HEAVY FAB INDUSTRIES

COIMBATORE 641 006. WELDING PROCEDURE SPECIFICATION (WPS)

Sheet 01 of 02 Welding Procedure Specification No Revision No Welding Process : HFI/001 : 00 : SMAW Supporting P.Q.R. No : HFI/101 Date : Type : Manual
(Automatic, Manual, Machine or Semi Auto)

JOINTS (QW 402) Joint Design AS PER PRODUCTION DRAWING.

Backing (YES) For double side and backing strip joints : (NO) For single side welds Backing Material (Type) : Weld Metal / Base Metal Metal Yes Non fusing Metal : No Retainer No

BASE METALS (QW 403)

P. No. : 1 Group No. OR Specification Type and Grade To Specification Type and Grade OR Chemical Analysis and Mechanical properties : ___________ To Chemical Analysis and Mechanical Properties. : ___________ : 1&2 to P. No. : 1 Group No. : 1&2

: SA 516 GR 70 to : SA 516 GR 70

THICKNESS RANGE
Base Metal Pipe Dia. Range Others Groove Groove : 4.8mm to 200mm Fillet : All : All Dia Fillet : All : Root spacing for backing strip joints : 8 10mm For others 2 1mm

FILLER METALS (QW 404)

Specification No. (SFA) A.W.S. No (Class) F. No. A. No. Size of Filler Metals Deposited weld Metal Thickness Range Electrode Flux ( Class) Flux Trade Name Consumable Insert : 5.1 : E-7018 :4 :1 : 2.5, 3.15, 4.0, 5.0 & 6.3mm : Groove : 200mm Max Fillet : All : Basic : Not applicable : Not applicable Max bead thickness : 5mm

Sheet 02 of 02

POSITIONS (QW 405)

Position of Groove Welding Progression Position of Fillet : All : Uphill for Vertical : All

POST WELD HEAT TREATMENT (QW 407)

Temperature Range Time Range : 600 C - 620 C : 1 Hour/inch as per UCS .56

PRE-HEAT (QW 406)

Pre-heat Temperature Min. Pre-heat Maintenance Inter-pass Temp. Max. : 10 C Upto 30mm : 31-100mm - 100 C Above 100mm - 150 C : 350 C max.

GAS (QW 408)

Percent composition : NA Gas (es) Mixture Flow Rate Shielding : ------------------------------------------------------Trailing : -------------------------------------------------------Backing : --------------------------------------------------------

ELECTRICAL CHARACTERTISTICS (QW 409)

Current AC or DC : DC Polarity : DCEP Amperes (Range) 60 300 Volts(Range) : 22 26 Tungston Electrode Size and Type : Not applicable Mode of Metal Transfer for GMSW : Not applicable Electrode Wire Feed Speed Range : Not applicable

TECHNIQUE (QW 410)

String or Weave Bead Initial & Inter pass cleaning Method of Back Gouging Contact tube to work distance Multiple/ Single Electrode Peening Others Weld Layer(s) Process Filler Metal Class Root Run SMAW For Other SMAW Layers SMAW SMAW SMAW E 7018 E 7018 E 7018 E 7018 E 7018 Dia. 2.5 3.15 4.0 5.0 6.3 : String & Weave Orifice or Gas cup Size : Not applicable : Brushing/ Grinding / Chipping : By grinding Oscillation : Not applicable : Not applicable Multiple/ Single Pass : Multiple Pass : Single Travel Speed (Range) : Not applicable : Not applicable Electrode Spacing : Not applicable : Clean 25mm on either side of weld to remove oil, rust, grease, etc. Current Type of Polarity DC EP DC EP DC EP DC EP DC EP Ampere (Range) 60 90 90 140 140 180 180 240 240 300 22 26 22 26 22 26 22 26 22 26 Volts Wire Feed (IPM)
N.A. N.A. N.A. N.A. N. A

Travel Speed Range mm/min N.A. N.A. N.A. N.A. N.A

Others

Weave Max.3D Weave Max.3D. Weave Max.3D Weave Max.3D Weave Max.3D

Prepared by : R.PURUSHOTHAMAN Date : 19.04.05

Checked by : R.PURUSHOTHAMAN Date : 19.04.05

Approved by : Date :

