CONCRETE

FAADE

FRAMING SYSTEMS

PG 11-US

Connection Solutions.
The HALFEN Product range.

Paserelle Simone de Beauvoir, France

ANCHORING SYSTEMS, FRAMING SYSTEMS AND ACCESSORIES

HTA Cast-In Channels

HZA DYNAGRIP Cast-In Channels

HGB Balustrade Fixings

HMS Brick Tie Channels

HTU Cast-In Channels

HALFEN Framing Channels and HALFEN Bolts

HALFEN Framing System/ Accessories

REINFORCEMENT SYSTEMS

MBT Connector

HBT Rebend Connections

HIT Balcony Connections

HBB bi-Trapez-Box

HTT/HTF Impact Sound Insulation Elements

HCC Column Shoe

HSC Stud Connector

PRECAST SUPPORT SYSTEMS, STONE SUPPORT SYSTEMS, BRICKWORK SUPPORT SYSTEMS, TENSION ROD SYSTEMS

FPA Precast Panel Anchors

Body Anchor

UMA Grout-In Anchors

SUK Sub Structure

HK4 brickwork support system

DETAN Tension Rod System

HALFEN Range Concrete Products

2012 HALFEN PG 11-US www.halfenusa.com

H A L F E N HTA CAS T- IN CHANNELS

Almost any component can be installed with HALFEN channels, e.g.: Curtain wall & concrete faades Structural steel Pipe support systems Brickwork support HALFEN HTA cast-in channels are also ideal for all connections subject to dynamic loads, e.g. for crane rails or machine anchor points. Special hotrolled HALFEN HTA cast-in channels are available for this purpose. Particular quality features associated with HALFEN channels are: High load capacities Suitable for cracked and non-cracked concrete Small edge distances Easy to adjust

Easy installation without noise, dust or hand tool vibration These quality features make HALFEN channels an indispensable product for all designers and users.

HALFEN cast-in channels are the ideal basis for easy-to-install, adjustable connections. A strip filler provides protection against ingress of concrete into the channel.

H A L F E N HZ A DYNA G RIP TO O T H ED CAST-IN CH AN NEL S

HALFEN HZA Dynagrip toothed cast-in channels provide high dynamic and static load capacities in all threedimensions. The interlocking teeth on the channel profile and its matching T-head bolts make it ideal for supporting vertical loads while providing ample adjustment for connections, e.g. Beam end, shelf angle or heavy service connections. Quality features of HALFEN HZA Dynagrip toothed channels are: Suitable for cracked and non-cracked concrete High tension, shear and longitudinal load capacities Suitable for high cycle dynamic loads

The product range consists of three channel profiles: HZA 29/20, HZA 38/23, and HZA 53/34.

2012 HALFEN PG 11-US www.halfenusa.com

HA L F E N HZ A- PS TO O THE D CA ST-IN CH ANN ELS

To compliment the wide range of HALFEN HTA and HZA channels (see page 4), HALFEN has developed the HZA-PS range for structures requiring particularly high levels of security and performance. Originally developed to meet the dynamic and seismic load requirements of the nuclear industry this range has exceptional performance in heavily cracked concrete. Quality features of the HZA-PS range are: Suitable for concrete structures designed for extreme conditions Suitable for oscillating loads acting in all directions Suitable for applications in earthquake areas

Special anchor form for safe anchoring in severely cracked concrete The product range consists of three channel profiles: HZA-PS 29/20, HZA-PS 38/23 and HZA-PS 53/34.

H A L F E N HG B BA LUS TRADE AN CH ORS

HALFEN HGB channels and the matching HALFEN high-tensile T-bolts enable the safe anchoring of railing posts to the edge of thin concrete slabs. The special channel anchors allow high performance connections to slabs with thicknesses as low as 4 (100mm).

