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HAEFELY TEST AG
MIDAS 288x
Mobile Insulation Diagnosis & Analysing System
Version 1.6
Art.Nr. 4840602
Date Sept 2004 June 2005 July 2005 Sept 2005 Oct 2005 Nov 2005 Febr 2006 March 2006 May2006 June 2006 Sept 2006 March 2007 July 2009
Version 1.0.0 1.0.1 1.0.3 1.0.4 1.0.5 1.06 1.07 1.1 1.2 1.3 1.4 1.5 1.6
Responsible ThG, RF, LWA, MF LWA ThG ThG ThG ThG RSch LWA RSch ThG ThG LWA ThG
Changes/Reasons Initial version More connection schematics inserted RS 232 Options Additonal Remote Commands Software Update Info Inductor Instruction Text added and changed 2881 integrated 5289 updated Extended Noise Reduction Signal / Noise Ratio 5289 & base load Parallel Capacitance
Detection
This warning sign is visible on the MIDAS. Meaning: This equipment should only be operated after carefully reading the user manual which is an integral part of the instrument.
HAEFELY TEST AG and its sales partners refuse to accept any responsibility for consequential or direct damage to persons and/or goods due to none observance of instructions contained herein or due to incorrect use of the MIDAS. Further be aware that Safety is the responsibility of the user !
Any correspondence regarding this instrument should include the exact type number, instrument serial number and firmware version number. With the exception of the firmware version number, this information can be found on the registration plate on the right panel of the instrument. The firmware version written on the About Menu.
The design of this instrument will be continuously reviewed and improved where possible. Therefore there may be small differences between the operating manual and the actual instrument. Although all efforts are made to avoid mistakes, no responsibility is accepted by HAEFELY TEST AG for the accuracy of this operating manual.
HAEFELY TEST AG accepts no responsibility for any damage that may be caused during use of this document. We reserve the right to amend the operation, functionality and design of this instrument without prior notice. If discrepancies are noticed between the on-line help provided by the instrument and the operating manual, then the on-line help should be followed.
All rights reserved. Any use of this manual other than for operation of the instrument requires prior written authorization from HAEFELY TEST AG.
Foreword
Welcome as a new user of the Insulation Diagnosis System MIDAS. Thank you for placing your confidence in our product. With the purchase of this measuring instrument you have opted for all the advantages that have built a world-wide reputation for a Tettex Instrument: Robustness, performance and quality assured. As a result this instrument provides a solution which achieves the optimal combination of traditional knowhow and leading edge technology.
This operating manual is designed for completeness and easy location of the required information. Customers who already have experience with this kind of equipment will find this document to be of assistance as an extended help. A keyword index at the end of the operating manual greatly eases use. If you find a mistake or inconsistency in the operating manual then please feel free to inform our Customer Support department with your corrections so that other users may benefit.
Abbreviations, definitions
Wherever possible the corresponding IEC definitions are used. The following abbreviations and definitions are used in this manual:
Standard capacitor (Measurement reference, built-in the instrument) Test object capacitance (e.g. power transformer, generator, motor etc.) High voltage Power Factor Power Factor Dissipation factor Dissipation factor Device Under Test (Test Object) Parts per million
Contents
1 Introduction
1.1 1.2 1.3 1.4 1.5 1.6
Receiving Instructions..................................................................................... 1 General........................................................................................................... 1 Hardware ........................................................................................................ 1 Software ......................................................................................................... 2 Scope of Supply.............................................................................................. 2 Optional Accessories ...................................................................................... 3
2 3
4 7
General........................................................................................................... 7 Personnel Safety ............................................................................................ 7 Safety Features .............................................................................................. 8 Safety Precautions.......................................................................................... 8 Summary ........................................................................................................ 9
Theory
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10
10
Why is Insulation Tested?............................................................................. 10 What is Loss Factor? .................................................................................... 10 What is Dissipation Factor tan ? ................................................................. 11 The Difference between Power Factor and Dissipation Factor ..................... 12 Apparent Power, Real Power, Reactive Power............................................. 12 Test Instruments ........................................................................................... 13 Evaluation of Test Results ............................................................................ 13 Supplementary Test Methods ....................................................................... 16 Standard Capacitor, Measuring Current & Limits.......................................... 17 Parallel & Series Equivalent Circuits............................................................. 18
Functional Description
5.1 5.2 5.3 5.4
19
System Overview.......................................................................................... 19 V-potential point and Guarding ..................................................................... 20 Test Modes ................................................................................................... 22 Interference Suppression.............................................................................. 24
Operation Elements
6.1 6.2
25
6.3 6.4
Individual Parts ............................................................................................. 25 Touchscreen PC head as System Controller ................................................ 26 6.2.1Interfaces .............................................................................................. 26 6.2.2Touchscreen calibration........................................................................ 26 6.2.3Strip Printer........................................................................................... 27 Laptop as System Controller......................................................................... 28 6.3.1Interfaces .............................................................................................. 28 Instrument Glove box ................................................................................. 28
Introduction
6.5
Instrument Side Panel .................................................................................. 29 6.5.1Measuring Inputs .................................................................................. 29 6.5.2High Voltage and Power Outputs.......................................................... 30 HV GND Connection Surveillance ................................................................ 31 Safety Ground (Earthing) .............................................................................. 31 Emergency Stop ........................................................................................... 32 Warning Lamp Bar........................................................................................ 32
Software
7.1
33
7.2
7.3 7.4
7.5
7.6
7.7
7.8
General......................................................................................................... 33 7.1.1Start-up ................................................................................................. 33 7.1.2Main Window ........................................................................................ 34 7.1.3Title bar................................................................................................. 35 Alarm Messages ........................................................................................... 36 7.1.4Function Keys ....................................................................................... 38 File Manager................................................................................................. 38 7.2.1File Selector Dialog............................................................................... 39 7.2.2Report ................................................................................................... 41 Display of Measurement Values ................................................................... 42 Tab sheet SETUP......................................................................................... 46 7.4.1Menu DUT Info ..................................................................................... 47 7.4.2Menu Conditions (Temperature correction) .......................................... 49 7.4.3Menu Settings....................................................................................... 51 7.4.4Menu Options ....................................................................................... 54 7.4.5Menu Auxiliary ...................................................................................... 56 Tab sheet MANUAL...................................................................................... 58 7.5.1Definition of Columns for Measuring Spreadsheet................................ 61 7.5.2Formulas in Measuring Grids................................................................ 62 7.5.3Menu Signal Analysis ........................................................................... 63 Tab sheet SEQUENCE................................................................................. 68 7.6.1Definition of Spreadsheet Sequence .................................................... 68 7.6.2Sequence Measurement....................................................................... 71 7.6.3Edit Sequence Limiters ......................................................................... 73 7.6.4Starting Sequence ................................................................................ 75 7.6.5Sequence with External AC Power Source........................................... 76 Tab sheet ANALYSIS ................................................................................... 77 7.7.1Spreadsheet Measurement................................................................... 77 7.7.2Graphic Analysis................................................................................... 78 7.7.3More Analysis ....................................................................................... 79 Remote Operation ........................................................................................ 80 7.8.1Characteristics of the interface ............................................................. 81 7.8.2General Commands.............................................................................. 84 7.8.3System control commands.................................................................... 86 7.8.4Measurement commands ..................................................................... 88 7.8.5Alarms .................................................................................................. 90
92
8.5
Office Software ............................................................................................. 92 Safety Strobe Light ....................................................................................... 92 Oil Test Cell .................................................................................................. 92 Resonating Inductor...................................................................................... 93 8.4.110kV Resonating Inductor 5288A ......................................................... 94 8.4.215kV Resonating Inductor 5289............................................................ 97 Current Booster .......................................................................................... 103
II
Introduction
8.6 8.7
Transformer Turns Ratio Meter TTR........................................................... 105 Frequency Response Analyser FRA........................................................... 106
9 10 11 12 13 14 Appendix 15
Care and Maintenance Instrument Storage Packing and Transport Recycling Trouble Shooting
13.1
Conformity
Applications Guide
15.1
114
15.2
15.3
15.4
15.5
15.6 15.7
15.8
Bushings ..................................................................................................... 114 15.1.1Spare Bushings ................................................................................ 116 15.1.2Installed Bushings............................................................................. 117 15.1.3Measuring Data Interpretation .......................................................... 120 Transformers .............................................................................................. 121 15.2.1Power and Distribution Transformers ............................................... 121 15.2.2Shunt Reactors ................................................................................. 126 15.2.3Current Transformers ....................................................................... 127 15.2.4Voltage Transformers ....................................................................... 128 15.2.5Short Circuit Impedance ................................................................... 129 15.2.6Excitation Current Measurement ...................................................... 131 Rotating Machines ...................................................................................... 133 15.3.1Test Procedure ................................................................................. 133 15.3.2Measuring Data Interpretation .......................................................... 134 15.3.3Measuring high cap values using the Resonating Inductor............... 136 15.3.4Operation of Resonating Inductor with Midas ................................... 137 Liquid Insulation.......................................................................................... 138 15.4.1Test Procedure ................................................................................. 138 15.4.2Measuring Data Interpretation .......................................................... 139 Cables ........................................................................................................ 140 15.5.1Test procedures on different cables.................................................. 140 15.5.2Test Procedure Example .................................................................. 141 15.5.3Measuring Data Interpretation .......................................................... 142 Capacitors .................................................................................................. 142 15.6.1Measuring high cap values using the Resonating Inductor............... 143 Circuit Breakers .......................................................................................... 144 15.7.1Dead Tank Breaker........................................................................... 146 15.7.2Live Tank Breaker............................................................................. 147 15.7.3Measuring Data Interpretation .......................................................... 148 Surge (Lightning) Arresters......................................................................... 148 15.8.1Test Levels ....................................................................................... 148 15.8.2Test Procedures ............................................................................... 149 15.8.3Measuring Data Interpretation .......................................................... 151
Index
153
Introduction
III
IV
Introduction
1 Introduction
1.1 Receiving Instructions
When taking delivery, any possible transport damage should be noted. A written record should be made of any such damage. A suitable remark should be recorded on the delivery documents. A claim for damage must be reported immediately to the transport company and to the Customer Support Department of HAEFELY TEST AG or the local agent. It is essential to retain the damaged packing material until the claim has been settled. Check the contents of the shipment for completeness immediately after receipt (See chapter "Scope of Supply). If the shipment is incomplete or damaged then this must be reported immediately to the transport company and the Customer Support Department of HAEFELY TEST AG or the local agent. Repair or replacement of the instrument can then be organised immediately.
1.2
General
The MIDAS provides determination of the capacitance and dielectric loss of liquid and solid insulation. Measurements can be carried out on solid insulation such as cables, capacitors, power transformers, generators, motors, bushings etc. and on insulating oil with an optional oil test cell. Operation is achieved via a sunlight readable touch screen and offers optimal user friendliness. Operation is simple thanks to the user dialogue system and on-line help. The system is ideal for high and low voltage measurements over a wide frequency range. The test setup has been specially developed for efficient use in maintenance measurements, production and quality control. Thanks to its high precision, the system is also ideal for laboratory and development use. Once a measurement on a specific device is done I can be recalled and repeated in the same way and results can be compared graphically. So the system shows fast and easy a trending analysis of your equipment under test.
1.3
Hardware
The measuring instrument is fully automatically balanced and the measurement values are calculated and displayed. The measuring instrument is provided with two measurement inputs, HV Supply, HV Ground and Safety Ground. Over 20 various parameters can be measured respectively calculated. The instrument , as a double vector meter, recognises the type of test object ( inductive / capacitive) and determines and displays its values automatically. Advanced noise reduction is provided for field measurements where the measurement results might otherwise be falsified due to interferences. The combination of the measuring instrument with built-in high voltage supply, standard capacitor CN and all suitable connection cables provides the user with a complete measurement system.
Introduction
1.4
Software
With the powerful operating software manual measurements and automated test sequences can be defined and executed. The user simply enters the desired high voltage values and frequencies. The measurement values are then automatically read and displayed on the computer screen in curve and tabular format. With the occasion to integrate bitmaps, comments and hints, a guided step by step measurement macro can be done. So it is possible to grant a reproducible defined measurement procedure.
1.5
Scope of Supply
The standard scope of supply includes the following items:
Qty Description
MIDAS Instrument trolley with measuring hardware and HV supply * * MIDAS standard type supplies 12kV, MIDAS G type supplies 15kV Control Computer
Fully installed Laptop in shell case (MIDAS 2881) or Embedded, fully installed touchscreen-operated PC with thermo-printer (MIDAS 2880) Cables Rugged shell case Shielded measuring cable, unipolar, LEMO plug, 20m, with clamp, indicator blue Shielded measuring cable, unipolar, LEMO plug, 20m, with clamp, indicator white HVGND measuring cable, unipolar, LEMO plug, 20m, with clamp, indicator yellow HV supply cable, unipolar, double shielded, 20m, yellow Safety Ground cable, 20m, with locking pliers, yellow/green Country-specific mains cord, 2P & E, 10A , 2m HV connection hook, used with HV supply cable HV connection clamp, used with HV supply cable Handheld Safety Switch with cable, LEMO plug, 10m Accessories Operating Instruction (this manual) and Test Certificate USB Memory Stick with release key for optional software (if ordered)
1 1 1 1 1 1 1 1 1 1 1 1
Introduction
1.6
Optional Accessories
This chapter describes the accessories that can be used in conjunction with the MIDAS. Contact us directly if you have a special application, as the following list is only a part of the broad range of accessories available.
Type / Series
Description
288x TTR 288x FRA 288x TEMP 288X CASE 288X RACK 288x SAFE MIDAS OFFICE
Embedded 3 phase Turns-Ratio meter Embedded Frequency Respose Analyser Laser infrared, contact-less Thermo/Hygrometer. For determination of: tank(oil) temperature, air temperature and air humidity. Rugged field case for transportation of MIDAS Mechanical kit for 19 rack mounting of MIDAS Safety Strobe Light with magnetic base for mounting e.g. on a transformer tank, providing additional visual warning of high voltage presence. MIDAS software for customer personal office PC. Used for data visualisation, staff education, test planning and preparation, reporting. Current Booster to increase test current (while voltage decreases), especially for short circuit impedance testing of power transformers to diagnose transformer winding deformation. 10kV Resonating inductor (creates LC parallel resonant circuit) to increase test current up to max. 4.4A. Used for testing of high capacitance values up to 1uF 15kV Resonating inductor (creates LC parallel resonant circuit) to increase test current up to max. 6A. Used for testing of high capacitance values up to 1.56 uF Mobile Test cell for on-site maintenance measurements on liquid insulations (10kV max.)
5287
Introduction
2 Technical Data
MIDAS with built-in Cn and built-in AC supply Dissipation Factor tan Power Factor cos Quality Factor Capacitance Range @ 50Hz Capacitance Range @ 60Hz Inductance Range @ 50Hz Inductance Range @ 60Hz Test Voltage Test Current (Input A & B) Ref Current (Input Cn ext) Test Frequency Apparent Power S Real Power P Reactive Power Q Output Voltage Output Frequency Output Current PD level max Output Power max Internal Cn (Reference)
4 3
5.4 pF .. 47 nF @ 15kV 6.8 pF .. 73 nF @ 12kV 1.0 nF .. 10.8uF @ 80V 140 H .. 1600 kH @ 15kV 112 H .. 1280 kH @ 12kV 0.75 H .. 8.5 kH @ 80V 117 H .. 1334 kH @ 15kV 93 H .. 1067 kH @ 12kV 0.62 H .. 7 kH @ 80V 15 kV (12 kV) 30uA .. 15 A 30uA .. 300 mA 15 .. 400 Hz 4000 VA 1100 W 4000 var 80 V .. 15 kV 15 .. 400 Hz
MIDAS 288x G
0.01 pF
0.1 mH
0.1 mH
0.3 % rdg 1 V 0.3 % rdg 1 uA 0.3 % rdg 1 uA 0.1 % rdg 0.1 Hz 0.8 % rdg 1 mVA 0.8 % rdg 1 mW 0.8 % rdg 1 mvar
MIDAS 288x
350 mA intermittent , 150 mA continuous 500 pC together with connected resonating inductor 5289 or 5288A 4000 VA 100 pF, tan 0.00002 Capacitance constancy < 0.01% / year Temperature coefficient < 0.01% / K 1500VA 1501 .. 2000VA 30 min. 1h pause 2001 .. 3000VA 5 min. 1h pause > 3000VA 1 min. 1h pause continuous
Technical Data
1 Accuracy valid @ 50..60Hz 2 Accuracy valid for voltage > 1000 V 3 Can be expanded with optional Resonating Inductor 4 Can be lowered with optional Current Booster
MIDAS as measuring instrument with external Cn Range and external AC source Dissipation Factor tan Power Factor cos Quality Factor Capacitance Inductance Test Voltage Test Current (Input A & B) Ref Current (Input Cn ext) Test Frequency Apparent Power S Real Power P Reactive Power Q
2 2
Resolution 0.0001 (0.01%) 0.0001 (0.01%) 0.0001 0.01 pF 0.1 mH 1V 0,1 uA 0,1 uA 0.01 Hz 0.1 mVA 0.1 mW 0.1 mvar
Accuracy 0.5 % rdg 0.0001 ( 0.5 % rdg 0.01%) 0.5 % rdg 0.0001 ( 0.5 % rdg 0.01%) 0.5% rdg 0.0001 0.3 % rdg 0.3 pF 0.1 % rdg 3 mH 0.3 % rdg 1 V 0.3 % rdg 1 uA 0.3 % rdg 1 uA 0.1 % rdg 0.1 Hz 0.8 % rdg 1 mVA 0.8 % rdg 1 mW 0.8 % rdg 1 mvar
3
0 .. 100 (0 .. 10000%) 0 .. 1 (0 .. 100%) 0.01 .. 10000 0.1 pF 2000 kH 300mA / Cn 30uA .. 15 A 30uA .. 300 mA 15 .. 1000 Hz 1 MVA 1 MW 1 Mvar
1 1
1 Accuracy valid @ 50..60Hz 2 Range is limited by test current and voltage of used power source 3 Accuracy valid for Voltages > 20uA / Cn
C max
3kVA U * 2 * f
2
where
U f
Power Supply Input Power Main Fuse Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Protection classes -10 .. 50C -20 .. 70C 5 .. 95 % r.h. IP22, IEC 61010, CE mark, general IEC 61326-1, IEC 61000-4-X, 61000-3-X, EN 55011, ANSI/IEEE C37.90 100 .. 240 VAC, 50 / 60 Hz, 1kW, active PFC (IEC61000-3-2) 10A slow-blow with high breaking capacity
Technical Data
Weight and Dimensions Weight Instrument box PC head Trolley Instrument box PC head Trolley 58 kg 7.5kg 11kg (174 lbs) (17 lbs) (25 lbs)
WxDxH
34 x 47 x 104 cm (13.5 x 18.5 x 41) 30 x 42 x 26 cm (12 x 16.5 x 10) 33 x 68 x 112 cm (13 x 26.8 x 44)
Recorded Values
DF(tan), DF(tan)@20C , DF%(tan), DF%(tan)@20C , PF(cos), PF(cos)@20C , PF%(cos), PF%(cos)@20C, QF (quality factor), QF (quality factor) @20C CP (ZX= CP RP), RP (ZX= CP RP), CS (ZX= CS + RS), RS (ZX= CS + RS) LS (ZX= LS + RS), RS (ZX= LS + RS), LP (ZX= LP RP), RP (ZX= LP RP), Standard capacitor Cn, URMS, URMS 3, ITest eff, IRef eff, Im, IFe Impedance Zx, Phase-angle (Zx), Admittance Yx, FrequencyTest, FrequencyLine App. Power S, Real Power P, Reactive Power Q, Real Power @2.5kV, Real Power @10kV TemperatureAmbient 1, TemperatureInsulation 1 , Rel.Humidity 1, Temp.Corr.Factor K, Connection mode, Settings, all Notes and Comments, Time, Date
1 measured by external temperature/humidity probe
Miscellaneous Measuring Time Interfaces (PC head) Data format Calibration Interval Safety Specification 0.3 sec / measurement XML, CSV 2 years recommended VDE 0411/part 1a , IEC/EN 61010-1:2002
@ averaging = 1
Technical Data
3 Safety
This warning sign is visible on the MIDAS. Meaning: This equipment should only be operated after carefully reading the user manual which is an integral part of the instrument. Haefely Test AG and its sales partners refuse to accept any responsibility for consequential or direct damage to persons and/or goods due to none observance of instructions contained herein or due to incorrect use of the MIDAS. Further be aware that Safety is the responsibility of the user !
