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CONTACTORS AND OVERLOAD RELAYS

Electric Equipment

Contents

General descriptions Catalog numbering system Quick selection table

4 ~ 11 14 ~ 15 16 ~ 20

Mini contactors & Mini overload relays

6A 9A 12A 16A

Contactors, AC control Contactors, DC control Starters Reversing contactors, AC control Reversing contactors, DC control Contactor relays Overload relays Accessories

22 24 48 59 61 72 85 111

Accessories for Mini contactors & Overload relays

Auxiliary contact blocks Timer unit Surge absorber unit Separate mounting unit Interlock unit Solder pin terminals
108 110 110 111 111 111 148 158

Electrical lifespan Dimensions

Contactors & Overload relays

9A ~ 800A

3-pole contactors 4-pole contactors

26 38

Motor starters, open Motor starters, enclosed Enclosed motor starters with push buttons Reversing contactors Latching contactors Contactor relays Capacitor contactors 2-pole DC contactors 2-pole AC contactors

48 51 55 64 68 73 74 75 76

Thermal overload relays, Class 10A Thermal overload relays, Class 20 Electronic overload relays Digital motor protection relay

86 92 98 105

Accessories
Auxiliary contact blocks Interlock units Mechanical latch units Terminal covers Insulation barriers Surge absorber units Delayed opening devices Separate mounting units Lug terminals Current transformer
112 114 115 115 116 116 117 117 117 118

Technical information Overload relay trip curves Dimensions & Circuit diagrams Catalogue numbers index

121 151 158 198

Contactors

provide complete ranges not only for 3-pole but also for 4-pole up to 800A

3-pole
contactors
20 rating classes in 8 sizes AC/DC controls are available

Frame size (A) Power(kW, 400V) NEMA size

6 2.2

9 4 00

12 5.5

16 7.5

18 7.5 0

22 11

32 15 1

40 18.5

50 22 2

65 30

75 37

4-pole
contactors
19 rating classes in 7 sizes AC/DC controls are available Overloads are directly mountable. Main accessories are common use with 3-pole

3 and 4 pole Contactors up to 800A

85 45 3

100 55

125 60

150 75 4

180 90

220 132

300 160 5

400 220

600 330 6

800 440

Contactors & Accessories

Layout up to 85A frame size

AU-2 AU-4 AT

AL-9

AL-50

9A 12A
AZ-22H AZ-85H AZ-40H

50A 65A 75A 85A 32A 40A

18A 22A

GT-22

GMP22

GT-40

GMP40

GT-85

GMP80

AU-1

AR-9

GM Contactor

GT Overload(Bimetallic) relay

GMP

AU

AL

AZ

AR

AT

AP

Overload(Solid-state) relay Aux. contact

Latch unit Separate mount unit

Interlock Pneumatic timer Terminal cover

Layout above 100A to 800A frame size

AL-400 AL-150 AL-100 AL-220

AR-100

AR-180

AR-600

100A 125A 150A

180A 220A

300A 400A 600A 800A

GT-100

GT-150 GT-220 GT-400

AP125

AP150

AP220

AP400

GT-600

AP600 AU-100

Mini contactors

Mini contactors providing various connections and Accessories

Screw clamps
Ratings
AC3 ratings (IEC60947-4) Frame size 220 ~ 240V 1.5kW 7A 2.2kW 9A 3kW 12A 4kW 15A 280 ~ 440V 2.2kW 6A 4kW 9A 5.5kW 12A 7.5kW 16A 500 ~ 550V 3kW 5A 3.7kW 6A 4kW 7A 5.5kW 9A 690V 3kW 4A 4kW 5A 4kW 5A 4kW 5A AC1 rating lth

Fast-on

6A 9A 12A 16A

20A 20A 20A 20A

For conventional screw connections

For fast-on connections

Mini-overload relay

Overload relay separately mounted

Reversing contactor

Cage clamps

Solder pins
Dimensions, mm
57

116

45 (Screw clamp type)

64

For screwless connections

To mount on printed circuit boards

Timer unit

(Front mount, 4pole) (Side mount, 1pole)

Surge absorber unit Auxiliary contact units

(Front mount, 2pole)

Overload relays

Thermal (Bimetallic) style up to 800A

GT type overload relays are designed for the easy mounting directly to contactors or separately by using additional bases or brackets. Relays frame current up to 80A Optional bases are used to mount the relays separately either on 35mm DIN rail or on panel with screws.