Quality features are: Fast & adjustable connections Safe and reliable load performance in thin concrete Available in short or long lengths, in several load ranges

2012 HALFEN PG 11-US www.halfenusa.com

H A L F E N HMS BRICKWO RK RE STRAINT SY STEM

The HALFEN brickwork restraint system is designed to tie brick and blockwork to concrete walls and columns. The masonry is connected to the HALFEN HMS channels by HALFEN ML ties. The ties are positioned in the masonry joints to horizontally restrain brickwork while allowing vertical movement to reduce the possibility of masonry cracking. To enable concrete forms to be stripped early, additional channel anchoring may be achieved by using the optional bend out anchors. Quality features are: No drilling of blocks or concrete required Simple, inexpensive system Also suitable for thin mortar joints

H A L F E N HTU CAS T- IN CHANNELS

HTU cast-in channels enable rapid, wide tolerance connection to concrete using self-tapping screws. HTU channels can be used for many applications including the anchoring of profiled metal facades or roofs; window and door frames; or building services: Quality features are: Suitable for tension and shear loads Easy, large tolerance connections Available in hot-dip galvanized and stainless steel Selection of load capacities available

2012 HALFEN PG 11-US www.halfenusa.com

H A L F E N HI T BALCO NY CO NNE CTIONS

The HALFEN HIT balcony connection can be used for the effective prevention of thermal bridges and condensation inside the building. Available in modular units the system is available in a wide range of types to suit most concrete balcony applications.

Radiused balconies and corners are easily accommodated by the range. The system is also easily modified to support external concrete walkways and parapets. Quality features are: Easy to install

Effective preventive solution for thermal bridging and so significantly reduces heat loss, the risk of internal condensation, and mold growth Suitable for poured in place and precast balconies Versatile design possibilities

H A L F E N MBT G RIP CO NNE CTO R

The MBT reinforcement coupler is used to butt join two reinforcing bars, and effectively transfer the acting tensile and compressive loads. It is particularly suitable for the replacement of damaged reinforcement; the connection of old and new structures; and the connection of precast concrete units. Quality features are: Safe and rapid connection Short coupling lengths No need to specially prepare the bar ends (e.g. no thread cutting or welding required)

2012 HALFEN PG 11-US www.halfenusa.com

H A L F E N HBT RE BE ND CO NNE C TION

The casing consists of galvanised steel sheet with special flanges and a preformed hole to facilitate the removal of the cover from the casing. It can be simply nailed to the formwork or wired to the reinforcement. The casing houses special grade re-bendable reinforcing bars available in many configurations to suit various reinforcement patterns. Quality features are: Casing provides excellent concrete bond characteristics Shallow casing enables easy application in thin precast units Many reinforcement configurations available Simplifies formwork design and speeds construction.

HBT rebend connections are used for efficient reinforcement continuity in concrete structures, that are poured in subsequent phases. and have to be connected.

The casing profile is specially designed to provide defined bonding in concrete.

2012 HALFEN PG 11-US www.halfenusa.com

HA L F E N b i- TR A PE Z- BO X IMPACT SOU N D IN SU LATION

Structure-borne noise emanating from the impact of footfalls and other traffic in stairwells can be particularly disturbing to occupants of both residential and commercial structures. Noise disturbance from stairwells not only affects occupant comfort but can also reduce the value of adjacent tenancies.

The HALFEN bi-Trapez-Box offers an effective solution by providing optimum impact sound insulation, and structural support for either poured in place or precast concrete landings. Foot fall noise is effectively dampened by the design of the products special shell.

Quality features are: Effective noise reduction Easy installation Range of sizes

H A L F E N HTT/HTF IMPACT S OU N D IN SU LATION

Sister products to the HALFEN bi-Trapez-Box, HTT and HTF products are used to acoustically separate concrete stair flights from the structure. Positioned at the interface of concrete stair flights and landings or slabs, these products effectively dampen noise transfer from stair flights to the structure. Additional acoustic insulation is provided by HALFEN HTPL joint sheets which are positioned both between stair flights and adjoining walls, and between landings and adjoining walls. Quality features are: Excellent sound insulating properties Wide range of sizes to suit varying concrete thicknesses and bearing capacities

2012 HALFEN PG 11-US www.halfenusa.com

H A L F E N HCC CO LUMN S HO E
Conventional methods for the connection of precast columns to foundations are often unwieldy and expensive to produce, transport and handle on the job site. HALFEN HCC column shoes in conjunction with HALFEN HAB anchor bolts solve many of these problems. HALFEN HCC column shoes are not only used for the connection of columns to foundations but also to form independent rigid connections between precast column segments, continuing through floor slabs. Quality features are: Extensive range of load capacities Quick installation Minimal or no propping during construction HAB anchor bolts may also be used as foundation connections for structural steel elements