3.1
General
Safety is the most important aspect when working on or around high voltage electrical equipment. Personnel whose working responsibilities involve testing and maintenance of the various types of high voltage equipment must have understood the safety rules written in this document and the associated safety practices specified by their company and government. Local and state safety procedures should also be consulted. Company and government regulations take precedence over Tettex recommendations. The MIDAS generates high voltage and is capable of causing serious even lethal electrical shock. If the instrument is damaged or it is possible that damage has occurred, for example during transportation, do not apply any voltage. The instrument may only be used under dry operating conditions. The use of MIDAS is prohibited in rain or snow. Do not open the MIDAS, it contains no user replaceable parts. Do not switch on or operate a MIDAS instrument if an explosion hazard exists.
3.2
Personnel Safety
The MIDAS should not be operated by a crew smaller than two people. Their function can be described as follow: Test Operator The person who is making the test connections and operates the MIDAS. He must be able to have a clear view of the device under test and the area where the test is performed. Safety Observer The person who is responsible for observing the performance of the test, seeing any safety hazard, and giving warning to crew members. Both persons should perform no other work while the MIDAS is energized. While making the various types of connections involved in the different tests, it may be necessary for personnel to climb up on the equipment, but no one should remain on the equipment during the test itself.
Safety
Non-test related persons who are working in proximity to the area where testing is performed must be informed. Consistent visual and verbal signals should be agreed and followed. Perform only one job at a time on any equipment. The situation in which two crews are doing different tasks with the same equipment at the same time is an open invitation for confusion, trouble, and danger to the personnel. People with heart pacemakers should not be in the vicinity of this system during operation.
3.3
Safety Features
Beside an Emergency Stop switch the MIDAS is equipped with an external Safety Switch (springrelease type or a 'dead man' type). The Safety Switch should be controlled by the second test crew member (safety observer). Without the Safety Switch the instrument can not be activated. Prior to making the first measurements, the Safety Switch operator should verify the correct operations of the switch. It is recommended that the Safety Switch be the last switch closed. It must remain open until all personnel are safely in the clear. If unauthorized personnel should enter the area, or if some other undesirable situation should develop, the Safety Switch operator should release the switch immediately, and then notify the MIDAS operator. The Safety Switch should be used at all times. Never short circuit it and do not use fixed mechanical locking devices for depressing the switch button. The switch button must be manually operated at all times. For visual warning of high voltage presence a warning lamp bar is located on the top rear side of the instrument. Optional a strobe light is delivered which can be mounted on the device under test. The MIDAS is equipped with a HV GND connection surveillance. The high voltage can only be switched on when the earth circuit is properly connected. The instrument indicate the status Grounded or Open by LED and by software. A separate green/yellow earth cable is provided for the purpose of safety grounding the instrument. The earth cable should be connected to the Earthing Screw on the back of the MIDAS at one end and to the station grounding system at the other end. The green / yellow safety ground cable should be the FIRST lead to be connected to the set.
3.4
Safety Precautions
All tests must be performed with the device under test completely de-energized and isolated from its power systems. The equipment, its tank or housing must be disconnected from all buses and properly earthed, so that all induced voltages or trapped charges are neutralized. Only when the measurement procedure is actually being performed the grounds should be temporarily removed. The MIDAS must be solidly earthed with the same ground as the device under test. When the MIDAS is permanently housed in a vehicle, the MIDAS ground should be bounded to the vehicle chassis, which in turn is grounded. Exposed terminals of equipment should not normally be allowed to 'float'. They should be grounded directly or through the low voltage leads (INPUT V) of the MIDAS, unless otherwise specified. Testing of high voltage equipment involves energizing the equipment through the MIDAS. This can produce dangerous levels of voltage and current. Care must be taken to avoid contact with the equipment being tested, its associated bushings and conductors, and with the MIDAS cables. Especially the high voltage test cable should not be held during energization of the MIDAS. Flashover of the test specimen or the MIDAS can generate transient voltages of sufficient magnitude to puncture the insulating jacket of the high voltage test cable.
Safety
It is strongly recommended that the test crew make a visual check to ensure that the equipment terminals are isolated from the power system. If there is real possibility that the device under test fails precautions such as barriers or entrance restrictions must be taken against harm in the event of violent failure. Proper clearance between the test equipment and the device under test must be ensured during the presence of high voltage. Barriers and safety tapes can be established around the test area to prevent unintentional entry into the live area. It must also be guaranteed that extraneous objects like ladders, buckets, etc. can not enter the test area. After the MIDAS is properly grounded, the remaining test leads and the High Voltage Test Cable are plugged into their receptacles. Do not connect test leads to the equipment terminals until after the leads are connected to the MIDAS. The proper procedures for connecting the MIDAS leads to the device under test is described in detail in chapter "Accessories and Options" The safety observer should supervise this procedure at all times. The MIDAS operates from a single-phase power source. It has a three wire power cord and requires a two-pole, three terminal, live, neutral and ground type connector. Do not bypass the grounding connection. Any interruption of the grounding connection can create electric shock hazard. The power input connection should be the last step in setting up the instrument. After the tests are completed, all test leads should be disconnected first from the device under test and earthed before they are disconnected from the instrument.
The green / yellow safety ground cable should be the LAST lead to be disconnected from the set.
Do not disconnect the voltage cables from unless the MIDAS Voltage is set to HV OFF, and the Safety Switch is released. Attempts to disconnect leads while the MIDAS is energized may result in a serious and possibly lethal electrical shock.
3.5
Summary
Note: Many accidents that happen around high voltage equipment involve personnel who are familiar, and perhaps too familiar, with high voltage equipment. Staying alert and ever watchful requires constant training and awareness of the inherent hazards. The greatest hazard is the possibility of getting on a live circuit. To avoid this requires constant vigilance - for oneself and for one's fellow workers. In addition to the obvious dangers, personnel should be alert to recognize subtle dangers as well. For example, during transformer excitation-current tests, the floating terminals may have significant voltages induced in them by simple transformer action. Therefore, all terminals of a device under test, unless grounded, should be considered to be live while the test is in progress. When potential transformers or any transformers are interconnected, voltage can be back-fed through the secondary windings to produce high voltage on the primary although the primary is seemingly isolated from the power system. This entail a second important rule - all terminals of a device under test should be completely isolated. Finally it should be noted that the MIDAS is relatively heavy. We recommend that at least two people are used to slide the MIDAS and three to lift it. Special care must be taken in lifting or sliding the Instrument into or from a vehicle so as not to incur bodily injury.
Safety
4 Theory
4.1 Why is Insulation Tested?
All transformers, high voltage switchgear, motors and electrical equipment accessories have a high voltage lifespan. From the first day of use the equipment is subject to thermal and mechanical stresses, foreign particle ingress and variations in temperature and humidity. All of these influences raise the working temperature of the equipment when switched on. This heating accelerates chemical reactions in the electrical insulation, which result in a degradation of the dielectric characteristics. This process has an avalanche character i.e. the changing electrical characteristics of the insulation increase the loss factor and produce heating which further degrades the insulation. If the loss factor of the insulation is periodically monitored and recorded, it is possible to predict and / or avoid catastrophic failure of the electrical equipment. At the beginning of the public electricity supply industry, methods and processes were sought to avoid unexpected losses caused by equipment defects. One method that provided repeatable data and offered simple on-site measurement was the measurement of capacitance and loss factor (power factor) of the equipment insulation. In cases where loss factor tests were regularly carried out, and the relevant test results compared with earlier results, the deterioration of the insulation was noted and necessary preventative measures were carried out. Based on this groundwork, a series of test procedures were developed and described in various IEEE, ANSI and IEC documents and standards to specify the insulation quality for various types of electrical equipment. In order to define acceptable loss factor values, a data record service was developed based upon statistical data that related to specific equipment types and models. Standard measurements of capacitance and loss factor of the electrical insulating medium were carried out to ensure that the data was comparable. The loss factor was calculated and the results were corrected by energy comparison to a value for a test voltage of 10kV. Some test results were further multiplied by a temperature correction factor to produce 20C compatible values. Any results that are now acquired at different Test Levels and temperatures are recalculated for 10kV and / or 20C and then recorded and compared. In this way the degradation of the insulation characteristics over a specified period of time can be determined. With the test result history an experienced engineer is able to take the necessary maintenance actions based upon changes in the value of loss factor.
4.2
10
Theory
10
4.3
C=
A
d
where: A d C 0
Figure 1 : Disc Capacitor
electrode face distance between the electrodes capacitance dielectric constant of air (0=8,854210-12 F/m) relative dielectric constant dependent upon material = 0 r, dielectric constant
In an ideal capacitor the resistance of the insulation material (dielectric) is infinitely large. That means that, when an AC voltage is applied, the current leads the voltage by exactly 90 as it flows as pure current. After further consideration it must be realized that every insulation material contains single free 2 electrons that show little loss under DC conditions with P= U /R. Under AC a behaviour called dielectric hysteresis loss occurs which is analogous to hysteresis loss in iron. As losses therefore occur in every insulation material, an equivalent diagram of a real capacitance can be constructed as follows:
tan =
P R IR X C 1 = = = QC IC R C R
Power Factor
PF = cos =
Figure 2 : Parallel equivalent diagram of a lossy capacitance with vector diagram
IR PR tan = = I SC 1 + tan2
UTest IC IR C R
applied test voltage current through capacitance current through resistance (insulating material) ideal capacitance ideal resistance
Theory
11
Because P = Q tan , the losses which are proportional to tan , will usually be given as a value of tan to express the quality of an insulation material. Therefore the angle is described as loss angle and tan as loss factor.
4.4
PF =
tan 1 + tan 2
tan =
PF 1 + PF 2
4.5
S = UI P = UI cos Q = UI sin
Figure 3 :
Because most test objects are not a pure resistance and therefore have a phase angle between the test voltage and current, this phase shift must also be taken into consideration in the power calculation.
12
Theory
12
4.6
Test Instruments
There are three basic kinds of capacitance, tan and Power Factor test instruments in use. Although the high accuracy Schering Bridge must be balanced manually and the balance observed on a null indicator, it has been widely sold and used for decades up until this day. The capacitance and dissipation factor can be calculated by reading the position of the balance elements. The automatically balanced C tan measuring instrument performs measurement by the differential transformer method. The automatic balancing makes operation very easy. The double vector-meter method is essentially an improvement of the differential transformer method. All three methods are in current use for accurate and repeatable measurements of C tan on various test objects. The differences basically lie in the resolution and accuracy. Different instruments are generally developed specially for field or laboratory measurement. Field instruments are specially constructed for rugged field requirements and are equipped with a mobile high voltage source. In addition, such instruments provide noise suppression for onsite use. Laboratory instruments have been constructed for indoor use where high accuracy specifications are required. These test systems are built in a modular construction for higher Test Levels. The systems may be used for daily routine testing, for high precision long duration tests or for acceptance tests.
4.7
The interpretation of measurements is usually based on experience, recommendations of the manufacturer of the equipment being tested, and by observing these differences: Between measurements on the same unit after successive intervals of time. Between measurements on duplicate units or a similar part of one unit, tested under the same conditions around the same time, e.g., several identical transformers or one winding of a three phase transformer tested separately. Between measurements made at different Test Levels on one part of a unit; an increase in slop (tip-up) of a dissipation factor versus voltage curve at a given voltage is an indication of ionization commencing at that voltage.
Theory
13
An increase of dissipation factor above a typical value may indicate conditions such as those showed above: If the dissipation factor varies significantly with voltage down to some voltage below which it is substantially constant, then ionization is indicated. If this extinction voltage is below the operating level, then ionization ma progress in operation with consequent deterioration. Some increase of capacitance (increase in charging current) may also be observed above the extinction voltage because of the short-circuiting of numerous voids by the ionization process. An increase of dissipation factor accompanied by a marked increase of the capacitance usually indicates excessive moisture in the insulation. Increase of dissipation factor alone may be caused by thermal deterioration or by contamination other than water. Unless bushing and pothead surfaces, terminal boards, etc., are clean and dry, measured values not necessarily apply to the insulation under test. Any leakage over terminal surfaces may add to the
losses of the insulation itself and may give a false indication of its condition. Dissipation Factor of Typical Apparatus Insulation
Values of insulation dissipation factor for various apparatus are shown in this table. These values are useful in roughly indicating the range to be found in practice; however, the upper limits are not reliable service values.
Equipment Dissipation factor @ 20C
Oil-filled transformer, New, HV ( > 115kV) Oil-filled transformer, Age 15 years, HV ( > 115kV) Oil-filled transformer, Age 15 years, LV, distribution Circuit breakers, oil-filled Oil-paper cables, "solid" (up to 27.6 kV) new Oil-paper cables, HV, oil-filled or pressurized Stator windings, 2.3 .. 13.8kV Capacitors Bushings, (solid or dry) Bushings, compound-filled, up to 15kV Bushings, compound-filled, 15 .. 46kV Bushings, oil-filled, below 110 kV Bushings, oil-filled, above 110 kV
0.25% .. 1.0% 0.75% .. 1.5% 1.5% .. 5% 0.5% .. 2.0% 0.5% .. 1.5% 0.2% .. 0.5% 2.0% .. 8.0% 0.2% .. 0.5% 3.0% .. 10.0% 5.0% .. 10.0% 2.0% .. 5.0% 1.5% .. 4.0% 0.3% .. 3.0%
Acetal resin (Delrin) Air Askarels Kraft paper, dry Transformer oil Polyamide (Nomex) Polyester film (Mylar) Polyethylene Polyamide film (Kapton) Polypropylene Porcelain
0.5% 0.0% 0.4% 0.6% 0.02% 1.0% 0.3% 0.05% 0.3% 0.05% 2.0%
3.7 1.0 4.2 2.2 2.2 2.5 3.0 2.3 3.5 2.2 7.0
14
Theory
14
Note: Tests for moisture should not be made at freezing temperatures because of the 100 to 1 ratio difference dissipation factor between water and ice.
