Você está na página 1de 40

Zoran Solution DVD

Service Manual
TABLE OF CONTENTS

TABLE OF CONTENTS
1 Terminology and Abbreviations……………………………………………………….1-5

2 Safety Precautions ……………………………………………………………………...6-9

3 Electrical Performance Standards ……………………………………………………..10

4 DVD Box Block Diagram…………………………………………………………..……11

5 General Classtication of Symptoms………………………………………………...12-16

6 Software Update Method ………………………………………………………..…… 17

7 Repair of Power Board………………………………………………………….. … 18-22

8 Repair of Decoder Board …………………………………………………………...23-34

9 Repair of Key Board………………………………………………………..……… 35

10 Package diagram …………………………………………………………...……. 36

11 System decomposition 3-D diagram ………………………………………...…… 37

12 Main point waveforms of Electronic components ………………………….……38


Terminology & Abbreviations

Terminology & Abbreviations


AC-3 The former name of the Dolby Digital audio-coding system . AC-3 followed AC-1
and AC-2. Still used in some standards documents.
Angle In DVD-video, a specific view of a scene, usually recorded from a certain camera
angle. Different angles can be chosen while viewing the scene.
CD Short for compact disc, an optical disc storage format developed by Philips and Sony.
CD-DA Compact disc digital audio. The original music CD format, storing audio
information as digital PCM data. Defined by the Red Book standard.
CD+G Compact disc plus graphics. A variation of CD which embeds graphical data in with
the audio data, allowing video pictures to be displayed periodically as music is
played. Primarily used for karaoke.
CD-R An extension of the CD format allowing data to be recorded once on a disc by using
dye-sublimation technology. Defined by the Orange Book standard.
Channel A part of an audio track. Typically there is one channel allocated for each
loudspeaker.
Chapter In DVD-Video, a division of a title. Technically called a part of title (PTT).
Closed Caption Text captions for video which are not normally visible, as opposed to open
captions, which are a permanent part of the picture. In the United States, the official
NTSC Closed Caption standard requires that all TVs larger than 13 inches include
circuitry to decode and display caption information stored on line 21 of the video
signal. DVD-Video can provide closed caption data, but the subpicture format is
preferred for its versatility.
Component Video A video system containing three separate color component signals,
either red/green/blue (RGB) or chroma/color difference (YGbCr, YPbPr, YUV), in
analog or digital form. The MPEG-2 encoding system used by DVD is based on
color-difference component digital video. Very few televisions have component
video inputs.
Composite Video An analog video signal in which the luma and chroma components are
combined (by frequency multiplexing), along with sync and burst. Also called CVBS.
Most televisions and VCRs have composite video connectors, which are usually
colored yellow.
CD-i Compact disc interactive. An extension of the CD format designed around a set-top
computer that connects to a TV to provide interactive home entertainment, including
digital audio and video, video games, and software applications. Defined by the Green
Book standard. CD-i Assn.

1
Terminology & Abbreviations
Dolby Digital A perceptual coding system for audio, developed by Dolby Laboratories and
accepted as an international standard. Dolby Digital is the most common means of
encoding audio for DVD-Video and is the mandatory audio compression system for
525/60 (NTSC) discs.
Dolby Surround The standard for matrix encoding surround-sound channels in a stereo
signal by applying a set of defined mathematical functions when combining center and
surround channels with left and right channels. The center and surround channels can
then be extracted by a decoder such as a Dolby Pro Logic circuit which applies the
inverse of the mathematical functions. A Dolby Surround decoder extracts surround
channels, while a Dolby Pro Logic decoder uses tially independent of the recording or
transmission format. Both Dolby Digital
1-1 and MPEG audio compression systems are
compatible with Dolby Surround audio.
DTS Digital Theater Sound. A perceptual audio-coding system developed for theaters. A
competitor to Dolby Digital and an optional audio track format for DVD-Video.
DVCD Stands for Double Video CD -- pretty popular format in mainland China.
Format itself is nothing new really, its just a regular VideoCD overburned to include 90
to 99mins per CD, compared to regular 74mins per CD in standard VideoCD format.
DVD An acronym that officially stands for nothing, but is often expanded as Digital Video
Disc or Digital Versatile Disc. The audio/video/data
1-1 storage system based on 12-and
8-cm optical discs.
DVD+R DVD+Recordable defines a standard for recordable DVD drives and media defined
by the DVDRW Alliance. Often called "plus R", the format is write once (compared to
DVD+RW wich can be erased and rewritten). The single sided discs can hold
4,700,000,000 bytes (4.38 Gigabytes at 1024 bytes to the kilobyte) with double sided
discs holding twice as much. There are no dual layer single sided recordable discs. This
format competes with the DVD Forum DVD-R specification. DVDRhelp DVDR
information
JPEG Joint Photographic Experts Group. The international committee which created its
namesake standard for compressing still images.
Karaoke Literally empty orchestra. The social sensation from Japan where sufficiently
inebriated people embarrass themselves in public by singing along to a music track.
Karaoke was largely responsible for the success of laserdisc in Japan, thus supporting
it elsewhere.
Kodak Picture CD Kodak Picture CD is a CD that contains your pictures in JPEG
format(.jpg) along with software that lets you view, enhance, share, and print your
pictures from your computer. Some standalone DVD Players supports this format also,
but then only for viewing. This format will also work on DVD Players that supports
"JPEG file viewing" but you may lose some Kodak Picture CD specific features. Kodak
Picture CD.
Macrovision An antitaping process that modifies a signal so that it appears unchanged on
most televisions but is distorted and unwatchable when played back from a videotape
recording. Macrovision takes advantage of characteristics of AGC circuits and burst
decoder circuits in VCRs to interfere with the recording process.
2
Terminology & Abbreviations
MP3 MP3 is an acronym for MPEG-1 (or MPEG-2) Layer 3 audio encoding (it is not an
acronym for MPEG3). MP3 is a popular compression format used for audio files on
computers and portable devices.
The compression in MP3 works on the basis of a "psychoacoustic model" which
means that parts of the audio that human ears cannot detect are discarded by the
encoder. Although this is a LOSSY process, it can yield very high quality audio files
are relatively high compression rates. A typical MP3 file encoded at 128 kbit/s (12:1
compression) is near CD quality.
MP3 audio is increasingly being used in video production coupled with various
MPEG-4 video codecs like divx. The audio may be encoded with a constant or
variable bitrate.
Multiangle A DVD-Video program containing multiple angles allowing different views of a
scene to selected during playback.
Multilanguage A DVD-Video program containing sound tracks and subtitle tracks for more
than one language.
RGB Video information in the form of red, green, and blue tristimulus values. The
combination of three values representing the intensity of each of the three colors can
represent the entire range of visible light.
S/N Signal-to-noise ratio. Also called SNR.
SACD Super Audio CD is the next generation of audio disc, offering full-range,
uncompressed digital multi-channel surround sound. SACD can also be backward
compatible using so called hybrid discs with an extra layer that allows them to be
played on conventional CD players but then only with ordinary CD quality. SACD can
be played on SACD Players, DVD Players with SACD support and if using hybrid
discs also CD Players. SACD is currently competing with DVD-Audio as the new
audio defacto standard. Philips SACD information.
Subtitle A textual representation of the spoken audio in a video program. Subtitles are often
used with foreign languages and do not serve the same purpose as captions for the
hearing impaired.
SVCD SVCD stands for 'Super VideoCD'. A SVCD is very similiar to a VCD, it has the
capacity to hold about 35-60 minutes on 74/80 min CDs of very good quality
full-motion MPEG-2 video along with up to 2 stereo audio tracks and also 4 selectable
subtitles. A SVCD can be played on many standalone DVD Players and of course on
all computers with a DVD-ROM or CD-ROM drive with the help of a software based
decoder / player. SVCDHelp.com.
S-video A video interface standard that carries separate luma and chroma signals, usually on
a four-pin mini-DIN connector. Also called Y/C. The quality of s-video is
significantly better than composite video since it does not require a comb filter to
separate the signals, but it’s not quite as good as component video. Most high-end
televisions have s-video inputs. S-video is often erroneously called S-VHS.
System menu The main menu of a DVD-Video disc, from which titles are selected. Also
called the title selection menu or disc menu
3
Terminology & Abbreviations
Title The largest unit of a DVD-Video disc (other than the entire volume or side). Usually
a movie, TV program, music album, or so on. A disc can hold up to 99 titles, which
can be selected from the disc menu.
VCD VCD stands for 'Video Compact Disc' and basically it is a CD that contains moving
pictures and sound. If you're familiar with regular audio/music CDs, then you will
know what a VCD looks like. A VCD has the capacity to hold up to 74/80 minutes on
650MB/700MB CDs respectively of full-motion video along with quality stereo sound.
VCDs use an encoding standard called MPEG-1 to store the video and audio. A VCD
can be played on almost all standalone DVD Players and of course on all computers
with a DVD-ROM or CD-ROM drive with the help of a software based decoder /
player. VCDHelp.com.
YUV In the general sense, any form of color-difference video signal containing one luma
and two chroma components. Technically, YUV is applicable only to the process of
encoding component video into composite video.
WMF Windows Media Format files are audio/video files encoded with the Windows Media
Encoder, providing high quality and media security for streaming and download-and-play
applications on PCs, set-top boxes, and portable devices. Windows Media Format comprises
Windows Media Audio and Video codecs, an optional integrated digital rights management
(DRM) system, and a file container. Microsoft WMF Information
CVD China Video Disk - a precursor to SVCD marketed since 1998. Resolutions are
352x480 NTSC, 352x576 PAL, 44.1khz audio (unlike 1/2 D1 DVD that is the same
resolution at 48khz audio). Not all players will play CVD (compatible players). CVD Guide
DivX DivX™ is a new format for digital video, much like MP3 is a format for digital
music. DivX™ is the brand name of a patent-pending video compression technology created
by DivXNetworks, Inc., (also known as Project Mayo). The DivX™ codec is based on the
MPEG-4 compression standard. This codec is so advanced that it can reduce an MPEG-2
video (the same format used for DVD or Pay-Per-View) to ten percent of its original size.
DivX.com.
DVD+RW DVD+RW is a ReWriteable media format of the DVD+R standard.
DVD-Audio DVD-Audio or sometimes called DVD-A is a separate format from DVD-Video.
It is a format specifically designed to provide the highest
1-3 possible audio fidelity capable on
DVD. DVD-Audio provides for audio in stereo and in multi-channel surround in a wide range
of specifications. In addition to audio, a DVD-Audio disk can contain a limited amount of
video, which can be used to display text, such as lyrics or notes. DVD-Audio can only be
played on DVD Players with DVD-Audio support (most DVD Players do not support this
format). DVD-Audio is currently competing with SACD as the new audio defacto standard.
DigitalAudioGuide DVD Audio FAQ
DVD-R DVD-Recordable defines a standard for recordable DVD drives and media defined
by the DVD Forum. Often called "minus R", the format is write once (compared to DVD-RW
wich can be erased and rewritten). The single sided discs can hold 4,700,000,000 bytes (4.38
Gigabytes at 1024 bytes to the kilobyte) with double sided discs holding twice as much. There
are no dual layer single sided recordable discs. This format competes with the DVD+R format.
DVDRhelp DVDR information
4
Terminology & Abbreviations
DVD-RAM A recordable format supported by the DVD Forum. It has superior recording
features but it is not compatible with most DVD-ROM drives or DVD Video players. It works
well when set up like a removable hard disk.
DVD-RW DVD-RW is a ReWriteable media format of the DVD-R standard.
DVD-Video DVD-Video is the video element of the DVD format. DVD Demystified
DVD-Video Features.
DVD±R A term used to cover both the DVD-R and DVD+R standards in one word.