Relays frame current over 80A Separate mount on panel with screws. Bracket is required by type.

Overload relay structure

The bar indicator to be protruded by 2~3mm to indicate trip status visibly. Push it to reset the relay in the case of using manual reset mode.

Current setting

Manual reset

Finger proof design

Auxiliary circuit

Auto reset

Main circuit
Main and auxiliary terminals are arranged to keep people from wrong wiring for the low current frame relays. To set Auto reset mode push the orange bar and rotate it 90 degrees count clockwise.

10

Electronic overload relays

Electronic style up to 80A

Multi-protection
Number of sensors Types ( GMP-) Overcurrent Phase loss Locked rotor Phase unbalance Phase reversed
2CT (-2P, -2T, -2S) 3CT (-3P, -3T, -3S) 3CT (-3PR, -3TR, -3SR)

Various connection

Screw connection & Separate mount

Passing through CT holes & Separate mount

Direct mount on a contactor

Broad range of current/time setting

Test / Reset button

Current setting
Type GMP22 0.3-1.5A 1-5A 4.4-22A Type GMP40 4-20A 8-40A Type GMP80 16-80A

LED indicator
Operation status indication - Normal operating - Overload - Phase unbalance Trip cause indication - Overcurrent - Phase loss - Reverse phase

Trip time setting

- Trip class 5 to 30 ( 5 to 30 sec at 6 x set current )

Trip time

600% of set current

11

Digital motor protection relays

DMPR
Electronic protection type up to 60A with Micro controller unit & Digital display part
General digital type motor protection relays using MCU(Micro Controller Unit)
- Real time processing and high precision

DMP-S & DMP-Sa

DMP-T & DMP-Ta

Both screw type and tunnel type wrings are available in a DMP-E Type D-EMPR
- Simply detach the screw terminal, you can use it by the tunnel type relay

General digital type motor protection relays using MCU(Micro Controller Unit)
- Real time processing and high precision

Multiple protection
Protection Wiring Over current Under current Stall Lock Phase failure Revers phase Asymmetry Ground fault Short circuit DMP-S/Sa DMP-SZ/SZa Screw type DMP-SI DMP-T/Ta DMP-TZ/TZa Tunnel type DMP-TI

Install the Unit/ Extension type in one body

The display part may be separated from the body You can check the values and the causes of the fault without opening the distribution panel door

IEC 60947

Standard:
IEC60947-1, IEC60947-4-1, IEC60947-5-1, UL508, KSC4504

Certification & approval:

Fig. (D-EMPR in the MCC unit) CE, UL, cUL, Lloyd register, Korea register, KS, ISO 14001, ISO 9001(Including proceedings)

12

Display the causes of the fault and the values

Prompt A/S by looking the LED panel which

displays the causes of the fault and the values

3phase digital ampere-meter function (Digital ampere-meter)

Additional ampere-meter is not needed
R S T R S T R S T

R phase current value

S phase current value

T phase current value

Motor load rate(%)

Easy to check the motor load condition

Selectable either the inverse time or definite time characteristics

Inverse time characteristics

Definite time characteristics

Applicable to inverter control circuit

LG DMPR has high performance under the harmonic noise and can be used in the Inverter control circuit (20~200Hz)

Elegant design
High class product image by the elegant design

13

Catalog numbering system

Contactors & Starters

GM
Contactor / Starter

M
Contactor type Normal (9~800A) Mini type (6~16A)

4P
No. of pole None 4P 3pole 4pole

Device type C D S W Contactor with AC coil Contactor with DC coil Starter, open Starter, enclosed Nominal rating 6 9 : 600 800 6A 9A : 630A 800A R L B MB M D

None M

Combination None Without additional device Reversing With latch unit With metal enclosure & buttons With plastic enclosure & buttons With plastic enclosure With delayed opening device