Influence of Temperature
Most insulation measurements have to be interpreted based on the temperature of the specimen. The dielectric losses of most insulation increase with temperature. In many cases, insulations have failed due to the cumulative effect of temperature, e.g. a rise in temperature causes a rise in dielectric loss which causes a further rise in temperature, etc. It is important to determine the dissipation factor temperature characteristics of the insulation under test, at least in a typical unit of each design of apparatus. Otherwise, all tests of the same spec should be made, as nearly as practicable, at the same temperature. On transformers and similar apparatus, measurements during cooling (after factory heat-run or after service load) can provide required temperature correction factors. To compare the dissipation factor value of tests made on the same or similar type of equipment at different temperatures, it is necessary to correct the value to reference temperature base, 20C (68F). The MIDAS does that automatically. See also chapter "Software : Menu Conditions (Temperature correction). The insulation material temperature for apparatus such as spare bushings, insulators, air or gas filled circuit breaker and lightning arresters is normally assumed to be the same as the ambient temperature. For oil-filled circuit breakers and transformers the insulation temperature is assumed to be the same as the oil temperature. The (transformer mounted) bushing insulation temperature can be assumed to be the midpoint between the oil and ambient temperatures. The capacitance of dry insulation is not affected by temperature; however, in the case of wet insulation, there is a tendency for the capacitance to increase with temperature. Dissipation factor-temperature characteristics, as well as dissipation factor measurements at a given temperature, may change with deterioration or damage of insulation. This suggests that any such change in temperature characteristics may be helpful in assessing deteriorated conditions. Be careful making measurements below the freezing point of water. A crack in an insulator, for example, is easily detected if it contains a conducting film of water. When the water freezes, it becomes non-conducting, and the defect may not be revealed by the measurement, because ice has a volumetric resistivity approximately 100 times higher than that of water. Tests far the presence of moisture in solids intended to be dry should not be made at freezing temperatures. Moisture in oil, or in oil-impregnated solids, has been found to be detectable in dissipation factor measurements at temperatures far below freezing, with no discontinuity in the measurements at the freezing point. Insulating surfaces exposed to ambient weather conditions may also be affected by temperature. The surface temperature of the insulation specimen should be above (never below) the ambient temperature to avoid the effects of condensation on the exposed insulating surfaces.
Influence of Humidity
The exposed surface of bushings may, under adverse relative humidity conditions, acquire a deposit surface moisture which can have a significant effect on surface losses and consequently on the results of a dissipation factor test. This is particularly true if the porcelain surface of a bushing is at temperature below ambient temperature (below dew point), because moisture will probably condense on the porcelain surface. Serious measurement errors may result even at a relative humidity below 50% when moisture condenses on a porcelain surface already contaminated with industrial chemical deposits. It is important to note that an invisible thin surface film of moisture forms and dissipates rapidly on materials such as glazed porcelain, which have negligible volume absorption. Equilibrium after a sudden wide change in relative humidity is usually attained within a matter of minutes. This excludes thicker films which result from rain, fog, or dew point condensation.
Theory
15
Surface leakage errors can be minimized if dissipation factor measurements are made under condition where the weather is clear and sunny and where the relative humidity does not exceed 80%. In general, best results are obtained if measurements are made during late morning through mid afternoon. Consideration should be given to the probability of moisture being deposited by rain or fog on equipment just prior to making any measurements.
Electrostatic Interference
When tests are conducted in energized sub stations, the readings may be influenced by electrostatic interference currents resulting from the capacitance coupling between energized lines and bus work to the test specimen. The measurement difficulty, which is encountered when testing in the presence of interference, depend not only upon the severity of the interference field but also on the capacitance and dissipation factor of the specimen. Unfavorable weather conditions such as high relative humidity, fog, overcast sky, and high wind velocity will increase the severity and variability of the interference field. The lower the specimen capacitance and its dissipation factor, the greater the difficulty, with possible reduction in accuracy, in making measurements. It is also possible that a negative dissipation factor reading may b obtained so it is necessary to observe the polarity sign for each reading. The MIDAS interference suppression feature minimizes the influences but however, the influences may be minimized considerably by: Using the maximum voltage of the test set if possible. Disconnecting and grounding as much bus work as possible from the specimen terminals. Making measurements on a day when the weather is sunny and clear, the relative humidity is less than 80%, the wind velocity is low, and the surface temperature of exposed insulation is above the ambient temperature.
If the test set is energized from a portable generator when conducting tests in an energized substation the readings may fluctuate over a significant range. This results from the frequency of test mains being out of synchronization with the electrostatic interference field. If it is not possible to synchronize the frequency of the two voltage systems, disconnect and ground as much bus work as possible from the specimen terminals. This will decrease both the interference pickup and the reading fluctuation.
4.8
16
Theory
16
Partial Discharge Measurement is unprotected against external electromagnetic disturbances and on-site measurement presents quite a lot of problems. Oil Analysis Measurements provide useful information about the insulating oil in transformers and oil-paper insulation systems. The Recovery Voltage Meter RVM provides information about the aging condition of the oil-paper insulation. This method cannot currently be used for testing synthetic insulation.
4.9
ICN = UTest 2 f CN
ICN min 30 A
UTest max =
ICN max 2 f CN
UTest min =
ICN min 2 f CN
Test current IX through test object CX (6) Maximum Test current through test object CX
IX = UTest 2 f Cx
IX max 15 A ***
IX min 30 A
(8) Limitations based on Technical Data (e.g. max supply power, current etc.) Note: These calculations are valid for capacitive test objects (tan = 0). They can also be as a close approximation for test objects with a tan value < 0.01. * Maximum current trough CN INTERNAL is limited by 15kV / 100pF 470A @ 50Hz ** The max. output power can also limit the maximum test voltage *** Test current higher than 15A cant be measured with this test system. External current dividers (current comparators) would affect functionality and/or accuracy of the midas288X. For range extension please contact TETTEX customer support.
Theory
17
Example:
UTest =10kV, CX=80nF (tan < 0.01), f=50Hz, internal AC source used, built-in CN used IX = 251mA within IX range OK > 150mA - Only intermittent testing allowed due to max. supply output current limit
Rp =
tan * Cp *
Cs = Cp * (1 + tan2 *) Rs = Rp
Figure 5 : Series equivalent circuit Cs-Rs
tan2 * 1 + tan2 *
* measured values
18
Theory
18
5 Functional Description
5.1 System Overview
To be able to execute correct and reproducible measurements it is essential to understand how the MIDAS measuring system works.
The MIDAS measuring system is based on the double vector-meter method which relies upon the measurement of the current IN through the known reference capacitor CN and the measurement of the current IX through the unknown test object CX. Both branches are energized by the built-in HV AC power source (UTest) and both currents are measured by the adjustable high accurate shunts RX and RN and then digitised. By using IEEE 1394 fire wire data bus technology each digitised value is time stamped. With this technology not only the values but also the time information (phase displacement) between IN and IX can be measured very fast and highly accurate. The digitised data streams are fed into the PC and over the known standard capacitor all other desired measuring values can now be determined online.
Functional Description
19
IX IN I RX CX CN RX RN V
Current trough Device Under Test CX Current trough known Standard Capacitor CN Losses of the Device Under Test CX Test Object (ideal capacitance) Standard capacitor (with tan < 10-5)
Measuring shunt for I X , CX Measuring shunt for I N , CN Low voltage point of the HV supply and reference point of the measurement
t1, t2
Figure 6 :
Function Schematics
5.2
20
Functional Description
The V-potential point is accessible over a 4mm plug on the instruments side panel where the user can connect external parts of a test setup.
Figure 7 :
Normal connection in GST gA+B mode to measure high voltage winding to tank CHG . But with this connection the stray capacitance Cstray (surface leakage current on bushing surface) is measured in parallel and therefore causes a minor error on the measurement. The measured value is CHG. + Cstray
Figure 8 :
Normal connection in GST gA+B mode to measure high voltage winding to tank CHG. With guard collars mounted on the bushings surface close to the tank (not touching). These electrodes, connected to the V-potential point bypass now the leakage current and therefore also the stray capacitance Cstray The measured value is now only CHG. and the best accuracy is reached. Note: As guard collar you can use any conducting material as aluminium foil, copper band, etc
Functional Description
21
5.3
Test Modes
When measuring transformers and other test objects the problem often arises that, in addition to the normal ungrounded capacitances, capacitances with one side grounded must also be measured (e.g. capacitance between a winding and an earthed housing). Conventional measurement systems require the external test setup (cable connections) to be changed for such measurements. This involves a lot of work and time, especially when on-site measurements are being performed on large power transformers. Using the Test Modes, the test object only has to be connected once for measurement and all relevant capacitances can be measured by switching the test mode as required. The selected Test Mode connects the DUT current path(s) to the internal current measuring shunt RX and the other (not measured) connected leads to the V-potential (reference point) of the system. All capacitances connected to this reference point are bypassed and are not influencing the selected measurement.
Figure 9 : Measuring setup on a single phase transformer with two low voltage windings. The Test Mode Switch is set to UST A resulting in a measurement of the capacitance CHL1.
Note: The connection between HV GND on the measuring instrument and the earth point of the test object is a normal measuring channel as well. A good clean contact is essential.
Test Mode
Explanation Ungrounded Specimen Test, A used as measuring channel, B and HV GND connected to V- potential point (bypassed) Ungrounded Specimen Test, B used as measuring channel, A and HV GND connected to V- potential point (bypassed) Ungrounded Specimen Test, A and B used as measuring channels, HV GND connected to Vpotential point (bypassed) Grounded Specimen Test, A and B and HV GND used as measuring channels.
Actual measured CX
UST A
RX
CHL1
UST B
RX
UST A+B
RX
RX
GST A+B
RX
RX
RX
22
Functional Description
GSTgA
Grounded Specimen Test with guarding (Vpotential) connected to A (bypassed). HV GND and B are used as measuring channels. Grounded Specimen Test with guarding (Vpotential) connected to B (bypassed). HV GND and A are used as measuring channels. Grounded Specimen Test with guarding (Vpotential) connected to A and B (bypassed). Only HV GND is used as measuring channel.
RX
RX
GSTgB
RX
RX
GST gA+B
RX
Note: For testing the insulation secondary winding tank, the HV cable and measuring cables shall be exchanged. The HV shall be connected to the secondary winding(s) and the measuring cable to the primary winding. The measured capacitances in the table will change accordingly.
Test Mode GST g for grounded test objects with guarding (V-potential)
This test mode directly measures the capacitance between the HV terminal and the housing (which is grounded). The partial capacitances that are undesirable for the measurement are connected to the V-potential point and thereby rendered ineffective. When measuring transformers this configuration measures the capacitance and dissipation factor between the various winding groups and the transformer housing. The windings which are not used for measurement are connected to the v-potential of the measuring system via the A (or B) measuring cable and the internal Test Mode Switch.
Functional Description
23
5.4
Interference Suppression
The presence of power line frequency fields induce spurious voltages and currents (interference inductions) onto the test object and therefore causes an error on the measuring signal i meas(t). To determinate that error, the induced interference signal i noise(t) is measured from the corresponding (normally phase related to nearby power line) mains of the instrument or by an external antenna. At test start the internal AC source is switched off and the i meas(t) signal shows only the error signal (induced interference). Now the ratio (phase and amplitude) between this error signal and the additional measured noise signal i noise(t) is calculated and stored (calibration of the noise path to the measuring path). During the actual measurement the i noise(t) (corrected by the stored ratio) signal is continuously subtracted from the i meas(t) signal. So the interference signal is suppressed online with relation to its actual amplitude value which can shift. This patented method allows getting highly accurate results under high interference conditions and allows measuring at or very close to power line frequency. "Method And Equipment For Measuring Impedance Of Electrical Component Under High Interference Conditions" Patent No. US2005075076.
Figure 10 :
24
Functional Description
6 Operation Elements
6.1 Individual Parts
The MIDAS system can be dismounted to individual, transportable parts . The system contains of the following elements:
Figure 11 :
Individual Parts
Operation Elements
25
6.2
6.2.1 Interfaces
The head with integrated PC, touchscreen (7) and thermal strip printer (6) has the following accessible interfaces: 1 External Mouse (PS2) 2 External Keyboard (PS2) 3 USB connector 4 RS232 connector 5 Ethernet connector 6 Strip printer Three connection cables are located on the bottom plate of the PC head to interconnect with the instrument box: Power (Supply) IEEE1394 (Control of MIDAS functions) USB (Control of TTR and/or FRA option) The instrument box connection are located in the glove box on the backside of the instrument. Also longer power cables can be easily stored in there.
Figure 12 : PC head
26
Operation Elements
Printouts
Logo, can not be changed, this part of the printout will only printed after start-up, or if you have selected a new measuring file. Type of Instrument Date of Measurement Unit No. of Measurement Site, Object, Serial-No. Dataset #1 Pressing the Record Button produces this printout. The printed measuring data correspond with the selected measuring values Dataset #2 Next Data Set.
etc.
Figure 14 : Printout example
Operation Elements
27
6.3
6.3.1 Interfaces
The supplied Laptop is fully installed with operating system and MIDAS software. The interconnection with the instrument box is done with the following links: Power IEEE1394 USB (Supply) (Control of MIDAS functions) (Control of TTR and/or FRA option)
The connection link sare located in the glove box on the backside of the instrument. Also the connection cables and the laptop power supply can be easily stored in there.
6.4
(right side of the box) 3 USB connector (for TTR and FRA) 4 IEEE1394 firewire connector (for MIDAS control)
28
Operation Elements
6.5
The instruments right side panel is devided into four main parts:
1 Measuring inputs
Figure 15 :
Side panel
Figure 16 :
Operation Elements
29
The Safety Switch should be used at all times. Never short circuit it and do not use fixed mechanical locking devices for depressing the switch button. The switch button must be manually operated at all times.
8 MEASUREMENT INPUT HV GND This test lead is the low voltage connection of the HIGH VOLTAGE OUTPUT. It has to be connected to the ground-point of the device under test. (See also HV GND Connection Surveillance) 9 LED INDICATOR Open & Grounded OPEN indicates an open or defective grounding of the system. GROUNDED indicates a correct grounded HV GND INPUT ( HV ON is enabled) 10 WARNING LAMP BAR Red HV ON indication lamp 11 MAINS Socket for the supplied mains cable, mains power switch and mains fuse The instrument must be disconnected from all voltage sources if a fuse has to be replaced. When replacing the mains fuse always use a replacement fuse with the same specifications and current rating.
15 RESONATING INDUCTOR SUPPLY Receptacle to connect the link to the parallel power supply in the optional 15kV resonating inductor 5289 to drive the additional load of the inductor. (Not used for 5288A) 16 SAFETY GROUND Wingnut terminal for safety ground connection
30
Operation Elements
6.6
Figure 18 :
6.7
Figure 19 :
A separate green/yellow earth cable is provided for the purpose of safety grounding the instrument. The Safety Ground cable should be connected to the Earthing Screw on the back of the MIDAS at one end and to the station grounding system at the other end. For safety reasons the earth cable should be the FIRST lead to be connected to the set and the LAST to be disconnected.
The device under test, its tank or housing, and the MIDAS must be solidly and commonly grounded or earthed. This also applies to any mobile equipment being tested.
Operation Elements
31
When the MIDAS is permanently housed in a vehicle, the MIDAS ground should be bounded to the vehicle chassis, which in turn is grounded. Exposed terminals of equipment should not normally be allowed to 'float'. They should be grounded directly or through the measuring leads of the MIDAS, unless otherwise specified.
6.8
Emergency Stop
When the Emergency Button is pressed the test is automatically terminated (high voltage is switched off and it is not possible to switch the high voltage on until the button is released) Note: The emergency stop switch is directly integrated in the safety interlock circuit (hardwired) without any interaction of the built-in PC or software.
Figure 20 :
6.9
No light
The system is in a safe state. The emergency stop is pressed, the Safety Switch is released or HV-GND lead is not connected.
Illuminated
Caution: High Voltage possible anytime! The system is ready to switch high voltage on anytime. You have only to press the High Voltage ON button to switch high voltage on. The emergency stop is released, the Safety Switch is pressed and the HVGND lead is connected.
Blinking
Warning: High Voltage is live! The High Voltage is switched ON and active.
Figure 21 : Red warning lamp bar
Never attempt to disconnect the High Voltage Test Cable or the Low Voltage Lead(s) from either the terminals of the test specimen to which they are connected at the outboard end, or from the receptacles on the Instrument at the inboard end unless the MIDAS Voltage is set to HV OFF (No warning lamp light), and the Safety Switch is released. Attempts to disconnect leads while the MIDAS is energized may result in a serious and possibly lethal electrical shock.
32
Operation Elements
7 Software
The MIDAS Software is running on Microsoft Windows XP Embedded Operation System. The software is designed to control all operation and inputs by a touch screen. For additional operation like installing LAN connectivity, printer etc., a standard PC mouse (PS2) and/or a standard PC keyboard (PS2) can be connected to the system for easier operating.
7.1
General
7.1.1 Start-up
Once the system has been started, the following Start-up window comes, in which two options could be selected for different operations.
to start the system in Manual Mode. The default file for storing
Select to launch the file manager in which you have the possibility to select a file for operation, to load a previous file, or to create a new file. See section File Manager for more information.
Software
33
The function of these tab sheets are: Tab Sheet Setup Pressing this button provides access to the definition of the Device under Test (DUT), measuring conditions and auxiliary information. See section Tab sheet SETUP for details. Tab Sheet Manual This sheet is used for manual operation, such as setting the measuring connection, voltage and frequency and storing the measuring results in a spreadsheet. See section Tab sheet MANUAL for details.
Tab Sheet Sequence This tab sheet defines the test sequence and create complex test cycles. The measured data are automatically stored in a spreadsheet, which can be used for additional analysis afterwards. See section Tab sheet SEQUENCE for details. Tab Sheet Analysis This sheet is used to sort and analyse the measured data in a graphical way. Trends or different comparisons can be generated without an extraordinary effort. As a result, you may predict the actual state of your equipment. See section for details.
34
Software
Device Name
Help Button
Minimize Button
Close Button
The functional descriptions of the title bar elements are: Device Name Name of the controlled device (MIDAS). The colour of the title bar will change to red, if high voltage is switched ON. Simulation Mode If the MIDAS OFFICE software is used on a standalone PC or laptop to prepare sequences, connection diagrams, display measurements etc. the Simulated status is shown in the title bar. The Simulated mode provides the same functionality as on the MIDAS itself, but no system hardware is needed. The measuring values are simulated. Document Name The actual active (loaded) test file and its path is shown here. All data are stored in this file. Status Field In this field you find the actual status of the system. Help Button Pressing this button an explorer with help screen will open Minimize Button The display of the software will be minimized and you have access to the Windows OS desktop. This button can only be pressed while the HV is switched off. Close Button Press Exit to Windows button to terminate the MIDAS software and exit to Windows Operating System. Press Shut Down button to terminate the MIDAS software and shut down the system.