HEAVY FAB INDUSTRIES

COIMBATORE 641 006. WELDING PROCEDURE SPECIFICATION (WPS)
Sheet 01 of 02 Welding Procedure Specification No Revision No Welding Process : HFI/002 : 00 : SMAW Supporting P.Q.R. No : HFI/102 Date : Type : Manual
(Automatic, Manual, Machine or Semi Auto)

JOINTS (QW 402) Joint Design AS PER PRODUCTION DRAWING.

Backing (YES) For double side and backing strip joints : (NO) For single side welds Backing Material (Type) : Weld Metal / Base Metal Metal Yes Non fusing Metal : No Retainer No

BASE METALS (QW 403)

P. No. : 1 Group No. OR Specification Type and Grade To Specification Type and Grade OR Chemical Analysis and Mechanical properties : ___________ To Chemical Analysis and Mechanical Properties. : ___________ : 1&2 to P. No. : 1 Group No. : 1&2

: SA 516 GR 70 to : SA 516 GR 70

THICKNESS RANGE
Base Metal Pipe Dia. Range Others Groove Groove : 4.8mm to 38mm Fillet : All : All Dia Fillet : All : Root spacing for backing strip joints : 8 10mm For others 2 1mm

FILLER METALS (QW 404)

Specification No. (SFA) A.W.S. No (Class) F. No. A. No. Size of Filler Metals Deposited weld Metal Thickness Range Electrode Flux ( Class) Flux Trade Name Consumable Insert : 5.1 : E-7018 :4 :1 : 2.5, 3.15, 4.0, 5.0 & 6.3mm : Groove : 200mm Max Fillet : All : Basic : Not applicable : Not applicable Max bead thickness : 5mm

Sheet 02 of 02

POSITIONS (QW 405)

Position of Groove Welding Progression Position of Fillet : All : Uphill for Vertical : All

POST WELD HEAT TREATMENT (QW 407)

Temperature Range Time Range : Not Applicable : Not Applicable

PRE-HEAT (QW 406)

Pre-heat Temperature Min. Pre-heat Maintenance Inter-pass Temp. Max. : 10 C Upto 30mm : 31-38mm - 100 C : 350 C max.

GAS (QW 408)

Percent composition : NA Gas (es) Mixture Flow Rate Shielding : ------------------------------------------------------Trailing : -------------------------------------------------------Backing : --------------------------------------------------------

ELECTRICAL CHARACTERTISTICS (QW 409)

Current AC or DC : DC Polarity : DCEP Amperes (Range) 60 300 Volts(Range) : 22 26 Tungston Electrode Size and Type : Not applicable Mode of Metal Transfer for GMSW : Not applicable Electrode Wire Feed Speed Range : Not applicable

TECHNIQUE (QW 410)

String or Weave Bead Initial & Inter pass cleaning Method of Back Gouging Contact tube to work distance Multiple/ Single Electrode Peening Others Weld Layer(s) Process Filler Metal Class Root Run SMAW For Other SMAW Layers SMAW SMAW SMAW E 7018 E 7018 E 7018 E 7018 E 7018 Dia. 2.5 3.15 4.0 5.0 6.3 : String & Weave Orifice or Gas cup Size : Not applicable : Brushing/ Grinding / Chipping : By grinding Oscillation : Not applicable : Not applicable Multiple/ Single Pass : Multiple Pass : Single Travel Speed (Range) : Not applicable : Not applicable Electrode Spacing : Not applicable : Clean 25mm on either side of weld to remove oil, rust, grease, etc. Current Type of Polarity DC EP DC EP DC EP DC EP DC EP Ampere (Range) 60 90 90 140 140 180 180 240 240 300 22 26 22 26 22 26 22 26 22 26 Volts Wire Feed (IPM)
N.A. N.A. N.A. N.A. N. A

