ABB Drives

Application Guide
Adaptive Program
,.
ML-189-AB-110
5
Table of Contents
Table of Contents
Introduction to the guide
Chapter overview ............................................................... 7
Compatibility ................................................................... 7
Safety instructions ............................................................... 7
Reader ........................................................................ 7
Use .......................................................................... 7
Related publications .................... ,' ......................................... 8
Adaptive Program
Chapter overview ............................................................... 9
What is the Adaptive Program ...................................................... 9
How to build the program ........................................................ 10
How to connect the program to the drive application ................................... 11
How to control the execution of the program .......................................... 11
Function blocks
"
Chapter overview .............................................................. 13
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Block inputs ................................................................... 13
Parameter value as an integer input .............................................. 14
How the block handles the input .............................................. 14
How to select the input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Constant as an integer input .................................................... 15
How to set and connect the input .............................................. 15
Parameter value as a boolean input .............................................. 16
How the block handles the input .............................................. 16
How to select the input ...................................................... 16
Constant as a boolean input .................................................... 17
How to set and connect the input .............................................. 17
String input ............... .' ................................................. 17
How to select the input ...................................................... 17
Function blocks ................................................................ 18
ABS ......................................................................... 18
ADD ......................................................................... 18
AND ......................................................................... 18
BITWiSE ..................................................................... 19
COMPARE ................................................................... 19
coum ...................................................................... ~
DPOT ....................................................................... 21
Table of Contents
6
~ E m ...................................................................... 21
FILTER ...................................................................... 21
MASK-SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 22
MAX ........................................................................ 22
MIN ......................................................................... 23
MULDIV ..................................................................... 23
NO ......................................................................... ~
OR ......................................................................... 23
PI .......................................................................... 24
Pi-BAL ...................................................................... 24
PI-BIPOLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25
RAMP ....................................................................... 25
SR ......................................................................... 27
SWITCH-B ................................................................... 27
SWITCH-I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 28
rnFF ....................................................................... ~
TON ........................................................................ 29
TRIGG ...................................................................... 29
XOR ........................................................................ 30
Actual signals and parameters in ACSBOO Standard Application Program
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 31
Actual signals ................................................................. 31
Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 32
Customer diagrams
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 39
Table of Contents
Introduction to the guide
Chapter overview
The chapter gives general information on the guide.
Compatibility
The guide complies with the drive application programs in which the Adaptive
Programming features are included.
Safety instructions
Reader
Use
Follow all safety instructions delivered with the drive.
Read the complete safety instructions before you install, commission or use
the drive. The complete safety instructions are given at the beginning of the
Hardware Manual.
Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the Firmware Manual in the subsection describing the related user-
adjustable parameters.
,.
The reader of the manual is expected to:
know the standard electrical wiring practices, electronic components and
electrical schematic symbols.
have no experience or training in installing, operating or servicing of ABB drives.
The guide is to be used together with the firmware manual of the drive application
program. The firmware manual contains the basic information on the drive
parameters including the parameters of the Adaptive Program. The guide gives
more detailed information on the Adaptive Program:
what the Adaptive Program is
how to build a program
how the function blocks operate
how to document the program
the parameters and actual signals of ACS800 Standard Application Program
essential for the Adaptive Program.
7
Introduction to the guide
8
Related publications
The user documentation of the drive also includes:
Firmware manual (the appropriate manual is delivered with the unit)
Hardware manual (the appropriate manual is delivered with the unit)
Guides/supplements for the optional equipment and programs (appropriate
manuals are included in the delivery).
Introduction to the guide
9
Adaptive Program
Chapter overview
The chapter describes the basics of the Adaptive Program and instructs in building a
program.
What is the Adaptive Program
Conventionally, the user can control the operation of the drive by parameters. Each
parameter has a fixed set of choices or a setting range. The parameters make the
programming easy, but the choices are limited: you cannot customise the operation
any further. The Adaptive Program makes freer customising possible without the
need of a special programming tool or language:
The program is built of function blocks.
The control panel is the programming tool.
The user can document the program by drawing it on block diagram template
sheets.
The maximum size of the Adaptive Program is 15 function blocks. The program may
consist of several separate functions.
,.
Adaptive Program
10
How to build the program
The programmer connects a function block to other blocks through a Block
Parameter Set. The sets are also used for reading values from the drive application
program and transferring data to the drive application program. Each Block
Parameter Set consists of five parameters.
The figure shows the use of Block
Parameter Set 1 in the ACS800
Standard Application Program
(parameters 84.05 to 84.09):
- Parameter 84.05 selects the
function block type.
- Parameter 84.06 selects the source
that input 11 of the function block is
connected to.
- Parameter 84.07 selects the source
that input 12 of the function block is
connected to.
- Parameter 84.08 selects the source
that input 13 of the function block is
connected to.
- Parameter 84.09 stores the value of
the function block output. The user
cannot edit the parameter value.
Adaptive Program
ACT. SIGNAL!
PARAMETER
TABLE
1.01
1.02
...
99.99
I
Select
I
I
ADD
I
I
...
c:
I
XOR-
I
I
84.05
I
I
Select
I
I
c:
I
--W
I
84.06
I
'V
I
Select
I
ADD
- I I 11
+
c:
,
12 01-
- I I 13
I
84.07
I
~ 4
Select
I
c:
I
I I
I
84.08
I
I I
I I
I
Store
I
I - I
I I
I 84.09 I
L _______ -.-l
11
How to connect the program to the drive application
The output of the Adaptive Program needs to be connected to the drive application
program. For that purpose the user needs two parameters:
a connection parameter and
a source selection parameter (pointer).