Terminal type of Mini contactor None P F C Screw Pin Fast-on Cage clamp

Thermal overload relay

GT
Thermal overload relay Protection type K H Differential current protection Non-differential

12

Number of bimetal element for Non-differential H type None 3 2 elements 3 elements Mounting None Standard (mount to contactor) Separate mount Relay type None M Normal (max. 800A) Mini type (max. 16A)

Nominal rating 12 22 : max 16A max 22A :

600 max 800A

Contactor relay

GMR
Contactor relays Type 4 6 8

4
No. contactor 4 contactors 6 contactors 8 contactors D

D
Operation current AC coil DC coil

AC220V
Operational voltage AC 24~600V DC 12~250V

14

Electronic motor protection relay

GMP
Frame Current setting value 0.3~1.5A 22 1~5A 4.4~22A 40 80 4~20A 8~40A 16~80A

22
Type 2 Direct/ Screw/ Tunnel Screw 3

2
CT No. 2CT 3CT P S T

P
Wiring method Pin type Screw type Tunnel type R

R
Reverse phase Without reverse phase protection With reverse phase protection

220
Operating voltage AC100~260V 220 AC220V 110 AC110V

Frame Current setting value 0.5~6A 60 3~30A 5~60A

Type Tunnel

Operating voltage 24 AC 24V 110 AC85~120V 220 AC180~260V 380 AC380(440V)

Digital motor protection relay (DMP 06-SZ 220)

DMP
06 60

06
Current setting range 0.5~6A 5~60A S T

S
Wiring method Screw type Tunnel type Z

Z
Option Standard Ground fault a

a
Type Standard Memory function

220
Operating voltage 220 110 AC220V AC110V

* RThe standard length of a extension cable is 1.5m, 2m, 4m cable is optional * RFor ground fault protection, ZCT (30, 50, 65, 80)made by LG is optionally required * Type a: It has additional functions like as setting operation time by month or by hour, checking & storing operating time

Auxiliary contactors

Mechanical interlock unit

Accessories
Devices Type Example of suffix

AU
Auxiliary contactors

100

AR
Interlock unit

100
D

V
Position Horizontal Vertical

Auxiliary contact unit Interlock unit

AU AR AD AL

2 100 9 9
15

Type No. of contactor Mounting Applied MC 2 4 1 100 2 contactor 4 contactor 2 contactor 2 contactor TOP Side Side GMC-100~800 GMC-9~85

Type Applied MC 9 GMC-9~85 100 GMC-100~150 180 GMC-180~400 600 GMC-600~800

Delayed opening device Latching unit

Quick selection table

Contactors ... 9 to 85A
Frame size 9A 12A 18A 22A

3-pole Contactors
See page 26 for more details

Types

AC coil DC coil kW 2.5 4 4 4 hp 0.5 1 2 2 5 7.5 00

GMC-9 GMD-9 A 25 11 9 7 5 A 20

Ratings / IEC60947-4 AC1 AC3 200/240V 380/440V 500/550V 690V Ratings / UL508 continuous current single phase 115V 230V three phase 200V 230V 460V 575V NEMA size Additional auxiliary contacts

GMC-12 GMD-12 kW A 25 3.5 13 5.5 12 7.5 12 7.5 9 hp A 25 0.5 2 3 3 7.5 10 00

GMC-18 GMD-18 kW A 40 4.5 18 7.5 18 7.5 13 7.5 9 hp A 30 1 3 5 5 10 15 0

GMC-22 GMD-22 kW A 40 5.5 22 11 22 15 22 15 18 hp A 32 2 3 7 7.5 10 15 0

See page 112 for more details

2-pole Front mount

4-pole Front mount

2-pole Side mount

4-pole Contactors
See page 38 for more details See page 38 for more details

Types AC1(A)

AC coil DC coil

GMC-9/4 GMD-9/4 20

GMC-12/4 GMD-12/4 20

GMC-18/4 GMD-18/4 25

GMC-22/4 GMD-22/4 32

Overload Relays Bimetallic style

Type GT
Setting ranges (A) 0.1 - 0.16 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 1 - 1.6 1.6 - 2.5 2.5 - 4 4-6 5-8 6-9 7 - 10 9 - 13 12 - 16 16 - 22

