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GENERAL INFORMATION
BASIC WIRING
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Electrical Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Types of Electrical Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Switch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LWCO and Feeder Wiring Standard Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LWCO Wiring RB-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 RB-122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 High Water Alarm (using Series 750 controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BASIC WIR
WARNING
To prevent an electrical fire, equipment damage, or electrocution, follow electrical wiring instructions, codes and ordinances. Failure to follow this warning could cause property damage, personal injury or death.
Series
Parallel
HOT HOT LOAD NEUTRAL NEUTRAL HOT LOAD HOT LOAD LOAD
NEUTRAL
BASIC WIRING
Where Used
Series 65, 150, 150S & 165 boiler control pump switch Series 11 switch
NC C
SPDT (Single Pole, Double Throw)
Make one circuit and break one circuit with common terminal.
Series 2 switch Series 150 boiler control burner switch & alarm All flow switches
NO
NC C NO NC C
DPDT (Double Pole, Double Throw)
Make two circuits and break two circuits with two common terminals.
Series FS7-4D flow switch Series FS4-3D flow switch Series AF3-D flow switch Series FS5-D flow switch
NO
Make one circuit and break one circuit with no common terminals.
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CUT-OFF TERMINALS
C
ALARM TERMINALS
TOP
N.O. N.C.
CUT-OFF TERMINALS
No. 2 Switch Used on McDonell No. 47-2, No. 247-2, No. 51-2, No. 51-S-2, No. 53-2 and No. 63
No. 11 Switch Used on McDonnell No. 64, No. 67, No. 61 and all Builtin type Low Water Cut-offs.
Water level dropped to electric feed valve or alarm operating level. Burner on.
PUMP TERMINALS
PUMP CIRCUIT TERMINALS ALARM CIRCUIT TERMINALS LOW WATER CUT-OFF TERMINALS
2
ALARM TERMINALS
RED
CUT-OFF TERMINALS
BLUE RED
BLUE
Series 150 & 150S Switch Used on No. 150 and 157 Series. At Normal Operating Level Boiler feed pump offburner on alarm off.
2 1
4 3
3 4
1 2
BLUE
RED
At Normal Operating Level Boiler feed pump off burner onalarm off.
BLUE
RED
BLUE
RED
2 1
4 3
3 4
1 2
2 1
4 3
3 4
1 2
At Low Water Cut-Off Level Boiler feed pump onburner offalarm on.
At Low Water Cut-Off Level Boiler feed pump onburner offalarm on.
BURNER CIRCUIT
24V
BURNER CIRCUIT
1 3
2 4
1 3
2 4
101A-120V
101A-24V
BURNER CIRCUIT
BURNER CIRCUIT
N 24V H
FIELD JUMPER
1 3
2 4
1 3
2 4
101A-120V
101A-24V
BURNER CIRCUIT
N H
1 3
2 4
24V TRANSFORMER
N W H Uni-Match WF-U-120
W N H Uni-Match WF-U-24
(With Uni-Match switch in M & M position)
N H
BURNER CIRCUIT
N H W Uni-Match WF-U-120
N H W Uni-Match WF-U-120
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2 WF-U-24
Series PS-801/802 LWCO & 101-A Feeder 120V BURNER 24V FEEDER
Series PS-801-120 FACTORY JUMPER BAR N H C W B N H C FACTORY JUMPER BAR W B
BURNER 120V
101A-120
BASIC WIRING
Series PS-802-24
RELAY
*TO AVOID DAMAGE TO WATER FEEDER SOLENOID COIL, TRANSFORMER 101-24V-48 MUST BE USED (SUPPLIED WITH 101A-24V)
FIELD JUMPER
5
BURNER (SAME CIRCUIT VOLTAGE)
L1
T1
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10
Figure 1
120/24VAC Transformer furnished with boiler
R
120VAC
L1 L2 C
24VAC
Wire Nuts Yellow Yellow Aquastat Gas Valve
Boiler Chassis
Figure 2
120/24VAC Transformer furnished with boiler
R
120VAC
L1 L2 C
24VAC
Thermostat Wire Nuts Yellow Yellow Aquastat Gas Valve
Boiler Chassis
Figure 3
AC LINE
RELAY CONTACTS
CIRCULATOR
PRIMARY
YELLOW
YELLOW
Model RB-24
RED
THERMOSTAT
RELAY CONTACTS
GAS VALVE
11
The RB-122 should be wired first-in-line when the control is installed on a new boiler. The control will require a constant source of 120 volt power which should be from the same circuit as the existing boilers' power source which is typically the service switch.
The following diagrams show how to wire a RB-122 for 120 volt and 24 volt burner circuits.
YELLOW
YELLOW N H C B
C YELLOW
BLACK B
AQUASTAT
BLACK YELLOW OTHER LIMITS 24 VOLT BURNER CIRCUIT
WHITE
BURNER CIRCUIT NEUTRAL SERVICE DISCONNECT SWITCH N H 120 VAC Supply NEUTRAL (120V AC)
24 VOLT TRANSFORMER
12
Typical Installation
RS1-BR-1 SENSOR
P PROBE
R1
R
H N 120 VOLT
R2
H
SECONDARY LWCO MANUAL RESET
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LINE
C N.O. N.C.
C N.O. N.C.
LOAD
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