The figure below shows the connection principle.
Example:
The Adaptive Program
output is stored in parameter
84.09. The diagram shows
how to use the value as
speed reference REF1 in
the ACS800 Standard
Application Program.
ACT. SIGNAU
PARAMETER
TABLE
1.01
1.02
. ..
84.09
.'
-
-
Source selection
parameter (pointer)
r
- - - --
I
I
Select
I
8 ~
c:
I
11.10
I
Connection
parameter
- - - - - - I
Select
Ali
AI2 -
c: EXT1REF
I PTR
11.03
I
~
ed
erence
I Ref
I
I
I
f--- L - -- --------
~
...
-
,.99.99
-
How to control the execution of the program
The Adaptive Program executes the function blocks in numerical order, all blocks on
the same time level. This cannot be changed by the user. The user can:
select the operation mode of the program (stop, start, editing)
adjust the.execution time level of the program
delete or add blocks.
Adaptive Program
12
Adaptive Program
13
Function blocks
Chapter overview
The chapter describes the function blocks.
General rules
The use of input 11 is compulsory (it must not be left unconnected). Use of input
12, 13, etc. is voluntary for the most blocks. As a rule of thumb, a unconnected input
does not affect the output of the block.
Block inputs
The blocks use three input formats:
integer
boolean
text string
The used format varies depending on the block. For example, the ADD block uses
integer inputs and the OR block boolean inputs. Text string format is used only by the
EVENT block. ,.
Note: The inputs of the block are read when the execution of the block starts, not
simultaneously for all blocks!
Function blocks
14
Parameter value as an integer input
How the block handles the input
The block reads the selected value in as an integer.
Note: The parameter selected as an input should be a real or integer value. If the
value is not in integer format by default, the block converts it. The integer (fieldbus)
scaling for each parameter is given in the Firmware Manual.
How to select the input
Scroll to the input selection parameter of the block and switch to edit mode
(Enter).
Set the values of the inversion, group, index and bit fields according to the
address from which the input value is to be read (double arrow and arrow keys).
The figure below shows the panel display when the input 11 selection parameter is in
edit mode. The value is inverted if there is a minus ( - ) sign in the inversion field.
The bit selection field is not effective for an integer or string type input.
Display of the panel
Inversion field
Group field
Index field
Bit field
1 L -> o rpm 0
84 ADAPTIVE PROGRAM
06 INPUT1
[001.018.001
1
Example: Analogue input AI1 is 5.8 V in a drive equipped with the ACS800 Standard
Application Program. How is the signal connected to the MAX block in the Adaptive
Program? What is the value at the block input?
AI1 is connected to the block as follows:
Scroll to the input 11 selection parameter and shift to edit mode (Enter).
Set the value in the group field to 1 and the value in the index field to 18. (Value of
AI1 is internally stored as actual signal 1.18.)
The value at the input of the block is 5800, since the integer scaling of actual signal
1.18 IS: 0.001 V = 1 (given in the Firmware Manual).
Function blocks
Constant as an integer input
How to set and connect the input
Option 1
Scroll to the input selection parameter of the block and switch to edit mode
(Enter).
15
Select C in the inversion field (double arrow and arrow keys). The appearance of
the row changes. The rest of the line is now a constant field.
Give the constant value to the constant field (double arrow and arrow keys).
Accept by Enter.
The figure below shows the panel display when the input 11 selection parameter is in
edit mode and the constant field is visible. The constant may have a value from
-32768 to 32767. The constant cannot be changed while the adaptive program is
running.
Option 2
Display of the panel 1 L - > 0 rpm 0
84 ADAPTIVE PROGRAM
06 INPUT1
[S-100001
Inversion (constant) field - - - , ~ ' - - - - ' = ' F 1=--------'
Constant setting field ----
Set the constatit to one of the parameters reserved for the constants.
Connect the constant value to a block as usual by the input selection parameter.
The constants can be changed while the adaptive program is running. They may
have values from -8388608 ... 8388607.
Function blocks
16
Parameter value as a boolean input
How the block handles the input
The block reads the selected value as an integer.
The block uses the bit defined by the bit field as the boolean input.
Bit value 1 is boolean value true and 0 is boolean value false.
Example: The figure below shows the value of input 11 selection parameter when
the input is connected to a bit indicating the status of digital input 012. (In ACS800
Standard Application Program, the digital input states are internally stored as actual
signal 1.17 016-1 STATUS. Bit 1 corresponds to 012, bit 0 to 011.)
Display of the panel
Inversion field
Group field
Index field
Bit field
How to select the input
1 L -> o rpm 0
84 ADAPTIVE PROGRAM
06 INPUTI
[001.017.01]
I
See the section Parameter value as an integer input above.
Note: The parameter selected as an input should have a packed boolean value
(binary data word). See the Firmware Manual.
Function blocks
Constant as a boolean input
How to set and connect the input
Scroll to the input selection parameter of the block and switch to edit mode
(Enter).
17
Select C in the inversion field (double arrow and arrow keys). The rest of the line
changes to a constant setting field.
Give the constant. If boolean value true is needed, set the constant to -1. If
boolean value false is needed, set to O.
Accept by Enter.
String input
How to select the input
String input is needed only with the EVENT block.
For the input selection procedure, see the section Parameter value as an integer
input above. The bit selection field is not effective.
