1

Construction

ROOFING - MEMBRANES

a concepts Sika Trocal Products and

for ballasted roofs
Sika Trocal GmbH

Welcome to

Construction

BALLASTED ROOFS
Influences on ballasted roofs

Air pollution

NOX

vibrations

Sika Trocal GmbH

Construction

BALLASTED ROOFS
Requirements to roofing membranes with ballast
- resistant against pollution

- resistant against UV-light during installation works

- resistant against perforations - resistant against roots and micro-organisms

- optimized caracteristics of tensile strength and elongation

- smooth surface - good water vapour permeability - easy and reliable installation - durable

Sika Trocal GmbH

Construction

ROOFING MEMBRANES Trocal SGmA

PVC-P membrane for ballasted roofs
Thickness: Colour (standard): Roll size: General properties: 1.20 mm / 1.50 mm / 1.80 mm beige 2.00m x 15.00 m / 2.00m x 20.00 m -glassfibre reinforced -not bitumen resistant -not UV-stabilized Loosely laid with peripheral fixing and ballasted Waterproofing of ballasted roofs

Installation: Field of use:

Sika Trocal GmbH

Construction

ROOFING MEMBRANES Trocal Futura G

FPO membrane for ballasted / exposed roofs
Thickness: Colour (standard): Roll size: General properties: 1.50 mm / 1.80 mm / 2.00 mm light grey 2.00m x 15.00 m / 2.00m x 20.00 m -reinforced with glassgrid -bitumen resistant -UV-stabilized Loosely laid with fixing or with ballast Waterproofing of ballasted / exposed roofs

Installation: Field of use:

Sika Trocal GmbH

Construction

ROOFING MEMBRANES Trocal Carisma CI / CIK

ECB membrane for ballasted / exposed roofs
Thickness: Colour (standard): Roll size: General properties: 2.00 mm / 3.00 mm black 1.04m x 20.00 m / 2.08m x 20.00 m -glassfibre reinforced -bitumen resistant -UV-stabilized Loosely laid with fixing or with ballast Waterproofing of ballasted / exposed roofs

Installation: Field of use:

Sika Trocal GmbH

Construction

ROOFING MEMBRANES Trocal RVs

PVC-P membrane for ballasted / exposed roofs
Thickness: Colour: Roll size: General properties: 2.30 mm black 1.00m x 15.00 m -glassfabric reinforced -bitumen resistant -UV-stabilized anchored by bonding with peripheral fixing, ballast optional Waterproofing of ballasted / exposed roofs

Installation: Field of use:

Sika Trocal GmbH

Construction

ACCESSORIES

Sikaplan G roofing membrane

Thickness: Colour: Roll size: Properties: 1.50 mm / 1.80 mm / 2.00 mm light-grey (standard), others available 0.77 / 1.00 / 1.54 / 2.00m x 15.00m / 20.00 m -polyester fabric reinforced -not resistant against bitumen -UV-resistant

Installation system: Hot air welded on installed Trocal SGmA roofing membranes Field of use: Detailing works for loosely laid roofing membrane with ballast

Sika Trocal GmbH

Construction

ACCESSORIES Sikaplan 18 D
roofing membrane Thickness: Colour: Roll size: Properties:
1.80mm ligh-grey (standard), others available 1.40m x 20.00m -unreinforced -not resistant against bitumen -UV-resistant

Installation system: hot air welded on installed Trocal SGmA membrane

Field of use:

fully exposed roof areas on flat roofs

Sika Trocal GmbH

10

Construction

ACCESSORIES Sika Trocal Contact Adhesive C 733

One component solvent containing (flammable) adhesive, sensitive to humidity Liquid: Nitrile rubber / 1 comp. Colour: opaque Packing: 25.00kg mini drum Field of use: Fully bonding of Sikaplan and Trocal membranes at details, on dry concrete, wood, metal substrates (to be applied on membrane und substrate)
Thinner: Liquid: Colour: CV 705 / 733 Solvent mixture (flammable good) clear

Sika Trocal GmbH

11

Construction

ACCESSORIES Sika Trocal PVC-coated metal sheet, type S

Thickness: Colour: Sheet-size:
Field of use:

1.40mm light grey, slate grey, red, green, white 2000mm x 1000mm
flashing of Sikaplan- and Trocal roofing membranes with screws, spikes,nails,etc. at roofing details