Software
35
Its strongly recommend to shut down the system correctly before switching the main power off.
Alarm Messages
Alarm messages of the system is displayed in the status field. The High Voltage could not be switched on if an alarm messages appears in the status field. The alarm messages can be described as follow: Alarm Emergency The emergency button on the right hand side of the screen panel is pressed. Release the Emergency Button to remove this alarm (rotate to unlock). Alarm HV Ground not conn. The HV GND Input is not connected to the ground of the device under test. See HV GND Connection Surveillance. Alarm Safety Switch The hand held Safety Switch is released. Press the Safety Switch to remove this alarm. Alarm Ext. Noise Reduction If it is not possible to get stable values, f. e. due to external disturbance, the user is asked to enable the Ext. Noise Reduction. In this case a filter will be activated and the test frequency will be switched 5% of the line frequency, if necessary. So it is possible to get more stable measurement results. This alarms shows if Ext. Noise Reduction is activated. For more information see Button Extended Noise Reduction Alarm Watchdog This error message appears if the internal communication between the built-in PC and the measuring hardware is interrupted for more than 1.6 sec. The high voltage is switched off to ensure that the locked software never let the high voltage active. This message should not appear in normal operation Alarm Power Amp. Failed This error message appears if the internal power amplifier is overloaded, shorted or is not able to set the desired voltage. Check if there is a short-circuit at the device under test or if the cooling of the system is not granted. There is a timer built-in the software which supervises the duty cycle of the power amp. Due to required cooling intervals the source will be shut down automatically before it overheates. See chapter Technical Data for the maximum duty cycles For voltages lower than 10 kV and power higher than 1.5 kVA, the maximum voltage in Tab sheet MANUAL should be set below 10 kV to get to power at the test object. In this case a lower winding on the high voltage transformer will be used.
36
Software
Software
37
7.2
File Manager
The File Manager window will appear by pressing the button either in the start-up window or in the key bar at the bottom of the main window. The File Manager consists of following six buttons: Button New By pressing this button the File Selector Dialog pops up where you can enter a name for the new file. All further measured data will be stored in this file. Button New based on Template If this button is pressed the File Selector Dialog pops up and a new test file can be generated which will be based on an existent file. The sequence data will be used from the source file, the measuring data will be deleted. All further operations will be stored in this file. Button Load By pressing this button a dialog pops up where you can load an existent file to continue your work. Button Save To save the actual test file press this button.
38
Software
Button Save As With this button the actual file can be saved with a different filename. Button Report If this button is pressed the internet explorer with the actual test file will open. There you can print the file and configure the appearance of the document. See section Report for more information. Button Previous Test(s) This button will load the shortcuts of the three last used files and display them for quick access.
The function of the elements can be described as follow: Drop-down list Directory" With this box you can select the actual directory.
Software
39
Panel Files and Directory Here you find the files and the directories in a specified directory.
Input Files The actual selected file is displayed or a new filename can be entered. It is also possible to choose from the last four loaded files by pressing Button Directory Up With this button you will go up one directory in the hierarchy. Button New Directory This button is used to create a new directory. Button My Computer By pressing this button the root of the file system is displayed. There you can select for example the USB memory stick for storage. Button Context Menu With this button a context menu of the selected file is opened. It has the same function as the right mouse button in Microsoft Explorer. By using this menu, you can easily process a selected file, for example, copy the file to floppy, check its properties and so on. Button Open This button is used to open a selected file. Before pressing this button, you have to select the file, or enter the name of a new file. Button Save By pressing this button, the current active file is stored under the actual filename in XML and CSV format.
40
Software
7.2.2 Report
Once the Report button is pressed in the File Manager Dialog two possibilities will arise. Button Show Report By pressing this button the Internet Explorer with the actual file will pop up. An example is shown in below. Button Show Actual Diagram When this button I pressed the Internet Explorer will open with the actual analysis diagram.
At the top of the explorer window a small header with three boxes and a print link is placed. With this menu the appearance of the printout can be controlled. It is possible to hide or display the test sequences, the measurement values and the analysis window. Clicking on the Logo on the right side of the explorer window will show or hide the menu. The Print Command will hide the menu and open the print dialog.
Software
41
Data Files
All measurement and sequence data are stored in both XML and CSV format: CSV (Comma Separated Values) files can be used to export data to Microsoft Excel. XML (eXtended Markup Language) files have a hierarchical structure and can be easily displayed by any computer with a Web Browser. If you want to exchange data or move files to another computer you have to copy one or more of the following files: *****.xml *****.csv *****.jpg HTAGDoc.xsl The XML file, which you want to look at. The CSV file with DUT Information and all measuring data. All JPEG Files from the analysis part. All information of the appearance of printing and showing are stored in this file. This file you have to copy only once into the root directory. For example if you want to copy the file anywhere on drive D, you should copy HTAGDoc.xsl to D:\HTAGDoc.xsl. The logo inside the printout. This file you have to copy only once in the root directory. Initially the Tettex Logo is stored there and will be used. Overwrite the file with your logo to exchange it.
Company.jpg
7.3
Different font colors are used to identify the actual status and validity:
Color Meaning
The measured values are not yet stable. The built-in averaging routine is still calculating a mean value. Normally during fast voltage changes the values are displayed in dark green. The value is now stable and has the correct accuracy. In an automatic sequence mode the value will be recorded now and the next voltage step will be set. Signal Overflow error. This case should not be seen during normal operation. Anyway, it may occurs if the automatic ranging is switched off (expert mode).
Light green
42
Software
DF (tan ) Actual measured Dissipation Factor. DF (tan )@20C Dissipation Factor, temperature corrected to 20C with the selected Temperature Correction Table.
Software
43
DF%(tan ) Actual measured Dissipation Factor in percentage format DF%(tan )@20C Dissipation Factor in percentage format, temperature corrected to 20C with the selected Temperature Correction Table. PF (cos ) Actual measured Power Factor. PF (cos )@20C Power Factor, temperature corrected to 20C with the selected Temperature Correction Table and corrected to line frequency. PF%( cos ) Actual measured Power Factor in percentage format PF%( cos )@20C Power Factor in percentage format, temperature corrected to 20C with the selected Temperature Correction Table. QF Actual measured Quality Factor QF @20C Quality Factor, temperature corrected to 20C with the selected Temperature Correction Table
U rms Effective voltage applied to the test object U rms sqrt(3) Effective voltage applied to the test object multiplied by 3. E.g. to get Line-Line voltage from the Line-Ground value. Ieff Ref Effective Current through CN Ieff Test Effective Current through CX Frequency Measured frequency of applied voltage Line Frequency Measured Line Frequency S / N Ratio Signal / Noise Ratio shows the signal noise ratio. The noise will be measured while switching high voltage on during calibrating noise. To determinate the noise signal again, the high voltage can be switch off and on again. ZX Complex Impedance of the test object. Shown in absolute value and phase-angle
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YX Complex Admittance of the test object. Shown in absolute value and phase-angle (Zx) Phase-angle of the complex Impedance of the test object I mag(Lp) Effective magnetization current I fe(Rp) Effective iron loss current
CP (ZX= CP RP) Capacitive part of the test impedance (capacitance) ZX in parallel equivalent circuit RP (ZX= CP RP) Resistive part of the test impedance (capacitance) ZX in parallel equivalent circuit CS (ZX= CS+ RS) Capacitive part of the test impedance (capacitance) ZX in serial equivalent circuit RS (ZX= CS+ RS) Resistive part of the test impedance (capacitance) ZX in serial equivalent circuit LS (ZX= LS+ RS) Capacitive part of the test impedance (inductance) ZX in serial equivalent circuit RS (ZX= LS+ RS) Resistive part of the test impedance (inductance) ZX in serial equivalent circuit LP (ZX= LP RP) Capacitive part of the test impedance (inductance) ZX in parallel equivalent circuit RP (ZX= LP RP) Resistive part of the test impedance (inductance) ZX in parallel equivalent circuit Standard Cap Cn Actual Standard Capacitor Cn (internal or external)
Apparent Power S Apparent Power energized complex impedance ZX Real Power R Real Power energized complex impedance ZX Reactive Power Q Reactive Power energized complex impedance ZX
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Real Power @ 2.5kV Real Power (losses, watts) on the test object, normalized to a test voltage of 2.5kV. Real Power @2.5kV = PAct.voltage 2.5kV / (Act. voltage) Real Power @ 10kV Real Power (losses, watts) on the test object, normalized to a test voltage of 10kV. Real Power @10kV = PAct.voltage 10kV / (Act. voltage)
2 2 2 2
Ambient Temp. Ambient Temperature. This value is manually set in Menu Setup: Conditions Insulation Temperature Insulation Temperature This value is set in Menu Setup: Conditions Relative Humidity Relative Humidity. The value is manually set in Menu Setup: Conditions. Temperature Correction Temperature correction factor. Multiplier for the temperature correction calculation. This value depends on the actual insulation temperature and the selected type of insulation Connection Actual selected connection mode
Scope Waveform display. The voltage value applied at the shunts in function of the time. This selection is only available at the fourth rightmost field.
7.4
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See section Menu Conditions (Temperature correction) for more information. Menu Settings In this panel, you should enter the current measuring settings, such as cable length used, the parameters of an external capacitor connected and so on. See section Menu Settings for more information. Menu Options In this panel, you have the possibility to change the temperature unit (Celsius or Fahrenheit) and the languages. Currently the user interface is available in English only. Menu Auxiliary You can enter additional information for your special purpose in this panel. This information will be included when you print out the document.
By pressing any of the input fields (white areas) the text input dialog pops up with a touch-screen ASCII keyboard to fill in the desired information.
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The behaviour of the text input and its list could be controlled by a pop-up menu which is triggered by pressing the button. Pop-up menu description: Button Clear Entry The actual selected input will be removed from the list. You have to confirm this operation. Button Clear All The whole list will be cleared after a confirmation process. Button Ask Insert If this option is activated and you enter a new text which is not in the list, you will be asked to add it to the list. This should be the default operation. Button Auto Insert If this option is inactivated and you enter a new text which is not in the list, the actual input will be automatically stored in the list. If you enter for example a misspelled text in the list, you can remove it by pressing the Clear Entry button. Button No Insert If this option is activated, nothing will be inserted to the text list. Button No Selection List If this option is checked, there will be no list for the text input.
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Mandatory Inputs
All inputs which are preceded with a red asterisk ( ) are mandatory fields. That means at least one character has to be filled in. This lock-functionality can be disabled. See section Menu Settings for more information. If there is an mandatory input field which has to be filled in, the tab sheet button at the top is marked with a red asterisk.
When all marked mandatory fields are filled, the red asterisk in the tab sheet button will switch to a green hook.
With these temperature factors the measured Power Factor and C tan values are normalized to 20C (68F), which allows the comparison of results of periodic tests on the same equipment.
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Several insulation types are already prepared for use. You can select the type of the insulation in the directory tree. After a type and actual insulation temperature have been entered, you can find the actual calculated compensation factor K in the information fields. The temperature corrections are calculated according to ANSI / IEEE C 57.12.80-1999, see following extract.
Extracts from standard ANSI/IEEE C57.12.90 1999 Formula for recalculation at 20C
The temperature correction factors for tan or power factor PF of insulation is dependent upon the insulating material, the material structure, the moisture content etc. The values for the correction factors are typical values and are sufficient for use in the following equation:
PF20 =
Power factor at 20C Power factor measured at test object temperature T tan at 20C tan measured at test object temperature T Correction factor
Note: The correction factors given above are valid for insulation systems that use mineral oil as the insulating fluid. Other insulating fluids may require different correction factors.
32F 36F 39F 43F 46F 50F 54F 57F 61F 64F 68F 72F 75F Liquids Conventional 0.64 0.66 0.68 0.69 Insulating Oil Askarel Silicon Oils New .. .. 0.7 0.72 0.76 0.81 0.86 0.93 1 1 1 1.1 1.2
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Current Booster
If the max. output current of the system is not enough (e.g. for short circuit impedance testing) the optional current booster type 5287 can used (increased current at output voltages 10V or 100V). Check box use Booster 5287 If the booster is used with the MIDAS, select this check box. The use external Cn is selected then automatically. The cable length and Cn values have to be entered there. The voltage in MANUAL Tab sheet can then be entered in a % value instead of V.
AC Supply
If you need higher test voltage or current to energize your test object, an external 50/60 Hz power supply can be used. For this configuration you need an external standard capacitor as well. Check box use external Supply If this option is clicked, the control of the internal HV supply is disabled. In this case the MIDAS is used as a measuring unit only. The safety switch becomes obsolete (without the HV supply).
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Measuring Cables
Input Length of Measuring Cable [m, ft] Length and type of measuring cables influence the measurement data, so it is important to set the right length for measuring cable connected to input A, B and HV GND. Only supplied cables can be used. The standard length is 20m, 66 ft.
Standard Capacitor Cn
If you use an external standard capacitor (e.g. Tettex types 3320 or built-in the Current Booster 5287) the following fields has to be set correctly. If the current booster is selected these values are stored in the system and recalled when the booster is selected. Check box use external Standard Capacitor Cn This option has to be marked if you connect an external standard capacitor Cn,. Input Length of measuring cable Cn Length and type of the cable influences the measurements so it is important to enter the cable length. Only supplied cables shall be used. Input Value of external Standard Capacitor Cn The maximal current should be less then 1 A. Input DF (tan) @ 50 Hz In general, only accurate standard capacitor can be used. If the connected external capacitor has a known error, you should correct the error setting in this field. Text Value Cn internal This information shows the value of the internal standard capacitor. The value is set by factory, or by recalibration.
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You have to bring the HV cable very close to the test object where it shall be connected but dont connect it. Pay attention that you dont touch the cable during energizing. After the cable will be energized with the set voltage the capacitance and the dissipation factor of the stray capacitance will be measured. Button Evaluate Parameters By pressing this button a procedure to determinate the parameters of the stray capacitance will start. See picture above. Input Test Voltage Stray Capacitance At this voltage the stray capacitance will be measured. Text Stray Capacitance After successful measuring of the stray capacitance this field will be filled by the capacity of the stray capacitance. Text Stray DF (tan) The Dissipation Factor of the measured stray capacitance will be displayed in this field. Check box Stray Error Correction By activating this box the capacitance and dissipation factor of the cable stray capacitors will be considered for further measurements. This mode will be used only for grounded test objects measurement such as GST A+B, GST gA, GST gB, GST gA+B.
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Resonating Inductor
For operating with an external resonating inductor this button has to be selected. A resonating inductor is used to increase the range of the capacitive load. This button has to be deactivated if the resonating inductor is not used. Otherwise the overcurrent protection for the highvoltage transformer is deactivated. Check box Resonating Inductor See Chapter "Accessories and Options : Resonating Inductor" for operating with an resonating inductor.
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Drop-down list "User Interface" With Standard user interfaces all inputs are windowslike. For numerical inputs the engineering unit like kilo, nano a.s.o. can be set by pressing G M. k m u n p Giga Mega Kilo milli mikro nano pico
after the number. The Unit like Volt will be automatically added. For Touchscreen a menu will popup, where you can enter the value. Drop-down list "User Input"
If "Use Input Lists" is selected all inputs where stored in a file. After pressing first few character all window will popup with all stored values. So it is very easily to make you inputs. Check box Enable Mandatory If this option is activated certain inputs in Menu Setup has to be filled before measuring. Button Load Factory Settings After leaving the factory or after a recalibration, the values of standard capacitor or cable length are tested and stored. By clicking this button you will be asked, if you want to use these settings. Drop-down list "Line Printer" This button is only available when an optional line printer is connected to the MIDAS. The button can have following different states. No Printing Always there will be no printout. a printout will be generated if you press the button "Report" in the or if you run a sequence and additional measuring data are stored. The printout will work only in the Manual tap sheet. The printout will work only in the Sequence tap sheet.
Only At Manual
Only at Sequence
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Check box Remote Access If this option is set the system is opened to be controlled from a host computer. Remote access is granted. REN Password Here the user has to enter a password to set the system into Remote controlled status (together with command REN) from a remote location. This is for safety reasons to ensure that nobody (without the password) can accidentally take over control and switch HV ON. Button Go To Local With this button the onsite user can set back a remote controlled system (REN mode) into the local operation mode (GTL mode). Button Button Setup Remote Interface Here can you set the interface for controlling 2820 by remote. The 2820 can be controlled by LAN or by RS 232. Be aware, that the set parameters of the interface correspond with the host computer ones. For communication with RS 232 please use a linked RS 232 cable. This field displays information about the actual RS232 Settings (interface parameters) if this interface is set. Baudrate, Databits, Stopbits, Parity , Handshake and EOS should correspond with the parameters of the host computer. This field displays information about the actual LAN Settings (interface parameters). PORT The port number used to remote control the MIDAS IP ADRESS Actual IP address of the MIDAS SERVER NAME The actual computer name of the MIDAS PC.
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7.5
In this tap sheet manual tests can be performed. You have to enter the connection mode, the applied voltage and frequency. After switching high voltage on, the measuring values can be recorded (stored) in the MEASUREMENTS spreadsheet. The editable elements in this tab sheet are:
Element Description
Field Measuring Values The displayed measuring value can be selected over a drop down list.
Field Set Connection By pressing this field you can select the test mode (measuring connection). The used inputs are shown then on the right side: = used as measuring input, = set to v-potential (guarding). For more details see section Test Modes.