Note: The parameter selected as an input must have a string value. In the ACS800
Standard Application Program, there are parameters in group 85 USER
CONSTANTS which can be used for string inputs.
Function blocks
18
Function blocks
ABS
Type
Illustration
Operation
Connections
ADD
Type
Illustration
Operation
Connections
AND Type
Illustration
Operation
Function blocks
Arithmetic function
ABS
- 11
- 12 0-
- 13
The output is the absolute value of input 11 multiplied by 12 and divided by 13.
o = 111 1 . 12 113
Input 11, 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer (23 bits + sign)
Arithmetic function
ADD
- 11
+
-12 0-
-13
The output is the sum of the inputs.
0= 11 + 12 + 13
Input 11, 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer (23 bits + sign)
Logical function
AND
- 11 &
-12 0-
-13
The output is true if all connected inputs are true. Otherwise the output is false.
Truth table:
11 12 13 o (binary) o (value on display)
0 0 0 False (All bits 0) 0
0 0 1 False (All bits 0) 0
0 1 0 False (All bits 0) 0
0 1 1 False (All bits 0) 0
1 0 0 False (All bits 0) 0
1 0 1 False (All bits 0) 0
1 1 0 False (All bits 0) 0
1 1 1 True (All bits 1) -1
Connections
BITWISE
Type
Illustration
Operation
Connections
COMPARE Type
Illustration
Input 11,12 and 13: Boolean values
Output (0): 24 bit integer value (packed boolean)
Arithmetic function
BITWISE
-11
-12 0-
-13
The block compares bits of three 24 bit word inputs and forms the output bits as
follows:
0= (11 OR 12) AND 13
Example
11 12 13
0 0 0
0 1 0
1 0 0
1 1 0
0 0 1
0 1 1
1 0 1
1 1 1
0
0
0
0
0
0
1
1
1
Input 11: 24 bit integer value (packed boolean)
Input 12: 24 bit integer value (packed boolean)
Input 13: 24 bit integer value (packed boolean)
Output (0): 24 bit integer value (packed boolean)
Comparative function
COMPARE
11
12
13
o
19
Function blocks
20
Operation
Connections
COUNT
Type
Illustration
Operation
Connections
Function blocks
Output bits 0, 1 and 2:
- If 11 > 12, 0 = ... 001 (Output bit 0 is set.)
-If 11 = 12, 0 = ... 010 (Output bit 1 is set.)
-If 11 < 12, 0 = ... 100 (Output bit 2 is set.)
Output bit 3:
-If 11 > 12, 0 = ... 1xxx (Output bit 3 is set and remains set until 11 < 12 - 13, after
which bit 3 is reset.)
Output value on display:
bit 0 bit 1 bit 2 bit 3 o (value on display)
0 0 0 0 0
1 0 0 0 1
0 1 0 0 2
0 0 1 0 4
0 0 0 1 8
1 0 0 1 9
0 1 0 1 10
a 0 1 1 12
Input 11, 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer (packed boolean)
Counter function
COUNT
- 11
- 12 01-
- 13
The counter function counts rising edges of the input 11.
The counter is reset by the rising edge of input 12 and limited to the value set with
the input 13.
11 : Trigger input
12: Reset
13: Max limitfor the counter (BO ... B19 -> 0 ... 1048575)
0: Value of the counter (BO ... B19 -> 0 ... 1048575), and status of the counter (B20).
B20 = 1: Counter is at max limit or input 13 is negative.
Input 11 and 12: Boolean values
Input 13: 24 bit integer value (20 bits used by the counter)
Output (0): 24 bit integer value (20 bits for counter value and 4 indication bits)
DPOT
EVENT
FILTER
Type
Illustration
Operation
Connections
Type
Illustration
Operation
Connections
Type
Illustration
Counter function
DPOT
- 11
- 12
- 13
of--
21
The digitally controlled ramp function increments or decrements the output 0
according to control inputs 11 and 12. The input 11 ramps the output to positive
direction and 12 to negative direction. If both inputs are active, nothing happens. The
step is defined by the input 13.
Input 11: Count up
Input 12: Count down
Input 13: Ramp step to positivelnegative direction (steplsec).
Note: The internal uses 48 bits accuracy to avoid offset errors.
Input 11 and 12: Boolean values
Input 13: 24 bit integer value (23 bits + sign)
Output (0): 24 bit integer value (23 bits + sign)
Event function
EVENT
- 11
- 12
-, 13
Input 11 triggers the event. 12 selects the parameter index from which the event
message (text string) is read. 13 selects the type of the event (warning or fault).
11 12 13 Cause
0->1 block activates the event
0 block deactivates the event
12 contents of the event message
0 type of event: warning
1 type of event: fault
2 type of event: event
Input 11, 13: 24 bit integer values (23 bits + sign)
Input 12: String (compulsory)
Filtering function
FILTER
-11
0-
-12
Function blocks
22
Operation
Connections
MASK-SET Type
Illustration
Operation
Connections
MAX Type
Illustration
Operation
Connections
Function blocks
The output is the filtered value of input 11. Input 12 is the filtering time.
0=11'(1-e-
VI2
)
Note: The internal calculation uses 48 bits accuracy to avoid offset errors.
Input 11: 24 bit integer value (23 bits + sign)
Input 12: 24 bit integer value (23 bits + sign). One corresponds to 1 ms.
Output (0): 24 bit integer (23 bits + sign)
Logical function
MASK SET
- 11
- 12 O ~
- 13
The block function sets or resets the bits defined in 12 in 11.
