VLT 3000 to 5000 converter

Contents Introduction to VLT 3000 to VLT 5000 Converter

Software version ................................................................................................ 2 Introduction ........................................................................................................ 3 Configuration ...................................................................................................... 3 Setup of the converter software ........................................................................ 3 Bus connection .................................................................................................. 4 Mapping list ........................................................................................................ 5

Contents
1

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VLT 3000 to 5000 Converter

Software version

VL 3000 to 5000 converter T

Manual
Option card software version: 17.1x Profibus DP Norm

This manual can be used for the VLT 3000 to 5000 converter, software version 17.xx. The software version can be seen in VLT 5000 parameter 624.

MG.50.Q2.02 VLT is a registered Danfoss trade mark

VLT 3000 to 5000 converter

Introduction This VLT 3000 to 5000 converter is a tool intended for the conversion of a VLT 3000 to a VLT 5000, which replaces the VLT 3000. The conversion is possible for all VLT 3000s with the serial numbers from XXXXXXG265. To purchase (obligatory): - VLT 5000 175X - Software version 17.1x incl. memory option for standard RS 485 communication, ordering no. 175z3389 - Software version 17.1x incl. memory option and Profibus option, ordering no. 175z4668 Optional: - Backplate for 5001-5005 Compact IP 20, ordering no. 175Z2349 - Separate relay card, ordering no. 175Z1814 If two high voltage relays are needed in VLT 5000 a separate relay card must be purchased Ordering number 176F1814 For the VLT 5001-5005 Compact IP20 the conversion the purchase of a backplate (ordering number 175Z2349) is optional aswell. Please notify some parameters in the VLT 3000 are not supported in the VLT 5000 (see for example page 5, parameter 107) and some VLT 5000 parameters can not be accessed via serial communication. Configuration With the 17.1x software the VLT 5000 will react on the Profibus network or the Standard Serial RS485 as a VLT 3000; it means that it is not necessary to change anything in the PLC programme. A write command to for example ramp up time in VLT 3000 is automatically linked to the corresponding ramp up time parameter in VLT 5000. The GSD file in the VLT 5000 will also be as the VLT 3000. Please note that the converter software will only work on a Profibus DP Norm network. It will not work on a Sinec L2 or a Siemens DP network. You can check your Profibus network either by the VLT 3000 or by the master. IM 308-B ver. 6 This master supports Profibus DP Norm IM 308-C This master supports Profibus DP Norm

Introduction

We support Profibus DP Norm by VLT 3000 with a software version that should be higher than version 3.00. The software version number can be read out in parameter 603, choice 3. The master must be a Profibus DP Norm master. If a master from Siemens S5 series is used the master must be an IM-308C or IM-308B and higher or equal to version 6. All Siemens S7 series are Profibus DP Norm. Setup of the converter software Before VLT 3000 can be replaced with a VLT 5000 some parameters need to be setup in the VLT 5000. Ensure that the parameters in the below table have the same setting in VLT 5000 as in VLT 3000.
VLT 3000 Par. 820 Baud Rate Par. 904 PPO type Par. 918 Station Address VLT 5000 Par. 801 Baud rate Par. 904 PPO type Par. 918 Station Address

After copying the baud rate, PPO type and station address from the VLT 3000 to the VLT 5000, power must be re-cycled to the VLT 5000 as these parameters are only valid after power up. The master should now recognize VLT 5000. The two LED next to the Profibus connector should now be solid green which indicates that communication between master and slave is established.

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VLT 3000 to 5000 Converter

Bus connection
If LED 1 or LED 4 flashes, the master has not recognized the LVT 5000. Check if Baud rate, PPO type and station address are the same in the VLT 5000 as the VLT 3000.

Bus connection NOTE: VLT 5000 has other physical connections compared to VLT 3000.

VLT 3000

VLT 5000

MG.50.Q2.02 VLT is a registered Danfoss trade mark

VLT 3000 to 5000 converter

Mapping list The below listed VLT 3000 parameters in the left column have the corresponding VLT 5000 parameters as shown in the right column. Please be notify that the opposite is not the case. the 5000 series using the LCP.