Sika Trocal GmbH

12

Construction

ACCESSORIES Sika Trocal metal bar

Thickness: Colour: Length:
Field of use:

1.50mm zincked 30mm x 3000mm

fixing of Sikaplan- and Trocal roofing membranes with screws, spikes,nails,etc. at perimeter

Sika Trocal GmbH

13

Construction

ACCESSORIES
Corner details at upstands with prefab. corner elements
Roofing level inside Roofing level outside

Sika Trocal Inner Corner 90 Upstand level inside

Sika Trocal Outher Corner 90 Upstand level outside

Sika Trocal Outher Corner 90

Sika Trocal Inner Corner 90

Sika Trocal GmbH

14

Construction

ACCESSORIES
Corner details at skyligths and pipe penetr. with prefab. elements
Roofing level outside Roofing level outside

53

73

Sika Trocal Skyligth Corner 53

Sika Trocal Skylight Corner 73 Roofing level pipe penetrations

Sika-Trocal Pipe Jacket

Sika Trocal GmbH

15

Construction

PLANNING OF ROOFING SYSTEM

Bearing Constructions

Materials
trapezoidal steel profile

Pay attention to:

slope evenness/roughness deflexion bearing capacity strength humidity content corrosion prevention/ coating

cast concrete pre-fabricated concrete light-weight concrete other material groups

Sika Trocal GmbH

16

Construction

PLANNING OF ROOFING SYSTEM

Vapour barriers / air barriers

Materials
Polyethylene membrane

Pay attention to:

moisture resistance factor behaviour in fire jointing/overlaps connection detailing

Aluminium foil Butyl membrane Bitumen vapour barrier

Sika Trocal GmbH

17

Construction

PLANNING OF ROOFING SYSTEM

Thermal insulation

Materials
Mineral fibre board

Pay attention to:

suitability in system classification min. compressive strain diffusion resistance factor linear thermal elongation coefficient manufacturer information

Expanded Polystyrene Extruded Polystyrene Perlite insulation board Polyurethane insulation

Sika Trocal GmbH

18

Construction

PLANNING OF ROOFING SYSTEM

Separation layers / Protection layers

Materials
Glass fibre fleece *

Pay attention to:

fire protection protection from chemical attack protection from roughness compatibility to layers in contact suitability in system

Polyester fleece Polypropylene fleece Polyethylene foam Polyethylene membrane

* as separation layer or fire protection layer

Sika Trocal GmbH

19

Construction

PLANNING OF ROOFING SYSTEM

Ballast
Materials:
gravel, vegetation layer prefab. concrete panels on support pads prefab. concrete panels on bed of fine gravel terrazzo-stones on bed of fine gravel, or mortar concrete, or mortar layer

Pay attention to:

protection against puncturing of roofing membrane protection of membranes against root penetrations compatibility of material within roof build-up suitability in the system

Sika Trocal GmbH

20

Construction

PLANNING OF ROOFING SYSTEM

Gravel ballast ( 16 - 32 mm)
roof height above ground roof center zone roof edge zone roof corner zone with periphery fixing 80 kg/m 2* 130 kg/m 2 160 kg/m 2

<8m 8m - 20m > 20 m

80 kg/m 2 * 80 kg/m 2 * 80 kg/m 2*

Sika Trocal GmbH

21

Construction

PLANNING OF ROOFING SYSTEM

Position stability

In cases, where the weight of the ballast might not be sufficient, the membrane must be fixed additionally in the bearing construction with fixing elements or be bonded.

Sika Trocal GmbH

22

Construction

MEMBRANE INSTALLATIONS
Layout of vapour barrier : overlaps / terminations

Sika Trocal GmbH

23

Construction

MEMBRANE INSTALLATIONS
Layout of thermal insulation boards

Sika Trocal GmbH

24

Construction

ROOFING MEMBRANES
Sika Trocal membranes, loosely laid and peripheral fixed
Ballast (gravel) Waterproofing: Sika Trocal membrane, Loosely laid and peripheral fixed welding

Separation layer (optional)

Thermal insulation Vapour barrier Profiled steel deck Steal beam

Sika Trocal GmbH

25

Construction

ROOFING MEMBRANES
Sika Trocal membranes loosely laid and peripheral fixed
Ballast (concrete, vegetation layer, etc.)
Waterproofing:Sika Trocal membrane, loosely laid and peripheral fixed welding Protection layer

