
35704
21588X
36569
31139
31624
31552
42667
35218
32589
706111X
044HU103
706690X
36366
706570

1
2
2
2
12
2
2
2
2
2
2
2
2
KIT
2
KIT
2
KIT

Description
STEERINGKNUCKLEL/H
NUTSLOTTED
PINCOTTER
TIERODASSEMBLY
SHAFT&JOINTASSEMBLY
INCLUDESITEM47
SLINGER
SEALOIL
SPACER
BEARINGNEEDLE
NUTLOCK
SPINDLENUT
LOCKRETAININGNUT
NUTSPINDLE
RINGSNAP
CAPHUB
GEARAXLEDRIVE
SPRINGPRESSURE
PLATESPRINGRETAINING
OUTERWHEELBEARING&RACE
HUB&ROTORASSEMBLY
INNERWHEELBEARING&RACE
AXLESEAL
SPINDLEASSEMBLYINCLUDESITEMS
48,49,5,77&76

7065227X

KIT

SPINDLESEAL&BEARINGINCLUDES
ITEMS50,77,48&49

77
78

36361
RD52

1
1SET

SEALOIL
BRAKEPADSET

Recommendedtools:
OTC7157ToremoveFrontAxleSpindleNut(Dana44)
OTC7080ToremoveFrontAxleTopBallJoint(Dana44)
OTC1902ToremoveFront&RearAxleSpindleNut(Dana70)

36

A XLES
RECOMMENDEDTORQUESPECIFICATIONSFORDANA44AXLE(FRONT)

WRENCHTORQUE
POSITION

THREAD

(LBS.FT)

DrivePinionNut

3/416

175225

DifferentialBearingCupCapScrews

1/213

7090

RingGearCapScrews

3/824

4565

CoverScrews

5/1618

2833(NoteA)

AxkeShaftBearing&BrakeRetainerNuts

3/824

4050

SpindleMountingNuts

3/824

2030

SpindleMountingNuts

3/824

6575(NoteA)

SpindleMountingNuts

7/1620

5060

TieRodStudNut

1/220

35Min(NoteB)

TieRodStudNut

9/1618

35Min(NoteB)

TieRodClampNuts

3/824

1525

TieRodClampNuts

7/1620

2540

SteeringArmNuts

9/16/18

80100

SteeringBoltStopScrew&JamNut

3/824

1020

RECOMMENDEDTORQUESPECIFICATIONSFORDANA60AXLE(REAR)

WRENCHTORQUE
POSITION
DrivePinionNut

THREAD

(LBS.FT)

7/814

240300

DifferentialBearingCupCapScrews

1/213

7090

RingGearCapScrews

1/220

100120

RingGearCapScrews

1/220

12014(NoteA)

CoverScrews

3/816

3040

BrakeRetainerNuts

7/1620

6470

AxleShaftFlangeNuts

7/1620

6470

UpperKingpin

11/812

500600

KingpinCapCapScrews

1/220

7090

SpindleMountingNuts

1/220

6080

TieRodStudNut

5/818

70Min(NoteB)

TieRodClampNuts

1/220

3545

SteeringArmNuts

1/220

7090

SteeringBoltStopScrew&JamNut

1/220

1020

A. ForGrade9fastenerwithlockingserrationsonundersideofcapscrewheadornut.
B. Ifcotterpincannotbeinstalledafterminimumtorqueisattained,thenutmustbeadvanceduntilcotterpincanbe
installed.
37

A XLES
AXLEASSEMBLYBREAKDOWNREARDRIVE

18

38

A XLES
AXLEASSEMBLYBREAKDOWNREARDRIVEDETAIL
Item
2
3
4
5
6
7
8
9
10
11
12
14
15
15a
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

KIT

PartNumber
ATT400361
70603310X
706046X
706672X
30765
706672X
706045X
30273
38427
345731X
30275
30271
73597
82180
39697
98785
34822
39697
486321
706047X
706673X
706669X
30266
SEEKIT
SEEKIT
SEEKIT
SEEKIT
SEEKIT
50059821
36253
36805
36240
706071X
706072X
36241
36847
30636
30637
348877
3488710
31534
36805
16979
060WD100
060WD101
706671X

Qty
1
KIT
KIT
KIT
1
KIT
KIT
1
1
1
1
1
1
1
1
10
1
2
KIT
KIT
KIT
10
KIT
KIT
KIT
KIT
KIT
1
8
8
2
KIT
KIT
2
8
4
2
1
1
16
24
1
1
1
1

Description
COMPLETEAXLEASSEMBLY
DRIVEGEAR&PINION
INNERPINIONBEARING&RACE
SHIMDRIVEPINIONADJUSTING
BAFFLEPINIONBEARING
SHIMPINIONBEARINGADJUSTING
OUTERPINIONBEARING&RACE
SLINGERPINIONBEARING
SEALPINION
ENDYOKEASSEMBLY
WASHERPINIONNUT
NUTPINION
COVERASSEMBLY
RTVSEALANT
AXLEGASKET
PLUGPIPESLOTTED
SCREWFLANGEHD
AXLESHAFTGASKET
1/213x2.25GRD8BOLTBEARINGCAP
BEARING&RACE
SHIMDIFFERENTIALBEARING
CASEDIFFERENTIAL
BOLTDRIVEGEAR
PINIONDIFFERENTIAL
GEARDIFFERENTIAL
THRUSTWASHERPINION
THRUSTWASHERGEAR
SHAFTDIFFERENTIAL
LOCKDIFFERENTIAL
BOLTBRAKEMANUFACTURING
NUTBRAKEMANUFACTURING
SEALOIL
INNERWHEELBEARING
OUTERWHEELBEARING
HUB&DRUMASSEMBLY
STUDHUB
NUTSPINDLE
LOCKWASHERWHEELBEARING
SHAFTAXLEFLANGELONG
SHAFTAXLEFLANGESHORT
ADAPTERSTUD
NUTLOCK
VENT
BRAKEASSEMBLYSHOETYPERIGHT
BRAKEASSEMBLYSHOETYPELEFT
DIFFERENTIALPARTS(STANDARD)
INCLUDES15,2123,29