Mapping list

VLT 3000 Series 000 Language Select 001 Setup Selection Operation 002 Setup Copy 003 Operation Site 004 Local reference 005 Display Value 006 Local Reset 007 Local stop 008 Local reversing 009 Local Jogging 010 Local reference 011 Reset Energy Counter 012 Reset Hour Counter 014 Power-Up Mode 015 Set-up Selection 100 Load 101 Speed Control 102 Current Limit Control 103 Motor power 104 Motor voltage 105 Motor frequency 106 Automatic motor adaption 107 Motor current 108 Motor magnetizing current 109 Start voltage 110 Start compensation 111 U/f ratio 112 Slip compensation 113 Negative slip compensation 114 Feedback type 115 Display Value at min. Feedback 116 Display Value at max. Feedback 117 Feedback Type 121 Proportional Gain 122 Integral Time 123 Differentiation Time 124 Low Pass Filter

VLT 5000 series 001 Language 004 Active Setup 006 Copying of Setups 002 Local/remote Control Not available via serial com. 008 Display Scaling of Motor Frequency 017 Local Reset of Trip Not available via serial com. Not available via serial com. 015 Local Jog Not available via serial com. 618 Reset of kWh Counter 619 Reset of Hour-Run Counter 019 Operating State at Power-Up, Local 005 Programming Set-up 101 Torque characteristics 100 Configuration 308, 311 and 314, Analogue input function 102 Motor power 103 Motor voltage 104 Motor frequency 107 Automatic motor adaption 105 Motor current No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter 308, 311 and 314, Analogue input function 414 Minimum Feedback 415 Maximum Feedback 416 Reference/feedback Unit 440 Process PID Proportional Gain 441 Process PID Integral Time 442 Process PID Differentiation Time 444 Process PID Low Pass Filter

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VLT 3000 to 5000 Converter

Mapping list Mapping list

VLT 3000 Series 200 Frequency Range 201 Min. Frequency 203 Jog frequency 204 Digital Reference Type 205 Digital Reference 1 206 Digital Reference 2 207 Digital Reference 3 208 Digital Reference 4 209 Current Limit

210 Warning Frequency Low 211 Warning Frequency High 212 Warning Current Low 213 Warning Current High, 214 Ramp type 215 Ramp-Up Time 216 Ramp-Down Time 217 Alternative Ramp-Up Time 218 Alternative Ramp-Down Time 219 Frequency bypass 1 220 Frequency bypass 2 221 Frequency bypass 3 222 Frequency bypass 4 223 Frequency bypass, bandwidth 224 Carrier Frequency 225 Output Frequency Dependant Switch Frequency 231 Brake Cut-In Frequency

232 Current, Minimum Value 233 Current, Delay Time

VLT 5000 series 200 Output Frequency Range/Direction 201 Output Frequency Low Limit 213 Jog frequency 214 Reference Function 215 Preset Reference 1 216 Preset Reference 2 217 Preset Reference 3 218 Preset Reference 4 221 Torque Limit in Motor Mode Parameter 222, Torque limit in Generating Operation, is set to the same value as parameter 221. 225 Warning: Low Frequency 226 Warning: High Frequency 223 Warning: Low Current 224 Warning: High Current 206 Ramp type 207 Ramp-Up Time 1 208 Ramp-Down Time 1 209 Ramp-Up Time 2 210 Ramp-Down Time 2 230 Frequency bypass 1 231 Frequency bypass 2 232 Frequency bypass 3 233 Frequency bypass 4 229 Frequency bypass, bandwidth 411 Switching Frequency 412 Output Frequency Dependant Switching Frequency 225 Warning: Low Frequency. This parameter is used for setting the level for general warnings at too low frequencies. In combination selection of "Mechanical Brake Control" in parameter 323 and 326 the functionality of this parameter is control of the cut-in frequency for a mechanical brake 223 Warning: Low Current 120 Start Delay Time

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VLT 3000 to 5000 converter

Mapping list

VLT 3000 Series 300 Brake Option 301 Start frequency 302 Start delay 303 High starting torque 304 Mains failure 305 Flying start 306 DC braking time 307 DC Brake Cut-in Frequency at Stop 309 Reset Mode 310 Trip Delay at Current Limit

311 Trip Delay at Inverter Fault 312 Max. Auto Restart Time 313 Motor Check 314 Motor Preheat 315 Motor thermal protection 316 Relay ON-delay 317 Relay OFF-delay

VLT 5000 series 400 Brake Function 130 Start frequency 120 Start delay 119 High starting torque 407 Mains failure 445 Flying start 126 DC braking time 127 DC Brake Cut-in Frequency 405 Reset Function 409 Trip Delay Torque Note VLT 5000 is using a Torque limit and not a Current limit. 410 Trip Delay Inverter 406 Automatic Restart Time 122 Function at Stop 122 Function at Stop 128 Motor thermal protection 324 Relay 01 ON-delay 325 Relay 01 OFF-delay

400 Binary Input 16 401Binary Input 17 402 Binary Input 18 403 Binary Input 19 404 Binary Input 27 405 Binary Input 29 406 Binary Input 32 407 Signal Output 42 408 Signal Output 45 409 Relay output 01 410 Relay output 04 411 Analog reference type 412 Term. 53 Analog input Voltage 413 Term. 60 Analog input mA 414 Time out 415 Time Out Function