HDCD High Definition Compatible Digital® (HDCD®) is a patented encode/decode


process for delivering the full richness and detail of the original microphone feed on Compact
Discs and DVD-Audio. HDCD has been used in the recording of more than 5,000 CD titles,
which include more than 250 Billboard Top 200 recordings and more than 175 GRAMMY®
nominations, and account for more than 300 million CDs sold.

HDCD-encoded CDs sound better because they are encoded with 20 bits of real musical
information, as compared with 16 bits for all other CDs. HDCD overcomes the limitation of
the 16-bit CD format by using a sophisticated system to encode the additional 4 bits onto the
CD while remaining completely compatible with the existing CD format. HDCD provides
more dynamic range, a more focused 3-D soundstage, and extremely natural vocal and
musical timbre. With HDCD, you get the body, depth, and emotion of the original
performance not a flat, digital imitation.

5
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, the products are strictly inspected to conform with the
recognized product safety and electrical codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is equally important to implement the
following pre-cautions when a set is being serviced.

·Precautions during Servicing


1. Locations requiring special caution are denoted by labels and inscriptions on the rear panel
and certain parts of the product. When performing service, be sure to read and comply with
these and other cautionary notices appearing in the operation and service manuals .

2. Parts identified by the ! symbol in schematic diagram parts are critical for safety.
Replace only with specified part numbers.
Note : Parts in this category also include those specified to comply with laser emission
standards for Products using cathode ray tubes and those specified for compliance
with various regulations regarding spurious radiation.
3. Use Specified internal wiring. Note especially:
1) Double insulated wires
2)High voltage leads
4. Use specified insulating materials for hazardous live parts. Note especially:
1)Insulation Tape
2)PVC tubing
3)Spacers
4)Insulation sheets for transistor
5. Observe that wires do not contact heat producing
PARTS (heatsinks, oxide metal film resistors ,fusible resistors ,etc .)

6.Check that replaced wires do not contact sharp edged or pointed parts .

6
SAFETY PRECAUTIONS

7. 1)When a power cord has been replaced ,check that A mark is made on the cord ,under
strain ,near the aperture ,and the flexible cord is subjected 100times to a pull of 40N
for a duration of 1 second each .
2)During the test ,the cord shall not be displaced by more than 2mm

8.Also check areas surrounding repaired locations .


9. The internal wiring is secured so as not to approach the heating parts and high voltage parts
by its shape.So, these wires must be restored to its former state.
10. After updated the hazardous live part or accessible part, if the clearance or creepage
distance cann’t accord with the safe request, then need adopt reinforced insulation method
for ensure safety.

SAFETY CHECK AFTER SERVICING


Examine the area surrounding the repaired location for damage or deterioration. Observe that
screws ,parts and wires have been reterned to original positions .
Afterwards ,perform the following tests and confirm the specified values in order to verify
compliance wit atfety standards .

7
SAFETY PRECAUTIONS
·Insulation resistance test
confirm the specified insulation resistance or greater between power cord plug prongs and
externally exposed parts of the set (RF terminals ,antenna terminals ,video and audio input
and output terminals ,microphone jacks ,earphone jacks ,etc .)See table below.
·Dielectric strength test
Confirm specified dielectric strength or greater between power cord prongs and exposed
accessible parts of the set (RF terminals ,antenna terminals ,video and audio input and output
terminals ,microphone jacks ,earphone jacks ,etc.)See table below .
·Clearance distance
When replacing primary circuit components ,confirm specified clearance distance (d),between
soldered terminals ,and between terminals and surrounding metallic parts .See table below.

Table 1: Ratings for selected areas


Insulation Dielectric Clearance
AC Line Voltage Region
Resistance Steength Distance(d),(d)
F
*110 to 240 v USA,Australia
4M/500VD 4kv/minute F 6mm(d)
110 to 230 v Europe
C
*Class ll model only .
Note . This table is unofficial and for reference only . Be sure to confirm the precise values for
your particular country and locality.
· Leakage Current test
Confirm specified or lower leakage current between B(earth ground ,power cord plug prongs )
and externally exposed accessible (RF terminals ,antenna terminals ,video and audio input and
output terminals ,microphone jacks ,earphone jacks ,etc .)

8
SAFETY PRECAUTIONS

Measuring Method: (Power ON)


Insert load Z between B (earth ground ,power cord plug prongs )and exposed
accessible parts .Use an AC voltmeter to measure across both terminals of load Z .
See figure and following table .
Table 2: Leakage current ratings for selected areas .

Earth Ground
AC Line Voltage Region Load Z Leakage Current(i)
(B) to :
<or= 0.7mA peak Antenna earth
2k ohm <or= 2mA DC Terminals
100 to 130 v Europe
200 to 240 v Australia <or=0.7mA peak
Other terminals
50k ohm <or= 2mA DC

Note . This table is for IEC member only . Be sure to confirm the precise values for
your particular country and locality.

