RENR4398-02 August 2003

7
7 8 9 10 11 12

2
AUX

4
LIFT

TILT

AA 13 14 15

TO TRANSMISSION CONTROL

TO BRAKE LIGHTS

A
CC

BB

16

17

18
LOWER/CLOSE OPEN/RAISE

19

20
TILT BACK DUMP

DD

21
B

22

23

24
B

966G Series II Wheel Loader and 972G Series II Wheel Loader Hydraulic System
AWY1-UP AXC1-UP AXE1-UP AXJ1-UP AXN1-UP AXL1-UP ANT1-UP ANY1-UP AXP1-UP ANZ1-UP AWP1-UP AWZ1-UP

LOWER

RAISE

A
THE RELIEF VALVE IS NOT USED ON THE FOLLOWING MACHINES:

TO TRANSMISSION CONTROL

966G SERIES II

25 26

AWY431-UP AXJ636-UP ANT1-UP ANZ1-UP

972G SERIES II
AXC526-UP AXN253-UP ANY1-UP AWP1-UP

FF

27

TO BRAKE DRAIN

GG 28 29 30

LINEAR PATTERNS Pressure Pilot Pressure Return Lines Components

IMPLEMENT RETURN IMPLEMENT PILOT/PILT STEERING RETURN

Denotes Wire Code

2003 Caterpillar All Rights Reserved

Printed in U.S.A.

HH
D

STEERING RETURN

STEERING LOAD SENSE SIGNAL STEERING

31

32

33

34 A B

36, 37
A 35

41, LL

49, 50, 51, KK

32, 37

22 - 24, 27

9, 10, FF

8, 33, 37, CC, DD, MM HH 48

1, 13 - 20, 28, GG

Chart A 966G II and 972G II Hydraulic Component Locations Item No. 1 2 3 4 5 6 7 8 9 10 Component Schematic Location A1 A2 A3 A4 A5 A6 Item No. 27 28 29 30 31 32 33 34 35 A7 36 37 38 A3 A4 A5 A1 A2 A3 B5 B6 B7 B4 C1 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Chart A 966G II and 972G II Hydraulic Component Locations Component Schematic Location C6 C1 C3 F2 D4 D4 D5 D7 E2 E3 E1 E2 E2

LL
37

Main Control Valve % Auxiliary Cylinders @ Tilt Cylinder Lift Cylinders Front Service Brakes Left Pedal Assembly Right Pedal Assembly Service Brake Control Valve Front Service Brakes Accumulator Rear Service Brakes Accumulator Parking Brake Parking Brake Actuator Orifice Ride Control Diverter Valve # Ride Control Accumulator # Main Relief Valve Line Relief Valve (Aux. Cylinder Head End) @ Line Relief Valve (Aux. Cylinder Rod End) @ Line Relief Valve (Tilt Cylinder Rod End) Line Relief Valve (Tilt Cylinder Head End) Rear Service Brakes Accumulator Charging Valve Parking Brake Control Valve Parking Brake Pressure Switch Check Valve Check Valve

Service Brake Oil Pressure Switch Pilot Valve (Oil Manifold) Ball Valve (Hydraulic Lever Lock) Pilot Control Valve Fan Drive Motor Secondary Steering Valve * Left Steering Neutralizer Valve Right Steering Neutralizer Valve Steering Cylinders Hydraulic Oil Cooler Bypass Valve Hydraulic Oil Cooler Electro-Hydraulic Control Implement Pump Hydraulic Oil Filter Fan Drive Pump Screen Group Flow Divider Valve (Brake Oil Cooler) Steering Pump Pilot/Brake Pump Breaker Relief Valve Secondary Steering Pump and Electric Motor* Steering Metering Pump Steering Backup Relief Valve Steering Control Valve Steering Crossover Relief Valve Brake Oil Cooler Hydraulic Oil Tank