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Field Set Voltage / Voltage Max This field contains information about the voltage value, which has to be applied to the DUT. The maximum voltage is shown on the top right. For voltages lower than 10 kV and power higher than 1.5 kVA, the maximum voltage should be set below 10 kV to get to power at the test object. In this case a lower winding on the high voltage transformer will be used. Field Set Frequency In this field the frequency which has to be applied to DUT can be entered.
Button Record The actual selection of measured data will be stored in the spreadsheet. The Time field and the description field will be copied from the previous line. Button Comment By pressing this button the comment field of the selected row can be modified. It is also possible to select more than one row and change them simultaneously. Button Tools Clicking this button will open a list with elements described below. This list will also pop up if you click the right mouse button somewhere in the tab sheet.
Button Define Column If you press this button a dialog will open, where you can choose, which measured value should be recorded and at which position displayed. Button Edit Description Click this button to modify the description field of the selected row. It is also possible to select more than one row and change them simultaneously. Button New Measuring Series Pressing this button will insert a blank line. With this feature you organize the spreadsheet in a more readable way. The blank line is also used to record the actual time. So it possible to group measuring values, especially for analysis purpose Button Delete Row(s) To delete the actual selected row of the spreadsheet this button can be clicked. If there is more than one row selected, all of them are deleted.
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Button Signal Analysis Pressing this button will open a window, where you get more information about the measured signal. Button Print Row(s) By pressing this button the selected rows of measured values will be printed. See section Strip Printer. Button Test Conditions When this button is clicked the actual test conditions of the measuring system is displayed. Each recorded test series have their own test conditions, so it is possible to trace back test condition over years, even with different measuring devices and operators
Button Extended Noise Reduction Under high disturbance influence, it is not possible to measure at line frequency. In this situation the dissipation factor / power factor will be measured by varying the frequency and interpolation the dissipation factor at line frequency. In this case a filter a low pass filter with very strong damping will be used. If it is not possible to measure, f.e. if the variance of the measuring results is too high, the user will be asked to use "Extended Noise Reduction". A progress bar shows fhe progress of the calculation. At the end of the calculation, a new dissipation / power factor will be displayed. All other measuring results are updated faster. f
Button Resonating Inductor Opens a window to set the Resonating Inductor see chapter "Resonating Inductor" Button Signal Analysis See "Menu Signal Analysis"
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This dialog is used to define the recorded measured data. With values can be added or removed from the active spreadsheet. With or removed. With and
and and
Note: The columns in the measuring spreadsheet itself can also be moved in position with simple drag and drop.
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Use Define Formula to define the title, formula and the unit of the column Formula
Title Formula
column title Enter the formula of the cell of column Formula, when a measurement is recorded. Where C[0,0] is the actual cell. C[-4,-1] means 4 columns leftside of column tan. This is cell DF(tan) and one row above the actual row. All relations are relative to the actual row.
If C$[Column, Row] is used, the relations are absolut in the grid. The cell of the first column and the first row will be addressed by C$[0,0
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Tab Sheet Reference Channel (Cn) If this Tab Sheet is selected you can see the spectrum of the current through the nominal standard capacitor Tab Sheet Test Channel (Cx) If this Tab Sheet is selected you can see the spectrum of the current through the test object Tab Page Noise Channel The recorded data of measured power line signal (with external noises) is shown here.
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Button description: Button Up / Down Amplitude By pressing Button Up, the signal amplitude is shown larger. The Auto Scale button will be automatically disabled. By pressing Button Down, the signal amplitude is shown smaller, this increases the scale. Check box Auto Scale Setting this option will show the signal well scaled. Check box View Signals The set of displayed signals can be selected:
Only Signals: Shows IReference and ITest Mains Signal: The mains signal (power line ) is also displayed Shows IReference , ITest , UMains
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Apex Current: The power amp output signal (input signal of the internal HV transformer ) is also displayed Shows IReference , ITest , IApex All Signals: Shows IReference , ITest , UMains, IApex
Check box Lissajous If this option is marked, the "I Ref (Cn)" Channel is shown as a function of the test channel "I test (Cx)", instead of as a function of the time. Button Difference Activating this option will show the difference between Channel "I Ref (Cn)" and Channel "I test (Cx)" in a white colour. Button Simulation Simulated curves can be activated. Used for office version without the Midas hardware. Button Inc / Dec Time Base By pressing "ms" Button, the time scale will increased. As a result, there are more recorded data visible. By Pressing "s" Button, the time scale will be decreased. As a result, there are less data will be shown.
This menu records all measured data in function of the time. It displays some statistical data as Average and Standard Deviation. Be aware that the recorded data looks very instable. This is caused by the automatic scaling of the scope, where the lowest and the highest value will be used for minimum and maximum y-axis. At maximum 1000 values are recorded.
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Buttons description: Button X / Y Axis By pressing this button the measuring values for the x- or y-axis can be chosen. If you select "Index" as axis, the values are shown in order which they are recorded. Button Clear Curve Pressing this button will clear the scope. Check box Auto Scale This option is used for enable/disable automatic scaling of the scope. If it is unchecked higher and lower values than the maximum range of the scope are not shown anymore Button Save Pressing this button will store the recorded raw data of the ADC. A dialog will appear in which you can select the name of file to save. The data are stored in CSV format (Comma Separated Values). The button should only be used for debugging purpose. Button Load Pressing this button will load a file stored with the Save button. This is only available with the Office Version of the software and it is only for debugging purpose.
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7.6
Column
Description
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Column SqNr Identification number of the sequence. Column Description Description of measurement. For example the object where the High Voltage Source is connected. Column Voltage Voltage applied to the test object. Column Frequency Frequency of the AC voltage applied to the test object. Column UST A GST gA+B Test mode definition. If one of these fields is not empty, a measurement will be done with the appropriate test mode connection. The field can be labelled by an identifier (e.g. Cs for stray capacitance). If the cell is signed with , the measurement sequence includes limiter definitions, which characterize the measurement as Passed, Attention or Failed. Column Bitmap If these cells are filled or None a dialog with the corresponding bitmap and the comment of column text will appear before the measurement is performed.
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Button Edit This button will open a numerical or alphanumerical input for editing the content of the cell. If more than one row of a column is selected, the changes will be applied to all of these rows. If this button is pressed on the selected column Bitmap, a file selection dialog will appear, where the desired picture can be chosen. Button Edit Limit(s) With this button the parameters of the limiters for the selected test mode can be selected. Button Delete Limit(s) If this button is clicked the limits will be deleted. The disappear. Button Insert Row By pressing this button a new row with the same content as the row above will be inserted. Button Blank Row By pressing this button a blank row for better organization of the sequence will be added. Button Delete Row(s) By pressing this button the selected row(s) will be deleted. sign will
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Sequence Dialog
With a valid bitmap and text, a dialog appears before the voltage is applied. An example is shown below.
. The sequence may be continued by pressing . During the whole dialog the high voltage is switched off.
Button Tool Sequence Measurement By pressing this button a menu with the following buttons will appear
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Button Define Columns This button can be used to define which data will be displayed. Button Show Comment Pressing this button will show the action of a limiter: whether the value exceeds the limiters or not. Button Edit Comment Pressing this button will open an alphanumerical dialog, where you can enter a comment for this measurement. Button Use as Limit(s) Pressing this button will select the measurement signal you want to use for limits, for example DF (tan ). To perform this operation the sequence number (SqNr) and the connection in table MEASUREMENTS must be equal to the values in table SEQUENCE. Button Delete Row(s) By pressing this button the actual selected data will be deleted. Cell marked as attention A red cross in the right bottom corner of the field indicates that the measured value fails the assigned limit. Cell marked as failed A yellow exclamation mark in the right bottom corner of the field indicates that the measured value exceed the assigned limit.
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The user should keep in mind that you start with a red area, on top you put the yellow area (attention area) and on top of the yellow area, you put the green area (pass area). Example above: Attention Limits; Pass Limits; Min tol is: 0.00 Max Tol is: 1.0 (Yellow Band) Min tol is: 0.00 Max Tol is: 0.75 (Green band)
The descriptions of the fields and buttons areas follows: Column Measuring Item This is the limiter name. You can select any one of measured data. Column Value This data is the reference value of the limits Column Rel If the option to the reference value Column MinTol This field indicates the minimum tolerance level of the Pass or Attention range. Depending on the Rel field the value is relative or absolute. is activated MinTol and MaxTol are relative , otherwise the inputs are absolute.
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Column MaxTol This field indicates the maximum tolerance level of the Pass or Attention range. Depending on the Rel field the value is relative or absolute. Column Action This field describes the required action when the measured value exceeds the minimal or maximal tolerance Button Previous By pressing this button the previous limiter can be read. If there is a previous cell at the SEQUENCE spreadsheet, which is marked with a limiter sign, the limits of this cell is selected. Button Next By pressing this button the next limiter can be read. If there is a next cell at the SEQUENCE spreadsheet, which is marked with a limiter sign, the limits of this cell is selected Tab Sheet Pass If this tab is clicked the limiters for pass the tolerance can be edited. You have to fill in the border of the green area.
Tab Sheet Attention If this tab is clicked the limiters for the attention tolerance can be edited. This is the border of the yellow area. All points located outside the attention limits are failed (red).
Check box Relative to Reference The minimum and maximum tolerance are relative if this box is checked, otherwise absolute. Button Edit By pressing this button the selected cells such as value, MinTol, MaxTol can be edited. Button Apply to all If this button is clicked, the current measured value with its limiters will be applied to all limiters. Button Add Pressing this button will add a line to the spreadsheet. Button Delete Pressing this button will delete one row in the spreadsheet.
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Graphic Preview All limits of the sequence spreadsheet with the same connection are shown in this graph
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The descriptions of the elements in the Catch Value window are: Bar Finding Voltage If the blue needle is inside the pink colour area, the applied voltage is too low. You have to increase the voltage. If the needle is inside the red colour area, the applied voltage is too high. You have to decrease the voltage. If the needle is inside the green colour area, the voltage is close enough to the expected value (e.g. 3.00kV). The window will be automatically closed after reaching the required accuracy and the values will be recorded. After that the sequence will execute the next cell in the spreadsheet SEQUENCE. The actual measured voltage will be shown at the left or right hand side of the needle. Button Apply Pressing this button will close the window and the actual measuring values will be recorded. The next cell of the spreadsheet SEQUENCE will be executed. Therefore you can continue the sequence without reaching the actual voltage step. Label Action This message is used to show you how you should control the voltage of the external AC Power Source. Button Additional Settings Pressing this button will scale up/down the dialog. Additional fields for defining the green area are getting visible/invisible. Input Min. Level of set Voltage In this field the lower value of the green area can be defined in percent [%] of the applied voltage. Input Max. Level of set Voltage In this field the higher value of the green area can be defined in percent [%] of the applied voltage. Input Level of Label "Slow" This field is used to set the level of voltage when the message "Slow Up" and "Slow Down" appears. It is relative to "set voltage".
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7.7
Button Measurement Tool Pressing this button will pop-up a edit menu with the following buttons
Button Define Columns Pressing this button will open a dialog to defines which data will be shown.
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Button Show Comment Pressing this button will show the action of a limiter: whether the value exceeds the limiters or not Button Edit Comment Pressing this button will open an alphanumerical dialog, where you can enter a comment for the measurement. Button Delete Row(s) Pressing this button will delete the actual selected measured data.
Description: Button X- / Y - Axis By pressing the labels of the X or Y axes, a popup occurs where all possible axes values can be selected. Tab sheet predefined Views These buttons can be used to predefine a graphical view. The X- / Y- Axis and the selected measured data are stored under free definable name. Button Define View Pressing this button will pop-up a menu with the following buttons:
Button Add View Pressing this button will store the actual graphic under a free definable name.
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Button Rename View Pressing this button will rename the actual view. Button Delete View Pressing this button will delete the actual selected view. Button Set Current View Pressing this button will store the current view under the actual selected name.
The descriptions of the buttons are as follow: Button Add File Pressing this button will add a file to the list. Button Remove File Pressing this button will remove the current selected file from the list. Button Remove All Pressing this button will remove all files from the list.
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Button Save List As Pressing this button will store the actual list in a file. Button Load List Pressing this button will load a list from a file. Button Show Analysis Pressing this button will open a dialog with all files from the list.
7.8
Remote Operation
This section first describes the basic characteristics of the built-in interface, the command syntax and the data format. Then detailed information is given about the registers and commands made available for remote controlling the MIDAS. To remote control the MIDAS the Ethernet or the RS232 interface can be used.
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Command Syntax
The command syntax corresponds to the IEEE 488.2 standard. The following list is an explanation of the terms, special characters and rules of syntax.
Terms, Characters Explanation Remarks
<EOS>
End character, sent as conclusion of a transmissions or serves to recognise the end of a transmission Specifies the command to be executed. Contains the value to be input; can be transferred in various formats (see also the Data Format section). Separates the command header from the argument. Command header and argument together. Separates command headers from one another. Separates arguments from one another. Attached to the command header for interrogating an argument Separates individual commands from one another. Several commands one after another. Marks the beginning and the end of a string argument. Immediate repetition of the ' or " character in a string argument. Accepts the character in the string without the argument being taken as closed.
Fix set to CR + LF
<SPACE> Command : , ?
The MIDAS can process command sequences, whereby only one query is allowed per sequence which must be positioned at the end of the sequence. You can transmit upper and lower case letters when transmitting command headers and arguments.
Data Format
All numerical input and outputs are in SI units (Volts, Amperes, Ohms, etc.). The following summary shows the formats used:
Format Description Examples
<NR1> <NR2>
1, -8 1.4, -3.64
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<NR3> <String>
Real numbers with exponents Character sequences without CTRL (ASCII 13) and LF (ASCII 10) (see also the Command Syntax section). Character sequences of indefinite length, closed by the end character. Data byte sequence with definite length, closed by the end character
<ARBITRARY ASCII RESPONSE DATA> <DEFINITE LENGTH ARBITRARY BLOCK RESPONSE DATA>
Register
Various registers are used in MIDAS in order to interrogate the state of the device via the interface. Most registers are defined in the IEEE 488.2 Standard and are extended for the specific characteristics of the MIDAS. The following table shows the relationship of all registers used together with the associated bit assignments and resulting values: *STB Status Byte Register Bit 7 6 Not in use, always '0' RQS/MSS (Status of the RQS line) if queried over the serial connection MSS (Master Summary Status) if queried via the *STB? '1', if a message exists for the controller. ESB (Standard Event Status Bit). Set, if since the last read or delete operation something has changed in the Event Status Register. MAV (Message Available). Set if there is still data to read through the controller. Not in use, always '0' Not in use, always '0' Not in use, always '0' ISR. Set if the internal status register has a changed contents. The internal status can be queried with ISR?
Used to mask the status byte bits (with the exception of bit 6). If a bit is set to '1' in this register, then the associated bit in the status register can be set as a collective alarm and initiate a request, otherwise nothing will happen.
Reserved answer with '0' PON Set to '1' when the MIDAS is switched on URQ Not used CME Shows the processing errors that are stored in the CMR register and can be queried with CMR? EXE Shows a execution error that is stored in the EXR register and can be queried with EXR? DDE Shows that a MIDAS-specific error has occurred and which can be queried with DDR? QYE Shows a query error that is stored in the QYR register and can be queried with QYR? RQC Always '0' because the MIDAS is not able to take over bus control. OPC Unused and always '1' if and *OPC is recognised because all commands are processed in a strictly one after another.
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Is used to mask the ESR. If a bit is set to '1', an associated bit in ESR can be set and can initiate a collective alarm, otherwise nothing.
Bit 7 6 5 4 3 2 1 0
0 0 0 0
Set if a transmission error (time out) occurs. Set if the device is in the 'local' state.
Used to mask the bits in the ISR. If a bit is set to '1', then the associated bit in the ESR can be set and a collective alarm initiated, otherwise nothing.
Holds the last syntax error that occurred while processing the interface buffer. Bit 7 0 6 0 5 0 4 0 3 General error 2 Illegal syntax 1 Illegal argument 0 Unknown command
Holds the last execution error 0 No error 1 Query in the 'Remote' state not allowed Execution Error 2 A Query in the 'Local' state not allowed Register 3 Setting in the 'Remote' state not allowed 4 Setting in the 'Local' state not allowed 5 Argument outside the specified range 6 Too many or too few parameters 7 No data to transmit EXR DDR Device Dependent Register Holds the last MIDAS-specific error Bit 7 6 5 4 3 2 Illegal Insulation Type 1 File Error File does not exist. Illegal file name a.s.o. 0 Illegal State. To change a value the system is not in the state needed, as f.e. High Voltage Off State
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Holds the last error queried. 0 1 No error Buffer overflow either for input or output
Most of the commands have a short form and a long form. Short forms are written in upper case characters. The part of the command header written in upper case has to be transmitted so that the MIDAS can recognize the command. The part of the command written in lower case letters can also be transmitted. It is only used for better understanding. In general, queries can be executed in local mode. However, most of the set operations have to be carried out using remote control operation first (remote mode). The command tables give information about the allowable operations. An 'x' marked in a column means: LS LA RS RA setting or executing is allowed in local mode operation, querying in local mode operation is allowed, setting or executing in remote control mode is allowed, querying in remote control mode is allowed.
*IDN?
Return of device identification in the format: <Companyname>, <Model>, 0, <SoftwareVersion>, i.e., HAEFELY TEST AG, MIDAS, 0, X.XX Sets the standard configuration
X X
MIDAS returns a '1' for unavailable or defective hardware, otherwise a '0' If all pending operations have been carried out, then the returned answer is ASCII 31 ('1'). The MIDAS always returns a '1' because all commands are processed strictly one after another. Sets the OPC bit in the ESR status register to True. Has no further effect on the MIDAS Does not affect the MIDAS because all commands are processed strictly one after another. Clears all registers
*OPC?
<NR1>
*OPC
*WAI
*CLS
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*STB?
