DG-Flex (Diesel Gas System Bosch)

DG-Flex
(Diesel Gas System Bosch)

Jos Mauro Pelosi

Regional President Diesel Systems Latin-America

Diesel Systems

Confidential | DS/RP-LA | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Project motivation
Environmental demands in big cities (SP) (Particulates)

Diesel Gas
Fuel Availability (Infrastructure) Flex Concept

Diesel Systems

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Project motivation drivers

Environmental demands Flex in big cities (SP) Concept (Particulates) + Emissions

PPI* + CO2

Fuel Availability (Infrastructure)

Diesel Gas
Diesel Gas Operational Costs (ROI)

Driving Performance

Flex Concept
* Potential Pollution Index

Diesel Systems

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Emissions
Potential Pollution Index:
- developed by EMTU/SP in cooperation with Environmentality. - balances CO, HC, NOx and PM (particulate material) emissions in one formula - allows emissions evaluation of different technologies in a single comparative scale.
6

5,0
5 4 3 2 1 0 P4

4,7 3,2 3,5

Original Engine P4 Original Engine

DG Result DG Result P5

P5

Diesel Systems

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Emissions
PP

-19% CO2 EU2

5 4,5 4 3,5 3 2,5 2

0,6 0,7 DG

-36% PP EU3

0,8

Kg CO2/Km

Rated Power: 180hp; Speed: 30km/h Diesel Systems

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Emissions homologation
MWM6.10 180CV

Until 75% less Particulate Emissions can be achieved Non-Methane Hydrocarbons and CO reduced by Oxi-Cat

Particulates
0,15
7,05

NOx
1,10

HC
4,00

CO

0,15 0,12

7,00

6,81 5,40

1,10

NMHC

4,00

0,79

0,02
0,00
Proconve 4 Original Engine Engine Certification (DG)

0,27
0,00
Proconve 4 Original Engine Engine Certification (DG)

0,66
0,00
Engine Certification (DG)

0,60
Engine Certification (DG)

0,00
Proconve 4 Original Engine

Proconve 4

Original Engine

Proconve 4 Diesel Systems

Original Engine

Engine certification on Diesel-gas

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Performance and tests

160 150 140 130 120 Power (kW) 110 100 90 80 70 60 50 40 800 1000 1200 1400 1600 1800 2000 2200 Engine Speed (RPM) 2400 2600 2800 100% Diesel Mode Diesel/Gas Mode Original Engine 800 750

Power

700 650 600 550 Torque (NM)

Torque

500 450 400 350 300 250 200 3000

Diesel Systems

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Diesel Systems

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

System configuration

Diesel Systems

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Operational cost fuel consumption

( MWM 6.10 180HP)

Lt / 100 km

BRL / 100 km ( @ GNV = 0,9 BRL; Diesel = 1,8 BRL)

24,0
74% substitution rate

-13% -39%
Diesel CNG

30,0
49,5
Fuel costs (R$)

27,5
Liters

16,5*

16,5
Economy

7,5
Diesel Diesel
Diesel Systems

13,5
Diesel Diesel Diesel Gas Diesel Gas (in company) (in company)

Diesel Gas Diesel Gas

* Energy equivalence: 1,0L of Diesel 0,9m CNG Source: Medium values measured in 30.000 km | Vehicle endurance test - Aug 07

10

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Operational cost
Business Case analysis Public bus for big cities
Assumption:
Distance Consumption (in diesel mode) Operation per month Substitution rate for city traffic Fuel price relation (diesel/CNG) 350 km per day 2,5 km/l 26 days 60% 50%

Result:
Saving on fuel 23,6 TBRL/year = 29%

Diesel Systems

11

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Project information
Bosch investments in the project: 2 mioEUR aprox. 25 MY Partnerships with: Petrobras/ Cenpes Diesel Gas International NETZ Lactec White Martins Environmentality Next steps: eDG-Flex for New High-Pressure Electronic Diesel Systems
Diesel Systems

12

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Thank you for your attention!

Diesel Systems

13

Confidential | DS/RP-LA | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

Mortality rate of So Paulo city due to the particulates emission

Life expectation: 1,5 year less than a city without pollution Mortality 3.000 deaths/year = 8 deaths/day Without PROCONVE 12 a 14 deaths/day

Fonte:Prof Paulo H. do Nascimento Saldiva Faculdade de Medicina - USP

Diesel Systems

14

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

DG-Flex technology comparison

DG-Flex versus Diesel Ottolized for CNG
Advantages
Better performance 20%... 40% better fuel economy Installed and removed as a kit Keeps Diesel engine integrity Diesel original mode present

Diesel Systems

15

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

DG-Flex (Diesel Gas System Bosch)

eDG-Flex

01 Pressur Regulator * 02 Boost Pressure & Temperature Sensor 03 Throttle Valve 04 Boost Actuator 05 Lambda Sensor 06 Gas ECU 07 Diesel ECU 08 Gas Cylinder 09 Engine Speed Sensor 10 Accelerator Pedal 11 Gas Injector 12 Knock Sensor 13 Coolant Temperature Sensor 14 Diesel Injector 15 Phase Sensor 16 High Pressure Pump 17 Diesel Common Rail 18 Fuel Filter 19 Oxidation Catalyst 20 Diesel Fuel Tank 21 Gas Pressure & Temperature Sensor

* includes lock off valve and cylinder pressure sensor Diesel Systems

16

Confidential | DS/RP | 6/5/2008 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.