9
Electrical Performance Standards

KEY PERFORMANCE LIST


ITEM TEST CONTENT UNIT SPECIFICATION
ANALOG OUTPUT LEVEL ( V ) 10k 1.7±0.3
1
LOAD
20Hz dB ±2
A 125Hz dB ±2
2 U FREQUENCY 1KHz dB ±2
D RESPONSE
18KHz dB ±2
I
O 20KHz dB ±2
3 S/N RATIO(A-WTD) dB ≥90
C THD+N dB ≤-60(1KHz)
4
H
5 A
CROSS-TALK dB ≥70
6 R CHANNEL DIFFERENCE dB ≤1.5
A LEVEL 0 ±1
C -10
T NON-
7 E -20 dB
LINEAR -40
R
-60
8 DYNAMIC RANGE dB ≥75(1KHz)
9 DIGITAL OUTPUTLEVEL (Vp-p)LOAD 0.5±0.05
10 VIDEO OUTPUT LEVET Vp-p 1.0±0.2
11 V HORIZONTAL DEFINITION LINE ≥500
I LUMINANCE CHNANEL MHz ≥3.5
12 D BANDWITH
E LUMINANCE % ≤2
13 O NON-LINEAR
CHARACTER DISTORTION
14 DIFFERENTIAL PHASE DP( 0 ) ≤8
OUTPUT LEVEL (Vp-p) LOAD 1.5±0.5
DISTORTION % ≤0.5
15 FREQUENCY RESPONSE dB ±3
MIC
(120Hz/5K)
CHARACTER
S/N RATIO dB ≥45
REDING TIME S ≤5
16 OTHERS LONG TIME READ TIME S ≤10
MAX POWER CONSUMER VA or W 30
17 S-VIDEO LUMINANCE LEVEL (Vp-p) LOAD 0.7±0.14
18 S-VIDEO COLOUR SYNCH LEVEL (VP-P)LOAD 0.3±0.06

10
DVD Box Block Diagram

OPTICAL S-VIDEO COAXIAL FR FL


VIDEO Pr/Cr Pb/Cb Y

1
2
3
4
5
6
7
MIC IN

1
2
3
4
5
6
7
6
5
4
5.1CH
3
6
5
4
3
2
1

2
1
3
2
CN6 1

CN7

DECODER(ZR36966)
P
O
W
E
R

24PIN 0.5mm SPACE


LOADER:SANYO

5
4
CN5 CN503
6 3
5 2 6
CON1 CON2 1
4 5
3 4
2 3
1 2
CN4 1

6
5
4
3
2
1
5
4
3
2
1
6
5
4
3
2
1

TRAY KEY
DISPLAY 1 234567 1 234567

POWER SWITCH

SD-520

11
General Classification of Symptoms

Common phenomenon classification

1.
Key invalid

Check Power line connect to N


Connect again. Normal?
POWER?Check switch ?

Check signal wire connect to N


Connect again, Normal?
decoder board correct?

KB board OK? Y
To decoder board service
N

To KB board service

2.
TV no voice

N Connect DVD left/right


Check audio wire between
channel to TV correctly
DVD player and TV

Check 5.1ch signal wire N


Connect again
connection ok?

Y
N
Setup audio by referring to manual
DVD audio setup correct?

To decoder board service

12
General Classification of Symptoms

3.
TV no display

N
Video wire connection correct? Connect to TV correctly

Press Setup menu video mode of the N


remote.. Press times, normal?
N
Y

To decoder board service

4.
Cannot open tray

Y
Loader too low/high? Adjust loader

Check Loader signal wire N


Connect again, normal?
connects to board correct?

Y N

Check flat ribbon connect to


decoder board. Connect again, normal?
N
Y
I

13
General Classification of Symptoms

5.

Do not read disc

Y
Disc scratched/dirty? Replace disc

Check Loader wire connect to N


decoder board correct Connect again, normal?
N
Y

Check flat ribbon connect to N


decoder board correct Connect again, normal?
N
Y

To decoder board service

Press “Open/Close” on front panel, the N


To KB board service
data line of KB board has wave out?

Y
N
Press “Open/Close” on remote control, To KB board service
the IR line of KB board has wave out?

To Decoder board service

14
General Classification of Symptoms

6.
Image/voice distortion

Y
Disc scratched/dirty? Replace

To decoder board service

7.
Optical/Coaxial output abnormal

N
Audio setup correct? Adjust according to
manual instruction
Y
N
Check optical/coaxial connection to Adjust according to
decoder device OK? manual instruction

To decoder board service

8.

Read disc and halt

Y
Disc scratched/dirty? Replace/clean disc

To decoder board service

15
General Classification of Symptoms

Judgment standard for loader damage


When below phenomenon exist, the loader may be damaged.

1. no spin
2. no laser
3. cannot open/close tray normally
4. main axis turning, but no pickup focus or gliding
5. cannot read discs
When above phenomenon exists, please try replacing loader to solve

the problem.

16
Software update method

1.RECORDING UPDATING DISC.


Recording as a data disc containing belowed three files,.
build.img
ginger_release_dc0_dv34_1x16.bin
update.ver
NOTES: Don’t change the name of file;
Use new CD-R DISC;
Recording DISC type as DATA.

2.UPDATING
A Put the DISC into the unit, it will be reading automatically.
B When the information appeared on screen, press RIGHT button, to light the “START”,
and press ENTER button
C The unit will read the data, and it will be tray out automatically when it finished.
D After the tray out, take off the disc. After updating, the tray in automatically.
NOTES: The whole process need about 4 minutes, please make sure of no power off
happened.

3.CHECK THE SOFTWARE VERSION


Press “1 6 4 “number botton in “NO DISC” mode, it will display the new software version
number.

17
Repair of Power Board

1 2 3 4

D7 10uH/1A
D T1 L2 D

SR360
47K C7 C8
R2 C4 1000u 470u
103/1KV
D1
D8 FR104 10uH
D5 L3
1n4007
D4
FR107 D9 RF104 10uH
L4 CN4
1N4007 C3 5V
T1A-250V

22u/400V
1
R3 GND
C10 2
F1 L1 D2 100k 5V
100u 3
GND
D6 C11 C9 C12 4
C2 +12V
FR104 100u 100u 100u 5
1N4007 -12V
C 6 C
CN1 D3
104
2
R4
1 1N4007 100k

R6
22

CN2 R5
100k R7 R8
2
1k 150
1

IC2 R9
8 5 5k1
B IC3 C15 B
IC1-DH321
1 4 TL431 104
PC817B

R11 R10
C5 R1 180k 5k1
223 7k5

C6 CY3

10u/50V 471

Title
A A

Size Number Revision


A4
Date: 30-Oct-2006 Sheet of
File: G:\·ÉÀÖÎļþ\µÂ¹ú¶©µ¥×ÊÁÏ\Ô-Àíͼ\µçÔ´°å\DH321.DDB
Drawn By:
1 2 3 4

18
Repair of Power Board

Repair of Power Board


I. Power switch working principles
The internal parts of main power switch IC DH321 (IC1) consist of: oscillation circuit,
error test and T-ratio over current overheating protection, under-voltage and over voltage
protection, and power-amp MOSFET. For descriptions of pins and block diagrams of internal
IC, see appendix.
1. Conversion from AC. to DC. circuit
240V/110V AC. current flows restrictively through C1,fuse and L1 combines to be
share-mode and differential-mode filter circuit, filtering external disturbance and
preventing internal electromagnetic radiation, and through D1~D4 to combine as bridge
rectification. After C3 undergoes electrolytic filter, we can obtain a 320/140V DC. voltage
(Uhv).
2. Process to start up the software
Connect R6, D6 ,C6 and bias winding to the multi-functional VCC pin of IC1, test
DC. input voltage Uhv. This can effect as a protective function to restrict under-voltage
current and reduce over voltage T-ratio.
R3,R4,R5 is the charging circuits to start up software, and electric current inside IC1
flows from control pin 5. When Vc reaches 12V, internal oscillation circuit initiates,
motivating power-amp MOSFET, forming AC. current on T1 primary winding, coupling
to secondary winding. Power switch start-up has completed.
3. Bias winding
After starting the power, T1 bias winding supplies bias current and error current to
pin2 of IC1, through D6,R6 and C6 rectifier filter .
4. Clamping protective circuit
C4, R2, D5 are connected to primary switch transformer, in order to fix the leakage
electrode voltage of IC1 and to prevent the voltage exceeding the limit of IC1 leakage
electrode voltage when switch transformer discharges at startup or overloading stage.
5. Regulation process of output voltage
When the input current of control pin (FB) IC1 decreases (or increases), oscillation
waveform will be regulated automatically so that T ratio will increase (or decrease) and
the output voltage will increase (or decrease).
Output voltage feedback circuit is completed by IC2, IC3.
IC3 (TL431) is a reference regulation IC, reference voltage is 2.5V:
Its pins are shown on the diagram below:

19
Repair of Power Board

Main characteristics of TL431

(1) Anode voltage Vka, anode change in voltage


(2) reference voltage, reference change in voltage
Secondary main winding, set 5V to output change in voltage△Vo; we can deduce △
VR7=356△Vo
From this formula we can deduce: If 5V Voltage rises, the voltage VR7 of the two ends of
R7 will rise, error voltage increases by 356 times. VR7 error voltage is added to the
light-emitting diode of IC3 optical coupling, so that the emitting intensity increases. Coupling
increases the current of IC3 light-electric triode. The control current of IC2 then rises and the
T ratio of open/close power reduces, thus reducing 5V output voltage.
On the other hand, if 5V voltage reduces, negative feedback will cause it to rise
automatically.
6. Output voltage for the first time
After 5V main feedback winding has been regulated, other windings will be
regulated relatively, and the voltage required by each circuit of the DVD machine can be
obtained.