Input 11: Word input
Input 12: Set word input
Input 13: SeUreset 12 in 11.
Example with SET Example with RESET
11 12 13 0 11 12
0 0 True 0 0 0
1 0 True 1 1 0
1 1 True 1 1 1
0 1 True 1 0 1
Input 11: 24 bit integer value (packed boolean)
Input 12: 24 bit integer value (packed boolean)
Input 13: Boolean
13
False
False
False
False
Output (0): 24 bit integer value (packed boolean)
Comparative function
MAX
-11
-12 Of-
-13
The output is the highest input value.
0= MAX (11, 12, 13)
Input 11, 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer (23 bits + sign)
0
0
1
0
0
MIN
Type
Illustration
Operation
Connections
MULDIV
Type
Illustration
Operation
Connections
NO
Type
Illustration
Operation
Connections
OR
Type
Illustration
Comparative function
MIN
-11
-12 0-
-13
The output is the lowest input value.
0= MIN (11, 12, 13)
Input 11, 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer (23 bits + sign)
Arithmetic function
MULDIV
- 11
-12 0-
-13
The output is the product of input 11 and input 12 divided by input 13.
o = (11 . 12) 113
Input 11, 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer (23 bits + sign)
NO
- 11
- 12 Of-
- 13
. The block does not do anything.
Logical function
OR
- 11 ~ 1
-12 Of-
- 13
23
Function blocks
24
Operation
Connections
PI
Type
Illustration
Operation
Connections
PI-BAL Type
Illustration
Operation
Connections
Function blocks
The output is true if any of the inputs is true. Truth table:
11 12 13 o (binary) o (value on display)
0 0 0 False (All bits 0) 0
0 0 1 True (All bits 1) -1
0 1 0 True (All bits 1) -1
0 1 1 True (All bits 1) -1
1 0 0 True (All bits 1) -1
1 1 0 True (All bits 1) -1
1 1 1 True (All bits 1) -1
Input Ii, 12 and 13: Boolean values
Output (0): 24 bit integer value (packed boolean)
PI controller
PI
-11
- 12 Or--
-13
The output is input 11 multiplied by 12/100 plus integrated 11 multiplied by 13/100.
o ~ 11'12/100+(13/100) fl1
Note: The internal calculation uses 48 bits accuracy to avoid offset errors.
Inputs 11: 24 bit integer value (23 bit + sign)
Input 12:
- 24 bit integer value (23 bit + sign)
- Gain factor. 100 corresponds to 1. 10 000 corresponds to 100.
Input 13:
-Integrator coefficient. 100 corresponds to 1. 10 000 corresponds to 100.
Output (0): 24 bit integer (23 bits + sign). The range is limited to 0 ... 10000.
Initialisation block for the PI controller
PI-BAL
-11
-12
The block initialises the PI block first. When input 11 becomes true, the block writes
the value of 12 to the output of the PI block. When 11 becomes false, the block
releases the output of the PI controller block which continues normal operation from
the set output.
Note: The block may be used only with the PI block. The block must follow the
PI block.
Input 11: Boolean value
Input 12: 24 bit integer value (23 bits + sign)
PI-
BIPOLAR
RAMP
Type
Illustration
Operation
Type
Illustration
PI controller
PI BIPOLAR
-11
-12 0-
-13
See the PI block.
Except
Output (0) range: -10000 ... 10000.
Ramp function
RAMP
- 11
-12 0-
- 13
,.
25
Function blocks
26
Operation
Connections
Function blocks
The block uses input 11 as a reference value. The step values (inputs 12 and 13)
increase or decrease the output 0 as long as the output differs from limit 11. When 0
= 11, the output remains steady.
Input 11: Reference value
Input 12: Step to positive direction (step/sec). Increase the output, when 0 < 11.
Input 13: Step to negative direction (step/sec). Decrease the output, when 0 > 11.
On = 0n.1 + 12 when 11 > 0
On = On_1 - 13 when 11 < 0
On=I1 when 11 =0
Example:
Input 11: 0 -> 150 -> -100 ->0
Input 12: 100 step/sec
Input 13: 10 step/sec
Output:
Going up: Ramp step from Input 12
Going down: Ramp step from Input 13
Input 11
150 -
o
1
-100 - -1- -
1 1
Output
1
150 - -I -''---'...
-
I
1
100 step/sec

10
1
o
- -
- - -
1 00 step/sec
Input 11, 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer (23 bits + sign)
time
- -
Urne
Note: The internal calculation uses 48 bits accuracy to avoid offset errors,
SR
Type
Illustration
Operation
Connections
SWITCH-B Type
Illustration
Operation
Connections
Logical function
SR
- 11
- 12 01-
- 13
SeUreset block. Input 11 sets and 12 and 13 reset the output.
- If 11, 12 and 13 are false, the current value remains at the output.
- If 11 is true and 12 and 13 are false, the output is true.
- If 12 or 13 is true, the output is false.
11 12 13 o (binary)
0 0 0 , Output
0 0 1 False (All bi.ts 0)
0 1 0 False (All bits 0)
0 1 1 False (All bits 0)
1 0 0 True (All bits'1)
1 0 1 False (All bits 0)
1 1 0 False (All bits 0)
1 1 1 False (All bits 0)
11, 12 and 13: Boolean values
Output (0): 24 bit integer value (23 bits + sign)
Logical function
SWITCH-B
- 11 ...
- 12 ( ;roo 01-
- 13 \L
o (value on display)
Output
0
0
0
-1
0
0
0
The output is equal to input 12 if input 11 is true and equal to input 13 if input 11 is
false.