H A L F E N HS C S TUD CO NNE CTO R

The HALFEN HSC Stud Connector is an innovative high performance system that enables safe and economical connections between corbels and concrete columns. By replacing complicated reinforcement patterns the HSC Stud Connector allows considerable time-saving and design versatility. Quality features are: Efficient transfer of high tensile forces Minimal embedment due to forged head Reliable fast assembly with greatly reduced steel reinforcement Also suitable for dynamic loads Walls and columns can be cast with simplified formwork; corbels can be subsequently cast around threaded HSC connectors

HSC-S

HSC-A

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H A L F E N HS C- B S TRUCTURA L S TEEL CON NECTOR

The HALFEN HSC-B structural steel connector is an efficient method of attaching structural steel components to concrete. It is designed to safely transfer very high forces into the concrete structure. Tension loads, shear loads, and bending moments (acting separately or combined) can be safely supported. Quality features are: Outstanding performance Minimal embedment depth Cost-effective installation

H A L F E N HS D S HE AR DO WE L S Y STEM
The HALFEN HSD Shear Dowel System is designed to safely transfer vertical shear loads between concrete elements that are separated by movement joints. Two versions of the product are available in a range of load capacities. One version allows horizontal movement to occur only across the movement joint, while supporting vertical shear loads. The second version allows horizontal movement both across and in the longitudinal direction of the joint. Quality features are: Safe transfer of vertical shear loads into the concrete structure while allowing thermal movement and shrinkage at joints Simple installation to formwork Manufactured from high quality stainless steel to prevent corrosion and reduce thermal bridging. High structural load capacities

2012 HALFEN PG 11-US www.halfenusa.com

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H A L F E N HF R F IBRE G LAS S RE IN FO RCEMEN T

Traditional structures use concrete that is conventionally reinforced with carbon steel reinforcing bars. This combination of steel and concrete allows the support of high loads and enables a great deal of versatility in design. However, there are numerous applications in concrete construction where steel reinforcement may not be the best solution. Steel is subject to corrosion, and once this process begins it causes expansion forces in the concrete which result in cracking and leading to expensive repair bills. Stainless steel, galvanized steel, and epoxy coated reinforcing bars are alternatives for high corrosion environments, but each have their disadvantages based on cost, life expectancy, or requirements for special inspection and quality control. Steel is also heavy, conducts electricity, and affects magnetic fields. In certain structures these attributes create design problems. For applications where steel reinforcement is not an option the HALFEN HFR fiber glass reinforcement system can be an excellent solution. HALFEN in conjunction with the FIREP Group has developed a range of innovative reinforced fiber products with outstanding material properties. The resulting HALFEN HFR fiber glass reinforcement system has approximately twice the tensile strength of steel, while only about a third of the weight. It is corrosion-resistant and can be produced in many reinforcement bending formats. HALFEN HFR bars are produced using a very special pultrusion process, during which the surface of the bar is given its ribbed bonding surface without exposing or damaging the continuous fibers running through the bar. This protects the fibers against mechanical and chemical damage and allows simple and safe handling. Quality features are: High tensile strength Low weight High corrosion/chemical resistance Easy to cut to length. No electrical conductivity, or electrostatic charge Non-magnetic Sealed bar surface

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FiReP

FiReP

2012 HALFEN PG 11-US www.halfenusa.com

HALFEN Range Faade Products

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H A L F E N BO DY ANCHO RS TYPE B A/ H R M/ D T/ DH
HALFEN body anchors are adjustable restraint and support products for stone facades. Utilizing a dowel restraint system the anchors require drilled holes in the stone rather than conventional kerf slots. This minimizes work in preparing the stone, and reduces the risk of freeze-thaw damage to the stone. The anchors offer three dimensional adjustment, and can be attached to the structure using HALFEN channels or drilled bolts. HALFEN body anchors are available in four product ranges HRM, BA, DH and DT. This selection provides a considerable number of design options, catering for various wind loads, stone weights and cavity situations. All HALFEN body anchors are produced in stainless steel for high corrosion resistance and minimal thermal transfer.