II. Repair flowchart of open/close power:


Below are two flowcharts for troubleshooting which occur frequently when open/close power
Repair of Power Board

20
Repair of Power Board

1.No voltage output

Measure each output terminal Y


Eliminate short-circuit point
to see whether it is short circuit

N
Check AC. and DC. conversion
Far less than 320V/140
Measure the voltage of C3 elements such as FUSE, power
switch, L1, D1,D2,D3,D4 etc.
About 320V/140

Measure the voltage of 0V


Open circuit of 1~3 pins of T1
6-8 pin (Drain) of IC1

About 320V/140
N
Measure whether the voltage of 2 pin IC1 D6, R6 or IC1 is
(VCC) is equal to 12V. damaged

Measure whether the voltage of Y Check whether C5 or IC2


3 pin IC2 (M) is equal to 1V are damaged

Test whether the windings of T1 are Y


Replace T1
short circuit, open circuit

N
Measure other elements

21
Repair of Power Board

2.Unstable voltage output, decrease of carrier capability

Take out the output cord, Normal output voltage Other power boards
connect false loading over loaded

Abnormal

Measure the working temperature of Abnormal Analyze heating elements


elements by infrared thermometer

Normal

Is the voltage of light-emitting tubes N


Replace optical coupling
in optical coupling at about 1V?

Is the reference voltage of IC3 N Is it normal after replacing


at 2.5V? TL431?

Y N

Is the voltage of IC1 N Check T1 or IC1


drain pin normal?
Y

Is the voltage of C3 at N There is damage in D1,D2,D3,D4


320V/140? forming half-wave rectification

Y
Test other elements

22
5 4 3 2 1

While using BA5954 Crystal


While using AM5888S Use it to connect the shell of the crystal with ground.
OPU R106 R103 Important power supply!
Sony310 30K 30K R106 51K
FB101
DL3 27K 20K R103 51K VDDPWM SERVO33
22K MBW2012-221
IAT510 33K 33K R107 OSCOUT C109 22pF
THMSM507S 47K 34K R102 51K C117 + EC118
10nF 100uF/16V
HD65/HD62 27K 27K
SPU3153 36K 33K Close to Vaddis!
502W 24K 27K FOCUS_S R106 27K [51K]
Arima681 36K 24K FOCUS_S TRACK_S R103 27K [51K]
TRACK_S FB102 R108 Y101
SPDL_S R107 22K [22K] VDD1AFE 220K 27.000MHz
SPDL_S SLED_S R102 33K [51K] MBW2012-221 FB103
SLED_S VDDAFE
DSPVCC33

15.4K 1%
MBW2012-221

MIC_VOCAL

SPDL_SENS-
SPDL_SENS+
0.1uF
C104 C105 C103 C102
D Flash speed <= 70 nS. + OSCIN C108 22pF D

SLED_PWM

LD_DVD

MD_DVD
1nF 1nF 27nF 27nF C114 C115 EC116
If plan to use 90ns Flash, it needs to be verified by s/w.

LD_CD

MD_CD
10nF 10nF 100uF/16V

RF_F

RF_D
RF_C
RF_E

RF_B
RF_A
VC
R105
C168
U104

MEMADD15 1 48 MEMADD16 C163 1nF


A15 A16

FOCUS_PWM

SPDL_SENS+
TRACK_PWM

SPDL_SENS-
MEMADD14 FB105
2 BYTE# 47 Close to Vaddis!

SPDL_PWM

CARD_DET
A14 VCCQ

I2C_CLK
I2C_DAT
MEMADD13 3 46 C164 1nF RF VDDDAC
A13 GND RF DSPVCC33

MD_DVD
CARD_SEL

RESOUT
LD_DVD
MEMADD12 4 45 MEMDAT15 MBW2012-221

MD_CD
LD_CD
MEMADD11 A12 DQ15 MEMDAT7 R146 R145 C165 DSPVCC33

RF _D
RF _C
VREF
5 44

RF _F

RF_E

RF_B
RF_A

RFN
A11 DQ7

R FP
MEMADD10 MEMDAT14 0R NM + EC121

MEMADD0
6 43 33pF

MEMDAT9
MEMDAT1
MEMDAT8
MEMDAT0

MEMCS0#

VC
A10 DQ14

MEMRD#
MEMADD9 7 42 MEMDAT6 [NM] [0R] C119 100uF/16V
A9 DQ6 RESET

100R
100R
MEMADD8 8 41 MEMDAT13 10nF

VDD1AFE
VDDPWM
A8 DQ13

VDDAFE

VDDAFE
MEMADD19 R117 0R 9 40 MEMDAT5 Close to Vaddis! R110
NC A19 DQ5 MEMDAT12
10 A20 DQ12 39 10K
NM MEMWR# MEMDAT4

FCU_IOWR#
11 38 FB104

FCU_IORD#

FCU_WAIT#
WE# DQ4

FCU_SCLK
FCU_CS2#
FCU_CS3#

R140
R141
DSPVCC33R152 [4.7K] FLASH_RST# 12 37 DSPVCC33 VDDPLL

FCU_RST
F CU_IRQ
RP# VCC DSPVCC33 DSPVCC18
RESET# R153 DSPVCC33 13 36 MEMDAT11 DSPVCC18 MBW2012-221 RESET# +
0R VPP N C DQ11 MEMDAT3 C148 C110 + EC111
14 WP# N C DQ3 35 R149

3
[NM] R118 NM MEMDAT10 10nF 1nF EC106
15 A19 R Y/BY# DQ10 34 DSPVCC33 100uF/16V
MEMADD18 MEMDAT2 100R 10uF/16V
16 A18 DQ2 33 1
MEMADD17 17 32 MEMDAT9 Q1
MEMADD7 A17 DQ9 MEMDAT1
18 31

2
A7 DQ1 9014

208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157

2
MEMADD6 19 30 MEMDAT8 Close to Pin37 of U104
MEMADD5 A6 DQ8 MEMDAT0 U101A D304 R116
20 A5 DQ0 29
MEMADD4 21 28 MEMRD# C122 10K

GPIO[56]/FCU_RST

GNDREF
RESOUT
VREF

F
GPIO[9]/MEMDAT[9]
MEMDAT[1]
GPIO[8]/MEMDAT[8]
MEMDAT[0]
MEMRD#

GNDC
VDDC

D
C

RFN
MEMCS0#
MEMADD[0]
GPIO[63]/MEMCS2#
GPIO[62]/FCU_IORD#
GPIO[61]/FCU_IOWR#

IGPIO[54]/PWMCO[5]
GPIO[53]/PWMCO[4]
GPIO[52]/PWMCO[3]
GPIO[51]/PWMCO[2]

DVD_LD
CD_LD
VDDP

GPIO[60]/FCU_SCLK
GPIO[59]/FCU_CS2#
GPIO[58]/FCU_CS3#
GPIO[57]/FCU_WAIT#

GNDPWM
GPIO[50]/PWMCO[1]

DVD_MD
CD_MD

VC

H
VDDPWM
GPIO[49]/PWMCO[0]
IGPIO[55]/FCU_IRQ

VDDSAFE

GND1AFE

GNDAFE

K
E

VDD1AFE

RFP
G

VDDAFE
B
A
A4 OE# LL4148
MEMADD3 22 27 MARK5 0.1UF
MEMADD2 A3 GND MEMCS0#

.
23 26

1
MEMADD1 A2 CE# MEMADD0
24 25

1
A1 A0
C150 C151
SST39VF800 NM NM R104
[39VF400/800/160] [33pF] [33pF] 392 Ohm 1%
MEMDAT2 Close to
Flash select R117 R118 MEMDAT10
1 MEMDAT[2] GNDDACBS2 156
2 MEMDAT[10]/GPIO[0] RSET 155 Vaddis
MEMDAT3 C_B_U
Intel NM 0R MEMDAT11
3 MEMDAT[3] DAC1 154
VDDDAC C_B_U EEPROM
4 MEMDAT[11]/GPIO[1] VDDDAC 153
MEMDAT4 Y_R_V U105
AMD/SST 0R NM MEMDAT12
5 MEMDAT[4] DAC2 152
CVBS_C Y_R_V
6 MEMDAT[12]/GPIO[2] DAC3 151 CVBS_C
MEMDAT5 7 150 VDDDAC DSPVCC33 8 1
MEMDAT13 MEMDAT[5] VDDDAC CVBS_G_Y VCC A0
8 MEMDAT[13]/GPIO[3] DAC4 149 CVBS_G_Y 7 WP A1 2
MEMDAT6 9 148 6 3
MEMDAT14 MEMDAT[6] GNDDAC_D SCL A2
10 MEMDAT[14]/GPIO[4] DAC5 147 5 SDA GND 4

75R 1%
75R 1%
75R 1%
75R 1%
11 146 OSCIN R119 R120 C147
GNDC
Vaddis 9 XIN

75R 1%
MEMDAT7 12 145 OSCOUT 2K 2K NM
MEMDAT15 MEMDAT[7] XO VDDPLL [0.1uF] NM
13 MEMDAT[15] VDDPLL 144 UART:
14 143 For customer model, please just keep [24LC02 ]
VDDC GNDPLL RESET#
15 142
VDDP ZR36966 RESET# test point close to Vaddis.