11 12 13 0 o on display)
0 12 13 13 True = -1
1 12 13 12 False = 0
Input 11,12 and 13: Boolean values
Output (0): 24 bit integer value (packed boolean)
27
Function blocks
28
SWITCHI
Type
Illustration
Operation
Connections
TOFF
Type
Illustration
Operation
Connections
Function blocks
Logical function
SWITCH-I
- 11 . .,
- 12 I :roo Of-
- 13 \l..
The output is equal to input 12 if input 11 is true and equal to input 13 if input 11 is
false.
11 12 13 0
0 12 13 13
1 12 13 12
Input 11: Boolean value
Input 12 and 13: 24 bit integer values (23 bits + sign)
Output (0): 24 bit integer value (23 bits + sign)
Timing function
TOFF
- 11
-12
0-
The output is true when input 11 is true. The output is false when input 11 has been
false for a time equal or longer than input 12.
Input 11
1 11 I )
o ___
Input 12 Input 12
Output
All bits 11 'I'
All bits 0 lu_ .----t-----+----+------i-------''--
Values on display: True -1, false O.
Input 11: Boolean value
Input 12: 24 bit integer value (23 bits + sign). One corresponds to 1 ms.
Output (0):
- 24 bit integer value (packed boolean)
TON
TRIGG
t
Type
Illustration
Operation
Connections
Type
Illustration
Operation
29
Timing function
TON
-11
Of-
-12
The output is true when input 11 has been true for a time equal or longer than input
12. The output is false when the input is false.
Input 11
1 II
o ,( ):
: Input 12
Outllut
1
( ):
Input 12
)
time
All bits 1 r
All bits 0 I
L
_
time
Values on display: True -1, false O.
Input 11: Boolean value
Input 12: 24 bit integer value (23 bits + sign). 1 corresponds to 1 ms.
Output (0): 24 bit integer value (packed boolean)
,
Timing function
TRIGG
- 11
-12
- 13
The rising edge of input 11 sets the output bit 0 for one program cycle.
The rising edge of input 12 sets the output bit 1 for one program cycle.
The rising edge of input 13 sets the output bit 2 for one program cycle.
Example
Tc Program
,Input 11 cycle time
:14---1
:rei;" 0 '
'7:' ,T
c
, )t
:8:
Function blocks
32
Parameters
Index
10
10.01
10.02
10.04
10.05
11
11.02
11.03
11.06
11.09
11.10
11.11
14
14.01
14.02
The table below lists the parameters and parameters values that are essential for the
Adaptive Program. The abbreviation FbEq stands for field bus equivalent
Parameter name I Description FbEq
value
START/STOP/DIR Parameters through which the Adaptive Program can control the start, stop
and direction of the drive.
'. '"
EXT1 STRT/STP/DIR
PARAM 10.04 Source selected by 10.04 17
EXT2 STRT/STP/DIR
PARAM 10.05 Source selected by 10.05. 17
EXT 1 STRT PTR Selects the source for parameter 10.01.
-255.255.31 '" Parameter pointer or constant value:
+255.255.311 C.-32768
- Parameter pointer: Inversion, group, index and bit fields. The bit number is
... C.32767
effective only for blocks handling boolean inputs.
- Constant value: Inversion and constant fields. The inversion field must have
value C to enable the setting of the constant
EXT 2 STRT PTR Selects the source for 10.02.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.311 C.-32768
... C.32767
REFERENCE SELECT Parameters through which the Adaptive Program can control the reference of
the drive. .
EXT1/EXT2 SELECT
PARAM 11.09 Source selected by 11.09. 16
EXT REF1 SELECT
PARAM 11.10 Source selected by 11.10. 37
EXT REF2 SELECT
PARAM 11.11 Source selected by 11.11. 38
EXT 1/2 SEL PTR Selects the source for 11.02.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31/C.-32768
... C.32767
EXT 1 REF PTR Selects the source for 11.03.
-255.255.31 ... Parameter painter or constant value. See Parameter 10.04.
+255.255.311 C.-32768
... C.32767
EXT 2 REF PTR Selects the source for 11.06.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31/C.-32768
... C.32767
RELAY OUTPUTS Parameters through which the Adaptive Program can control the relay
outputs of the drive. '.
RELAY R01 OUTPUT
PARAM 14.16 Source selected by parameter 14.16. 36
RELAY R02 OUTPUT
Actual signals and parameters in ACSBOO Standard Application Program
33
Index Parameter name I Description FbEq
value
PARAM 14.17 Source selected by parameter 14.17. 36
14.03 RELAY R03 OUTPUT
PARAM 14.18 Source selected by parameter 14.18. 36
14.10 DIO MOD1 R01
PARAM 14.19 Source selected by parameter 14.19. 7
14.11 DIO MOD1 R02
PARAM 14.20 Source selected by parameter 14.20. 7
14.12 DIO MOD2 R01
PARAM 14.21 Source selected by parameter 14.21. 7
14.13 DIO MOD2 R02
PARAM 14.22 Source selected by parameter 14.22. 7
14.14 DIO MOD3 R01
PARAM 14.23 Source selected by parameter 14.23. 7
14.15 DIO MOD3 R02
PARAM 14.24 Source selected by parameter 14.24. 7
14.16 RO PTR1 Selects the source for parameter 14.01.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04 .
+255.255.311 C.-32768
... C.32767
14.17 RO PTR2 Selects the source for parameter 14.02.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31/C.-32768
,
... C.32767
14.18 RO PTR3 Selects the source for parameter 14.03.
-255.255.31 ... Parameter pOinter or constant value. See Parameter 10.04.
