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COMPONENTS
Exhaust Pipe Assy Front z Exhaust Pipe Gasket z Exhaust Pipe Gasket
43 (440, 32)
30 (302, 22)
Compression Spring
43 (440, 32)
Compression Spring
43 (440, 32)
A77864
157
EXHAUST EXHAUST PIPE ASSY (1AZFE/1AZFSE)
1509V01
(b)
A77867
4. (a) (b)
REMOVE EXHAUST PIPE ASSY FRONT Remove the 2 bolts and 2 compression springs, and then remove the exhaust pipe front. Remove the gasket from the exhaust manifold.
A77868
158
EXHAUST EXHAUST PIPE ASSY (1AZFE/1AZFSE)
5. (a)
INSTALL EXHAUST PIPE ASSY FRONT Compression spring inspection (1) Using vernier calipers, measure the free length of the compression spring. Minimum length: 41.5 mm (1.634 in.) If the free length is less than minimum, replace the compression spring.
A77857
New Gasket
(b) (c)
Install a new gasket to the exhaust manifold as shown in the illustration. Install the exhaust pipe front with the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
A78440
6. (a) (b) 7. 8. 9.
INSTALL EXHAUST PIPE ASSY CENTER Install a new gasket and the exhaust pipe center to the 2 exhaust pipe supports. Tighten the 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf) INSTALL EXHAUST PIPE ASSY TAIL (See page 152) CHECK FOR EXHAUST GAS LEAKS INSTALL FLOOR PANEL BRACE FRONT (See page 152)
159
EXHAUST EXHAUST PIPE ASSY (1CDFTV)
COMPONENTS
43 (440, 32)
30 (302, 22)
Compression Spring
43 (440, 32)
1510
EXHAUST EXHAUST PIPE ASSY (1CDFTV)
1509X01
(b)
(b) (b)
(a)
(a)
A80114
1511
EXHAUST EXHAUST PIPE ASSY (1CDFTV)
REMOVE EXHAUST PIPE ASSY FRONT Remove the 2 bolts and 2 compression springs. Disconnect the 2 exhaust pipe supports and remove the exhaust pipe front. Remove the gasket from the manifold converter.
A78272
4. (a)
INSTALL EXHAUST PIPE ASSY FRONT Using vernier calipers, measure the free length of the compression spring. Minimum Length: 41.5 mm (1.634 in.) If the minimum length is less than minimum, replace the compression spring.
A77857
(b)
Using a plastic hammer and a wooden block, tap in a new gasket until its surface is flush with the exhaust manifold. NOTICE: S Tap in the gasket in the correct direction. S Do not reuse the removed gasket. S Be sure not to push in the gasket when installing the exhaust pipe. (c) Connect the 2 exhaust pipe supports and install the exhaust pipe front with the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
1512
EXHAUST EXHAUST PIPE ASSY (1CDFTV)
5. (a)
INSTALL EXHAUST PIPE ASSY TAIL Using vernier calipers, measure the free length of the compression spring. Minimum Length: 38.5 mm (1.515 in.) If the minimum length is less than minimum, replace the compression spring.
A77857
(b)
New Gasket
(c)
Install a new gasket to the pipe front converter as shown in the illustration. Connect the 3 exhaust pipe supports and install the exhaust pipe tail with the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
A78440
6. 7.
CHECK FOR EXHAUST GAS LEAKS INSTALL FLOOR PANEL BRACE FRONT Torque: 30 NVm (302 kgfVcm, 22 ftVlbf)
151
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)
COMPONENTS
Exhaust Pipe Assy Front Floor Panel Brace Front z Exhaust Pipe Gasket
43 (440, 32)
30 (302, 22)
Compression Spring
Compression Spring
43 (440, 32)
152
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)
1509T01
2. (a) (b)
REMOVE HEATED OXYGEN SENSOR (W/O HID SENSOR) Using a clip remover, remove the 2 clips. Open the floor carpet.
A78493
(c) (d)
(c)
(d)
A78494
(e)
A78495
3. (a) (b)
REMOVE HEATED OXYGEN SENSOR (W/ HID SENSOR) Disconnect the heated oxygen sensor connector. Remove the heated oxygen sensor.
A78496
153
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)
4. (a)
REMOVE FLOOR PANEL BRACE FRONT Remove the 2 nuts, and then remove the floor panel brace front.
A77865
REMOVE EXHAUST PIPE ASSY TAIL Remove the 2 bolts and 2 compression springs. Remove the exhaust pipe tail from the 3 exhaust pipe supports. Remove the gasket from the exhaust pipe front.
(b)
(b)
(b)
(a)
(a)
A77866
154
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)
REMOVE EXHAUST PIPE ASSY FRONT Remove the 2 bolts and 2 compression springs. Remove the exhaust pipe front from the 2 exhaust pipe supports. Remove the gasket from the exhaust manifold.
(a)
(a) (b)
(b)
A78492
7. (a)
INSTALL EXHAUST PIPE ASSY FRONT Compression spring inspection (1) Using vernier calipers, measure the free length of the compression spring. Minimum length: 41.5 mm (1.634 in.) If the free length is less than minimum, replace the compression spring.
A77857
New Gasket
Install a new gasket to the exhaust manifold as shown in the illustration. Install the exhaust pipe front to the 2 exhaust pipe supports. Tighten the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
A78440
155
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)
8. (a)
INSTALL EXHAUST PIPE ASSY TAIL Compression spring inspection (1) Using vernier calipers, measure the free length of the compression spring. Minimum length: 38.5 mm (1.516 in.) If the free length is less than minimum, replace the compression spring.
A77857
New Gasket
Install a new gasket to the exhaust pipe front as shown in the illustration. Install the exhaust pipe tail to the 3 exhaust pipe supports. Tighten the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
A78440
INSTALL HEATED OXYGEN SENSOR (W/O HID SENSOR) Torque: 44 NVm (449 kgfVcm, 33 ftVlbf) INSTALL HEATED OXYGEN SENSOR (W/ HID SENSOR) Torque: 44 NVm (449 kgfVcm, 33 ftVlbf) CHECK FOR EXHAUST GAS LEAKS INSTALL FLOOR PANEL BRACE FRONT Torque: 30 NVm (302 kgfVcm, 22 ftVlbf) INSTALL FRONT FLOOR FOOTREST (W/O HID SENSOR)