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SORTA 2008
Changwon Son 16 Oct 2008
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27 October 2008
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Why CSR ?
To eliminate competition between class societies with regard to structural requirements and standards To employ the combined experience within all societies in IACS to develop a single agreed standard, or set of Rules To ensure that vessels meeting the new standard will be recognised by industry as being at least as safe, robust and fit for purpose as would have been required by any of the existing Rules To ensure sufficient durability throughout the operational life in terms of corrosion margins and fatigue strength To define the minimum state of the structure at which steel renewal is required in order to continue safe operation To embrace the intentions of the anticipated IMO requirements for goal based new construction standards
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What is CSR?
Rules covering structural requirement for Bulk Carriers and Tankers A Rule set utilising state of the art computational methods for more extensive direct calculations Vessels built to CSR shall have overall safety of the hull structure equivalent to or better than that previously achieved by existing rules
Safety level
Requirements
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IACS Member
unanimous technical controversial
Question Answer
*PT (T, B)
policy
technical controversial
Hull Panel
policy
Council
policy
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SG/CSR
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2007
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2008
2009
27 October 2008
2010
2011
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Design basis Loads Net Thickness Longitudinal strength Hull Girder Ultimate Strength Fatigue Buckling FE Procedure
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Design basis
Narrow double side Single deck Plane, corrugated or double skin bulkheads Arrangement of bulkheads complies with statutory req.
Single deck Double bottom Hopper side tanks Single or double side skin Intended primarily to carry dry cargoes in bulk.
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Design Basis
Internal Environment
Specified gravity cargo: Min 1025 kg/m3 (900 for Fatigue) Specified gravity ballast: 1025 kg/m3 Max cargo temperature: 80 degree C Min cargo temperature: 0 degree C Corrosion margins based on 25 years design life
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Design basis
Owners extras that may affect the structural design are to be clearly specified in the design documentation
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Loads
Rule formula compares well with wave load calculations Same basis for FE, Local scantling, fatigue Comprehensive (covers all structural items) Rule load formulations for basic load components at 10-8 and 10-4 probability level Design wave approach for Strength assessment
- selected load cases (design waves) - load combination factors
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
JTP P1
JTP P2
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Most severe load expected Equivalent design wave approach Selected load cases for maximised responses Rule load at 10-8
*Load
Version
combination factors
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Loads - fatigue
Fatigue Assessment (FLS) Expected load history Long-term distribution approach
AP FP
Wastage Allowance
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Net scantling to be maintained through the ship life Corrosion addition corresponding to the corrosive environment added on top of the net thickness Renewal thickness to be identified on drawings at new-building stage
Corrosion addition including owners extra
Thickness
Renewal thickness
New building
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In service
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tcorr= twas+0.5mm
= twas-1 + twas-2 + 0.5mm = 1.2 + 1.0 + 0.5 = 2.7 rounded up to 3.0mm Sea water (twas-2=1.0mm)
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HALF corrosion margin HALF corrosion margin FULL for buckling capacity FULL in local area
Local FEM HALF overall HALF for local stress Fatigue 0.25 for hull girder stress
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Longitudinal Strength
Define the operational limits of the vessel (loading conditions) Ensure strength of the hull girder : Bending & Shear
65.076
85.352
105.628
125.904
146.18
166.456
186.732
207.008
227.284
247.56
Limits specified by designer for permissible still water bending moment and shear
Limit
-400000
Capacity
LC17 LC18
-20000
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Simplified procedure
1. Based on hull girder net approach 2. Derive ultimate buckling capacity of stiffened deck panels u using advanced buckling procedure (PULS) 3. Derive effective area of the deck Aeff = U/ yd Anet 4. Derive reduced section modulus using effective area Zred 5. Ultimate capacity is given by MU = red yd
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North Atlantic wave environment 25 years minimum fatigue life Fatigue requirement for the whole cargo area including foremost and aft end cargo tank: longitudinal end connections hopper knuckle between inner bottom and hopper plate at least one transverse frame in midship region
eff eff
1
A d B
F2
F2
eff
eff
2
A d B
F2
eff
eff
3
A d/2 B
F2
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eff
eff
1
A d B
F2
F2
G W
100
eff
eff
2
A d B
F2
eff
eff
3
A d/2 B
F2
Nominal stress approach for longitudinal connections Hot spot stress approach for hoper knuckle
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Buckling
Category 1: Stiffness and proportions requirements Non-stress based minimum requirements. The requirements are defined as slenderness ratios or inertia requirements
t/s
Category 2: Prescriptive Buckling Requirements Analytical formulas for assessment of the critical buckling stress for individual structural elements
Category 3: Advanced Buckling Analysis (Ultimate capacity control) Based on nonlinear analysis techniques which predict the complex behaviour of stiffened and un-stiffened panels. DNV PULS Code was implemented in the Rule.
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a) + b) effect interacting
c) Weak stiffener out-of-plane: Low stiffener height/long span/small flange: prevented by PULS design principles
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FEM Analysis
Strength analysis by FEM to verify the ship structure is within the class required standard Analysis is required as part of the rules Midship cargo region
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FEM Analysis
Cargo tank Analysis
Minimum covering midship cargo region Minimum 3-tank FE model General mesh size following stiffening system, e.g. 900 mm Model based on average corroded thickness tgross 0,5 tcorr
Objective
Stress level and deflection in primary support members Buckling capability of plate and stiffened panels Hull girder capability
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Still water vertical bending moment (Rule allowable) Still water vertical shear force (Rule allowable) External static pressure Internal cargo and ballast pressure due to gravity Tank over pressure head Structural steel weight
Dynamic loads
Wave vertical and horizontal bending moments Wave vertical shear force External wave pressure Internal cargo and ballast pressure due to accelerations
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Verification against acceptance criteria over mid-tank and including extend of transverse bulkhead structure
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S+D /S = 1.25
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VLCC
Classification
+ 1A1 Tanker for Oil & CSR
FE MODEL
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Buckling (Bi-axial)
Transverse Stress
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Buckling (Bi-axial)
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Typical Webframe
Shear Stress
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No. 2 Stringer
Shear Stress
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Von-Mises Stress
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Capacity Model
F.E Model
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Early software releases Design reviews together with yards Extensive approval experience
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Software support
The new rule requirements, introduce a radical shift towards more computerisation of the rule formulations and structural assessment. Hence, good software support is critical for any Class to provide timely and rational support to ship-owners as well as designers and shipbuilders.
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Nauticus Hull
Section Scantlings Coating calculations Steel weight calculations
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