+255.255.311 C.-32768
... C.32767
14.19 RO PTR4 Selects the source for parameter 14.10.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.311 C.-32768
... C.32767
14.20 RO PTR5 Selects the source for parameter 14.11.
-255.255.31 ... Parameter painter or constant value. See Parameter 10.04.
+255.255.311 C.-32768
... C.32767
14.21 ROPTR6 Selects the source for parameter 14.12.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.311 C.-32768
... C.32767
14.22 RO PTR7 Selects the source for parameter 14.13.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31/C.-32768
... C.32767
14.23 RO PTR8 Selects the source for parameter 14.14.
Actual signals and parameters in ACSBOO Standard Application Program
34 35
Index Parameter name I Description FbEq Index Parameter name I Description FbEq
value value
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04. PAR 22.08&09 Acceleration and deceleration times given by parameters 22.08 and 22.09 15
+255.255.31 I C.-32768
... C.32767
22.08 ACC PTR Selects the source for 22.01 100 - 1 s
14.24 ROPTR9 Selects the source for parameter 14.15.
-255.255.31 ... Parameter painter or constant value. See Parameter 10.04.
+255.255.31 I C.-32768
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04. ... C.32767
+255.255.31 I C.-32768
... C.32767
22.09 DEC PTR Selects the source for 22.01 100 - 1 s
15 ANALOGUE Parameters through which the Adaptive Program can control the standard
OUTPUTS

analogue outputs of the drive. .'. . .
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31 I C.-32768
... C.32767
15.01 ANALOGUE OUTPUT1
26 MOTOR CONTROL Parameters through which the Adaptive Program can control the flux of the
PARAM 15.11 Source selected by 15.11 17 drive.
,
15.06 ANALOGUE OUTPUT2 26.06 FLUX REF PTR Selects the source for the flux reference.
PARAM 15.12 Source selected by 15.12 16 -255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
15.11 A01 PTR Selects the source for parameter 15.01.
+255.255.31 I C.-32768
... C.32767
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31 I C.-32768
40 PIDCONTROL Parameters through which the Adaptive Program can affect on the process
... C.32767
PID control.
15.12 A02PTR Selects the source for parameter 15.06.
40.07 ACTUAL 1 INPUT SEL
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
PARAM40.25 Source selected by parameter 40.25. 6
+255.255.31 I C.-32768 40.25 ACTUAL1 PTR Selects the source for 40.07 100 = 1%
... C.32767
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
16 SYSTEMCTRL Parameter,sthrough which the Adaptive Program can control the systern .'.
.
+255.255.31 I C.-32768
INPUTS .

control inputs of the drive. . . '. .' . , .' . .
..
... C.32767
16.01 RUN ENABLE 83 ADAPT PROG CTRL Execution control of the Adaptive Program.
PARAM 16.08 Source selected by parameter 16.08. 15 83.01 ADAPT PROG CMD Selects the operation mode for the Adaptive Program.
16.08 RUN ENA PTR Selects the source for parameter 16.01 STOP Stop. The program cannot be edited.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04. START Run. The program cannot be edited.
+255.255.31 I C.-32768
... C.32767
EDIT Stop to edit mode. The program can be edited.
20 LIMITS Parameters through which the Adaptive Program can control the operation
.. ' .. limitS of the drive .
83.02 EDIT COMMAND Selects the command for the block placed in the location defined by
parameter 83.03. The program must be in edit mode. (See parameter 83.01.)
20.13 MIN TORQ SEL Selects the torque minimum limit
NO Home value. The value automatically restores to NO after an editing
command has been executed.
PARAM 20.18 Limit given by 20.18 20
PUSH Shifts the block in the location defined by parameter 83.03 and the
20.14 MAXTORQSEL Selects the torque maximum limit subsequent blocks one location up. A new block can be placed in the emptied
PARAM 20.19 Limit given by 20.19 19
location by programming the Block Parameter Set as usual.
20.18 TORQMIN PTR Selects the source for 20.13 100-1%
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31 I C.-32768
Example: A new block needs to be placed in between the current block
number four (parameters 84.20 ... 84.25) and five (parameters 84.25 ... 84.29).
In order to do this:
... C.32767
- Shift the program to the edit mode by parameter 83.01 .
20.19 TORQ MAX PTR Selects the source for 20.14 100 = 1%
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31 I C.-32768
... C.32767
- Select location number five as the desired location for the new block by
parameter 83.03.
- Shift the block in location number 5 and all subsequent blocks one location
forward by parameter 83.02 (selection PUSH) .
22 ACCELIDECEL

Parameters through which the Adaptive Program can control the acceleration
. and deceleration of the .drive . . . .
- Program the emptied location number 5 by parameters 84.25 to 84.29 as
usual.
22.01 ACC/DEC 1/2 SEL
DELETE Deletes the block in the location defined by parameter 83.03 and shifts the
subsequent blocks one step down.
Actual signals and parameters in ACSBOO Standard Application Program Actual signals and parameters in ACSBOO Standard Application Program
36
37
Index Parameter name I Description FbEq Index Parameter name I Description
FbEq
value value
83.03 EDIT BLOCK Defines the block location number for the command selected by parameter 84.06 INPUT1 Selects the source for input 11 of Block Parameter Set 1 (BPS1).
83.02.