Travel Speed Range mm/min N.A. N.A. N.A. N.A. N.A

Others

Weave Max.3D Weave Max.3D. Weave Max.3D Weave Max.3D Weave Max.3D

Prepared by : R.PURUSHOTHAMAN Date : 19.04.05

Checked by : R.PURUSHOTHAMAN Date : 19.04.05

Approved by : Date :

HEAVY FAB INDUSTRIES

COIMBATORE 641 006. WELDING PROCEDURE SPECIFICATION (WPS)
Sheet 01 of 02 Welding Procedure Specification No Revision No Welding Process : HFI/003 : 00 : SMAW Supporting P.Q.R. No : HFI/103 Date : Type : Manual
(Automatic, Manual, Machine or Semi Auto)

JOINTS (QW 402) Joint Design AS PER PRODUCTION DRAWING.

Backing (YES) For double side and backing strip joints : (NO) For single side welds Backing Material (Type) : Weld Metal / Base Metal Metal Yes Non fusing Metal : No Retainer No

BASE METALS (QW 403)

P. No. : 8 Group No. OR Specification Type and Grade To Specification Type and Grade OR Chemical Analysis and Mechanical properties : ___________ To Chemical Analysis and Mechanical Properties. : ___________ :1 to P. No. : 1 Group No. : 1&2

: SA 240 TP 304 to : SA 516 GR 70

THICKNESS RANGE
Base Metal Pipe Dia. Range Others Groove Groove : 4.8mm to 24mm Fillet : All : All Dia Fillet : All : Root spacing for backing strip joints : 8 10mm For others 2 1mm

FILLER METALS (QW 404)

Specification No. (SFA) A.W.S. No (Class) F. No. A. No. Size of Filler Metals Deposited weld Metal Thickness Range Electrode Flux ( Class) Flux Trade Name Consumable Insert : 5.4 : E-309-15 :5 :8 : 2.5 5mm : Groove : 24mm Max Fillet : All : Basic : Not applicable : Not applicable Max bead thickness : 5mm

Sheet 02 of 02

POSITIONS (QW 405)

Position of Groove Welding Progression Position of Fillet : All : Uphill for Vertical : All

POST WELD HEAT TREATMENT (QW 407)

Temperature Range Time Range : Not applicable : Not applicable

PRE-HEAT (QW 406)

Pre-heat Temperature Min. Pre-heat Maintenance Inter-pass Temp. Max. : 10 C : ----: 200 C max.

GAS (QW 408)

Percent composition : NA Gas (es) Mixture Flow Rate Shielding : ------------------------------------------------------Trailing : -------------------------------------------------------Backing : --------------------------------------------------------

ELECTRICAL CHARACTERTISTICS (QW 409)

Current AC or DC Amperes (Range) 60 180 Tungston Electrode Size and Type Mode of Metal Transfer for GMSW Electrode Wire Feed Speed Range : DC Polarity Volts(Range) : Not applicable : Not applicable : Not applicable : DCEP : 22 26

TECHNIQUE (QW 410)

String or Weave Bead Initial & Inter pass cleaning Method of Back Gouging Contact tube to work distance Multiple/ Single Electrode Peening Others Weld Layer(s) Proces s Filler Metal Class Root Run SMAW For Other SMAW Layers SMAW SMAW E 30915 E 30915 E 30915 E 30915 Dia. 2.5 3.15 4.0 5.0 : String Orifice or Gas cup Size : Not applicable : Brushing/ Grinding / Chipping : By grinding Oscillation : Not applicable : Not applicable Multiple/ Single Pass : Multiple Pass : Single Travel Speed (Range) : Not applicable : Not applicable Electrode Spacing : Not applicable : Clean 25mm on either side of weld to remove oil, rust, grease, etc. Current Type of Polarity DC EP DC EP DC EP DC EP Ampere (Range) 60 80 90 110 120 140 150 180 22 26 22 26 22 26 22 26 Volts Wire Feed (IPM)
N.A. N.A. N.A. N.A.

Travel Speed Range mm/min N.A. N.A. N.A. N.A.