Quality features are: Fully pre-engineered solutions Projections from 1 to 9 (40240 mm) Adjustable in three directions Can be used in either horizontal or vertical joints

HA L F E N G R O UT- IN ANCHO RS TY PE U MA/ U H A

HALFEN UMA grout-in anchors are designed to support the weight of stone faades and applied wind loads. They may be grouted into either concrete, filled CMU, or brickwork structures, and are available in a wide range of types and load capacities. Utilizing a dowel restraint system, they may be used in either the horizontal or vertical joints of the faade. Lighter duty HALFEN UHA grout-in anchors are designed only to restrain stone faades against applied wind loads and other horizontal forces. They may be used in combination with the UMA system. HALFEN grout-in anchors are produced in stainless steel for high corrosion resistance and minimal thermal transfer.

Quality features are: High load capacities Projections from to 12 (20300 mm) Adjustable in three directions Can be used in either horizontal or vertical joints

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2012 HALFEN PG 11-US www.halfenusa.com

H A L F E N S UK
The HALFEN SUK system is a multi adjustable sub-frame system incorporating anchors for the support and restraint of stone facades. It is particularly suitable for both new construction or refurbishment projects with large cavities behind the faade (cavity widths above 6 or 160 mm). The system has a minimal number of connections to the structure making it very thermally efficient. Quality features are: Suitable for very large cavities Adjustable, light & high performance support system Can be installed to HALFEN channels or using drilled bolts Can be used in either horizontal or vertical joints

HA L F E N BR I CKWO RK S UPPO RT SYSTEMS

HALFEN brickwork support systems are used to transfer the deadweight of brickwork facades to the structure. They are normally used above horizontal movement joints or openings, and are connected to the structure using HALFEN channels or drilled bolts. All HALFEN brickwork support systems are engineered to provide optimal load performance from the minimal use of material, while providing a high degree of location adjustment. Consequently, the systems are lighter and easier to install than conventional shelf angles. Most suitable for cavity sizes greater than 3 (75mm) these products are produced in a wide variety of sizes and types, and are available in stainless steel or hot dip galvanized finish. The minimal contact with the structure also reduces thermal bridging across the cavity.

Quality features are: Excellent support across wide cavities High degree of installation adjustment Wide selection of sizes and load capacities Engineered to use minimal material thicknesses so reducing thermal bridging and reducing interference with brick coursing

2012 HALFEN PG 11-US www.halfenusa.com

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H A L F E N ADJ US TABLE CO NCE A LED L INTEL SYSTEM

HALFENs technical department uses the architects conceptual design to engineer a brick lintel support system for each specific opening. Unlimited combinations using different brick size, span, coursing, soffit depth and arch geometry can be designed and manufactured to meet project specifications. Quality features are; Unlimited span and soffit width can be achieved, with connection (s) to the structure Available in hot-dip galvanized or stainless steel Field adjustable to allow for job site conditions Ships flat for ease of transportation, handling and storage Maintenance of exposed steel is eliminated Shop drawings and calculations are provided for all conditions Engineering State Stamp available upon request

Virtually any flat or radiused masonry opening can be built without exposed steel using the HALFEN Adjustable Concealed Lintel System (HACLS). Commercial, government, institutional, religious and high-end residential projects can now have all brick soffit masonry openings that are aesthetically pleasing and maintenance free.

The HACLS is designed to provide hidden support for brick soffits, allowing the brick to remain the architectural focal point of the openings.

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2012 HALFEN PG 11-US www.halfenusa.com

H A L F E N HCW CURTAIN WALL SYSTEM

The HALFEN curtain wall support system provides a range of adjustable support brackets for use with curtain wall faade systems. HALFEN HCW brackets are used in conjunction with HALFEN channels to provide a fast and simple method of restraining both the weight and wind loads imposed on the faade. The system may be used on either steel or concrete framed structures, and is available in several variations to enable rapid mullion installation to either the top or edge of floor slabs and beams. Quality features are: Fast and safe connections without welding or drilling Installed without special tools Easy installation adjustment in up to three directions High load-bearing capacities Close edge distances

D ET A N R OD S YS TE M
The system is composed of rods, which are adjustable for length, plus a comprehensive range of matching accessories such as fork ends, anchor disks and cross couplers. Available in very high strength carbon and stainless steels the system is available in a wide range of rod diameters making it suitable for a huge range of applications. Quality features are: Concealed length adjustment Simple installation Attractive appearance Rod diameters from to 3 (6mm- 95mm) High load performance

The DETAN rod system is used for structural bracing where an architectural or aesthetic quality is also required.