39

B RAKES
DRUMBRAKEASSEMBLYREAR

21

40

B RAKES
DRUMBRAKEASSEMBLYREARDETAIL

Item

1
1
2
4
4
5
6
7
8
9
10
11
12
13
14
15
19
19
20
20
21
24
25
26
27
KIT

PartNumber
060WD101
060WD100
4313905
4313904
FR357
2235585
2235586
315834
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
4383299
4383298
4383264
4383265
4419698
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
H2588

Qty
1
1
1
1
1SET
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
LEFT

KIT

H2589

RIGHT

KIT

H7146

Description
BRAKEASSEMBLYL/H
BRAKEASSEMBLYR/H
BACKINGPLATEL/H
BACKINGPLATER/H
SHOE&LININGSET
CYLINDERASSEMBLYL/H
CYLINDERASSEMBLYR/H
WHEELCYLINDERSCONNECTINGLINK
COVER
SPRINGUPPER
SPRINGLOWER
SPRINGHOLDDOWN
PIN
SPRINGTENSION
BRAKEADJUSTINGLINK
CABLEGUIDE
CABLEASSEMBLY
SPRINGHOLDDOWN
PARKINGBRAKECAML/H
PARKINGBRAKECAMR/H
PARKINGBRAKELEVER(LEFT)
PARKINGBRAKELEVER(RIGHT)
BRAKEANCHORBOLT
BRAKEADJUSTINGSOCKETL/H
BRAKEADJUSTINGSCREWL/H
BRAKEADJUSTINGSOCKET
WASHERFLAT
BRAKEADJUSTINGKITINCLUDESPART
6,10,11,12,14,13,20,24,25,26,27
BRAKEADJUSTINGKITINCLUDESPART
6,10,11,12,14,13,20,24,25,26,27
BRAKESPRINGKITINCLUDESPART
7,8,9,15

*KITPARTSNOTSOLDSEPERATELY

41

B RAKES
BRAKESYSTEMHYDRAULIC

18

18

42

B RAKES
BRAKESYSYEMHYDRAULICDETAIL

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22

PartNumber
ATT4001611
ATT400162
ATT400163
ATT400164
ATT400165
ATT400166
ATT400167
ATT400168
ATT400169
ATT400170
ATT400171
NPN
NPN
ATT400174
ATT400175
ATT4001761
ATT400177
ATT400178
ATT400173
ATT500180
ATT500181

Qty
1
1
1
1
3
1
1
1
1
1
1
4
4
1
1
2
1
2
1
1
1

Description
MASTERCYLINDER
BRAKELINEMASTERCYLINDER
BRAKELIGHTSWITCHTEE
BRAKELINEREAR
BRAKEHOSECLAMP
BRAKEHOSEREAR
BRAKELINE
CROSSTEE
BRAKELINEREARRT
BRAKELINELEFTREARLT
BRAKELINEREAR
LINECLAMP
NUT1032
CROSSTEE
BRAKELINEFRONTRIGHT
CALIPERBRAKELINE
BRAKELINEFRONTLEFT
BANJOBOLT&WASHERKIT
BRAKELIGHTSWITCH
FITTINGMASTERCYLINDERADAPTER
FITTINGMASTERCYLINDERADAPTER

43

N OTES :

44

B RAKES
HYDRAULICACTUATIONBRAKINGSYSTEM

14

15

12

13

HYDRAULICACTUATIONBRAKINGSYSTEMDETAIL
Item

PartNumber

Qty

Description

ATT4006061A

NIPPLE

C3269X12X8

BUSHING

C5515X6

90DEGREESWIVELFITTING

06UB675606U606

CUTTOFIT,BULKHOSE

NPN

CUTTOFIT,BULKHOSE3/8350PSI

ATT400207

RETURNLINETEE

ATT4001611

MASTERCYLINDER

F81Z3A697AB

POWERSTEERINGRESERVOIRTANK

ATT4006061

YFITTING

10

SP20PB11L145H3R

PUMP

11

12GMVMEGAVAC

BULKHOSE3/4SUCTION37

12

12GMVMEGAVAC

BULKHOSE3/4SUCTION3

13

12GMVMEGAVAC

BULKHOSE3/4SUCTION31

14

NPN

1
1

CUTTOFIT,BULKHOSE3/8350PSI

15

NPN

CUTTOFIT,BULKHOSE3/8350PSI

45

B RAKES
BRAKEACTUATORASSEMBLY

46

B RAKES
BRAKEACTUATORASSEMBLYDETAIL

Item
1
2
3
4
5
6
7
8
9
10
11
12*
13
14

PartNumber
NPN
NPN
CTT410188
CTT410186
CTT410187
ATT400193
NPN
ATT410192
NPN
CTT410182
CTT410181
NPN
NPN
ATT20057*

Qty
4
2
3
1
1
3
3
3
1
1
1
1
2
2

Description
20SETSCREW
20NUT
THOMSONNYLINERBEARING
BELLCRANK
BELLCRANKPIVOTSHAFT
CLEVISPIN
COTTERPIN
CLEVIS
20X12ADJUSTINGROD
BRAKEPEDALPIVOTSHAFT
BRAKEPEDAL
BRAKEPEDALPIVOT
BELLCRANKSTANDOFF
SHAFTCOLLAR3/4