-255.255.31 ... Parameter pointer or constant value:
1 ... 15 Block location number.
83.04 TIMELEVEL SEL Selects the execution cycle time for the Adaptive Program. The setting is
+255.255.31/ C.-32768
- Parameter pointer: Inversion, group, index and bit fields. The bit number is
... C.32767
effective only for blocks handling boolean inputs.
valid for all blocks. - Constant value: Inversion and constant fields. The inversion field must have
12 ms 12 milliseconds
value C to enable the setting of the constant
100 ms 100 milliseconds
Example: The state of digital input DI2 is connected to Input 1 as follows:
1000 ms 1000 milliseconds
84 ADAPTIVE PROGRAM of the Adaptive Program .. ........ ......
I. <
- Set the source selection parameter (84.06) to +.01.17.01. (The application
program stores the state of digital input 012 to bit 1 of actual signal 01.17.)
- Invert the value by switching the sign of the pointer value (-01.17.01.).
84.01 STATUS Shows the value of the Adaptive Program status word. The table below
shows the alternative bit states and the corresponding values on the panel
84.07 INPUT2 See parameter 84.06.
display.
-255.255.31 ... See parameter 84.06.
Bit Display Meaning
0 1 Stopped
1 2 Running
+255.255.31/ C.-32768
,.
... C.32767
84.08 INPUT3 See parameter 84.06.
2 4 Faulted -255.255.31 ... See parameter 84.06.
3 8 Editing +255.255.31/ C.-32768
4 10 Checking
... C.32767
5 20 Pushing
84.09 OUTPUT Stores and displays the output of Block Parameter Set 1.
6 40 Popping
8 100 Initialising
... ... Stores and displays the output of Block Parameter Set 15 .
84.79 OUTPUT Stores the output of Block Parameter Set 15. See parameter 84.09.
84.02 FAULTED PAR Points out the faulted parameter in the Adaptive Program. 85 ....
USER CONSTANTS '" . Storagec progralTl .. constants
. '.
....
.'
84.05 BLOCK1 Selects the function block for Block Parameter Set 1.
85.01 CONSTANT1 Sets a 90nstant for the Adaptive Program.
ABS See the chapter Function blocks.
-8388608 to 8388607 Integer value.
ADD See the chapter Function blocks.
85.02 CONSTANT2 Sets a constant for the Adaptive Program.
AND See the chapter Function blocks.
-8388608 to 8388607 Integer value.
COMPARE See the chapter Function blocks.
85.Q3 CONSTANT3 Sets a constant for the Adaptive Program.
EVENT See the chapter Function blocks.
-8388608 to 8388607 Integer value.
FILTER See the chapter Function blocks.
85.04 CONSTANT4 Sets a constant for the Adaptive Program.
MAX See the chapter Function blocks.
-8388608 to 8388607 Integer value.
MIN See the chapter Function blocks.
85.05 CONSTANT5 Sets a constant for the Adaptive Program.
MULDIV See the chapter Function blocks.
-8388608 to 8388607 Integer value.
NO See the chapter Function blocks.
85.06 CONSTANT6 Sets a constant for the Adaptive Program.
OR See the chapter Function blocks.
-8388608 to 8388607 Integer value.
PI See the chapter Function blocks.
85.07 CONSTANT7 Sets a constant for the Adaptive Program.
PI-BAL See the chapter Function blocks.
-8388608 to 8388607 Integer value.
SR See the chapter Function blocks.
85.08 CONSTANT8 Sets a constant for the Adaptive Program.
SWITCH-B See the chapter Function blocks.
-8388608 to 8388607 Integer value.
SWITCH-I See the chapter Function blocks.
85.09 CONSTANT9 Sets a constant for the Adaptive Program.
TOFF See the chapter Function blocks.
-8388608 to 8388607 Integer value.
TON See the chapter Function blocks.
85.10 CONSTANT10 Sets a constant for the Adaptive Program.
TRIGG See the chapter Function blocks.
-8388608 to 8388607 Integer value.
XOR See the chapter Function blocks.
85.11 STRING1 Stores a message to be used in the Adaptive Program (EVENT block).
Actual signals and parameters in ACS800 Standard Application Program
Actual signals and parameters in ACS800 Standard Application Program
38
Index Parameter name I Description
value
MESSAGE1 Message
85.12 STRING2 Stores a message to be used in the Adaptive Program (EVENT block).
MESSAGE2 Message
85.13 STRING3 Stores a message to be used in the Adaptive Program (EVENT block).
MESSAGE3 Message
85.14 STRING4 Stores a message to be used in the Adaptive Program (EVENT block).
MESSAGE4 Message
85.15 STRING5 Stores a message to be used in the Adaptive Program (EVENT block).
MESSAGE5 Message
96 EXTERNALAO Parameters through which the Adaptive Program can control the optional .
analogue outputs of the drive. . '" . '.
96.01 EXT A01
PARAM 96.11 Source selected by parameter 96.11.
96.06 EXT A02
PARAM 96.12 Source selected by parameter 96.11.
96.11 EXT A01 PTR Selects the source for 96.01.
-255.255.31 ... Parameter painter or constant value. See Parameter 10.04.
+255.255.31/ C.-32768
'" C.32767
96.12 EXTA02PTR Selects the source for 96.06.
-255.255.31 ... Parameter pointer or constant value. See Parameter 10.04.
+255.255.31/ C.-32768
... C.32767
Actual signals and parameters in ACS800 Standard Application Program
FbEq
' ..
