Raw Materials Warehouse

D = 200m
sawing process

3
Machining Department Process 3: 1. Lathe cutting steel rod in three different diameters along its cylindrical axis. 2. Drilling of holes

Material Receipt

Process 1: Raw Mats Prep: 2 Raw Steel 6m x 58mm Process 2: cutting of steel rods to 46mm X 58mm

Controls:
3 Inspection @ sawing process: 1. Initial Inspection - After 125 parts are produced - if the parts according to specs - For Cutting, Issuance of Plate for operator to proceed - done after cutting. to inspect if proper grade of steel and correct dimension of cutting 2. Patrol Inspection - for the remaining batch, to ensure production was according to specs 3. Completion Inspection - to be done after all batch was done @ sawing, to authorize the release to the next department.

6
D = 250m
Finished Product Warehouse

5
Thermal Heating Department

Controls: 4 Inspection @ Lathe Cutting & Drilling: 1. Initial Inspection - if the parts according to specs 2. Patrol Inspection - for the remaining batch, to ensure production was accordingd to specs, done @ random 3. Completion Inspection - to be done after all batch was done 4. Final Inspection before going to heat treatment

Process 5:Gringing Process

Controls: 3 Inspection @ Grinding 1. Initial Inspection - if the parts according to specs 2. Patrol Inspection - for the remaining batch, to ensure production was accordingd to specs, done @ random 3. Final Inspection before going to Finsihed Product Warehouse

Process 4: 1. Pre-heat furnace process 200c to 300c in 10 min 2. Main Furnace - must be heated to 850c 3. Plunging DGS to water to dropped to 200c to 300c 4. Tampering Process - 2 hour 5. Washing 6. Remove from bundles - then will test hardness. if aproved, will proceed to next process 7. Dip it to a hot alkalized water for 3 - 10 min 8. Hot Acid Bath 3-10 minutes. 9. Dip into Anti-oxidant liquid - 35 to 45 min 10. washed in Water Bath 11. Coating of Oil

D = 250m

Controls: To be discussed in Reaction Paper