36

C X
IMPLEMENT

P T KK

JJ B 39
40 43

E
PILOT/BRAKE

38

11

31

12 13 14 15

L1
41

16 17 18 19 20 21 22 23 24 25

38

F1 F3 F4 F5 F6 F2 F2

42

29, 30
44 45 46 43 47 MM 48
F
52 52
SECONDARY STEERING SUCTION

11, 12 6, 7 34, 35

21
49 50 51
F

39, 44, 45

43, 53, JJ 22 - 24, 27

4 1, 13 - 20, 28 AA, BB

26

# Ride Control is an optional attachment.

32, 47 38, LL 31

29, 30

40, 42 - 48 6, 7

53

39, 44, 45

8, 9, 10, 48, CC, DD, FF, MM

@ Auxiliary Cylinders are an optional attachment. % The one stem valve (third function) is an optional attachment field conversion. The two stem valve is standard. The three stem valve is an optional attachment.

* Secondary Steering is an optional attachment.

Chart B 966G II and 972G II Hydraulic Pressure Tap Locations Pressure Tap Description Schematic Location A3 A5 C6 C4 D1 E2 E5 E3 F4

G
F06057

966G II & 972G II PILOT IMPLEMENT/STEERING METERING PUMP HYDRAULIC SCHEMATIC

187-6676-00

AA

Tilt Cylinder Rod End Pressure Tilt Cylinder Head End Pressure Rear Service Brake Pressure Front Service Brake Pressure Service Brake Accumulator Pressure Implement Pilot Pump Pressure Implement Pump Pressure Fluid Sampling Valve Steering Pump Pressure Fan Drive Pump Pressure Steering Signal Pressure

BB CC DD FF GG HH

21

49, 50, 51, KK 43, 53, JJ HH 35 33, 34

JJ

11, 12

GG

4 5 2

KK LL

MM

36, 37

7
6 7 8 9 10 11 12

Chart C 966G II and 972G II Hydraulic Component Locations Item No. 1 2 3 4 5

A

Chart C 966G II and 972G II Hydraulic Component Locations

2
AUX

AA BB
TILT

4
LIFT

Component

Schematic Location A1 A2 A3 A4 A5 A6

Item No. 31 32 33 34 35 36 37 38 39 40 41

Component

Schematic Location D7 D4 D5 D5

TO TRANSMISSION CONTROL

Main Control Valve % Auxiliary Cylinders @ Tilt Cylinder Lift Cylinders Front Service Brakes Left Pedal Assembly Right Pedal Assembly Service Brake Control Valve Front Service Brakes Accumulator Rear Service Brakes Accumulator Parking Brake Parking Brake Actuator Orifice Ride Control Diverter Valve # Ride Control Accumulator # Main Relief Valve Line Relief Valve (Aux. Cylinder Head End) @ Line Relief Valve (Aux. Cylinder Rod End) @ Line Relief Valve (Tilt Cylinder Rod End) Line Relief Valve (Tilt Cylinder Head End) Rear Service Brakes Accumulator Charging Valve Parking Brake Pressure Switch Check Valve Check Valve Screen Group Pilot Valve (Oil Manifold) Lowering Control Valve Service Brake Oil Pressure Switch Parking Brake Control Valve

Steering Cylinders Steering Pilot Valve Steering Wheel Manifold (Orifice and Screen) Orifice Screen Check Valve Left Steering Neutralizer Valve Steering Control Valve Steering Crossover Relief Valve Shuttle Valve Hydraulic Oil Cooler Bypass Valve Hydraulic Oil Cooler Fan Drive Motor Implement Pump Hydraulic Oil Filter Fan Drive Pump Flow Divider Valve (Brake Oil Cooler) Electro-hydraulic control Shuttle Valve Secondary Steering Valve * Right Steering Neutralizer Valve Pressure Reducing Valve Steering Backup Relief Valve Steering Pump Pilot/Brake Pump Screen Group Breaker Relief Valve Brake Oil Cooler Secondary Steering Pump and Electric Motor* Hydraulic Oil Tank

TO BRAKE LIGHTS

13
A

14

15

CC

6 7 8 9 10 11 12

E5

DD 16 17 18 19 20

E6 E7 E2 E3 E1 E2 F3 F2 E3 F4 F5 F6 F7

A7

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

OPEN/RAISE

13
TILT BACK

A3 A5 A1 A2 A3 B5 B6 B7 C4

LOWER/CLOSE

14
DUMP LOWER RAISE

15
21 22 23
B

16 17 18 19
BK RD BU

A 26 24 GG HH JJ
THE RELIEF VALVE IS NOT USED ON THE FOLLOWING MACHINES:
TO TRANSMISSION CONTROL

20 21 22 23 24 25 26 27

966G SERIES II

F1

EE 25 26

FF

KK

LL

HIGH PRESSURE H.E. OR R.E.