16
16
Customer diagrams
Chapter overview
This chapter includes three blank block diagram sheets on which the Adaptive
Program can be documented.
39
Customer diagrams
,--
8501 Consiont!'"
8502 Conslanl2'"
EnSlenlJ'" ---
8504 Constanl4",
8505 Conslonl5_
8506 Constont6'"
8507 Constant7",
8508 ConstantS'"
8509 Conslont9-
8510 ConSlonl\O'"
85 II St"ngl'"
8512 S\rin92=
85!3 String)'"
8514 String4'"
8515 Slring5-
BLOCK
TYPE:
AOOR;

IN2
IN3 OUTI--
BLOCK
TYPE
ADDR-

IN2
IN3 OUT
BLOCK
TYPE-
AOOR:
-1)\11
- IN2
- IN3 OUT
r-
BLOCK BLOCK BLOCK
TYPE: TYPE: TYPE:
AODR' AOOR: ADDR:
IN1 IN1 IN1
IN2 IN2 IN2
IN3 OUTI-- IN3 OUTI-- IN3 OUT
BLOCK BLOCK BLOCK
TYPE; TYPE; TYPE;
ADDR- ADDR- AOOR'
IN1 IN1
IN2 IN2 IN2
IN3 OUT IN3 OUT IN3 OUT
BLOCK BLOCK BLOCK
TYPE: TYPE: TYPE-
ADDR; AODR AOOR:
-1)\11 -f)\!1 -INl
- IN2 - IN2 - IN2
- IN3 OUT
r-
- )t"l3 OUT
r-
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r-
BLOCK
TYPE:
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IN1
IN2
IN3 OUTI--
BLOCK
TYPE:
ADDR:
IN1
IN2
IN3 OUTI--
BLOCK
TYPE:
AOOR:
IN1
IN2
IN3
Exn STRTjSTP/OIR 10.01
-
Exn START PTR 10.04
[XT2 STRTjSTP/DIR 10.02
EXT2 START PTR 10 05
EXT! REF SELECT
1
1103
EXT! REF PTR 111.10
[XT2 REF SELECT 11.06
-
EXT2 REF pm 1111
[>:11/XT2 SELECT 11.02
EXT 1/2 SEL PTR 11.09
--l R01 1
1401
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RUI'l ENABlE 16.01
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MIl'< TORO SEL 201.3
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I Based on Title Doc. des.
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83.041 TIME LE'JEL msl Customer
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EXTI STRT/STP/01R 10.01
8501 Conston\!", .... EXn START pTR 1004
8502 Constont2", EXT2 STRT/STP/OIR 10.02
85.0.3 Constont.3", EXT2 START PlR 1005
8504 Constonl4",
85.05 Conslonl5'" EXTt REF SELECT 11.0.3
85.06 Constont6", BLOCK BLOCK BLOCK BLOCK BLOCK ... EXT! REF PTf!: 11-10
85_07 Constont7.. TYPE: TYPE: TYPE: TYPE: TYPE: EXT2 REF SELECT 1106
85.08 ConSlantS'" AOOR: ADDR: ADDR: ADOR: ADDR: EXT2 REF pm 1111
85.09 Constont9- - Il'Il - 11\11 - IN1 - 11'l1 - Ii'll EXTl/EXT2 SELECT 11.02
85.10 Constant 10", _ IN2 _ IN2 _ IN2 _ IN2 _ IN2 ,.. EXT 1/2 SEL pTR 11.09
85_11 St"ngl", ROI 114011 I
8512 - IN3 OUTI- - IN3 OUTf- - IN3 OUTf- - IN3 OUTf- - IN3 OUTf- ROI pTR 14.16
85.13 String.3= R02 114.02 1 I
85_14 String4" R02 PTR14.17
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l RUI'l ENABLE 16.01
RUI'l ENABLE PTR 16.08
BLOCK BLOCK BLOCK BLOCK BLOCK Mlf'l TORO SEL 20.1.3
TYPE: TYPE: TYPE: TYPE: TYPE: TORO MIl< pTR 2018
AOOR: AODR: AODR: AOOR: AOOR: MAX TORO SEL 20.14
_ Ii'll _ Ii'll _ Ii'll INl _ INl TORO MAX pTR 2019
ACC/DEC 2201
- IN2 - IN2 - IN2 IN2 - IN2 ACC pm 22.08
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fLUX REf SEl 26_06
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A02 PTR96.12
ASS ADD AND COMPARE EVENT FILTER MAX MIN MULOIV NO OR PI PI-SAL SR SWITCH-8 SWITCH-I TOFF TON TRIGG XOR
Bosed on Pre ored Title Doc. des.
83.04 TIME LEVEL ms Customer A proved
f---- - 33.01 SOFTWARE I7ERSIOI'l Project nome Res de I
Cusl Doc. No Ai 1111 ASS Industry Oy Doc No
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8503 Constont)'"
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BLOCK BLOCK BLOCK BLOCK BLOCK
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8507 Conston(7-
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Run ENABLE pm 160a
BLOCK BLOCK BLOCK BLOCK BLOCK Mlfl TORO SEL 2013
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ABB Industry Oy
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.411111
"'1111
ABBOy
AC Drives
P.O. Box 184
FI-00381 HELSINKI
FINLAND
Telephone +358102211
Fax +358102222681
Internet http://www.abb.com
ABB Inc.
Automation Technologies
Drives & Motors
16250 West Glendale Drive
New Berlin, WI 53151
USA
Telephone 262785-3200
800-HELP-365
Fax 262780-5135
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