300 Terminal 16 Input 301 Terminal 17 Input 302 Terminal 18 Input 303 Terminal 19 Input 304 Terminal 27 Input 305 Terminal 29 Input 306, 307 Terminal 32/33 Input 319 Terminal 42 Output 321 Terminal 45 Output 323 Relay output 01 326 Relay output 04 203, 204, 205 Reference scaling 309, 310 Analog input 53 scaling 315, 316 Analog input 60 scaling 317 Time out 318 Function after Time Out

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VLT 3000 to 5000 Converter

Mapping list

VLT 3000 Series 500 Address 501 Baud rate 502 Data read-out 503 Coasting 504 Q-stop 505 DC-brake 506 Start 507 Direction 509 Set-up Select 510 Digital Speed Select 511 Bus Jogging 1 512 Bus Jogging 2 513 Catch up/Slow down value 514 Bus bit 4 515 Bus bit 11/12 516 Bus reference 517 Store data values 600 Index 1. Total Operating Hours 600 Index 2. Running Hours 600 Index 3. kWh counter 600 Index 4. Number of Cut-ins 600 Index 5. Number of Overheatings 600 Index 6. Number of Overvoltages 604 Operation mode 650 VLT type 700 Ua voltage 701 fa frequency 702 Ub voltage 703 fb frequency 704 Uc voltage 705 fc frequency 706 Ud voltage 707 fd frequency 708 Ue voltage 709 fe frequency

VLT 5000 series 500 Adress 501Baud rate 009 Display line 2 502 Coasting 503 Quick Stop 504 Dc-brake 505 Start 506 Reversing 507 Selection of Set-up 508 Selection of Speed 509 Bus Jog 1 510 Bus Jog 2 219 Catch up/Slow down value No valid parameter No valid parameter No valid parameter No valid parameter 600 Operating Data: Operating Hours 601 Operating Data: Hours Run Hours 602 Operating Data: kWh Counter 603 Operating Data: Number of Power-ups 604 Operating Data: Number of Overtemperatures 605 Operating Data: Number of Overvoltages 620 Operation mode 621 VLT type 423 U1 voltage 424 F1 frequency 425 U2 voltage 426 F2 frequency 427 U3 voltage 428 F3 frequency 429 U4 voltage 430 F4 frequency 431 U5 voltage 432 F5 frequency

MG.50.Q2.02 VLT is a registered Danfoss trade mark

VLT 3000 to 5000 converter

Mapping list

VLT 3000 Series 800 Data read-out: Reference % 801 Data read-out: Frequency 802 Data read-out: Feedback 803 Data read-out: Current 804 Data read-out: Torque 805 Data read-out: Power kW 806 Data read-out: Power hp 807 Data read-out: Energy 808 Data read-out: Output voltage 809 Data read-out: DC voltage 810 Data read-out: Motor Therm % 811 Data read-out: Inverter Therm % 812 Data read-out: Digital input 813 Data read-out: Analogue Input term. 53 814 Data read-out: Analogue Input term. 60 816 Alarm Parameters 817 Relay 01 function 818 Relay 04 function 819 SAP Select 820 Baud rate select 821 FMS/DP Select 822 Minimum station delay 823 Bus time out 824 Time Out Function 904 PPO type select 915 Assign Parameter no.s to PCDs write 916 Assign Parameter no.s to PCDs Read 917 Activate Spontaneous/event Messages 918 Station Address 927 Access to Parameter Change 928 Access to Process Control 953 Bitstream (35) 967 Control Word 968 Status Word 970 Set-up Selection, Programming 971 Store data values

VLT 5000 series 515 Data Read-Out: Reference % 518 Data read-out: Frequency 517 Data Read-Out: Feedback 520 Data read-out: Current 521 Data read-out: Torque 522 Data read-out: Power kW 523 Data read-out: Power hp 602 Operating data kWh counter 524 Data read-out: Motor voltage 525 Data read-out: DC voltage 526 Data Read-Out: Motor Temp 527 Data Read-Out: VLT Temp 528 Data read-out: Digital input 529 Data Read-Out: Terminal 53; Analogue Input 531 Data Read-Out: Terminal 60; Analogue Input 538 Data Read-Out: Alarm Word 323 Relay 01, Output 326 Relay 04, Output 806 SAP Number Select 801 Baud rate 800 Protocol Select 1 byte PPO is not supported. 802 Minimum station delay 802 Bus time out 804 Bus Time Out Function 904 PPO type select 915 PCD config. Write 916 PCD config. Read 917 Activate Spontaneous messages 918 Station Address 927 Parameter Edit 928 Process Control 540 Data Read-Out: Warning word 967 Control Word 968 Status Word 970 Edit Set-up Selection 971 Store data values

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