Others

Weave Max.3D Weave Max.3D. Weave Max.3D Weave Max.3D

Prepared by : R.PURUSHOTHAMAN Date : 19.04.05

Checked by : R.PURUSHOTHAMAN Date : 19.04.05

Approved by : Date :

HEAVY FAB INDUSTRIES

COIMBATORE 641 006. WELDING PROCEDURE SPECIFICATION (WPS)
Sheet 01 of 02 Welding Procedure Specification No Revision No Welding Process : HFI/004 : 00 : SMAW Supporting P.Q.R. No : HFI/104 Date : Type : Manual
(Automatic, Manual, Machine or Semi Auto)

JOINTS (QW 402) Joint Design AS PER PRODUCTION DRAWING.

Backing (YES) For double side and backing strip joints : (NO) For single side welds Backing Material (Type) : Weld Metal / Base Metal Metal Yes Non fusing Metal : No Retainer No

BASE METALS (QW 403)

P. No. : 8 Group No. OR Specification Type and Grade To Specification Type and Grade OR Chemical Analysis and Mechanical properties : ___________ To Chemical Analysis and Mechanical Properties. : ___________ :1 to P. No. : 8 Group No. :1

: SA 240 TP 304L to : SA 516 GR 70

THICKNESS RANGE
Base Metal Pipe Dia. Range Others Groove Groove : 4.8mm to 24mm Fillet : All : All Dia Fillet : All : Root spacing for backing strip joints : 8 10mm For others 2 1mm

FILLER METALS (QW 404)

Specification No. (SFA) A.W.S. No (Class) F. No. A. No. Size of Filler Metals Deposited weld Metal Thickness Range Electrode Flux ( Class) Flux Trade Name Consumable Insert : 5.4 : E-308L 15 :5 :8 : 2.5 5mm : Groove : 24mm Max Fillet : All : Basic : Not applicable : Not applicable Max bead thickness : 5mm

Sheet 02 of 02

POSITIONS (QW 405)

Position of Groove Welding Progression Position of Fillet : All : Uphill for Vertical : All

POST WELD HEAT TREATMENT (QW 407)

Temperature Range Time Range : Not applicable : Not applicable

PRE-HEAT (QW 406)

Pre-heat Temperature Min. Pre-heat Maintenance Inter-pass Temp. Max. : 10 C : ----: 200 C max.

GAS (QW 408)

Percent composition : NA Gas (es) Mixture Flow Rate Shielding : ------------------------------------------------------Trailing : -------------------------------------------------------Backing : --------------------------------------------------------

ELECTRICAL CHARACTERTISTICS (QW 409)

Current AC or DC Amperes (Range) 60 180 Tungston Electrode Size and Type Mode of Metal Transfer for GMSW Electrode Wire Feed Speed Range : DC Polarity Volts(Range) : Not applicable : Not applicable : Not applicable : DCEP : 22 26

TECHNIQUE (QW 410)

String or Weave Bead Initial & Inter pass cleaning Method of Back Gouging Contact tube to work distance Multiple/ Single Electrode Peening Others Weld Layer(s) Proces s Filler Metal Class Root Run SMAW For Other SMAW Layers SMAW SMAW E 30915 E 30915 E 30915 E 30915 Dia. 2.5 3.15 4.0 5.0 : String Orifice or Gas cup Size : Not applicable : Brushing/ Grinding / Chipping : By grinding Oscillation : Not applicable : Not applicable Multiple/ Single Pass : Multiple Pass : Single Travel Speed (Range) : Not applicable : Not applicable Electrode Spacing : Not applicable : Clean 25mm on either side of weld to remove oil, rust, grease, etc. Current Type of Polarity DC EP DC EP DC EP DC EP Ampere (Range) 60 80 90 110 120 140 150 180 22 26 22 26 22 26 22 26 Volts Wire Feed (IPM)
N.A. N.A. N.A. N.A.

Travel Speed Range mm/min N.A. N.A. N.A. N.A.

Others

Weave Max.3D Weave Max.3D. Weave Max.3D Weave Max.3D

Prepared by : R.PURUSHOTHAMAN Date : 19.04.05

Checked by : R.PURUSHOTHAMAN Date : 19.04.05

Approved by : Date :