R134
R135
R136
R137
MEMADD16 16 141 I2C_CLK
MEMADD[16] GNDC

R3
C MEMCS1# 17 140 I2C_DAT C
MEMADD15 MEMCS1#/GPIO[5] VDDC MUTE_CTL MUTE_CTL
18 MEMADD[15] GPIO[48]/DUPRD1 139 MUTE_CTL
MEMADD14 19 138
MEMADD13 MEMADD[14] GPIO[47]/DUPTD1 DUPRD0 R2 10K [NM] FS3
20 MEMADD[13] GPIO[46]/DUPRD0 137 DUPRD0
MEMADD12 21 136 DUPTD0
MEMADD11 MEMADD[12] GPIO[45]/PWMCO[5]/DUPTD0 DUPTD0
22 MEMADD[11] VDDP 135
MEMADD10 23 134 MUX GPIOs
CN105 MEMADD[10] IGPIO[44] IRRCV

257
256
255
254
253
252
251
250
249
248
247
246
MEMADD9 24 133 FPC_DOUT
FCU_SCLK MEMADD8 MEMADD[9] GPIO[43]/TDO FPC_CLK FPC_DOUT
1 1 25 MEMADD[8] GPIO[42]/TCK 132 FPC_CLK
2 D5V MEMWR# 26 131 FPC_STB

HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
2 MEMDAT3 MEMADD18 MEMWR# GPIO[41]/TDI/NMI INSW FPC_STB
3 3 27 MEMADD[18]/GPIO[6] 209 HS GPIO[40] 130
4 MEMDAT11 DSPVCC33 R147 NM MEMADD17 28 210 245 129 CD_DVD
4 MEMDAT4 [4.7K] MEMADD7 MEMADD[17] HS HS GPIO[39] DRVSB CD_DVD
5 5 29 MEMADD[7] 211 HS HS 244 GPIO[38] 128
6 MEMDAT12 MEMADD6 30 212 U101B 243 127 IN_OUT_SW
6 MEMDAT5 MEMADD[6] HS ZR36966 HS IGPIO[37]/TMS/NMI CLOSE
7 7 31 GNDC 213 HS HS 242 GPIO[36] 126
8 MEMDAT13 MEMADD5 32 214 241 125 OPEN
8 MEMDAT6 MEMADD4 MEMADD[5] HS HS GPIO[35] HOMESW
9 9 33 MEMADD[4] 215 HS HS 240 GPIO[34]/RAMCKE/SPDIFIN 124 Close to Vaddis.
10 MEMDAT14 MEMADD3 34 216 239 123 A IN
10 MEMADD[3] HS HS GPIO[33]/AIN/SPDIFIN AIN
11 MEMDAT7 35 217 238 122 S/PDIF_OUT
11 MEMDAT15 MEMADD2 VDDP HS HS GPIO[32]/SPDIFO ABCLK S/PDIF_OUT
12 12 36 MEMADD[2] 218 HS HS 237 GPIO[31]/ABCLK 121 ABCLK
13 GND MEMADD1 37 219 236 120 ALRCLK
13 D5V MEMADD19 MEMADD[1] HS HS GPIO[30]/ALRCLK ALRCLK
14 14 D5V 38 MEMADD[19]/IGPIO[7] 220 HS HS 235 VDDP 119
15 MEMWR# 39 221 234 118 AMCLK
15 MEMRD# USB_DP USBVDD HS HS GPIO[29]/AMCLK AMCLK

HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
16 16 40 USBDP/GPO[67] GNDC 117
17 MEMADD10 USB_DN 41 116 APWM_L-
17 FCU_IORD# USBDN/GPO[68] GPIO[28]/AOUT[0]/APWM0- APWM_L+ APWM_L-
18 42 115

222
223
224
225
226
227
228
229
230
231
232
233
18 MEMADD9 RAMADD4 USBGND GPIO[27]/APWM0+ APWM_R- APWM_L+
19 19 43 RAMADD[4] GPIO[26]/AOUT[1]/APWM1- 114 APWM_R-
20 FCU_IOW R# RAMADD3 44 113 APWM_R+
20 GND RAMADD5 RAMADD[3] GPIO[25]/APWM1+ APWM_R+
21 21 45 RAMADD[5] GPIO[24]/AOUT[2]/APWM2- 112
22 MEMADD8 46 111
22 MEMADD7 VDDIP IGPIO[23]/APWM2+
23 23 47 GNDC GNDAPWM 110
24 MEMADD6 RAMADD2 48 109 H SYNC H SYNC
24 RAMADD[2] GPIO[22]/AOUT[3]/APWM3-

RAMDQM2/RAMCKE/GPO[66]
25 RAMADD6 49 108 VS YNC INSW

RAMCKE/SDI_PSC/GPIO[10]
25 RAMADD[6] GPIO[21]/APWM3+ VSYNC INSW
26 MEMADD5 RAMADD1 50 107 APWM_CEN- DRVSB
26 MEMADD4 RAMADD7 RAMADD[1] GPIO[20]/APWM4- APWM_CEN+ APWM_CEN- IN_OUT_SW DRVSB
27 27 51 RAMADD[7] GPIO[19]/PWMCO[5]/APWM4+ 106 APWM_CEN+ IN_OUT_SW
28 MEMADD3 52 CLOSE
RAMADD[11]/GPO[64]

28 VDDC VDDAPWM 105 CLOSE


29 MEMADD2 OPEN
RAMCS1#/GPO[65]

AIN/SPDIFIN/IO[18]
APWM7+/GPIO[12]

APWM6+/GPIO[14]

APWM5+/GPIO[16]
29 OPEN

APWM7-/GPIO[13]

APWM6-/GPIO[15]

APWM5-/GPIO[17]
30 MEMADD1 DSPVCC33 HOMESW

GPAIO/IGPIO[11]
30 HOMESW
31 VDDAPWM R151 4.7R
31
RAMADD[10]

FC U_IRQ

RAMDAT[10]

RAMDAT[11]

RAMDAT[12]

RAMDAT[13]

RAMDAT[14]

RAMDAT[15]
32
RAMADD[0]
RAMADD[8]

RAMADD[9]

RAMDAT[8]
RAMDAT[7]
RAMDAT[9]
RAMDAT[6]

RAMDAT[5]

RAMDAT[4]

RAMDAT[3]

RAMDAT[2]

RAMDAT[1]

RAMDAT[0]
32 FCU_RST MARK6
RAMRAS#
RAMCAS#

GNDPCLK

C177 C171 C169 C176 C175 C170


RAMCS0#

VDDPCLK
33
RAMDQM
RAMWE#

33 MEMADD0 EC101 1nF 1nF 1nF 100pF 100pF 1nF

.
+
RAMBA

34 34
GNDC

GNDC

GNDC

GNDC

GNDC
VDDC
VDDP

VDDP

VDDP

VDDP

VDDP
MEMDAT0
PCLK

35 100uF/16V

1
35 MEMDAT1
36 36
37 MEMDAT8
37 GND
38
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
38 MEMDAT2 MEMADD1
39 39 Close to pin 105
40 MEMDAT9 DSPVCC33 Put at the middle of traces.
40 MEMDAT10
41 41
42 CARD_DET
B 42 FCU_CS2# B
43 43
FCU_CS3# R122
BOOTSEL JP101 JP102
44 44
GND 1K R5
45 45 Play OPEN OPEN
RAMADD10

RAMADD11

RAMDAT10

RAMDAT11

RAMDAT12

RAMDAT13

RAMDAT14

RAMDAT15
FCU_WAIT# [NM] 0R
RAMADD0
RAMADD8

RAMADD9

APWM_LFE+
46
RAMDAT8
RAMDAT7
RAMDAT9
RAMDAT6

RAMDAT5

RAMDAT4

RAMDAT3

RAMDAT2

RAMDAT1

RAMDAT0

APWM_LFE-
RAMRAS-
RAMCAS-
RAMCS0-

RAMCS1-

RAMDQM

APWM_SR+
46

APWM_SL+
APWM_SR-
RAMWE-

APWM_SL-
MEMCS0#
47 Download OPEN CLOSE Expansion header
RAMBA

47

RAMCKE
IPCLK

MEMCS1#
IPCLK

48 48
CARD_SEL
49 49 SW debug CLOSE OPEN

Expansion header
50 GND
50 CN104
VDDPLL
FFC-50 VDDAFE M5V 500mA for device
1
2

M5V 4
VDD1AFE USB_DN
3

APWM_SL+
APWM_SL-
APWM_SR+
APWM_SR-
R142 VDDPWM USB_DP

APWM_LFE-
APWM_LFE+
2

MIC_ON
56R APWM_SR-
JP102 1
APWM_SR+
BOOTSEL1 APWM_LFE- R143 R144 C3
[NM] PCLK APWM_LFE+ NM 2.0X4S
15K 15K
[NM] [NM] [10nF] [NM]
C167
No EMI test: Hold trace 1/2/3/4, and remove FB113/FB114/FB115/FB117. NM
[5pF]
For EMI: Remove trace 1/2/3/4, after finish layout, remove the trace
between pin1 and pin2 of FB113/FB114/FB115/FB117.
For V966U only.
Close to
Note: FB113/FB114/FB115/FB117 should be placed around the 4 corner of Vaddis.
Vaddis