AWY431-UP AXJ636-UP ANT1-UP ANZ1-UP

F2 F4 F1

972G SERIES II
TO BRAKE DRAIN

E2 E1 27
DUMP LOWER

E4

E6

AXC526-UP AXN253-UP ANY1-UP AWP1-UP

C1

* Secondary Steering is an optional attachment.

MM
RD BU

28 29
C

C6 C7

30

28

LOWER/CLOSE FLOAT

29

30

# Ride Control is an optional attachment. @ Auxiliary Cylinders are an optional attachment. % The one stem valve (third function) is an optional attachment field conversion. The two stem valve is standard. The three stem valve is an optional attachment.

TILT BACK

RAISE

OPEN/RAISE

LINEAR PATTERNS Pressure

E3

E5

E7

Pilot Pressure Return Lines Components Denotes Wire Code

D
IMPLEMENT RETURN

31

NN

IMPLEMENT PILOT/PILOT STEERING RETURN

32
STEERING

33

34 35 36
43, 47 47, TT 34, 35, 36, 39, 40, 41, 45, 53, 54 SS, WW

51, 60 22, 23, 29, 30

9, 10, 42, MM NN

8, 31, 38 CC, DD

1, 13 - 20, 24, 25, 27, 28, 50

EE, FF, GG HH, JJ, KK LL, UU, VV 3

Chart D 966G II and 972G II Hydraulic Pressure Tap Locations Pressure Tap AA BB CC Description Schematic Location A3 A5 B1 B2 B3 C4 C5 C6 D1 E2 E2 E6 E3 E4 F4 F6 F5

Tilt Cylinder Rod End Pressure Tilt Cylinder Head End Pressure Rear Service Brake Pressure Front Service Brake Pressure Auxiliary Pilot Pump Pressure Auxiliary Pilot Pump Pressure Tilt Pilot Pump Pressure Tilt Pilot Pump Pressure Lift Pilot Pump Pressure Lift Pilot Pump Pressure Pilot Pump Pressure Service Brake Accumulator Pressure Implement Pump Pressure Steering Pump Pressure Fluid Sampling Valve Steering Pilot Pressure Fan Drive Pump Pressure Steering Control Valve Neutral Pilot Pressure Steering Pilot Pressure Steering Pilot Pressure Steering Signal Pressure

PILOT/BRAKE

IMPLEMENT

42

43

44 TT

37

38

39

40
B A

41

44

DD EE FF GG HH JJ KK LL MM NN
57, 59 61, RR 6, 7, 26, 31, 52, PP, ZZ 11, 12 32, 37

PP RR
C P T X A

SS

45 46 47 48
B

UU

A B

VV
L1

49 50 51 60
SECONDARY STEERING SUCTION

WW
21

PP RR
4 5 2

45, 55, 56

SS TT

52

53
S

54
55, 56

55

56

57 59 59

FAN SUCTION

51, 60

34, 35, 36, 39, 40, 41, 48, 53 54, 57, WW

22, 23, 29, 30 33 42 6, 7

8, 9, 10, 26 38, 52, CC, DD MM, PP, ZZ 32, 37 AA, BB

1, 13 - 20, 24, 25, 27, 28, 50, EE, FF, GG HH, JJ, KK, LL, UU, VV

UU
3

VV WW ZZ

58 61

47, 49, TT

57

ZZ
44

STEERING LOAD SENSE SIGNAL STEERING RETURN

G
F06027

966G II & 972G II E/H IMPLEMENT/COMMAND CONTROL STEERING HYDRAULIC SCHEMATIC

1 2 3 4 5 6 7

G
187-6676-00

21, 59 43, 47

57, 59, 61, RR

NN

31, 46

11, 12

GG 4

5, 59