*Weldedtotruck

47

B RAKES
PARKINGBRAKEACTUATORASSEMBLY

48

B RAKES
PARKINGBRAKEACTUATORASSEMBLYDETAIL

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PartNumber
ATT400141
NPN
NPN
NPN
BTT400145
ATT400146
NPN
NPN
ATT400151
ATT400150
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
THEFOLLOWINGITEMSARENOTSHOWN
AE-OPT-0069

Qty
1
4
4
4
1
1
3
3
1
1
1
1
1
1
1
1
2
2

Description
HANDBRAKE
SCREWHEXCAP5/1618X1
WASHERFLAT5/16
NUTLOCK5/1618
CABLEPRIMARY
BAREQUALIZER
CLEVISPIN
COTTERPIN
PARKINGBRAKECABLELEFTREAR
PARKINGBRAKECABLERIGHTREAR
SCREWHEXCAP1420X1
WASHERFLAT1/4
NUTLOCK1/420
SCREWHEXCAP1/428X1
CABLECLAMPPLATE
CABLECLAMPHANDLE
NUTLOCK1/428
CABLECLAMP
HAND BRAKE "ON" WARNING (OPTION)

AE-OPT-0069 SHUTDOWN

HAND BRAKE "ON" SHUTDOWN (OPTION)

21

275.12

BUZZ LITE FOR PARKING BRAKE

22
23
24

81008429
82050000

CONTACT PIN
PROXIMITY SENSOR

82066700

MOUNTING SCREW

25

332-209-150

RELAY

26

A-TT4-00250

NEUTRAL SAFETY SWITCH

49

S TEERING S YSTEM
STEERINGSYSTEMBREAKDOWN

50

S TEERING S YSTEM
STEERINGSYSTEMBREAKDOWNDETAIL

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PartNumber
ATT400381
NPN
ATT400382
NPN
NPN
ATT400386
NPN*
NPN*
ATT400389
ATT400390
ATT400391
NPN
ATT400393
ATT4003941
ATT400395
ATT400396
NPN**
NPN**
ATT4003991
N/A
ATT4004011
ATT400402
ATT400403
ATT400404
ATT400405
ATT400406
ATT400407
ATT400212
ATT400204

Qty
1
4
1
1
1
1
2
2
1
1
1
2
4
1
2
2
4
4
1
1
1
1
1
1
4
1
1
1
1

Description
STEERINGBOX
SCREWHEXCAP7/1614X2GR8
PITTMANARM
WASHERLOCK3/4
NUTLOW3/410
DRAGLINK
COTTERPIN1/8X1
NUTTIEROD20
UNIVERSALCOUPLER
SHAFTCOUPLING
UNIVERSALJOINT
LOCKINGBOLTDOGPOINT3/816
GIBBKEY
STEERINGSHAFT
BEARING
21/8UBOLT3/8HD
WASHERFLAT5/16
NUTLOCK5/1618
STEERINGWHEEL
SCREWHEXCAP3/824X1
COVERPLATE
TIERODENDL/H
TIERODENDR/H
STEERINGTUBE
SPACERS
3/416NUTJAML/H
3/416NUTJAMR/H
HIGHPRESSUREEXTENDER
RETURNLINEEXTENDER

*7&8NOTSOLDSEPARATELYINCLUDEDINPART#22&23
**PARTSINCLUDEDINPART#16

51

A IR C LEANER
AIRCLEANERASSEMBLYDIESEL

AIRCLEANERASSEMBLYDETAIL
Item
1
1
2
3
4
5
6
7
7
8
9

PartNumber
ATT4000911
ATT400091
ATT400092
NPN
NPN
NPN
NPN
ATT4000981
ATT400098
ATT4000943
NPN

Qty
1
1
2
4
4
4
10
1
1
4
1

Description
AIRCLEANERASSEMBLY3
AIRCLEANERASSEMBLY2
AIRCLEANERBRACKET
NUTLOCK3/816
WASHERFLAT3/8
SCREWHEXCAP3/816X1GR.5
HOSECLAMPS
RAINCAP3
RAINCAP2
45DEGREEELBOW
BULKINTAKETUBE3

52

A IR C LEANER
AIRCLEANERSUBASSEMBLY

AIRCLEANERSUBASSEMBLYDETAIL
Item

PartNumber

Qty

Description

ATT400091

AIRCLEANER2

ATT4000911
P148966

1
1

AIRCLEANER3
AIRCLEANERELEMENT2

P549271

AIRCLEANERELEMENT3

53

F UEL S YSTEM
FUELSYSTEMDIESEL

10

FUELSYSTEMDETAIL
Item
1
2
3
4
5
6
7
8
9
NS

PartNumber
ATT400273
ATT400272
ATT4002711
ATT400276
NPN
ATT400280
ATT400274
NPN
NPN
8944147963