1 2 3 4
RAMCKE

DSPVCC33 DSPVCC33 DSPVCC33 DSPVCC33


DSPVCC33 R101 4.7K C101 NM
C129 C130 C131 C132 C133 C134 C135 C136 C137 C138 C139 C140 [22pF] Close to Vaddis.
10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF + EC146
RAMADD11
RAMDAT10
RAMDAT11

RAMDAT12
RAMDAT13

RAMDAT14
RAMDAT15

RAMDAT15

RAMDAT14
RAMDAT13

RAMDAT12
RAMDAT11

RAMDAT10

RAMADD9
RAMADD8
RAMADD7
RAMADD6
RAMADD5
RAMADD4

47uF/16V
RAMDAT8
RAMDAT9

RAMDAT9

RAMDAT8

RAMDQM

RAMCKE
RAMADD4
RAMADD5
RAMADD6
RAMADD7
RAMADD8
RAMADD9

RAMDQM

PCLK
PCLK

SDRAM3.3V

DSPVCC18
C166 C141 C142 C143 C144
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28

10nF 10nF 10nF 10nF 10nF + EC145


26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

47uF/16V
DQ15

DQ14
DQ13

DQ12
DQ11

DQ10
DQ9

DQ8

NC
DQMH

NC
A11
A9
A8
A7
A6
A5
A4
VSS

VSS

CLK
CKE

VSS
VSSQ

VDDQ

VSSQ

VDDQ

SDRAM configuration:
A4
A5
A6
A7
A8
A9
NC

NC

DQ8
DQ9

DQ10
DQ11

DQ12
DQ13

DQ14
DQ15
VSS

CKE
CLK
UDQM

VSS
VDDQ

VSSQ

VDDQ

VSSQ

U102 U103
1X16Mbit: CS0# = Low;
1X64Mbit: CS1# = Low; CS0#=BA1
16Mbit: K4S161622C-TC/L70 NM SDRAM speed <=7ns
A [64Mbit:K4S641632H-UC70] A
Tras <=44.4ns
A10/AP

Trp <=22.2ns
LDQM

DQML
VDDQ

VDDQ

VDDQ

VDDQ
VSSQ

VSSQ

VSSQ

VSSQ

CAS#
RAS#
WE#
VDD

VDD

VDD

VDD

VDD
DQ7
DQ6

DQ5
DQ4

DQ3
DQ2

DQ1
DQ0

DQ0

DQ1
DQ2

DQ3
DQ4

DQ5
DQ6

DQ7
RAS
CAS

CS#
BA0
BA1
A10
WE
CS
BA
A3
A2
A1
A0

A0
A1
A2
A3
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

FB109
DSPVCC33 SDRAM3.3V
FBR
EC120 C123 C124 C125 C126 C127 C128 SDRAM3.3V
+ 47uF/16V 10nF 10nF 10nF 10nF 10nF 10nF
RAMADD10

RAMADD10

RAMADD3
RAMADD3
RAMADD2
RAMADD1
RAMADD0

RAMADD0
RAMADD1
RAMADD2
RAMDAT7
RAMDAT6

RAMDAT5
RAMDAT4

RAMDAT3
RAMDAT2

RAMDAT1
RAMDAT0

RAMDAT0

RAMDAT1
RAMDAT2

RAMDAT3
RAMDAT4

RAMDAT5

RAMDAT7
RAMDAT6
RAMCS0-
RAMRAS-
RAMCAS-

RAMCAS-
RAMRAS-
RAMCS1-
RAMDQM

RAMDQM

RAMCS0-
RAMWE-

RAMWE-
RAMBA

RAMBA

Place de-coupling capacitors close to power pins.


ZORAN Confidential
Title
DC0
Size Document Number Rev
Custom 30
Vaddis, Flash, SDRAM
Date: Wednesday, June 28, 2006 Sheet 4 of 7
5 4 3 2 1
5 4 3 2 1

EMC Close to CN201


DSPVCC33

DVD LD

CD LD
R221 + EC228
C205 C216 4.7R 47uF/16V
NM NM
[470pF] [470pF]

2
Q204 1 R222 220R
LD_DVD
While using BA5954 While using AM5888s
BT2907 OPU R209 R210 R270 R283
OPU R209 R210
HD65 0 0R NM NM

3
DSPVCC33 Sony310 100R 100R
DL3 0 0 Hitachi NM NM 91R 91R
D CN201 is used for Sanyo/Samsung/Sony OPUs IAT510 100R 100R D

R224 + EC229 TOP1100S 10R 10R MD_DVD


4.7R 47uF/16V SEMCO-SP1 0 0 MD_CD
MITSM820W 91R 91R R210
C207 C208 0R
CN201 1nF 1nF HD8(DV23) 0 0 [NM] R209

2
24Pin OPU connector R294 0R
Q205 R223 220R
HOP1200W NM NM
1 LD_CD 0R [NM]
24 BT2907 R202=300R, for HOP1200W only HD65/HD62 0 0 VR_CD
GND-LD DVDLD R202
23 502W 91R 91R

3
DVD-LD 0R [300R]
NC 22 VR_DVD
21 OPU_HFM RFA5V
Arima681 NM NM
HFM C212
MD 20 R295
19 CD LD 1nF 0R
CD-LD VR_DVD + EC201
VR-DVD 18 R270 R283
17 VR_CD 100uF/16V OPU R270 R283 OPU 313A HD62 502W NM NM
VR-CD
NC 16 HOP1200W 100R 100R [91R] [91R]
15 RF_E
R294: 100R 0R 91R
E OPU5V L201 10uH RFA5V Arima681 100R 100R
VCC 14 R295: 100R 0R 91R
13 VC1 R217 33R 2.1V Others NM NM
VC(VREF) VC
GND/PD 12
11 RF _F R204 PDIC Control:
F
10 RF_B 3.3K DVD=LOW
B
9 RF_A CD=HIGH
A
RF 8 RF
7 C D_DVD
CD/DVD_SW C D_DVD
D 6 RF _D
C 5 RF _C
4 TACT-
T- TACT+
T+ 3
2 FACT+
F+ FACT-
F- 1
GND

GND
26

25

C203 C204 U202


0.1uF 0.1uF + EC209 AM5888S
47uF/16V
(value) is for AM5888s
C
FOCUS_S 1 VINFC STBY 28 DRVSB
Close to motor driver. C
3V3_DRV 2 27 VC2 DSPVCC33
FOCUS_S CFCERR1(TRB_1) BIAS R256
CN202 Only for DPD20428/SPU3153/HOP1250 OPUs FOCUS_S
SLED_S SLED_S 1V8_FB 3 26 R271 0R TRACK_S 1K C217
TRACK_S CFCERR2(REGO2) VINTK NM
TACT- TRACK_S SPDL_S SLED_S 1V8_DRV [100pF] R264 R278
TR- 1 SPDL_S 4 VINSL+ CTKERR1(TRB_2) 25
2 TACT+ 1K 1% 33K
TR+ FACT- CLOSE 3V3_FB
FO- 3 CLOSE 5 VINSL-(REGO1) CTKERR2(NC) 24
4 FACT+ NM OPEN OPEN
FO+ R293 [0R] MD_DVD DRVSB OPEN SPDL_S VC2
MD(DVD) 5 DRVSB 6 VOSL(FWD) VINLD 23
6 OPU_HFM VC2
VCC/NC VR_DVD CLOSE
VR(DVD) 7 7 VNFFC(REV) PREGND 22
8 R265
GND(DVD) DVDLD M5V C242 C246
LD(DVD) 9 1K 1%
10 CD LD 0.1uF 0.1uF
LD(CD) VR_CD SL_MOT+
VR(CD) 11 M5V 8 VCC PVCC2 21
12 SL_MOT-
GND(CD) R240 NM [0R] MD_CD FACT- LOAD-
MD(CD) 13 9 PVCC1(LOAD-) VNFTK(NC) 20
14 R242 NM [0R] C D_DVD FACT+ +
NC/SEL RF TACT- EC204 C245 LOAD+
V-RF 15 10 PGND(LOAD+) PGND(VCC2) 19
16 RF _C TACT+ 220uF/10V 0.1uF
V-C RF_B LOAD- SL_MOT+ SP_M-
V-B 17 11 VOSL-(VOSL+) VOLD- 18
18 RF_A LOAD+
V-A RF _D SL_MOT- SP_MOT+
V-D 19 12 VOSL+(VOSL-) VOLD+ 17
20 RF _F 3V3_DRV
V-F RF_E 3V3_FB FACT- TACT-
V-E 21 13 VOFC- VOTK- 16
22 OPU5V 1V8_DRV
Vcc VC1 1V8_FB FACT+ TACT+
Vs 23 14 VOFC+ VOTK+ 15