<NR1>
Calls up and then deletes, with exception of the MAV bit, the contents of the status register masked by the service request enable. Remotely controlled via the IEEE 488. Can also query the contents via serial poll. In this case bit 6 identifies the state of the RQS line instead of the Master Summary Status. Sets the Service Request Enable Register and determines which events initiate an RQS/MSS when using the IEEE 488 interface.
*SRE
<NR1>
*SRE?
<NR1>
Returns the contents of the Service Request Enable Register. Returns and then clears the contents of the Event Status Register. Sets the contents of the Event Status Enable Register and determines which events initiate a collective error.
*ESR?
<NR1>
*ESE
<NR1>
*ESE?
<NR1>
Returns the contents of Event Status Enable Registers Returns and then clears the contents of the Internal Status Register Sets the Internal Status Enable Register and determines which internal sequence should initiate a collective error.
ISR?
<NR1>
ISE
<NR1>
ISE?
<NR1>
Returns the contents of the internal Status Enable Register. Returns and then clears the contents of the Command Error Register. Returns and then clears the contents of the Execution Error Register.
CMR?
<NR1>
EXR?
<NR1>
DDR?
<NR1>
Returns and then clears the contents of the Device Dependent Register Returns and then clears the contents of the Query Error Register. Change to remote control if <string> corresponds to the entered password. Otherwise this command will be ignored. Change to local mode.
QYR?
<NR1>
REN
<String>
X X
X X
Software
85
HELP?
FILE? SAVE
X X
Returns the actual working file. Stores the current working file under the name <String> . Sets bit 1 at the Device Dependent Register in case of an error.
Example.: SAVE 'C:\ABC.XML' LOAD <String> X Loads the actual working file. If the file does not exist the Device Dependent Register Bit 1 will be set. Example.: LOAD 'C:\ABC.XML SRQ SRQ? ON OFF X X X X Only functional if the IEEE 488 interface is used. In the 'ON' state a Service Request is initiated as soon as a bit changes in the Serial Poll Byte.
Command header 1
L A
R A
L S
R H E
R H A
Commentary
HV HV?
OFF ON
X X
X X Switches the high voltage on or off. X X Switching High Voltage On is only X X possible if there is no alarm and the system is not set to external AC Supply.
ACSource:
REFV REFV?
<Nx>
X X
X X Sets or returns the target value of the voltage. The value should be between 0 V and the maximum set voltage, otherwise the EXR Register is set to 5 Example : ACS:REFV 8E3 will set the voltage to 8 kV.
86
Software
MAXV MAXV?
<Nx>
X X
X X Sets or returns the maximum allowed voltage. The value should be between 0V and 15 kV otherwise the EXR Register will be set to 5. X X Sets or returns the target value of the frequency. [Hz] The range of value is within 15Hz and 400 Hz..
FRQ FRQ?
<Nx>
X X
INTern EXTern
X X
YES NO
X X
CONNectio n:
X X
RefCAP
INTERN?
<Nx>
X X
<Nx>
X X
INTern EXTern
X X
X Sets or returns, if the external or the internal capacitor is used. X X Sets or returns the unit of temperature inputs. If the unit is "Celsius" all temperature units are in "C", if "Fahrenheit" is set, the unit is "F" X X Sets or returns the temperature of the insulation. The unit corresponds with the "TEMP:UNIT" set value.
CELSius X X FAHRenhei t
INSULation
<Nx>
X X
Software
87
TYPE TYPE?
<string>
X X
X X Sets or returns the type of the insulation. If you want to set the insulation type, <string> has to be a member of the temperature correction file. See section Menu Condition for more information. Otherwise the DDR Register will be set. Example INSUL:TYPE "Liquids :Askarel"
X X
Returns the actual set temperature correction factor X X Sets or returns the actual ambient temperature. The unit corresponds to the command "TEMP:UNIT". X X Sets or returns the actual ambient humidity.
X X
HUMidity
X X
Following units are possible: "p" "n" "u" "m" "k" "M" '"G" Pico Nano Mikro Milli Kilo Mega Giga 10-12 10-9 10-6 10-3 103 6 10 109
ACCUracy? YES NO
X Returns "YES" if the accuracy of the measured signal is enough. This value corresponds with the colour displayed on the system. See section Display of Measurement Values X Returns "YES" if a signal has an overflow detected.
X Effective Voltage which is applied to the test object. Answer similar as "12.434 kV" X Dissipation factor without temperature correction. Answer similar as "0.0043 "
DF?
<Nx>
88
Software
DF20?
<Nx>
X Dissipation factor with temperature correction. Answer similar as "0.0043 " X Power factor without temperature correction. Answer similar as "0.0043 " X Power factor with temperature correction. Answer similar as "0.0043 " X Test Capacitance CX in parallel equivalent circuit Answer similar as "12.34 pF" X Measured frequency of applied voltage Answer similar as "50.04 Hz" X Effective Current through CN Answer similar as "35.30 uA" X Effective Current through CX Answer similar as "5.304 mA" X Resistor parallel to Capacitance CX in parallel equivalent circuit Answer similar as "1.20 kOhm" X Apparent Power Answer similar as "277.35 VA" X Real Power Answer similar as "399.55 mW" X Reactive Power Answer similar as "278.85 VAR" X Real Power at test object normalized to a test voltage at 2.5 kV. Answer similar as "526.06 uW"
PF?
<Nx>
PF20?
<Nx>
CAPX?
<Nx>
FREQ?
<Nx>
IREF?
<Nx>
ITEST?
<Nx>
RESX
<Nx>
PWRA?
<Nx>
PWRP?
<Nx>
PWRQ?
<Nx>
PWR25?
<Nx>
PWR10?
<Nx>
X Real Power at test object normalized to a test voltage at 10 kV. Answer similar as "8.45 mW"
INDX
<Nx>
RINDX
<Nx>
X Test Resistor serial to LX (serial equivalent circuit) Answer similar as "54.5407 kH"
ZX?
<Nx>
Software
89
YX?
<Nx>
MeasSET
<String>
X X X Allows to define a set of measuring data, which all be transferred by the command "MeasDATa". All data belong to one calculation and are recorded at the same time. Each values is separated by a comma. Following data are possible: URMS DF DF20 PF PF20 CAPX FREQ IREF ITEST RESX PWRA PWRP PWRQ PWR25 PWR10 INDX RINDX ZX YX For description see above
f.e. you can send MSET "URMS, PF, CAPX, ITEST" and you will get with the command "MeasDATa" a similar string as "957 V, +0.00119 , 106.21 pF, 31.25 uA" for answer. MeasDATa <String> X X A string of measuring data which are set by the command "MeasSet", which are separated by a comma.
7.8.5 Alarms
Command header1 Command header2 or Arg. Argument L S L A R S R A Commentary
ALARMs
EMerGencY ?
NO YES
HAndHEld?
NO YES
PwrAmpFail ?
NO YES
X X
90
Software
HVGnd?
NO YES
ANY?
NO YES
Software
91
8.2
8.3
92
8.4
Resonating Inductor
General
The capacitive load range covered by the MIDAS system can be increased using a Compensating Reactor (resonating inductor).
CX CN int. UTest Lk RX RN
Capacitance (DUT) to be measured Standard capacitor Test voltage, applied to the test object Compensating reactor for test current extension Measuring shunt on the DUT side Measuring shunt on the Reference (Cn) side
Figure 23 :
A variable reactor coil is connected in parallel with the capacitive test object CX. This configuration constitutes a parallel resonating circuit. By adjusting LK the resonant point can be found and then the resonant circuit draws only a (small) amount of real power from the mains (through the resistive part of Cx and Lk). This arrangement allows measurements of capacitances up to: 5288A 5289 max. 10 kV max. 15 kV max. 45kVA max. 100 kVA max. 1F max. 1.56 F
See chapter Application Guide : Measuring high cap values using the Resonating Inductor for a connection example.
93
Figure 24 :
The following items are supplied with this option: 1 1 Inductor 5288A High voltage link cable to MIDAS, 3m
Specification
Rated Voltage Frequency Max. Output Current Max. Output Power Inductance Range Load tuning range Duty Cycle at full load PD level @ max. output Operating temperature Storage temperature Humidity Weight Dimensions 10 kV @ 50/60Hz 50/60Hz 3.30 A @ 50Hz 2.75 A @ 60Hz 33 kVA 9.7H .. 250H typical 50 nF .. 1 uF 35 nF .. 0.7 uF < 500 pC +5C .. +50C -20C .. +70C 5 .. 95% r.h., non-condensing Approx. 135 kg (297 lbs) 58 x 48 x 84 cm (22.8 x 19 x 33) @ 50 Hz @ 60 Hz
max. up to 12kV @ low tan values of DUT
50% at rated output poer over a 16h periode. Max. ON time 15 min.
Connection
Switch all power off before starting the connection Connect the MIDAS HIGH VOLTAGE OUTPUT with the supplied short yellow HV cable to the High Voltage Input of the Resonating Inductor. Connect the test object to the High Voltage Output of the Resonating Inductor with the standard yellow HV cable (20m) of the MIDAS. Check all the wirings. Be aware of the fact that there are high voltage and also high current (10 kV, 5 A)
See also chapter Application Guide : Measuring high cap values using the Resonating Inductor for a connection example.
94
Schematics
Figure 25 :
Operation
Activate the use of a Resonating Inductor in the Menu "Menu Settings"
95
Press in menu "Manual" to activate the inductance visualisation display on the MIDAS to support the tuning of the resonating inductor. Rotate lever to Unlocked position and coarse-balance using the hand wheel and the analogue scale on the frontpanel of the inductor Set voltage in the range of 500 V .. 2 kV and adjust with the hand wheel the phase shift as small as possible or at least wihin the green range.
The display shows actual tuning. Beside the top value display a L+ or L- instruction pops up when the optimal tuning range is left. Phase shift 180 can be used when the direction of the controls (depending on how the inductor is wired) works inverted. Increase the high voltage in small steps (2 kV) and optimize balance as required. Always wait until the measured value is stable before you set a new value. When optimum balance is achieved, move the lever to Locked position to firmly clamp the core and thus reduce noise. Before switching off the system, the high voltage shall be reduced under 5 kV. After usage of the the resonating inductor: - Disable the resonating Inductance in menu "Setup", otherwise the high voltage transformator will not be protected against overcurrent. - Set the inductance gap back to a medium position. This protects the end position switches and also the core of the inductor against mechanical wear.
96
The following items are supplied with this option: 1 1 1 1 1 Inductor unit, type 5289 HV connection cable, 5289 Supply connection cable, 5289 PE connection cable, 5289 MIDAS, yellow, 3m MIDAS, black, 3m MIDAS, yellow/green, 3m
Baseload capacitor, 400nF, 15kV with HV connection cable and PE connection cable
Specification
50Hz 60Hz
Maximum Output Current Load tuning range Max. Operating Voltage Maximum Output Power Duty cycle at full load PD Level @ Max. Output Inductance range Winding Resistance Input Power Main Fuse Dimensions WxDxH Weight Operating Temperature Storage Temperature Relative Humidity
50% at rated output power over a 16h period. Max. ON time: 15min. <500pC 6.5H .. 80H typical 22 @20C 100 .. 240 VAC, 50 / 60 Hz, 1000W, active PFC (IEC61000-3-2) 10A slow-blow with high breaking capacity 55 x 71 x 108 cm approx. 376 kg -10 .. 50C -20 .. 70C 5 .. 95 % r.h. * use additional baseload capacitor for load ranges < 250nF (22 x 28 x 43") (825 lbs)
97
Description
1 2 3 L+ button, press to decrease the core air gap respectively increase the inductance value L- button, press to increase the core air gap respectively decrease the inductance value Supply connection. To connect the additional power supplies (built-into the 5289) to the Midas to enforce the Midas output power Prepared access for a future automation of the inductor HV Out connector for the High Voltage cable connection to the DUT HV In connector for the High Voltage cable connection to the Midas Mains Input connector and mains switch Lifting eyes to lift the inductor
4 5 6 7 8
Never use the handles to lift the inductor! The handles on the side panels are just to move the unit around on its wheels. To lift the unit use the lifting eyes.
98
Connection
Make sure the power of both the Midas and the Resonating Inductor 5289 is Switched OFF before connecting them together. The earth cables should be the FIRST leads to be connected to the equipment. The unit itself is also earthed over the outer shield of the HV Input cable and the PE pin of the mains cable.
The Midas must be switched ON FIRST after the Midas is powered you can switch on the Inductor. Do switch OFF the Inductor FIRST - after that the MIDAS system can be switched off.
The earth cable should be connected to the Earthing Screw on the bottom of the 5289 and the ground at one end and to the station grounding system at the other end. Connect the MIDAS HIGH VOLTAGE OUTPUT with the supplied short yellow HV cable to the HV In of the Resonating Inductor. Connect the test object to the HV Out of the Resonating Inductor with the standard yellow HV cable (20m) of the MIDAS. Check all the wiring and please be aware of the fact that during a measurement high voltages and high current (15 kV, 5 A) are involved. If the DUT load is SMALLER than 250nF, connect the baseload capacitor: - HV cable to HV connection on DUT and to top end of the cap - Gray cable to banan plug on bottom of the cap, - Yellow/green cable to the earth stud and the earth stud (bottom plate) - Earth stud of bottom plate to the station grounding system.
Figure 3: Rotating Machine Stator Test connections to Midas using the resonating inductor and the baseload capacitor. With UST B the baseload can be checked, with UST A the connected rotor capacitance is measured.
99
Schematics
Figure 27 :
100
Operation
Activate Resonating Inductor in the Midas Menu Settings
Press
Here you can supervise how to adjust the resonating inductor. On the top Line you get the blue instruction fields how to tune the Inductor (Press L+ or Press L-). The phase shift should be as small as possible (< 10 ) To work with the Inductor start at low voltages (1..2kV) and tune for resonance. Wait until the measured value is stable (light green display value) before setting a next value Increase the voltage in small steps (1..2kV) and re-tune for resonance, repeat these steps until you reach the desired voltage. Lower the voltage (< 5kV) before switching of respectively releasing the safety switch. After terminating the work with the resonating inductor:
101
Disable the Resonating Inductor checkbox in menu "Setup" to reactivate the Midas high voltage transformer over current protection (which is disabled while 5289 operation) Set the inductance gap back to a medium position. This protects the end position switches and also the core of the inductor against mechanical wear.
102
8.5
Current Booster
The max. output current of the MIDAS system can be increased by using a Current Booster (transformer). The output voltage is reduced to 100V (10V) while the possible current is boosted up to max. 10A. This unit is normally used for short circuit impedance testing on power transformers. See chapter "Accessories and Options: Short Circuit Impedance as an example of use of the Current Booster type 5287
Figure 28 :
Figure 29 :
Connections
Connect the MIDAS Power Output LV Out to Booster with the supplied 2m cable to the Power Input of the Current Booster. Connect the MIDAS CNEXT input with the 2m coax cable to the CN output of the Current Booster. Connect the V-potentials of the MIDAS and the Booster with the gray 2m cable. Connect the test object to the Test Voltage Output of the Booster with the supplied 20m cable. Select the Booster option in the settings dialogue and set all corresponding values (cable
103
length, Cn ext data). The voltage control field now uses a % input field which correspond with the 10V respectively 100V booster output level.
The following items are supplied with this option: 1 1 1 1 Current Booster 5287 High current connection cable to DUT with clamp, 20m Link cable to MIDAS low voltage output, 2m Link cable to MIDAS CN and V connectors, 2m
104
8.6
The following items are supplied with this option: 1 1 1 1 1 10 4 4 1 1 TTR 2795 Turns Ratio Meter modul built-into MIDAS High voltage side (H) measuring cable (spider), 5m Low voltage side (X) measuring cable (spider), 5m High voltage side (H) extension cable with Velcro strap, 20m Low voltage side (X) extension cable with Velcro strap, 20m Measuring clips, black Measuring clamps, black Measuring clamps, red Operating Instructions, Test Certificate, CD with Software Cable and accessory carrying bag
105
8.7
The following items are supplied with this option: 1 1 1 1 2 2 1 1 FRA 5310 Sweep Frequency Response Analyser modul built-into MIDAS Cable and accessory carrying bag including: Active probe Source with 15m cable, two clamps Active probe Receiver with 15m cable, two clamps Ground Tapes, 10m Ground Tape Clamp (grip wrench) for grounding connection tape to DUT tank Operating Instructions and Test Certificate CD with external PC Analysis Software
106
If the instrument is to be used in extreme environmental conditions (e.g. unclean, oily air with airborne metal or coal dust, high humidity etc.) then it should be protected by building into a suitable housing with forced air filtering or similar suitable protection. If such protective measures cannot be provided, then the instrument should be periodically checked for contamination and promptly cleaned with suitable cleanser when required. This kind of service work is particularly important if high voltages are to be measured and should be performed by an authorised service agent.
Instrument Calibration
When delivered new from the factory, the instrument is calibrated in accordance with the calibration report provided. A periodical calibration of the instrument every two years is recommended. As the calibration process is fairly extensive, the instrument can only be calibrated and, if necessary, adjusted at HAEFELY TEST AGs factory. An updated calibration report will then be issued.
Changing Fuses
Before changing the mains fuse, remove the mains power cord. Fuses should only be replaced with the same type and value.
107
10 Instrument Storage
During day to day use the instrument can be switched off at the mains switch located above the mains socket on the rear panel of the instrument. If the instrument is to remain unused for any length of time, it is recommended to unplug the mains lead. In addition, it is advisable to protect this high precision instrument from moisture and accumulation of dust and dirt with a suitable covering.
108
Instrument Storage
Figure 30 :
Pictograms
109
12 Recycling
When the instrument reaches the end of its working life it can, if required, be disassembled and recycled. No special instructions are necessary for dismantling. The instrument is constructed of metal parts (mostly aluminum) and synthetic materials. The various component parts can be separated and recycled, or disposed of in accordance with the associated local rules and regulations.