Typical uses are as follows: Exposed bracing for timber and steel structures. Bracing for glass facades. Pedestrian bridge bracing. Bracing for canopies and sun shades.

tension rod locking nut circlip pin anchor disk fork end

2012 HALFEN PG 11-US www.halfenusa.com

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H A L F E N F P A PRE CAS T PA NE L AN CHORS

The HALFEN FPA precast panel anchor system provides a range of adjustable connection systems to support the weight of precast concrete faade panels. It is ideal for large cavities with small to medium size precast panels. All system components are pre-engineered and made of stainless steel. This provides excellent corrosion resistance and minimizes thermal transfer. Additional accessories are available within this product range to support applied wind loads. Quality features are: Simple and quick installation Adjustable in all directions Connections to the structure are made using HALFEN channels or drilled bolts

HA L F E N BR A PARA PE T CO RBE LS
HALFEN BRA Parapet corbels are used to connect precast parapets or facade panels to reinforced concrete slabs. The design of the system absorbs the bending moments of the panel. The BRA system is first cast into the precast panel, then anchored to the structure by bolting to a HALFEN channel which has been cast into a recessed pocket in the floor slab. The position of the panel can be adjusted in three dimensions. Quality features are: Reduced thermal bridging Designed in stainless steel for high corrosion protection Very fast to install without welding or drilling

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HALFEN Range Framing Products

2011 HALFEN PG-US 2/11 www.halfen.com

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H A L F E N F R AMING CHANNE LS

The HALFEN framing system is a comprehensive line of lipped steel channels, matching t-bolts and accessories, used for the connection of steel components and subassemblies. The system provides mechanical engineers and machine builders with an adjustable bolted connection, offering many advantages over welding or drilling in the manufacture of equipment or complex supporting structures. HALFEN has the largest range of channels and t-bolts available worldwide, aimed at the specialist designer who requires consistently high-quality and absolute reliability. The following channel systems are available;

Light and medium duty HALFEN coldformed channels: A strut-type system, but with a much wider selection of channel profiles, to suit; Light fabrications Low load assemblies Non-structural connections Structural connections with low performance demands Heavy duty HALFEN hot-rolled channels: Ideal for high demand connections beyond the capacity of cold-formed channels requiring; Dynamic load resistance High torque connections Mechanically interlocking connections using toothed channels and toothed t-bolts Heavy, medium and light duty systems are available in mill finish, galvanized and stainless steel material.

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H A L F E N F R AMING S YS TE MS APPLICATIONS
The basis of a modular production system is an adjustable a fixing system, which is flexible over the complete life of the machine, from design, to production, servicing, repair and upgrade.

Halfen framing channels and T-bolts are the high value alternative to cutting and welding or drilling stock steel sections to connect components, and are frequently an alternative to proprietary aluminum structural framing and assembly systems.

Materials handling and production line equipment Industrial dryers, kilns and ovens Mills and crushing equipment Recycling and waste processing machines Heavy skid applications Fabrications for power, gas turbine and heavy electrical sectors Rolling stock Specialty and emergency vehicles Chairlifts and ropeways Cargo restraint

HALFEN framing channels and t-bolts are used by world leading OEMs, machine builders and engineering firms as an integral part of their fabrications to connect sub-assemblies.

Doppelmayr

Key benefits: A wider margin of tolerance means lower production costs, reduced rework and fewer out of specification rejects Machines are more easily modified or upgraded while in service on-site or at the customers premises

Reduced parts inventory fewer components can suit a wider range of machines Shorter design, production and selling cycle begin production before final design has been detailed or before confirmation of final specification by the client

The HALFEN framing system allows machine builders to provide customized solutions to their clients, using modular production techniques. The adjustable bolted connection provided by HALFEN channels and bolts has many advantages over welding or drilling.

2012 HALFEN PG 11-US www.halfenusa.com

Doppelmayr

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H A L F E N F R AMING S YS TE MS APPLICATIONS
More than 170 types of channel and 400 types of t-bolts makes the HALFEN framing system the broadest range worldwide.