GND1
24

GND
GND
Choose the value in "[ ]" when using
Hitachi/Sankyo/Aatech OPU

29
30
NM [24Pin OPU connector]
[NM]

BEMF
Current Type(Default)
R298
B SP_M- SPDL_SENS- B
2K SPDL_SENS-

D204

2
R281 DSPVCC33
1R 3

1
6P 2.0: SLED & SPINDLE Con M5V
1 SL_MOT- Value in [ ] is for AM5888s
SLED- 2 SL_MOT+
BAT54C
1

SLED+ 3 HOMESW S8 050/S8550 R245


HOMESW 4 SP_MOT- SPDL_SENS+
SP_MOT+ D201 2K SPDL_SENS+
GND 5
Q210, Q211 must be
SP+ 6 SP_MOT- IN4001
SP- [1N4001]
genuine 8550, such
2

CN4
DSPVCC33 R200 4.7R 1W
as PHILIPS
[4.7R 1W] PSS8550D, Jiangsu
2

2
CN5
LOAD- 3V3_DRV 1 Q210 1V8_DRV 1 Q211 Changdian S8550.

1B
3C
2E
1
LOAD- 2 LOAD+ SS8550 SS8550
LOAD+ 3 [PSS8550] [PSS8550]
3

3
OUTSW 4 R254 R236 R286
GND 5 4.7K 4.7K 4.7K DSPVCC33 DSPVCC18
INSW [NM] +
HOMESW EC276
5p 2.0: TRAY_Con IN_OUT_SW HOMESW R219 220UF/16V
INSW IN_OUT_SW 2K [220uF/10V] R220
INSW [2K 1%] 430R
[430R 1%]

3V3_FB 1.25V 1V8_FB 1.25V


Q210, 211 must have
R218 R238
1.2K 1K enough large pads
[1.2K 1%] [1K 1%]
for thermal spreading
A A

ZORAN Confidential
Title
DC0
Size Document Number R ev
Custom 30
Front End & Regulator
D ate: W ednesday, June 28, 2006 Sheet 5 of 7
5 4 3 2 1
5 4 3 2 1

Max. amplitude of Mic_Audio signal is 4Vrms R430


R460 2K
1K MIC1
MIC_IN MIC_IN

MIC2
R432 When internal DAC:
4.7K R459
EC402
2K W/ Karaoke W/o Karaoke
10uF/16V
LR IN R327, R328, R337, R338 NM 4.75K 1%

+
R462, R463, R464, R465 4.75K 1% NM
R433
1.2K When external DAC:
Q323 Please refer to the option value in [...]

3
BT3906 R431
2 3 1 Q320 When external DAC + Karaoke:
DSPVCC33
4.7K -12V
BT3904
Refer to Vaddis 6 solution. Value in [] is for external DAC.

2
DSPVCC33 R425

1
D EC419 + D
MIC_ON
10uF/16V
4.7K R436
100K

R5 MUTE_BIAS1
3.3K R461 C401 100pF
NM
[0R] R437 R324
100K APWM_L- R327 NM R320 R383 39K 1% MIC1 R443 18K
[4.7K 1%] 4.7K 1% 4.7K 1% [NM] [0R]
MIC_VOCAL [10K] [3.3K] C322 33pF 5%
MIC_VOCAL -12V
R462 4.75K 1% C325 C321 [150pF]
[NM] 200pF 10% 180pF 10% U301B C400

4
R4 R463 4.7K 1% [NM] [1nF] LM4558 U309B 0.1uF

4
3.3K [NM] 6 LM4558
Value in [] is for external ADC.
-
R380 7 R438 39K [0] 6 -
APWM_L+ R328 NM R329 5 + 7 R429 1K LMAIN-OUT
[4.7K 1%] 4.7K 1% 4.7K 1% [1K] LMAIN-OUT
ADC circuit for Karaoke 5 +
[0R] [0R] +12V +12V

8
C326 R381

8
U308 CE2632 33pF 5% 39K 1% C323
[NM] [0R] 0.1uF

3
DSPVCC33 1 DVDD DGND 14 R441
MUTE 1 Q321
AIN A IN 2 13 AMCLK BT3904
SDO MCK AMCLK 2K

2
DSPVCC33 ABCLK R445 NM 0 3 12 ALRCLK DSPVCC33
ABCLK BCK LRCK ALRCLK
R448 NM [4.7K] 4 11 R447 10K
FMT NOHPF -12V
C410 -12V
5 10 R333 C399 100pF
CAP AGND NM R337 NM R330 R386 39K 1% C334
APWM_R-
C415 + C406 6 9 [0.1uF] [4.7K 1%] 4.7K 1% 4.7K 1% [NM] 0.1uF
VCM AVDD DSPVCC33
22uF/16V [10K] [3.3K] C332 33pF 5% MIC2 R440 18K
104 + C408 C419 7 8 LR IN R464 4.7K 1% C335 C331 [150pF] [0R]
[0.1uF] RIN LIN [NM] 200pF 10% 180pF 10%
22uF/16V

4
104 R465 4.7K 1% [1nF] [1nF] U301A

4
[0.1uF] [NM] 2 - LM4558 U309A
R384 1 R434 39K [0] 2 - LM4558
APWM_R+ R338 NM R339 3 + 1 R435 1K RMAIN-OUT
[4.7K 1%] 4.7K 1% 4.7K 1% [1K] RMAIN-OUT
3 +
[0R] [0R]

8
C336 R385

8
33pF 5% 39K 1%
[NM] [0R]

3
+12V MUTE R439 Q322
1
C BT3904 C
C403 2K

2
0.1uF

R376 R373
APWM_LFE- R370 R301 39K 1%
4.7K 1% 4.7K 1% 4.7K 1% [NM]
[NM] [10K] [3.3K] C372 33pF 5%
C375 C371 [150pF]
200pF 10% 180pF 10% U305B

4
[1nF] [1nF] LM4558
6 -
R374 2.4K
R377 R379 7 LFE-OUT
D5V APWM_LFE+ R378 5 + [1K]

3
4.7K 1% 4.7K 1% 4.7K 1%
[NM] [0R] [0R] +12V MUTE R375 2K Q317
+12V 1

8
C376 R302 BT3904
R308 33pF 5% 39K 1% C363

2
100K [NM] [0R] 0.1uF

D301 IN4001
D302 IN4001
1 2 1 2 2 3
Q303
EC317 R318 EC318 S8550
1

+ 10K 470uF/10V
-12V -12V
100uF/16V R366 R363
APWM_CEN- R360 R303 118K 1% C374
DSPVCC33 2 3 MUTE 4.7K 1% 4.7K 1% 4.7K 1% [NM] 0.1uF
[NM] [10K] [3.3K] C362 33pF 5%
R312 Q304 C365 C361 [150pF]
10K S8550 200pF 10% 180pF 10%
1

4
[1nF] [1nF] U305A
2 - LM4558
MUTE_CTL R367 R369 R364 2.4K
MUTE_CTL 1 CEN-OUT
R311 APWM_CEN+ R368 3 + [1K]

3
10K 4.7K 1% 4.7K 1% 4.7K 1%
[NM] [0R] [0R] MUTE R365 2K Q316
1

8
C366 R307 BT3904
33pF 5% 39K 1%

2
[NM] [0R]

B B

R346 R343
APWM_SL- R340 R310 39K 1%
4.7K 1% 4.7K 1% 4.7K 1% [NM]
[NM] [10K] [3.3K] C342 33pF 5%
C345 C341 [150pF]
200pF 10% 180pF 10% U304B

4
[1nF] [1nF] LM4558
6 -
R344 2.4K
R347 R349 7 SL-OUT
APWM_SL+ R348 5 + [1K]

3
4.7K 1% 4.7K 1% 4.7K 1%
[NM] [0R] [0R] +12V +12V MUTER345 2K 1 Q314

8
C346 R315 BT3904
33pF 5% 39K 1% C343

2
[NM] [0R] 0.1uF

-12V -12V
R356 R353
APWM_SR- R350 R316 39K 1% C354
4.7K 1% 4.7K 1% 4.7K 1% [NM] 0.1uF
[NM] [10K] [3.3K] C352 33pF 5%
C355 C351 [150pF]
200pF 10% 180pF 10%