Base for separate mount

See page 77~88 for more details

GT-22

Class10A Class 20

Differential Non-differential (3-heater) Non-differential (2-heater) Differential

GTK-22 GTH-22/3 GTH-22 GTK-22/L

Setting ranges (A) 0.1 - 1.5 1-5 4.4 - 22 Separate mount type

Electronic style
Type GMP Class 130 adjustable
See page 98~106 for more details GMP22

16

32A

40A

50A

65A

75A

85A

See page 28 for more details

See page 30 for more details

GMC-32 GMD-32 kW 7.5 15 18.5 18.5 hp 2 5 7.5 10 20 20 1 A 50 32 32 28 20 A 45

GMC-40 GMD-40 kW A 60 11 40 18.5 40 22 32 22 23 hp A 50 3 5 10 10 25 25 1

GMC-50 GMD-50 kW A 80 15 55 22 50 30 43 30 28 hp A 70 3 7.5 10 15 30 30 2

GMC-65 GMD-65 kW A 100 18.5 65 30 65 33 60 33 35 hp A 80 5 10 15 20 40 40 2

GMC-75 GMD-75 kW A 110 22 75 37 75 37 64 37 42 hp A 90 5 15 20 25 50 50 2

GMC-85 GMD-85 kW A 135 25 85 45 85 45 75 45 45 hp A 100 7.5 15 25 30 50 50 3

2-pole Front mount

4-pole Front mount

2-pole Side mount

See page 40 for more details

See page 42 for more details

GMC-32/4 GMD-32/4 50

GMC-40/4 GMD-40/4 60

GMC-50/4 GMD-50/4 80

GMC-65/4 GMD-65/4 100

GMC-75/4 GMD-75/4 110

GMC-85/4 GMD-85/4 135

Setting ranges (A) 4-6 5-8 6-9 7 - 10 9 - 13 GT-40 12 -18 16 - 22 18 - 26 24 - 36 28 - 40

Setting ranges (A)

Base for separate mount

7 - 10 9 - 13 12 -18 16 - 22 18 - 26 24 - 36

28 - 40 34 -50 45 - 65 54 - 75 63 - 85 Base for separate mount

GT-85

GTK-40 GTH-40/3 GTH-40

GTK-85 GTH-85/3 GTH-85

GTK-40/L
Setting ranges (A) 4 - 20 8 - 40

GTK-85/L
Setting ranges(A) : 16 ~ 80A Setting ranges(A) : 5 ~ 60A

GMP40

separate mount

GMP80

Separate mount Wiring by screw

GMP60

Separate mount Wiring by CT tunnel

17

Quick selection table

Contactors ... 100 to 800A
Frame size 100A 125A 150A

3-pole Contactors
See page 32 for more details See page 32 for more details

Types Ratings / IEC60947-4 AC1 AC3

AC/DC common coil kW 200/240V 380/440V 500/550V 690V 30 55 55 55 hp 115V 230V 200V 230V 460V 575V 7.5 15 30 30 60 60 3

GMC-100 A 160 105 105 85 65 A 160 10 20 40 40 75 75 3 37 60 60 60 hp kW

GMC-125 A 160 125 120 90 70 A 160 15 25 40 50 100 100 4 45 75 90 90 hp kW

GMC-150 A 210 150 150 140 100 A 210

Ratings / UL508 continuous current single phase three phase

NEMA size Additional auxiliary contacts

See page 112 for more details

AU-100 1NO+1NC, Side mount

4-pole Contactors
See page 44 for more details

Types AC1(A)

AC/DC common coil

GMC-100/4 160

GMC-125/4 160

GMC-150/4 210

Overload Relays

Bimetallic style
Type GT
GT- 100 See page 89~97 for more details

Setting ranges (A) 34 - 50 39 - 57 43 - 65 54 - 80 65 - 100 85 - 125

Setting ranges (A) 34 - 50 39 - 57 43 - 65 54 - 80 65 - 100 85 - 125 100 - 150

GT- 150

Differential Class10A Class 20 Non-differential (3-heater) Non-differential (2-heater) Differential