Qty
1
1
1
1
8
2
6
6
2
1

Description
FUELTANK
NIPPLE
FUELCAP
FUELSENDINGUNIT
SCREWHEXCAP1032X3/4
BULKHEADFITTING
90DEGREEELBOWFITTING
HOSECLAMP
BULK5/16FUELLINE
FUELFILTERELEMENT(4JB1ENGINEONLY)

10

8972134720

FUELFILTERELEMENT(4JG1ENGINEONLY)

54

E XHAUST
EXHAUSTSYSTEMDIESEL

EXHAUSTSYSTEMDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12

PartNumber
ATT4D002532
ATT1200251
NPN
NPN
NPN
ATT400260
ATT400254
ATT4002581
ATT4002591
AEOPT0059RETAIL
AEOPT0059
AEOPT0029

Qty
1
1
2
2
2
2
3
1
1
1
1
1

Description
DIESELEXHAUSTPIPE
EXHAUSTGASKET
SCREWHEXCAP3/816X11/4
WASHERFLAT3/8
NUTHEX3/810
PIPEHANGER
2MUFFLERCLAMPS
MUFFLER
90DEGREETAILPIPE
SPARKARRESTER(OPTION)
SPARKARRESTINGMUFFLER(OPTION)
DIESELSCRUBBER(OPTION)

55

O PERATOR C OMPARTMENT
TRANSMISSIONCONTROL

TRANSMISSIONCONTROLDETAIL
Item
1
2
3
4
5
6
7
8

PartNumber
ATT400245
ATT400246
ATT400248
ATT400247
ATT400249
ATT400419
302008
302348

Qty
1
1
1
1
1
1
1
1

Description
TRANSMISSIONSHIFTCONTROL
TRANSMISSIONSHIFTCABLE
TRANSMISSIONCABLEBRACKETASSEMBLY
UBOLTKIT
BALLJOINTKIT
TRANSMISSIONLEVER
INDICATORSTRIPREPAIRKIT(NOTSHOWN)
HANDLEREPAIRKIT(NOTSHOWN)

56

O PERATOR C OMPARTMENT
ACCELERATORPEDALASSEMBLY

ACCELERATORPEDALASSEMBLYDETAIL

ITEM
1
2
3
4
5
6
7
8
9

PART NUMBER
A-TT4-00281-1
NPN
NPN
NPN
A-TT4-00285*
A-TT4-00287
A-TT4-00282
A-TT4-00288
A-TT4-00283-1

QTY.
1
3
3
3
1*
1
1
1
1

DESCRIPTION
FOOT PEDAL ASSEMBLY
SCREW-HEX CAP-1/4-20 X 1.00 G8
WASHER-FLAT-1/4
NUT-LOCK-1/4-20
CABLE CLASP*
BALL JOINT KIT - NUT INCLUDED
ACCELERATOR CABLE
ACCELERATOR U-BOLT KIT
ACCELERATOR CLEVIS-PIN KIT

*CLASP MUST BE WELDED TO BRACKET

57

O PERATOR C OMPARTMENT
INSTRUMENTPANEL

58

O PERATOR C OMPARTMENT
INSTRUMENTPANELDETAIL

Item
1
2
3
4
5
6
7
7
8
9
10
11
12
13
NS
NS
NS
NS
14
15
16
17
18

PartNumber
CTT400411
ATT400412
ATT400415
ATT400416
ATT400417
ATT400418
ATT4004222
ATT4004223
ATT600151
TMD27M00200
ATT4004231
ATT400428
ATT400609
ATT400608
ATT4004341
ATT4004351
AEOPT0084
AEOPT00152
The following optional items are NOT SHOWN
AE-OPT-0080
9B3215
275-1
275-2
8611931F

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description
DASHPANEL(NOINSTRUMENTS)
OILPRESSUREGAUGE
FUELGAUGE
VOLTAMPGAUGE
TEMPGAUGE
HOURMETER
IGNITIONSWITCH(KEYEDOPTION)
IGNITIONSWITCH(KEYLESSOPTION)
PLATE,MOUNTINGIGNITIONSWITCH
GLOWPLUGSWITCH
HEADLIGHTSWITCH
HORNBUTTON
HEATERFANSWITCH
TEMPERATURECONTROLCABLE
WIREHARNESS(DASHONLY)
80AMPCIRCUITBREAKER
AMMETER(OPTION)
TRANSMISSIONFLUIDTEMP

1
1
1
1
2

HI TEMP-LO OIL SHUTDOWN (OPTION)

SHUTDOWN MODULE
LOW OIL BUZZ LITE
HI TEMP BUZZ LITE
LENS COVER BUZZ LITES

59

N OTES :

60

L IGHTS &E LECTRICAL

ELECTRICALBOARD

ELECTRICALBOARDDETAIL

Item
1
2
3
4
5
6
7
8
9

PartNumber
BTT400301
ATT400302
ATT4003031
ATT400307
ATT400309
9825300410
ATT400308
NPN
NPN

Qty
1
1
1
1
4
1
2
10
2

Description
MOUNTINGBRACKET
STARTERRELAY
HORNRELAY
FUSEBLOCKSPADETYPE
FUSE(25AMP)
GLOWPLUGREISITER
RELAY
SELFDRILLINGSCREWS
LOCKNUT1032