110
Recycling
13 Trouble Shooting
All error messages appear on the display of the MIDAS measuring instrument. If persistent problems or faulty operation should occur then please contact the Customer Support Department of HAEFELY TEST AG or your local agent. The Customer Support Department can be reached at the following postal address:
HAEFELY TEST AG Customer Service - Tettex Lehenmattstrasse 353 CH-4052 Basel Switzerland Tel: Fax: e-mail: +41 61 373 4111 +41 61 373 4914
support@haefely.com or support@tettex.com
Trouble Shooting
111
14 Conformity
112
Conformity
Appendix
Appendix
113
15 Applications Guide
This chapter contains important information regarding construction of the test circuit and the individual test modes depending on the device under test. Selected circuits for specific test objects are presented for further information. Unfortunately it is not possible to provide a test circuit for every customer specific test object as this would exceed the capacity of this manual. If this chapter is studied carefully, and the function of the measuring instrument with the individual test modes is understood, then it will be simple to find the relevant test circuit for a special application.
15.1 Bushings
The most important function of a bushing is to provide an insulated entrance for an energized conductor into an equipment tank or chamber. A bushing may also serve as a support structure for other energized parts of an equipment. Generally two types of bushings are available: 1. Condenser type 2. Oil-impregnated paper insulation with interspersed conducting (condenser) layers or oilimpregnated paper insulation, continuously wound with interleaved lined paper layers. Resin-bonded paper insulation with interspersed conducting (condenser) layers.
Non-condenser type Solid core, or alternate layers of solid and liquid insulation. Solid mass of homogeneous insulating material (e.g. solid porcelain). Gas filled.
The primary insulation of outdoor bushings is contained in a weatherproof housing, usually porcelain or silicone. The space between the primary insulation and the weather shed is usually filled with an insulating oil or a compound (plastic, foam, etc.). Bushings also may use gas such as SF6 as an insulating medium between the center conductor and the outer weather shed. Bushings may be classified as being equipped or not equipped with a potential tap (sometimes also called "capacitance" or "voltage" tap) or a dissipation factor test tap (power factor tap). Usually high voltage bushings are fitted with potential taps while medium or low voltage bushings are equipped with dissipation factor taps. In higher voltage designs, the potential tap may be utilized to supply a bushing potential device for relay and other purposes. Therefore these are capable of withstanding fairly high voltages. Potential taps also serve the additional purpose of permitting a dissipation factor test on the main insulation of a bushing without the need to isolate the upper and lower terminals from the associated equipment and connected deenergized bus. Dissipation factor taps are not designed to withstand high potential since their purpose is solely to provide an electrode for making a dissipation factor test on the bushing C1 insulation. The dissipation factor tap is normally designed to withstand only about 500V while a potential tap may have a normal rating of 2.5kV to 5kV. Before applying a test voltage to the tap, the maximum safe test voltage must be known and observed. An excessive voltage may puncture the insulation and render the tap useless.
114
Applications Guide
A bushing without a potential tap or power-factor tap is a two-terminal device which is normally tested overall (center conductor to flange). If the bushing is installed on equipments like circuit breaker, transformers or cap banks the overall measurement will include all connected and energized insulating components between the conductor and ground.
In principle a condenser bushing is a series of concentric capacitors between the center conductor and ground sleeve or mounting flange. A conducting layer near the ground sleeve may be tapped and brought out to a tap terminal to provide a threeterminal specimen. The tapped bushing is essentially a voltage divider.
Note: Equal capacitances ( C1a..C1e ) produce equal distribution of voltage from the energized center conductor to the grounded condenser layer and flange. The tap electrode is normally grounded in service except for certain designs and bushings used with potential device. For bushings with potential taps, the C2 capacitance is much greater than C1 For bushings with power-factor tap , C1 and C2 capacitances may be the same order of magnitude.
Figure 31 :
Construction of a bushing
In the dissipation factor tap design, the ground layer of the bushing core is tapped and terminated in a miniature bushing on the main bushing mounting flange. The tap is connected to the grounded mounting flange by a screw cap on the miniature bushing housing. With the grounding cap removed, the tap terminal is available as a low-voltage terminal for a UST measurement on the main bushing insulation, C1 conductor to tapped layer. In some bushing designs the tapped layer is brought out into an oil-filled compartment. The potential tap is allowed to float in service. A special probe is inserted through an oil filling hole to make contact with the tapped layer, to permit a measurement. A bushing is a relatively simple device and field test procedures have been evaluated to facilitate the detection of defective, deteriorated, contaminated or otherwise damaged insulation. The most important types of tests applicable to bushings are: Overall Test (Centre Conductor to Flange, C1/C2) Centre Conductor to Tap Test (C1) Tap Insulation Test (Tap to Flange, C2)
Applications Guide
115
Due to the caution statement mentioned above, it is important to note that for tap-insulation tests the applied voltage should not exceed 5 kV for potential taps and 500 V for dissipation factor taps. For the overall and the center conductor to tap test a convenient voltage at or below the bushing nameplate rating should be chosen. The hot collar test should be performed at a test voltage of about 10kV.
The overall test for spare bushings, with or without taps, can be performed with the GST gA+B (INPUT A must not be connected). With this test mode the overall capacitance is measured C = C1 || C2. The main insulation (C1) of bushings equipped with taps can be tested separately (INPUT A to tap). The C1 insulation is measured using the UST A mode. With this test connection the tap insulation capacitance (C2) is not measured directly but can be calculated from the GST gA+B and the UST A mode using following formula: C2 = (C C1) / (C1-C).
Figure 32 :
116
Applications Guide
The tap insulation (C2) of bushings equipped with taps, can be measured directly. As illustrated in the figure beside, the High Voltage and the INPUT A cable must be interchanged. Using the GST gA+B mode will bypass the main insulation (C1) and measure the tap insulation (C2).
Warning: Check the manufacturers recommendation for max. tap test voltage
Figure 33 :
Applications Guide
117
The C1 insulation is measured by the UST A mode. The connection is shown in the figure beside. The values are measured in the conventional manner, and the dissipation factor is calculated and corrected for temperature. For a bushing in a power or distribution transformer the average temperature of the transformer top-oil and ambient air temperature should be used. For bushings mounted in oil circuit breakers the C1 dissipation factor should be corrected using the air temperature.
Figure 34 : C1 Insulation test of bushing in transformer
During measurements on bushings in transformers, all terminals of the windings to which the bushings are connected must be tied together electrically. Otherwise higher-than-normal losses may be recorded due to the influence of the winding inductance. Also, for safety the bushings associated with all windings not energized should be grounded and not left floating.
118
Applications Guide
In analogy to the tap insulation test on spare bushings the C2 insulation is measured by the GST gA+B mode. The connection is shown beside. For the capacitance C2 (tap to flange) the dissipation factor is calculated but normally not corrected for temperature.
Figure 35 :
The Hot Collar Test is made by UST A mode and the bushing need not be disconnected from other components or circuits. Make sure that the collar band is drawn tightly around the porcelain bushing to ensure a good contact and eliminate possible partial discharge problems at the interface.
Figure 36 :
Applications Guide
119
Cable-Type Bushings
Overall dissipation factor and Hot-Collar losses are relatively high because of inherently high losses in the cambric insulation. Test results should be compared among similar bushings and with those recorded for previous tests. Abnormally high losses can result from moisture entering the top of the bushing and contaminating cambric and compound, migration of oil into the compound through a bottom seal, cracked porcelain, etc.
Hot-Collar Test
The losses recorded should be less than 100mW. If the current or watts-loss is appreciably higher than normal, then a second test is made after moving the collar down one petticoat. This procedure can be followed as far down the bushing as necessary to determine how far down the fault has progressed.
120
Applications Guide
15.2 Transformers
15.2.1 Power and Distribution Transformers
The dissipation factor test for distribution transformers (rated 500kVA) and power transformers (rated > 500kVA) is a very comprehensive test for detecting moisture, carbonization, and other forms of contamination of windings, bushings, and liquid insulations. Power and distribution transformers exist as single-phase or three-phase design. For insulation purposes transformers can be further classified as dry type which have air or gas as insulation and cooling medium, or as liquid-filled constructions which have mineral oil, Askarel or other synthetic materials. The scope of the dissipation factor test for transformers is to determine the capacitance (insulation) between the individual windings and between the windings and ground. To eliminate any effect of winding inductance on the insulation measurements all terminals of each winding, including neutrals, must be connected together. Check also for possible arrester elements in the tap changer. Before any measurement is performed the transformer must be deenergized and completely isolated from the power system. The transformer housing must be properly grounded.
References and standards for the dissipation factor tests can be found in: IEC60076-1 (2000) clause 10.1.3 Measurement of the dissipation factor of the insulation IEEE Std C57.12.90-1999 clause 10.10 Insulation power-factor tests
Test Levels
The decision about the applied test voltage is in most cases easy since the tested equipment is generally rated above 15 kV. In case of equipment rated 15 kV or lower, consideration should be given to include testing at slightly above (10..25%) the operating line-to-ground voltage. IEEE C57.12.90 recommends that, for insulation dissipation factor tests, the voltage should not exceed one-half the low-frequency test voltage given in IEEE C57.12.00. The lowest low-frequency test voltage given in C57.12.00 is 10 kV which correspond to a nominal system voltage of 1.2 kV. Therefore, in accordance with IEEE, an insulation dissipation factor test voltage of 5 kV could be applied to 1.2 kV transformer.
The following sections try to illustrate three typical applications of testing the insulation properties of transformers. First an ordinary two winding transformer is presented, then an autotransformer is visualized and finally a three winding transformer is explained.
Applications Guide
121
Figure 37 :
Measurement connections of a two windings transformer for measurement of CHG and CHL
Test Connections
Sequence DUT Line INPUT A to INPUT HV GND to Test Mode High Voltage to
1 2 3 4
LV LV HV -
HV HV LV LV + HV
Note: Test line #4 can be used to inter-check the measurement results. (#4 = #2 + #3). Additional measurements in other test modes can be executed to inter-check the measurements results.
122
Applications Guide
Figure 38 : CHT
Measurement connections of an autotransformer with tertiary winding for measurement of CHG &
Test Connections
Seq.line DUT INPUT A to INPUT HV GND to Test Mode High Voltage to
1 2 3 4
T T HV+LV+0 -
Note: Test line #4 can be used to inter-check the measurement results. (#4 = #2 + #3). Additional measurements in other test modes can be executed to inter-check the measurements results.
Applications Guide
123
Figure 39 : 3 phase, 3 winding transformer in Yn-Yn formation with tertiary winding. Measurement connections for measurement of CHG , CHT and CHL
Test Connections
Sequence DUT line INPUT A to INPUT B to INPUT HV GND to Test Mode High Voltage to
1 2 3 4 5 6 7
T T T T HV HV -
LV LV LV H LV LV -
Tank GND Tank GND Tank GND Tank GND Tank GND Tank GND Tank GND
UST A GST gA+B UST B GST gA+B GST gA+B UST B GST gA+B
HV HV HV LV T T HV+LV+T
Note: Test line #7can be used to inter-check the measurement results. (#7= #2 + #4 + #5) additional measurements in other test modes can be executed to inter-check the measurements results.
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Applications Guide
Note: For regular comparison measurements normal UST- mode measurements should be sufficiently accurate and are reproducible when measured directly afterwards or after a longer period of time. To obtain the exact dissipation factor of the capacitance C1 obtained by a UST- measurement on a transformer, an additional calculation should be made to correct for the dissipation factor error. This dissipation factor error is caused by the physical phenomenon, that there is always the influence of one or more parallel capacitances C2 to Rshunt (e.g. CLG or CHG on a two winding transformer), which can not be excluded during an UST- mode measurement. The dissipation factor error caused by the influence of the always parallel capacitance C2 to Rshunt (e.g. CLG or CHG), is in most cases negligible. Only in the rare cases that the Rshunt will switch to the highest value of 200 and the parallel capacitance (C2) to the Rshunt is relatively high, the error becomes significant. The Rshunt will switch to the highest value of 200 , when the current measured through the Rshunt is smaller than 3mA. This will only occur when the capacitance C1 to be measured has a very low value (e.g. 50~100pF) or when the test voltage applied to the capacitance to be measured C1 is very low. Therefore the following formula may be used to calculate the dissipation factor error : Dissipation factor error = Rshunt * * C2. The exact dissipation factor will be the dissipation factor as displayed by MIDAS subtracted by the dissipation factor error : Tan (exact) = Tan (Midas288X) - Rshunt * * C2.
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125
Figure 40 :
Test Connections
Sequence Line DUT INPUT A to INPUT B to INPUT HV GND to Test Mode High Voltage to
1 2 3 4 5 6 7
2 2 2 1 1 2 -
3 3 3 3 3 1 -
Tank GND Tank GND Tank GND Tank GND Tank GND Tank GND Tank GND
GST gA+B UST A UST B UST B GST gA+B GST gA+B GST gA+B
1 1 1 2 2 3 1+2+3
Note: For a single-phase shunt reactor only the overall measurement is made, by short-circuiting the winding and making a GSTg A+B measurement (above table, row #1) The overall winding dissipation factors should be corrected for top oil temperature. The dissipation factors are analyzed in the same manner as power transformers. The test results can be supplemented by tests on the bushings, on oil samples, and by excitationcurrent measurements on the individual phases.
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Sometimes it is advantageous to investigate abnormal results by making a series of tests at several voltages, to determine if the condition causing the abnormal result is nonlinear or voltage sensitive within the range of available Test Levels. This might include increasing the test voltage up to 15kV.
Test Voltage
Current transformers which are rated 15 kV and above can be tested with an applied voltage of 10 kV. For units rated below 15 kV a convenient test voltage should be chosen, which is equal to or below the nameplate rating. For dry type CTs a the test voltage of 10% to 25% above line-to-ground operating voltage can be applied. Sometimes it might be useful to investigate abnormal results on the units by making a series of tests at several voltages to determine if the condition causing the abnormal result is nonlinear or voltage sensitive within the range of possible Test Levels. For example a test sequence of 2 kV, 10kV and 12kV may be used.
Test Procedure
Current transformers are tested in the same manner as two winding transformers (see section Power and Distribution Transformers). As for all transformer tests, the device under test must first be isolated, deenergized and grounded. For the dissipation factor test the high voltage cable should be applied to the shorted terminals of the primary winding. The secondary winding should be shorted and grounded. For current transformers which are tested in storage, the frame must be grounded externally. Some HV CTs are equipped with taps similar to those on bushings. For these units a supplementary test can be performed, in addition to the overall test. The main insulation C1 (between tap and conductor) and the tap insulation C2 (between tap and ground) can be tested separately. Current transformers with such taps often have nameplate values of dissipation factor and capacitance C1, C2. As already indicated in section Bushings, the test potential applied to the tap must not exceed the voltage rating of the tap.
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127
Test Procedure
Before any attempt is made to measure a voltage transformer, the unit should be isolated, deenergized and grounded effectively. For test purpose the inductive unit of a capacitor voltage transformer can be disconnected from the capacitor voltage divider. This allows beside the overall test (voltage ratio, phase displacement) separate measurements about the condition of the voltage divider and the electromagnetic unit. A test procedure with the corresponding test modes is shown in the figure below. The connection between the intermediate voltage of the voltage divider and the tuning reactor must be opened. Then the capacitance and the loss factor of the capacitor voltage divider can be measured as outlined in the table below. Since the high voltage winding of the transformer is not capacitive graded, a measurement of the loss angle (tan ) will give no significant results. More meaningful tests would be secondary/ adjustment winding resistance measurements and oil sample analysis. The applied test voltage for the capacitor voltage divider should be chosen between 90 110% of the rated voltage. In order to reveal any change in capacitance due to the puncture of one or more elements, a preliminary capacitance measurement can be made at a sufficiently low voltage (less than 15% of rated voltage). If the rated voltage exceeds the maximum available test voltage, measurements should be performed at the maximum test voltage.
C1, C2 L T S U
Capacitor voltage divider Tuning reactor Primary winding Secondary winding Ferro resonance damping winding
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Figure 41 :
Test Connections
DUT Test Mode High Voltage to INPUT A to INPUT HV GND to
C1 || C2
GST gA+B
IEC60076-5 (2000) clause 3 & 4 Ability to withstand short circuit IEC60076-8 (1997) clause 10 Guide to the measurement of losses in power transformers
IEEE Std C57.12.90-1999 clause 9 Load losses and impedance voltage The short-circuit impedance (Zshort-circuit) is defined as the corresponding impedance to the voltage (Ucc) that must be connected to one pair of terminals of a transformer with another pair of terminals shorted, which causes rated current (Irated) to flow on the two sides of the transformer. Zshort-circuit = Ucc / Irated Using the Current Booster 5287 in combination with the MIDAS is required to perform this measurement. The current booster is an additional device connected to the MIDAS power output that provides an output current up to 10A (15A intermitted) at low voltage (10V or 100V). The test connection for measuring short-circuit impedance is outlined below.
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129
Figure 42 :
Measurement Procedure
If this measurement setup is used to calculate load losses the winding resistance measurements and the winding temperature measurement shall be carried out before the actual short-circuit impedance measurements are taken. If there are built-in current transformers, they must be shorted during the test to avoid saturation of their iron cores and over-voltages at the secondary terminals. The bushing taps must be earthed. The duration of the test should be as short as possible to avoid any significant heating of the windings. As a rule of thumb 30 seconds are recommended. The measurement current should be as close as possible to the rated current and not lower than half of rated current. For verifying the test results a second measurement with approx. 10% lower current can be executed. After extrapolation, the two measurements should agree.