Separation layer (optional)

Thermal insulation Vapour barrier ev. sloped mortar screed reinforced concrete

Sika Trocal GmbH

26

Construction

ROOF BUILD-UP
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical build-up profile / gravel ballast
membrane overlap 50mm hot air welding 30mm

Ballast: Round gravel (core 16 - 32mm), thickness 50mm Protection layer: Sikaplan Protection or SBv (optional)
Waterproofing:Trocal SGmA roofing membrane, Loosely laid, with periphery fixing Separation layer:Geotextile approx.300g/m

slope >2% Thermal insulation:i.e. Polystyrene, Polyurethane or Mineral fibre Vapour barrier:Sika-Trocal DS-PE Slope layer: mortar screed,laid to fall Substrate:reinforced concrete roof deck

Sika Trocal GmbH

27

Construction

ROOF BUILD-UP
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical build-up profile of inverted roof (upside down / accessible)
membrane overlap 50mm hot air welding 30mm Ballast: Round gravel (core 16 - 32mm), thickness 50mm Filter layer:geotextile approx.300g/m Thermal insulation slope >2% Separation layer:Geotextile approx.250g/m Waterproofing:Trocal SGmA roofing membrane, Loosely laid, with periphery fixing Protection layer:geotextile approx.300g/m

Slope layer: mortar screed,laid to fall Substrate:reinforced concrete roof deck

Sika Trocal GmbH

28

Construction

ROOF BUILD-UP
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical build-up profile of roof terrace (accessible roof)
membrane overlap 50mm hot air welding 30mm Ballast: Precast concrete tiles Fine gravel bed Protection layer:Sikaplan Protection or SBv Waterproofing:Trocal SGmA roofing membrane, Loosely laid, with periphery fixing Separation layer:Geotextile approx.250g/m slope >2% Thermal insulation Vapour barrier: Sika Trocal DS-PE Slope layer: mortar screed,laid to fall Substrate:reinforced concrete roof deck

Sika Trocal GmbH

29

Construction

ROOF BUILD-UP
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical build-up profile of roof terrace (accessible roof)
membrane overlap 50mm hot air welding 30mm Ballast: Precast concrete panels Support pad: UPVC, of HDPE Protection layer:Sikaplan Protection or SBv Waterproofing:Trocal SGmA roofing membrane, Loosely laid, with periphery fixing Separation layer:Geotextile approx.250g/m slope >2% Thermal insulation

Vapour barrier Sika Trocal DS-PE

Slope layer: mortar screed,laid to fall

Substrate:reinforced concrete roof deck

Sika Trocal GmbH

30

Construction

Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical build-up profile extensive / intensive roof garden
membrane overlap 50mm hot air welding 30mm Ballast: Vegetation layer, thickness min. 100mm Separation-/filter layer:geotextile approx.150g/m Drainage layer: gravel, thickness 50mm Protection layer: Sikaplan Protection or SBv Waterproofing:Trocal SGmA roofing membrane*, Loosely laid, with periphery fixing Separation layer:Geotextile approx.250g/m Slope >2% Thermal insulation Vapour barrier: Sika Trocal DS-PE Slope layer. mortar screed,laid to fall Substrate:reinforced concrete roof deck *Welded seams secured with PVC-solution

ROOF BUILD-UP

Sika Trocal GmbH

31

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Periphery fixed with galv. steel or aluminium strip
Sealant: i.e. Sika Flex Pro, or 11FC 150mm

hot air welding 30mm

Flashing: aluminium profile, fixed with screws into upstand

Protection layer:geotextile approx. 300g/m Waterproofing:Sikaplan G roofing membrane Periphery fixing: galv. Steel, or aluminium strip (size approx. 4mm x 20mm), fixed with countersunk screws into reinforced concrete (fixing distance aprox. 200mm)

Sika Trocal GmbH

32

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
500mm Sealant: i.e. Sika Flex Pro, or 11FC Flashing: aluminium profile, fixed with screws into upstand Axial fixing at the parapet Protection layer:geotextile approx.300g/m Waterproofing:Sikaplan G roofing membrane Periphery fixing: galv. Steel, or aluminium strip (size approx. 4mm x 20mm), fixed with countersunk screws into reinforced concrete (fixing distance aprox. 200mm)