Hot-rolled HALFEN channel is the adjustable connection of choice for mechanical engineers.

Above Roller axles can be placed in any position along the side support frame. The same frame can be used for any model dryer.

Below HALFEN hot-rolled channel provides an adjustable bolted connection to attach a heavy radiator mounting to a structural steel frame.

Above Hot-rolled channel is torqued to resist vibration in a gearset assembly. Replacement work is easily performed at the customers premises.

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2012 HALFEN PG 11-US www.halfenusa.com

Siemens AG

H A L F E N P O WE RCLICK F RA MIN G SYSTEM

HALFEN Powerclick is an innovative industrial pipework support system. Designed for high beam and column loads the system replaces much heavier, site or shop fabricated structural steel pipe support frames. Extremely versatile, the system has a small number of components that can be combined to create a huge variation of support applications. The Poweclick 63 system comprises: One adjustable beam/column profile for most pipe support applications One corner connector in two variations provides 112 frame designs One base plate type One beam clamp for connections to most flanged steel beams Industrial facilities with a small stock of Powerclick on-site can quickly fabricate

almost any support frame to suit new or upgraded pipe layouts. Simply cutting the Powerclick profiles to the required length and combining them with the 3 other components does away with custom welded fabrications, saves a significant amount of design and installation time, and does not require hot-work permits or plant shutdown. Quality features are: Extremely versatile multi-adjustable support frame system Very few components Low weight High load capacity Simple bolted assembly, no welding or drilling Hot dip galvanized finish

2012 HALFEN PG 11-US www.halfenusa.com

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CON TA C T H A L F E N WO RLDWIDE
HALFEN has a global network of Subsidiary Companies to assist you. The main contact information for North America, Europe and Asia is provided below. For a full list of offices please visit www.halfen.com

USA & Mexico

HALFEN USA Inc. 8521 F.M. 1976 Converse, TX 78109 UCC Industries International (Distributor) Units 12 & 13 895 Sandy Beach Road Pickering, Ontario, L1W 3N7 Provinces of British Columbia and Alberta: HALFEN Construction Accessories Distribution Co.Ltd. Room 601 Tower D, Vantone Centre No.A6 Chao Yang Men Wai Street Chaoyang District Beijing P.R. China 100020 CRH India Management Services Pvt. Ltd. 73-C, 3 North Avenue, Maker Maxity, Bandra-Kurla Complex, Bandra (East), Mumbai 400 051 HALFEN GmbH Liebigstrasse 14 40764 Langenfeld

Phone: E-Mail: Web: Phone: E-Mail: Web:

+1 800.423.9140 info@halfenusa.com www.halfenusa.com +1 905.831.7724 bhughes@ucci.ca www.ucci.ca

Fax:

+1 888.277.1695

Canada

Fax:

+1 905.831.5872

Please contact HALFEN USA Inc. Phone: +86 - 10 5907 3200 E-Mail: info@halfen.com Internet: www.halfen.cn Fax: +86 - 10 5907 3218

China

India

Phone: E-Mail: Web: Phone: E-Mail: Web:

+91 22.4202.4000 bhisham.vaswani@halfen.in www.halfen.in +49 2173 970-0 info@halfen.de www.halfen.de

Fax:

+91 22.4202.4001

Germany

Fax:

+49 2173 970-123

XXXX 03/12 PG - 001 - US - 05/11

HALFEN is also represented by distributors in Argentina, Australia, Azerbaijan, Belarus, Brazil, Bulgaria, Chile, Colombia, Croatia/BosniaHerzegovina/FYROM/Montenegro, Cyprus, Estonia, Greece, Hong Kong, Hungary, Indonesia, Ireland, Israel, Jordan, Kingdom of Saudi-Arabia, Latvia, Lebanon, Lithuania, Luxembourg, Malaysia, Malta, Mexico, New Zealand, Peru, Philippines, Republic of Kazakhstan, Romania, Russia, Serbia, Singapore, Slovenia, South Korea, Taiwan/ROC, Thailand, Turkey, Ukraine, United Arab Emirates, Uruguay, Vietnam HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors.

2012 HALFEN GmbH, Germany applies also to copying in extracts.

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