4
[1nF] [1nF] U304A
2 - LM4558
R357 R359 R354 2.4K
1 SR-OUT

3
APWM_SR+ R358 3 + [1K]
4.7K 1% 4.7K 1% 4.7K 1% MUTER355 2K 1 Q315
[NM] [0R] [0R] BT3904

2
R317
C356 39K 1%
33pF 5% [0R]
[NM]

A A

ZORAN Confidential
Title
DC0
Size Document Number Rev
Custom 30
Back End
Date: Wednesday, June 28, 2006 Sheet 6 of 7
5 4 3 2 1
5 4 3 2 1

CN1
G ND C520 11pF
VSYNC 1
VSYNC 2 +12V
HSYNC HS YNC
Y-R-V_OUT 3 CVBS_C L501 1.1uH CVBS_OUT
4 CVBS_C
G-Y_OUT
C-B-U_OUT 5 C511 C521
6 FS1: H=RGB L=CVBS
SCART_SWITCH 150pF 160pF JR5
7
FS2 FS3 SCART CFG R509
1.2K
AUDIO 6CH
2.0X7S [NM]
00 4:3
CN2 01 TV AUDIO/TV/16:9 C522 11pF Y-R-V_OUT 1
CVBS_OUT Video Status
AUDIO/TV/16:9 1 Y_R_V L502 1.1uH Y-R-V_OUT
2 10 16:9 Y_R_V
D G ND R510 7 D
3 C523
LMAIN-OUT 4 1.5K
RMAIN-OUT [NM] 160pF
5 COAX_SPDIF 2

3
2.0X4S
CN7 FS2 1 Q501
DUPRD0
1 BT3904 C524 11pF
+12V [NM]
2

2
-12V D5V CVBS_G_Y L503 1.1uH G-Y_OUT C-B-U_OUT
3 CVBS_G_Y 3
4 MIC_IN C525

3
160pF 8
1 Q502 R514
FS3
BT3904 150R
MIC_PORT [NM] [NM] RMAIN-OUT 4

2
C526 11pF C539

3
100pF
FS1 1 Q503 C_B_U L504 1.1uH C-B-U_OUT
DUPTD0 C_B_U
BT3904
[NM] C527 G-Y_OUT 5

2
SCART_SWITCH 160pF
RGB Status
9
R516

CN503 1K
LMAIN-OUT 6
D5V SCART config circuit [NM]
GND 1 C540
D5V 2 100pF
CN3
DAT 3
C
CLK 4 LMAIN-OUT 7 C
STB 5 R501 R502 R503 R504 RMAIN-OUT
10K 10K 10K 2.2K 6
IR 6 SL-OUT 5
VFD_PORT C538 4
FB515 220Z 100pF 3
FB512 220Z IRRCV 2
FPC_STB 1
FB513 220Z
FPC_CLK
FB514 220Z SR-OUT
FPC_DOUT 2.0X7S
C537
100pF

CEN-OUT
C536
100pF JR4

LFE-OUT
1
C535
100pF 2

C-B-U_OUT 3
Y-R-V_OUT 4

Note: R505 = 0R when using AM5888 LDO controller


CN6
PWR-CTRL
M5V 7
FB501 MBW2012-221 CVBS_OUT 5
+5V 1 RFA5V
+5V 2 FB502 MBW2012-221 R507 0R JR3
B B

6
GND 3 D5V D5V OPTICAL
4 +12V
GND 5 1 GND
-12 6 -12V S-Video w/ RCA OPTICAL_SPDIF
2
3
VCC
+12 + SIG
POWER + EC530
EC503 47uF/16V
C554 C555 C556 C557 100uF/16V
+12V: +12V(+-10%) 10nF 10nF 10nF 10nF R546 62R OPTICAL_SPDIF
-12V: -12V(+-10%)
+5V: +5V(+-2.5%) D5V
+3.3V: +3.3V(+-2.5%)

3
C509
S/PDIF_OUT 1 Q505 0.1uF
S/PDIF_OUT
BT3904

2
R547 0R SERVO33
Close to Q505
DSPVCC33
R529
+ 56R
EC505 C542 C543
C528
220uF/10V 220pF 1nF R544
COAX_SPDIF

62R
0.1uF
R530
MARK1 C510
39R
.

22pF
1

A A
MARK2 DSPVCC18
H5 H6
.

3 4 3 4 + EC508
1

3 4 3 4 C544 C545 C546


2 2 5 5 2 2 5 5 220uF/10V
MARK3
1 1 1 1 220pF 1nF 0.1uF
ZORAN Confidential
.
9
8
7
6

9
8
7
6

H5 H6 Title
9
8
7
6

9
8
7
6

MARK4
Close to Regulator DC0
.

Size Document Number R ev


1

Power, AV Output 30
Date: Wednesday, June 28, 2006 Sheet 7 of 7

5 4 3 2 1
Repair of Decoder Board

ZORAN36966 decoder board service manual

Please check the power supply to decoder board is normal before checking the

decoder board.

一. Check the power supply voltage has the normal wave.

+5V,+12V,-12V.

二. Check reset circuit (reset at high electrical level)

三. Check crystal circuit (27MHz) and sdram frequency (108MHz)

Decoder board repair flow chart: (Diagram not included)

1.
Key invalid or led no display

Check socket and plug connection N Connect correctly

Check CLK, DATA, STB wave out With check KB board

Check ZR966 PIN131,132,133 short circuit

Replace ZR36966

27
Repair of Decoder Board

2.
CVBS no output(audio/tray door normal)

Check the video cord connection N connect correctly

Check video setup (software menu) N Set to svideo

Y Y

Check L501 voltage between 1.0±0.2VPP


(use standard color band signal disc to test)

Y N

Check whether L501 is damaged Y replace it

Check L501 connected with ZR36966 pin 151

Check ZR36966 PIN151 output short circuit

Replace IC ZR36966

28
Repair of Decoder Board

3. YUV no output (Audio normal)

Check YUV port connected to TV correct N Connect YUV correctly

Check video setup to YUV N Set to component

Y Check L502,L503,L504 voltage


between 0.7±0.14Vpp

Y Check L502,L503,L504 are damaged Y replace it

Check L502,L503,L504 connected with Pin152,


Pin154,P149.

N
N
Check ZR36966 PIN152,Pin154,Pin149
short circuit

Replace ZR36966 IC

29
Repair of Decoder Board

4.
Karaoke no output

Check the microphone is ok? N replace it

Check signal wire connect to decoder board correct? N Connect correctly

Check whether R430,R459,R460 is damaged? Y replace it

Check whether U309 is damaged? Y replace it

Replace U308(2632)

30
Repair of Decoder Board

5.
No audio output

Check the audio cord connection N connect correctly

Load 1K signal disc, check L/R CH with


sin-wave 5 .6V Vpp

Check “mute”signal is minus voltage N check mute

Check “APWM L/APWM R”with Y


Sin-wave signal replace U301

Replace ZR36966

31
Repair of Decoder Board

6.

Servo initial work process

Power On

System initiated, ZR36966 reset and initiated,


wait for task

Y
Tray door close?
N
Close tray door

Y
Pickup in inner circle?
N
Pickup move outward

Machine initiated:ZR36966

Check disc Without disc

With disc

Auto adjust

Wait for order

32
Repair of Decoder Board

7.

Check disc

Activate pickup

Focus loop move up

Focus loop move down

N
Disc check error
Y
Focus loop move up

Focus loop move down

Pickup LD off

Initiate auto adjust

Action repeat

33
Repair of Decoder Board

8.
Eject tray abnormal
(CVBS normal)

Check ZR36966
Check “OPEN”, “CLOSE” signal level normal
PIN125(OPEN),
(When open tray, “OPEN” should be high level,
PIN126(CLOSE)
“CLOSE” should be low level

Check “LOAD+”, “LOAD-“ voltage


Check IC U202 N larger than3.0V (connect multimeter black
pen to “LOAD-”, red pen to “LOAD+”
Y
Check loader wire connection with loader

Close tray abnormal (CVBS normal)

Check ZR36966
Check “OPEN”, “CLOSE” signal level normal
PIN125(OPEN), N
(When open tray, “OPEN” should be low level,
PIN126(CLOSE)
“CLOSE” should be high level

Check “LOAD+”, “LOAD-“voltage larger


Check IC U202 N
than3.0V (connect multimeter red pen to
“LOAD-”, black pen to “LOAD+”

Check loader wire connection with loader

34
Repair of key Board

KB BOARD SERVICE PROCEDURE

Power on

Led no display

Check decoder board and N Connect correctly


kb board connection

Check whether KB board TW1618 is damaged? Y Replace it

Check other components

35
Package Diagram

36
System decomposition 3-D diagram

37
Main point waveforms of electronic components

Reference waveform of key test point of power board

TP1 27MHz XTAL TP2 SDRAM frequency 108MHz

TP3 CVBS TP4 AUDIO 1KHz

38

Você também pode gostar