61

L IGHTS &E LECTRICAL

HEADLIGHT&TAILLIGHTASSEMBLY

7
8

62

L IGHTS &E LECTRICAL

HEADLIGHT&REARSPOTLIGHTASSEMBLYDETAIL

Item
1
2
3
4A
4B

PartNumber
ATT1000291
NPN
NPN
AEOPT00751(TEARDROPSTYLE)
ATT4002916(RETANGULARSTYLE)

Qty
2
2
6
2
2

Description
HEADLIGHT
NUT1/213
NUT1/420
HEADLIGHTWITHTURNSIGNAL(OPTION)
HEADLIGHTWITHTURNSIGNAL(OPTION)

ATT4002915(NOTSHOWN)

REARFACINGSPOTLIGHT

TAILLIGHTASSEMBLYDETAIL

Item
6
7
8
9

PartNumber
ATT400292
NPN
NPN
731912

Qty
2
2
6

Description
TAILLIGHT
WASHERFLAT1/2
WASHERFLAT1/4
TAILLENSCOVER

REPLACEMENTBULBS

Item
10
11
12

PartNumber
H4
H3
1157

Qty

Description
REPLBULBITEMS1AND4A
REPLBULBITEM5
REPLBULBBRAKELIGHTITEM6&
TURNSIGNALITEM4B

13
14

1156
3157NA

REPLBULBREVERSELIGHTITEM6
REPLBULBTURNSIGNALITEM4

15

H6545

SEALEDBEAMFORITEM4B

OPTIONSNOTSHOWN

Item
16

PartNumber
AEOPT0076

Qty
2

Description
ROOFMOUNTEDTURNSIGNALLAMP

*DUETOENGINEERINGIMPROVEMENTSYOUMAYHAVEHEADLIGHTSOTHERTHATTHEONESLISTED

63

L IGHTS &E LECTRICAL

WIRINGHARNESS

ATT30010
25AMPBarrelFuse

Item
1
2

PartNumber
ABTT5D005604
ATT4004341

Qty
1
1

Description
WIREHARNESS
UNDERDASHWIREHARNESS
64

L IGHTS &E LECTRICAL

WIRINGSCHEMATIC

65

L IGHTS &E LECTRICAL

SHUTDOWNOPTIONWIRING

10

4
5

11
7
8
9

Item
1a
1b
2
3
4
5
6
7
8
9

PartNumber
AEOPT0080(COMPLETEASSY)
AEOPT00811(COMPLETEASSY)
9B3215
W2007.01
861193F
8609331F
1215
H1004
3750202

Qty
1
1
1
1
1
1
2
1
1

Description
LOWOIL/HITEMPSHUTDOWNDIESELENG
LOWOIL/HITEMPSHUTDOWNGASOLINE
SHUTDOWNMODULE
WIREHARNESS
OILPRESSURELIGHT
TEMPERATURELIGHT
LENS COVER SHROUD(NOT SHOWN)
PRESSURESWITCH
1/8MALE/FEMALEADAPTER(NOTSHOWN)

3730402

1/4X1/8ADAPTER

66

L IGHTS &E LECTRICAL

CABOPTIONWIRING

67

O THER A SSEMBLY
BODYASSEMBLY

BODYASSEMBLYDETAIL

Item
1
2
3
3
4
5
6
7
8

PartNumber
NPN

Qty
1

Description
HOODPROP

NPN
CTT400122
CTT400123
ATT40052
ATT40049
DTT400091
621060320
CTT40012

1
1
1
1
1
1
1
1

HOODPROPASSEMBLY
THANDLELATCH
LOCKINGTHANDLELATCH
HORNASSEMBLY
HEATSHIELD
GRILLGUARD/ACCESSDOOR
LATCHFORACCESSDOOR
HOOD

68

O THER A SSEMBLY
SEATS

SEATASSEMBLYDETAIL

Item
1
2
3
3
4
5
6
7

PartNumber
ATT400481

Qty
1

Description
STANDARDSEAT

AEOPT0055A
AEOPT0090
ATT1000048
AEOPT0055B
AEOPT0055C
AEOPT0183
E10000

1
1
1
1

STANDARDSEATBOTTOMCUSHION
STAND
BENCHSEAT(DUALREARWHEELMODELS)
BENCHSEATBACKCUSHION
BENCHSEATBOTTOMCUSHION
BENCHSEATWITHKILLSWITCH(OPTION)
SEATBELT

1
1

69

W HEELS &T IRES

WHEEL&TIREASSEMBLY

WHEEL&TIREASSEMBLYDETAIL

Item
1
2
1
2
3
*

PartNumber
ATT400121
ATT400122
ATT8/2001211
ATT4001221
ATT400123
AEOPT0068

Qty
4
4
4
4
32
4

Description
STANDARDTIRE16.5
STANDARDRIM
TIRE16
RIM16
LUGNUT
SNOWTIRE(OPTION)

*Allcurrentmodelsnowequippedwithstandard16tire&rim

70

W HEELS &T IRES

WHEEL&TIREASSEMBLYDUALREARWHEELMODELS

WHEEL&TIREASSEMBLYDUALREARWHEELMODELSDETAIL

Item
1
2
3
4
5
6

PartNumber
ATT8/2001211
ATT8/200122
ATT8/200126
ATT400123
ATT8/200123
ATT8/200127