Sika Trocal GmbH

33

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Periphery fixed with single fastening elements
Sealant: i.e. Sika Flex Pro, or 11FC 150mm

hot air welding 30mm

Flashing: aluminium profile, fixed with screws into upstand

Protection layer:geotextile approx.300g/m Waterproofing:Sikaplan G roofing membrane Periphery fixing: Single fastener with washer (washer 82mm x 40mm), fixed with countersunk screws into reinforced concrete (fixing distance aprox. 200mm)

Sika Trocal GmbH

34

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Periphery fixed with laminated metal sheet
Sealant: i.e. Sika Flex Pro, or 11FC 150mm

hot air welding 30mm

Flashing: aluminium profile, fixed with screws into upstand

Protection layer:geotextile approx.300g/m Waterproofing:Sikaplan G roofing membrane

Periphery fixing: laminated metal sheet (size approx. 80mm x 80mm), fixed with countersunk screws into reinforced concrete (fixing distance aprox. 150mm)

Sika Trocal GmbH

35

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical edge detail of gravel ballasted roof (inverted)
150mm Sealant: i.e. type Sika Flex Pro, 11FC Flashing: aluminium profile, fixed with screws into upstand hot air welding 30mm Protection layer:geotextile approx.300g/m Waterproofing:Trocal Sikaplan G roofing membrane strip Thermal insulation

Periphery fixing: galv. Steel, or aluminium strip (size approx. 4mm x 20mm), fixed with countersunk screws into reinforced concrete (fixing distance aprox. 200mm)

Sika Trocal GmbH

36

Construction

Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical roof edge detail of roof terrace
150mm
Sealant: i.e. Sika Flex Pro, or 11FC Flashing: aluminium profile, fixed with screws into upstand Protection layers:geotextile approx.300g/m Waterproofing:Trocal Sikaplan G roofing membrane strip Periphery fixing: galv. Steel, or aluminium strip (size approx. 4mm x 20mm), fixed with countersunk screws into reinforced concrete (fixing distance aprox. 200mm)

ROOFING DETAILS

hot air welding 30mm

Sika Trocal GmbH

37

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical roof edge detail / roof garden
150mm

Sealant: i.e. Sika Flex Pro, or 11FC

Flashing: aluminium profile, fixed with screws into upstand Protection layers:geotextile approx.300g/m Waterproofing:Sikaplan G roofing membrane strip Vegetation layer Separation-/filter layer:geotextile approx.150g/m Gravel layer-banquet 50cm Periphery fixing: galv. Steel, or aluminium strip (size approx. 4mm x 20mm), fixed with countersunk screws into reinforced concrete (fixing distance aprox. 200mm)

hot air welding 30mm

Sika Trocal GmbH

38

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical detail of expansion joint of gravel ballasted roof
Joint widths 20mm
Unreinforced membrane strip

Joint widths 21mm

Unreinforced membrane strip

Hot air welding 30mm Membrane overlap 100mm

Substrate:reinforced concrete roof deck

Hot air welding 30mm Membrane overlap 100mm

Mechanically fastening:fastener type i.e. SFS Spike and distribution

plate (spacings as per separate instructions)

Sika Trocal GmbH

39

Construction

ROOFING DETAILS
Trocal SGmA roofing membranes, loosely laid and ballasted, with periphery fixings
Typical detail of dewatering outlet of gravel ballasted roof
Leaves basket Trocal SGmA roofing membrane,hot air welded on prefab.rainwater outlet PVC-coated, prefab. rainwater outlet,fixed fixed into substrate Thermal insulation Vapour barrier

Rubber roll ring Rainwater downpipe

Sika Trocal GmbH

Construction

4 0

ROOFING DETAILS
Build up for roofs without thermal insulation
Gravel Roofing membrane Fleece Polyethylene Porous lightweight concrete Construction

High inside temperature and humidity

Sika Trocal GmbH

Construction

4 1

ROOFING DETAILS
Build up for roofs without thermal insulation
Gravel Roofing membrane Fleece Polyethylene or repair existing waterproofing Porous lightweight concrete Construction
High inside temperature and humidity

Chimney for drying out existing construction

Sika Trocal GmbH