R = Rs (Zx=Ls+Rs) / 3 X = Ls (Zx=Ls+Rs) / 3
R = Rs (Zx=Ls+Rs) 3 X = Ls (Zx=Ls+Rs) 3
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X = X1 + X2
R2 = resistance of secondary winding X1 = stray resistance of primary winding X2 = stray resistance of secondary winding
For a schematic of the current booster unit see chapter "Accessories and Options: Current Booster Note: According to the standards; the measurement current should be as close as possible to the rated current and not lower than half of rated current. This means that only small power (distribution) transformers with a rating of max. 30 Amps at the High Voltage winding can be measured according to the standards. Power Transformers with higher current rating can be measured only in order to compare them with earlier field measurements with similar test equipment (fingerprint comparison).
Measurement Procedure
Excitation current measurements should be performed at the highest test voltage possible within the range of the test instrument. Nevertheless the test voltage should not exceed the voltage rating of the windings. The test voltage is normally applied to the high voltage side of the transformer. This minimizes the charging current and deterioration or faults in the secondary windings are still detectable. The secondary winding is always left open. Due to induced voltages during the excitation current test, caution should be exercised in the vicinity of all transformer terminals.
Built in current transformers must be shorted during the test and condenser bushing taps should be earthed.
The test connection for measuring excitation current on a three-phase transformer is outlined below.
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131
Figure 43 :
Excitation current measurement connection for LXP3 and LXP2 measurement on a D-Yn transformer
Test Connections
DUT, excitation current through High Voltage to INPUT A to INPUT B to HV GND INPUT to Test Mode
1 1 2 4 5 6
3 3 3 7 7 7
2 2 1 -
Tank GND Tank GND Tank GND Tank GND Tank GND Tank GND
<
50 mA
Excitation current 50 mA
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Difference between the two higher currents should be less than 10%
In general, if there is an internal problem, the differences between the phases with the higher current will be greater. When this happens, other tests should also show abnormalities, and an internal inspection should be considered. The results, as with all others, should be compared with factory and prior field tests.
Test Levels
For evaluating the extent of insulation deterioration caused by ionization a power factor (dissipation factor) tip-up test can be used. In this test, the dissipation factor is measured at two different voltages, the first low enough so that no ionization occurs (normally 25 percent of rated line-to-ground voltage), the second at rated line to ground voltage or slightly above it. The tip-up value is obtained by subtracting the value of the dissipation factor measured at the lower test voltage from that measured at the higher test voltage. When the dissipation factor increases significantly above a certain voltage, it is evident that ionization is active and producing some loss. Sometimes it might be helpful to perform the tip-up test at more than only two voltages. For example if the first measurements show an abnormal tip-up a second test sequence with 20% , 40%, 80%, 100% and 125% of the rated voltage can be executed. This can give the a deeper insight into the aging mechanism of the tested insulation.
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Figure 44 :
Rotating Machine Stator Test connections to measure C1G , C12 and C13 .
Test Connections
DUT INPUT A to INPUT B to INPUT HV GND to Test Mode High Voltage to
2 2 2 1 1 2 -
3 3 3 3 3 1 -
GST gA+B UST A UST B UST B GST gA+B GST gA+B GST gA+B
1 1 1 2 2 3 1+2+3
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The ungrounded specimen tests between phases with a voltage below corona-starting voltage can give some indications about general deterioration, moisture or dirt. Because the stator iron shields the slot sections of the phases from one another, the inter-phase test becomes essentially a test of the exposed end-turn insulation which is affected most by atmospheric contamination. All measurement results should be compared between phases, with previous test results (if any), with data recorded for similar units on the system, and against factory data (if any). The results should compare closely between phases.
Typical values and limits for stator coils and generator bars according to IEC60034-1 and VDE0530:
Dissipation factor @ 20% rated voltage Max. Dissipation factor Tip-Up Dissipation factor / kV
Typical phase windings values (measured @ rated voltage 21kV) of a 500MVA generator:
Capacitance Dissipation factor
0.27uF 0.014
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135
By adjusting the resonating inductance the 50/60Hz resonant point can be found where the circuit draws the minimum amount of real power from the main supply. The arrangement MIDAS with resonating inductor enables measurement of a max. capacitances up to 1.6 uF (@ 50Hz, @15 kV.
/ 5288A
Figure 45 :
Rotating Machine Stator Test connections to measure C1G , C12 and C13 using a resonating inductor
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Applications Guide
After clicking this button, the following screen with the Resonating Inductance Balance will appear.
When performing measurements with both the Midas and the resonating inductor, the voltage should be stepwise increased (e.g. 2kV, 5kV, 8kV, etc.). In between the steps the Resonating Inductance
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137
Balance should be adjusted to make sure that the balance pointer stays in the green zone (to keep the resonance inductor in proper resonance). The Resonating Inductance Balance display which button (L+ or L-) should be pressed to return to a proper balance. When measuring relatively low capacitance values at high voltages, with the resonance inductor (e.g. 50-180nF), it is advised to add in parallel a 200nF(or bigger) capacitance to keep the forces under control. High voltages with low capacitance values require a very small airgap inside the resonating inductor, causing extreme forces between the 2 core-halves, slamming them together from time to time. This causes loss of resonance due to the high current peaks distracted from Midas.
Figure 46 :
Dissipation factor test cell 6835 for liquid insulation including transportation case
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Applications Guide
should be selected. By choosing the normalized dissipation factor (to 20C) as a measuring value the automatically calculated value will be recorded.
The Liquid Insulation Test is made by normal UST A mode. Instead of the HV GND input the Input A is used as low voltage to reach the highest possible accuracy. But to be able to switch HV ON the HV GND Input has to be connected to Ground.
The test cell can be set in the bottom part of the transportation case for this measurement.
Figure 47 :
> 1.0 %
> 2.0 %
> 1.0 %
Note: High dissipation factors indicates deterioration and/or contamination with moisture, carbon, varnish, glyptal, sodium, asphalt compounds, deterioration products, gasket materials or other foreign products.
Mineral Oil
Carbon or asphalt in oil can cause discoloration. Carbon in oil will not necessarily increase the power factor of the oil unless moisture is also present.
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139
The question of what decision to make regarding the condition of the oil depends upon what is causing the high dissipation factor. Dielectric breakdown or water content tests should be made to determine the presence of moisture. The necessity for further tests will depend to a large extent upon the magnitude of the dissipation factor, the importance of the apparatus in which the insulation liquid was used, its rating, and the quantity of insulation liquid involved.
15.5 Cables
Dissipation-factor tests on cables are useful to indicate general deterioration and/or contamination. An increase in dissipation-factor with test voltage may be an indication of a serious general condition of corona in the insulation. The measured dissipation-factor is an average of the dissipation-factor of each elementary length of insulation. Therefore, if a long cable is measured, an isolated section of the cable having an abnormally high dissipation factor may be completely masked and have no significant effect on the average value. Cables have relatively high capacitance per unit length (typically 0.3 F per phase per kilometer). Therefore, for long cables, the energy capability of the MIDAS may be exceeded. In this case we recommend to use the resonating inductor, with which test specimens of up to 1.6 F can be tested (refer chapter "Accessories and Options: Resonating Inductor). Effective dissipation-factor tests can be performed on relatively short lengths of cable (especially on shielded cables and unshielded cables enclosed in a metallic sheath). Tests on cables should be performed from both ends. Testing of cables generally requires additional precautions because the entire device under test is not always visible. Both ends of the cable under test should be clearly identified and isolated. Avoid prolonged exposure to high humidity conditions before testing because such exposure may result in moisture absorption in the insulating materials. It is desirable to make tests on the winding insulation shortly after shutdown.
Test Levels
Cables rated up to 15 k V should be tested at several voltages up to the operating line-to-ground voltage. For example, a 15 kV insulation class cable on a 13.8 kV systems normally operated at 8 kV should be tested at several voltages up to 8 kV. Additional a test with 10% to 25% above the operating line-to-ground voltage can be performed to accentuate corona and other high-Ioss conditions. Cables rated above 15 kV insulation class should be tested at 15 kV or, when an external power supply is available, at the highest test voltage possible.
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Applications Guide
Figure 48 : 3 Phase Unshielded Cables Enclosed in a Common Metallic Sheath: Test connections to measure C1G , C12 and C13
Test Connections
DUT INPUT A to INPUT B to INPUT HV GND to Test Mode High Voltage to
2 2 2 1 1 2
3 3 3 3 3 1
GND shield GND shield GND shield GND shield GND shield GND shield
1 1 1 2 2 3
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141
GND shield
GST gA+B
1+2+3
Note: On 3 Phase Individually Shielded Cables only the capacitances C1G, C2G and C3G are measured in the same manner as described in the table above.
15.6 Capacitors
Capacitor test do check the insulation quality of the device. Normally the dissipation factor should be low and should stay stable as well as the capacitance. Units to be tested are power-factor correction capacitors (cap banks, used to improve the power factor of a high voltage grid), surge capacitors, energy storage capacitors, etc. Capacitors can be built based on series of single cap modules (e.g. paper-oil coupling capacitor) If one modules shows a problem the result is always the average of all connected modules. So a small change in the measured total value could show a bigger problem in a single module.
Before any measurements are done it must be verified that the capacitor is completely discharged. Bushings and housing must be earthed.
Measurement Procedure
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Applications Guide
Figure 49 : Measurement on an ungrounded two-bushing energy storage capacitor, connection for determination of CG1 + CG2
C1: main capacitor CG1, CG2: earth insulation capacitance Test Connections
DUT High Voltage to INPUT A to HV GND to Test Mode
1 1 2 1+2
2 2 1 Tank
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143
Figure 50 : Measurement of a grounded two-bushing energy storage capacitor with additional resonating inductor, connected for C1 determination.
Test Connections
DUT High Voltage to INPUT A to HV GND to Test Mode
2 2 2 1+2
1 1 1 Tank
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Applications Guide
Utest = [110% .. 125%] x Urated/3 As the internal AC power source of the MIDAS system can supply maximum 12kV/15kV, the insulation tests of breakers rated above 23.6kV are performed at 12kV/15kV. Depending on the nominal line voltage, operating mechanism (spring, hydraulic) and arc-quenching medium (air, oil, sulphur hexafluoride) circuit breakers are sometimes designed with two or more series connected interrupting chambers. For uniformly distributed voltage above the interrupting sections these breakers need grading capacitors across the interrupting chambers. The following sections will give two examples of a procedure for testing circuit breakers. First a dead tank design is discussed and after the principle of testing a live tank CB with two interrupting chambers is shown. For simpleness the examples below illustrate the testing procedure of one phase of switchgear. Although some designs have all three phases housed in a single tank, the test procedure and the analysis of the test results can be done on a per-phase basis.
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145
Figure 51 :
Dead Tank Breaker measurement connections for measurement of C2G and C12
INPUT HV GND to
Test Mode
High Voltage to
Breaker Status
2 1 1
1 2 2
C1G + C2G Tank GND GST gA+B 1+2 closed Note: Test line #4 can be used to inter-check the measurement results. (#4 = #1 + #2). Additional measurements in other test modes can be executed to inter-check the measurements results. Higher dissipation or power factor of GST gA+B could be the result of excessive moisture or byproducts of arced SF6 or oil, which have condensed or deposited on internal insulating members. In this case several make-break operations should be performed to verify that the result is reproducible.
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Figure 52 :
C1T C2T
C1B, C2B: CG1, CG2: CTG: S1, S2: PS1, PS2: R1, R2:
bushing stray capacitances (undrawn) grading capacitors insulation column capacitance breaker switches pre insertion switches pre insertion resistors
Test Connections
DUT INPUT A to INPUT B to INPUT HV GND to Test Mode High Voltage to Breaker Status
1 1 1 1
2 2 2 2
Note: Test line #4 can be used to inter-check the measurement results. (#4 = #1 + #2). Additional measurements in other test modes can be executed to inter-check the measurements results. Although pre insertion resistors and their switches are included in the sum capacitances of the interrupting chambers (C1T, C2T), the resistors R1 and R2 are normally very low resistive and the switches S1 and S2 have very low capacitance compared to the bushing and grading capacitors. Therefore the influences of these elements can be neglected. Higher dissipation or power factor for the bushing/grading capacitor assemblies generally indicate a degradation or contamination of the grading capacitors. The measurement could also be influenced by surface leakage on the bushings. Abnormal capacitance values may be a sign of short-circuited sections of the grading capacitor assembly. High losses along the insulation column may be caused by surface leakage or moisture, which may have condensed on internal tubes and rods.
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The surge arrester power loss test can reveal the presence of moisture, salt deposits, corrosion, cracked porcelain, open shunt resistors, defective pre-ionising elements and defective gaps. Exercise extreme care when handling arresters suspected of being damaged, since dangerously high gas pressures can build up within a sealed unit. Everyone is instructed to stand clear during the testing of surge arrestors because of the possibility of their violent failure.
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Metal Oxide
S1
Figure 53 :
GSTg A+B
Test Procedure on a Double-Unit Arrester Stack Assemblies consisting of two units per phase are tested in the manner outlined below. Again, the line is de-energized and grounded then disconnected from the arrester stack.
DUT Test Mode High Voltage to INPUT A to INPUT HV GND to GND
S1 S2
Figure 54 :
2 2
1 1
3 3
3 3
Applications Guide
149
150
Applications Guide
S1 S2 S3 S4
2 2 3 4
1 1 1 1
Figure 55 :
Applications Guide
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MIDAS 2880
Index
A
Alarm Emergency 36 Ext. Noise Reduction 36 HV Ground not conn. 36 Power Amp.Failed 36 Safety Switch 36 Watchdog 36
Define Views 75 Delete 71 Delete Limit(s) 67 Delete Row(s) 58, 67, 69, 75 Delete View 76 Difference 63 Directory Up 39 Edit 67, 71 Edit Comment 69, 75 Edit Description 58 Edit Limit(s) 67 Evaluate Parameters 52 Extended Noise Reduction 59 File Manager 37 Go To Local 55
B
Bar Finding Voltage 73 Button About 37 Add 71 Add File 76 Add View 75 Additional Settings 73 Analysis Columns 74 Apply 73 Apply to all 71 Ask Insert 47 Auto Insert 47 Blank Row 67 Clear All 47 Clear Curve 64 Clear Entry 47 Close 35 Comment 58 Context Menu 39 Define Column 58
Help 37 Help 35 High Voltage Off 37 High Voltage On 37 Inc/Dec Timebase 63 Insert Row 67 Load 37, 64 Load Factory Settings 54 Load List 77 Measurement Tool 74 Minimize 35 My Computer 39 New 37 New based on Template 37 New Directory 39 New Measuring Serie 58 Next 71 No Insert 47 No Selection List 47 Open 39 Previous 71
Index
153
Previous Test(s) 38 Print Row(s) 59 Record 58 Remove All 76 Remove File 76 REN Password 55 Rename View 76 Report 38 Resonating Inductor 59 Save 39, 64 Save As 38 Save List As 77 Selection of measuring values 57 Sequence Info 67 Sequence Tool 67 Set Connection 57 Set Current View 76 Set Frequency 58 Set Voltage 58 Show Actual Diagramm 40 Show Analysis 77 Show Comment 69, 75 Show Report 40 Signal Analysis 59 Signal Analysis 59 Simulation 63 Start at Selected 72 Start Sequence 72 Stop Sequence 72 Test Conditions 59 Tool Sequence Measurement 68 Tools 58 Up/Down Amplitude 62 Use as Limit(s) 69 Voltage Max 58 X /Y Axis 64 X-/Y-Axis 75
C
Cell marked as Attention 69 marked as Failed 69 Check box use external Supply 50 Check box Auto Scale 62, 64 Enable Mandatories 54 Lissajous 63 Relative to Reference 71 Remote Access 55 Stray Error Correction 52 use Booster 5287 50 use external Standard Capacitor Cn 51 View Signals 62 Check box 53 Close Button 26, 35 Color Dark green 41 Dark yellow 41 Light green 41 Column Action 71 Bitmap 66 Description 66 FileName 77 Frequency 66 Max Tol 71 Measuring Item 70 Min Tol 70 Rel 70 Seq Nr 66 UST A..GSTgA+B 66 Value 70 Voltage 66
D
Device Name 35
154
Index
MIDAS 2880
Device Name 35 Document Name 35 Drop-down list Directory 38 Language 53 Line Printer 54 Startup Mode 53 Temperature Unit 53 User Input 54 User Interface 54
Connection 45 Cp (parallel) 44 Cs (serial) 44 DF 42 DF @20C 42 DF% 43 DF%@20C 43 Frequency 43 I mag(Lp) 44 Ieff Ref 43 Ieff Test 43
G
Graphic Preview 72
H
Help Button 35
I
Input DF(tan) @ 50 Hz 51 Files 39 Length of Measuring Cable 51 Length of measuring cable Cn 51 Level of Label 73 Max.Level of set Voltage 73 Min.Level of set Voltage 73 Test Voltage Stray Capacitance 52
PF% 43 PF%@20C 43 Phase 44 QF 43 QF%@20C 43 Real Power @10kV 45 Real Power @2.5kV 44 Real Power R 44 Rel. Humidity 45 Rp (parallel) 44 Rs (serial) 44
L
Label Action 73
M
Measuring Value Ambient Temp. 45 Apparent Power S 44
Index
155
P
Panel Files and Directory 39
S
S / N Ratio 43 Simulation Mode 35 Status Field 35
T
Tab Sheet Analysis 34 Attention 71 Auxiliary 46 Conditions 45 DUT Info 45 Manual 34 Noise Channel 61 Options 46 Pass 71 predefined Views 75 Reference Channel (Cn 61 Sequence 34 Settings 46 Setup 34 Test Channel (Cx) 61 Text Stray Capacitance 52 Stray DF (tan) 52 Value Cn internal 51
V
Value of external Standard Capacitor Cn 51
156
Index