Qty
6
2
4
32
16
2

Description
STANDARDTIRE16
RIMFRONT
RIMREAR
LUGNUT
WHEELLUGNUT
WHEELADAPTER

71

O PTIONS
HITCHOPTIONS

HITCHOPTIONDETAIL
Item
1
2
3
4
5
6
7

PartNumber
AEOPT0033
BTT30008DET2
BTT30008A
BTT30008DET5
AEOPT0028
AE-OPT-0026
AE-OPT-0093

Qty
1
1
1
1
1
1
1

Description
EHITCH11/2PINCOMPLETEASSEMBLY
EHITCHGUIDE11/2GUIDEPINWITHRING
EHITCHSPRING
LOCKINGCOLLAR
PINTLEHOOK
AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN)
AIRLINE HITCH 2 3/8" PIN (NOT SHOWN)

*Theabovearestandardhitchoptions.Pleasecallforspecialhitchoptionsinformation
72

O PTIONS
STROBE,BEACON&FLOORMATOPTIONS

1 OR 2

STROBE,BEACON&FLOORMATOPTIONDETAIL

Item
1
1A
1B
2
2A
2B
3
3A
3B

PartNumber
AEOPT0002
R5024BH
R5012BH
AEOPT0007
129
AEOPT0009
ATT400450
ATT4004501
ATT1000451

Qty
1
1
1
1
1
1
1
1
1

Description
AMBERROTATINGBEACON
REPLACEMENTBULB24VDC
REPLACEMENTBULB12VDC
STROBE
REPLACEMENTBULBFORSTROBE
1/2COVERFORSTROBE
BASICFLOORMAT(NOSENSOR)
OPERATORSWITCHMAT(WITHSENSOR)
SWITCHMATDELAYTIMER
73

O PTIONS
CABOPTION

16

1
18

2
5

17

15
8

9
6

74

O PTIONS
CABOPTIONDETAIL

Item
1
1

PartNumber
AEOPT0004
AEOPT0003

Qty
1

Description
CABASSEMBLYCOMPLETE
CABASSEMBLYCOMPLETE
(DUALREARWHEELMODEL)

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
17

40502
ATT400553
ATT400554
ATT400555
ATT400556
ATT400609
991013
990994
40516
40515
48717
990237
991529
992518
992424
992520
991867
992521

1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1

DOORASSEMBLYCOMPLETE
DOMELITE
ROOFVENT
WIPERMOTOR
DEFROSTFAN
HEATERFANSWITCH
WIPERARM
WIPERBLADE
DOORHINGE
STRIKERPLATE
INSIDEDOORHANDLE
OUTSIDEDOORHANDLE
DOORSTRAP
DOORWINDOW
WINDSHEILD
WINDSHEILD(DUALREARWHEELMODEL)
REARWINDOW
REARWINDOW(DUALREARWHEEL

75

O PTIONS
CABHEATERDETAIL
4
5

ENGINERETURN

ENGINESUPPLY
3

Item
1
2
3
4
5
6

PartNumber
ATT400601
ATT400607D
02220200A
ATT400609
ATT400608
NPN

Qty
1
1
2
1
1
2

Description
HEATERASSEMBLY
CONTROLVALVE
YCONNECTOR
HEATERFANSWITCH
TEMPERATURECONTROLCABLE
5/8HEATERHOSE(NOTSHOWN)

76

O PTIONS
OTHEROPTIONSLISTEDNOTSHOWN

Item
1
2
3
4
5

PartNumber
AEOPT0091
FS20000
AEOPT0001
AEOPT0099
AEOPT0099A

Qty
1
1
1
1
1

Description
LUBRICITYFILTERSYSTEM
LUBRICITYREPLACEMENTELEMENT
BACKUPALARM
MASTERBATTERYDISCONNECTSWITCH
MASTERBATTERYDISCONNECTSWITCH
LOCKOUTLEVERKIT

6
7

AEOPT0086
AEOPT0094

1
1

INTECOMJACK
12VACCESSORYOUTLET

77

S CHEDULED M AINTENANCE
DAILYOPERATORRESPONSIBILITES

ProperFluidChecks

EngineOil
Checkengineoilwiththeunitonalevelsurface,thekeyintheOFFposition,theshifterpositioninPARK
andparkingbrakeapplied.Opensideaccessdoor.Removedipstickfromcrankcase,wipeitwithacloth.Insert
itfullyandtakeoutitgentlyagain.Checktheoillevelbythemarksonthedipstick.Theoillevelmustbebe
tweentheMaxlevelandtheMinlevel.DONOTOVERFILL!SEEPAGES12&13FORSAFETYBULLETIN!

Coolant
DONOTremoverecoverytankcaporcheckcoolantlevelwhileengineishot!Withenginecool,thekeyinthe
OFFposition,theshifterpositioninPARKandtheparkingbrakeapplied,openhood,sethoodpropand
lookatleftsideofrecoverytank.Thereservoirtankistranslucent,sothefluidisreadilyvisiblewithoutremov
ingthecap.FluidlevelshouldbeattheColdfilllevel.

TransmissionFluid
WithunitinparkandparkingbrakesetintheONposition,startengine.Opensideaccessdoor.Removedip
stickfromtransmissioncase,wipeitwithacloth.Insertitfullyandtakeitoutgentlyagain.Checkthefluidlevel
bythemarksonthedipstick.ThetransmissionfluidlevelmustbebetweentheMaxlevelandtheMinlevel
onthedipstick.DONOTOVERFILL.

BrakeFluid
Checkbrakefluidwiththeunitonalevelsurface,thekeyintheOFFposition,theshifterpositioninPARK
andparkingbrakeapplied.Openhood,sethoodpropandlocatemastercylinderreservoir.Removespringclips
andtakeofflid.Brakefluidlevelshouldbeatthetopofreservoir.