GTK-100 GTH-100/3 GTH-100 GTK-100/L

GTK-150 GTH-150/3 GTH-150 GTK-150/L

18

180A

220A

300A

400A

600A

800A

See page 34 for more details

See page 34 for more details

See page 36 for more details

GMC-180 kW 55 90 110 110 hp 15 30 60 60 125 125 4 A 230 180 180 180 120 A 230

GMC-220 kW 75 132 132 132 hp 15 40 60 75 150 150 4 A 275 250 250 200 150 A 275

GMC-300 kW 90 160 160 200 hp A 350 300 300 250 220 A 350

GMC-400 kW 125 220 225 250 hp A 450 400 400 350 300 A 450

GMC-600 kW 190 330 330 330 hp A 660 630 630 500 420 A 660

GMC-800 kW 220 440 500 500 hp A 900 800 800 720 630 A 900

100 100 200 200 5

125 150 300 300 5

150 200 400 400 6

250 300 600 600 7

AU-100 1NO+1NC, Side mount

See page 44 for more details

See page 46 for more details

See page 46 for more details

GMC-180/4 230

GMC-220/4 275

GMC-300/4 350

GMC-400/4 450

GMC-600/4 660

GMC-800/4 900

Setting ranges (A) 65 - 100 85 - 125 100 - 150 120 - 180 160 - 240

Setting ranges (A) 85 - 125 100 - 150 120 - 180 160 - 240 220 - 300 260 - 400 GT- 800

Setting ranges (A) 220 - 300 260 - 400 400 - 600 520 - 800

GT- 220

GT- 400

GTK-220 GTH-220/3 GTH-220 GTK-220/L

GTK-400 GTH-400/3 GTH-400 GTK-400/L

GTK-600 GTH-600/3 GTH-600 GTK-600/L

19

Quick selection table

Mini contactors & overloads
Mini contactors

3NO main contacts 1 auxiliary contacts Frame size Screw clamp type Fast-on type Cage clamp type Solder pin type Ratings / IEC60947-4 AC1 AC3 200/240V 380/440V 500/550V 690V Ratings / UL508 continuous current single phase three phase 115V 230V 200V 230V 460V 575V NEMA size Additional auxiliary contacts 0.5 1 2 2 5 7.5 00 Screw clamp type 1.5 2.2 3 3 hp AC coil DC coil AC coil DC coil AC coil DC coil AC coil DC coil

Screw clamp type

6A GMC-6M GMD-6M GMC-6MF GMD-6MF GMC-6MC GMD-6MC GMC-6MP GMD-6MP kW A 20 7 6 5 4 A 20

Fast-on type
9A

Cage clamp type

12A

Solder pin type

16A GMC-16M GMD-16M GMC-16MF GMD-16MF GMC-16MC GMD-16MC GMC-16MP GMD-16MP kW 4 7.5 5.5 4 hp 2 3 7 7.5 10 15 0 Solder pin type A 20 15 16 9 5 A 32

GMC-9M GMD-9M GMC-9MF GMD-9MF GMC-9MC GMD-9MC GMC-9MP GMD-9MP kW 2.2 4 3.7 4 hp 0.5 2 3 3 7.5 10 00 Fast-on type A 20 9 9 6 5 A 25 1 3 5 5 10 15 00 3

GMC-12M GMD-12M GMC-12MF GMD-12MF GMC-12MC GMD-12MC GMC-12MP GMD-12MP kW A 20 12 12 7 5 A 30 5.5 4 4 hp

Cage clamp type

2-pole, Front mount

AU-2M

AU-2MF

AU-2MC

4-pole, Front mount

AU-4M

AU-4MF

AU-4MC

AU-1MP

See page 108 for more details

2-pole, Side mount

AU-1M

AU-1MF

AU-1MC

Overload Relays Bimetallic style

Type GT Class 10A
GT-12M Setting ranges (A) 0.1 - 0.16 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 1 - 1.6 1.6 - 2.5 2.5 - 4 4-6 5-8 6-9 7 - 10 9 - 13 12 - 16 Base for separate mount See page 85 for more details

Differential Non-differential (3-heater) Non-differential (2-heater)

GTK-12M GTH-12M/3 GTH-12M

20