PowerSteeringFluid
CheckpowersteeringfluidwithkeyinOFFposition,theshifterpositioninPARKandtheparkingbrake
applied.Openhood,sethoodpropremovecapfrompowersteeringreservoir.Fluidlevelshouldbebetween
thearrowsontheindicatorstick.DONOTOVERFILL.
RecommendedFilters:
Engineoil

Isuzu8944309831

FuelFilter

Isuzu4JB18944147963

Carquest85390

FleetgardFF5114

FleetgardLF3528

Isuzu4JG18972134720

Wix

AirCleanerDonaldsonP549271OrP148966

Carquest86128

LubricityFilterFleetgardFS20000

Transmission Wix58705

33128

78

PREVENTATIVEMAINTENANCESCHEDULE

No. DescriptionofCheck/Service
OperationalHours
XCheck*RequiresService
Daily
50 100 250
EngineOilandfilter*first50hours
1 andevery100hoursthereafter
x
*
*
2 TransmissionFluid*every500hours
x
3 PowerSteeringFluid
x
4 BrakeFluid
x
5 CoolantLevel
x
6 FuelFilter*every500hours
7 DrainWater/FuelFilter*every250hours
*
8 LubricityFilter*every250hours
*
9 OilLeakCheck
x
10 EngineRubberMounts
x
x
x
11 Inlet&ExhaustPipestoManifold
x
x
x
12 ThrottleControls
x
x
x
13 CoolantHoses
x
x
x
14 BeltDrives
x
x
x
15 FuelSystemLeakCheck
x
x
x
16 ElectricalWiresandConnections
x
x
x
17 SuspensionUBolts
*
18 BatteryCables
x
19 AirCleanerElement*every250hours
*
20 BrakePads(Front)
21 DrumBrakeLining(Rear)
22 BrakeLinesandHoses
23 FlushCoolingSystem
24 CleanFeedPumpStrainer
25 CheckInjectionNozzles
26 CylinderCompressionPressure
27 ValveClearanceCheck
PositionCrankcaseVentilation
28 ValveCleaning
29 RotateTires*every500hours
30 AcceleratorCable
*
31 AxleShaftUJoint
*

Completed
500

750 1000 1500

*
*
*

*
*

*
*
*

*
*
*

x
x
x
x
x
x
x

x
x
x
x
x
x
x

x
x
x
x
x
x
x

*
x
x
x
*

*
x
x
x

x
x
x

*
x

x
*

Thissectionbelowhasbeenaddedtoforyourrecordkeepingconvenience

DateServicePerformed
TugSerialNumber
TugHours
Technician
79

L UBRICATION C HART R EAR W HEEL D RIVE

Item

Identification

Type
Service

1
2
3
4

STEERINGLINKAGE
TRANSMISSIONOIL
ENGINEOIL
DRIVEAXLES
AXLESHAFTUJOINT
POWERSTEERINGPUMP
DRIVESHAFT
BRAKEMASTERCYLINDER
ENGINECOOLANT

LUBE
CHECK
CHANGE
CHECK
CHECK
CHECK
LUBE
CHECK
CHECK

5
6
7
8

Lubricant
EPMULTIPURPOSEGREASE
DEXTRONIIITYPETRANSMISSIONFLUID
15W40CDOE/HDO(MILL2104)
8090GEAROIL(MILL2105)
EPMULTIPURPOSEGREASE
AUTOMOTIVEPOWERSTEERINGFLUID
EPMULTIPURPOSEGREASE
DOT3BRAKEFLUID
ETHYLENEGLYCOL/WATER(50/50MIX)
MILA46153

ACCELERATORCABLE

LUBE

**SUMMERMONTHSWD40PENETRATINGOIL
WINTERMONTHSANTIFREEZE

*CHECK WHEN ENGINE IS AT OPERATING TEMPERATURE

**IT IS RECOMMENDED BY MANUFACTURER TO PROLONG THE LIFE OF YOUR ACCELERATOR CABLE THAT
THE ABOVE LUBRICATION BE FOLLOWED
SEEPREVENTATIVEMAINTENANCESCHEDULE

80

L UBRICATION C HART TTS ERIES A LL W HEEL D RIVE

Item

Identification

Type
Service

Lubricant

1
2
3
4

STEERINGLINKAGE
TRANSMISSIONOIL
ENGINEOIL
DRIVEAXLES
AXLESHAFTUJOINT
POWERSTEERINGPUMP
DRIVESHAFT
BRAKEMASTERCYLINDER
ENGINECOOLANT

LUBE
CHECK
CHANGE
CHECK
CHECK
CHECK
LUBE
CHECK
CHECK

EPMULTIPURPOSEGREASE
DEXTRONIIITYPETRANSMISSIONFLUID
15W40CDOE/HDO(MILL2104)
8090GEAROIL(MILL2105)
EPMULTIPURPOSEGREASE
AUTOMOTIVEPOWERSTEERINGFLUID
EPMULTIPURPOSEGREASE
DOT3BRAKEFLUID
ETHYLENEGLYCOL/WATER(50/50MIX)

5
6
7
8

MILA46153
9

ACCELERATORCABLE

LUBE

**SUMMERMONTHSWD40PENETRATINGOIL
WINTERMONTHSANTIFREEZE

*CHECK WHEN ENGINE IS AT OPERATING TEMPERATURE

**IT IS RECOMMENDED BY MANUFACTURER TO PROLONG THE LIFE OF YOUR ACCELERATOR CABLE THAT
THE ABOVE LUBRICATION BE FOLLOWED

SEEPREVENTATIVEMAINTENANCESCHEDULE

81

SPECIFICATIONS&CAPACITIES

MODEL#

ISUZU4JG1

DESCRIPTION:

Standarddiesel,2.8Liter,Isuzufourcylinder,directinjectionengine

#OFCYLINDERS

4INLINE,4CYCLE

BORE&STROKEINCHES(mm)

3.66X4.01(93X102)

DISPLACEMENT,CUBICINCHES(L)

171(2.8)

COMPRESSIONRATIO

18.60

FUEL

#1OR#2DIESEL

ALTERNATOR

75AMP,12VOLT,NEGGROUND

ENGINEWEIGHTFULLYDRESSEDLB(KG)(PROX)

557(253)

ENGINECRANKCASECAPACITIES

ENGINE

U.S.QUARTS

IMPERIALQUARTS

LITRES

10.00

8.33

9.46

2.8L(171CID)DIESEL***
***15W40CDINCONTINENTALU.S.

FUELTANKREFILLCAPACITIES

U.S.GALLONS

IMPERIALGALLONS

LITERS

18.0

15.0

68.0

SAE(SOCIETYOFAUTOMOTIVEENGINEERS)NO.2D
JIS(JAPANESEINDUSTRIALSTANDARD)NO2
DIN(DEUTSCHEINDUSTRIENORMEN)51601
BS(BRITISHSTANDARD)CLASSA1
*PleaserefertoIsuzuEngineInstructionManualIDE6053forfurtherinformation

82

SPECIFICATIONS&CAPACITIES

TRANSMISSIONREFILLCAPACITIES

ENGINE
2.8L(171CID)DIESEL

U.S.PINTS

IMPERIALPINTS

LITRES

8.00

6.60

3.80

*USEDEXTRONIIITYPETRANSMISSIONFLUIDOREQUIVALENT
**ADD9PINTS,7.5IMPERIALPINTSOR4.25LITERSIFTORQUECONVERTORHASBEENDRAINED

ENGINECOOLINGSYSTEMREFILLCAPACITIES

ENGINE
2.8L(171CID)DIESEL

U.S.QUARTS

IMPERIALQUARTS

LITRES

16.00

13.30

15.10

*A50/50MIXTUREOFGLYCOLANDCLEANWATER

BRAKESYSTEM

Thebrakesystemispowerassistedhydraulic,frontdisctypeandreardrumtype.USEDOT3BRAKEFLUID.

STEERINGSYSTEM

Thesteeringsystemispowerassistedhydrostatictype.UseTEXACOFLUIDPARTNO.11872OREQUIVALENTSPEC
FORGM,CHRYSLERANDFORDAUTOAPPLICATIONS

AXLEREFILLCAPACITIES

AXLE
FRONTSTEERNON
DRIVE
FRONTDRIVEAXLE
REARDRIVEAXLE

U.S.PINTS

IMPERIALPINTS

LITRES

N/A

N/A

N/A

5.20

4.37

2.48

8.50

7.00

3.75

*SERVICEREFILLCAPACITIESAREDETERMINEDBYFILLINGTOTHEBOTTOMOFTHEFILLERHOLE
**USE80W90HYPOIDGEARLUBRICANT

83

TIPSFORINCREASEDALLWEATHERTRACTIONDURINGAIRCRAFTPUSHBACK

1.Reduceairpressureinpneumatictiresfrom60PSItoaslowas25PSI.(**restoreairpressureto60psiassoonas
weatheremergencyends).
2.WhenpushingwithAllWheelDrivetractors,makesurethetowbarislevelorslightlydownhilltowardtractor.
3.WhentowingwithRearWheelDriveraisehitchheight.
4.WhenpushingwithRearWheelDrivelowerhitchheight.
Note:Thesestrategies(2,3and4)maximizeallweathertraction.
5.WhenpushingaircraftoniceoricysnowwithAllWheelDrive,awheelmayloosetraction(wheelspin).Tostopfront
wheelspin,applysomeservicebrakegraduallywithleftfootuntilwheelspinstopsandhold,whilecontinuingthe
pushback.Coordinatetheleftfootservicebrakepressureandtherightfootaccelerator,tomaintainasmooth
pushback.Tostoprearwheelspin,applyparkingbrakewithleveruntilitstopswhilecontinuingthepushback.
6.Oniceorsnowusechainsorcables.Iftheuseofchainsisprohibited,therearetractioncablesthatservethesame
functionaschainsbutaremucheasiertomountandareverykindintermsofabrasiontoallsurfaces.
7.Keepfueltankfull,asmuchaspossible.
8.ConsultwithEagleTugsfactoryforadditionalassistance.

84

FRONTENDALIGNMENTPROCEDURE

Findcenterlineoftirefrontandback
Checkwithtapemeasuretoseedifference
Thefrontshouldbe1/16inchmorethattherear
1/16inchtoeout,iflessorgreaterloosenthetwoboltsonthetierodclamp
Turnclampinorouttoachievedesiredsetting1/16intoeout
Retightentwoboltsonthetierodclamp

+1/16TOEOUT

TIERODCLAMP&BOLT

FRONTTIRES

85