QUALITY ASSURANCE PLAN FOR BASIC CONSTRUCTION MATERIALS Performance Standard

Check Parameter

Acceptance Standard

Frequency

Acceptance Criteria

Earth Work in Embankment & Subgrade Liquid Limit MORT&H Specifications for Roads & bridges Section-305/ClauseIS: 2720 (Part 305.2 5)1985 Section-900/Clause903.2 70 % Maximum

Plasticity index

1) At the beginning for approval of each source and change of source 2) 2 Tests per 3000 m3

45 % Maximum

OMC and Maximum Dry Density for Emb. up to 3m MORT&H Specifications for Roads & bridges OMC and Maximum Section-305/ClauseIS: 2720 (Part Dry Density for Emb. 305.2 8)1983 more than 3m Section-900/ClauseOMC and Maximum 903.2 Dry Density for Subgrade & Earthen Shoulders

1.52 g/cc Minimum 1) At the beginning for approval of each source and change of source 2) 2 Tests per 3000 m3

1.60 g/cc Minimum

1.75 g/cc Minimum

Check Parameter California Bearing Ratio for Embankment (Soil obtained from the excavated portion of the roadway) California Bearing Ratio for Embankment (Soil obtained from the borrow area) California Bearing Ratio for Subgrade (Soil obtained from the excavated portion of the roadway)

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

IS: 2720 (Part 16)1979

1) At the beginning for approval of each source and change of source 2) 1 Tests per 3000 m3

6 % Minimum (Package-A) 5 % Minimum (Package-B)

MORT&H Specifications IS: 2720 (Part 16)1979 for Roads & bridges Section-305/Clause305.2 Section-900/Clause903.2 & Contract IS: 2720 (Part Specifications 16)1979

1) At the beginning for approval of each source and change of source 2) 1 Tests per 3000 m3

6 % Minimum (Package-A) 5 % Minimum (Package-B)

1) At the beginning for approval of each source and change of source 2) 1 Tests per 3000 m3

8 % Minimum (Package-A) 8 % Minimum (Package-B)

for Roads & bridges Section-305/Clause305.2 Section-900/Clause903.2 & Contract Specifications Check Parameter California Bearing Ratio for Subgrade (Soil obtained from the borrow area) Acceptance Standard Performance Standard Frequency Acceptance Criteria

IS: 2720 (Part 16)1979 MORT&H Specifications for Roads & bridges IS: 2720 (Part Section-305/Clause4)1985 305.2 Section-900/Clause903.2 MORT&H Specifications for Roads & bridges IS: 2720 (Part Section-305/Clause27)1977 305.2

1) At the beginning for approval of each source and change of source 2) 1 Tests per 3000 m3

10 % Minimum (Package-A) 10 % Minimum (Package-B)

Grain size analysis

1) At the beginning for approval of each source and change of source 2) 2 Tests per 3000 m3

The size of coarse material should not exceed 75mm in embankment and 50mm in subgrade

No of samples0.5

Deleterious Constituents

1) At the beginning for approval of each source and change of source

1. Material should be free from swamps marshes and bogs 2. Any soil that comes under classification of OL,OI and OH is treated as unsuitable

Field Tests Moisture Content Prior to Compaction Field Dry Density of Embankment Layers up to 6m height IS: 2720 (Part 2)1973 MORT&H Specifications for Roads & bridges Section-900/Clause903.2 & Contract IS: 2720 (Part Specifications 28)1974

1) 1 Test per 250 m3

-2, +1 of OMC

1) 1 Test per 1000 m2

95 % Minimum

Check Parameter Field Dry Density of Embankment Layers more than 6m height Field Dry Density of Sub grade layers

MORT&H Specifications Performance for Roads & bridges Acceptance Standard Standard Section-900/Clause903.2 & Contract IS: 2720 (Part Specifications 28)1974

Frequency

Acceptance Criteria

1) 1 Test per 1000 m2

97 % Minimum

1) 1 Test per 500 m2 MORT&H Specifications for Roads & bridges Section-900/Clause903.2

97 % Minimum
0.5

Mean Density should not less No ofthe than samples

Acceptance Criteria

........1.65 Specified density + [ 1.65 - ----------------------] X SD

No of samples0.5

Check Parameter Granular Sub-Base

Acceptance Standard

Performance Standard

Frequency
No of samples0.5

Acceptance Criteria

Sieve Analysis

MORT&H Specifications for Roads & bridges Section-400/Clause-401 & IS: 2386 (Part Section-900/Clause1a)1963 903.3/ Table 900-3 & Contract Specifications MORT&H Specifications for Roads & bridges Section-400/Clause-401 IS: 2720 (Part & 5)1985 Section-900/Clause903.3/ Table 900-3 MORT&H Specifications for Roads & bridges IS: 2720 (Part Section-400/Clause-401 16)1979 &

Table 400-2 (Grading 1) IS Sieve (mm) 1) At the beginning for approval of each source and change of source 2) 1 Test per 200 m3 75 26.50 4.75 0.075 25 % Maximum % Passing by weight 100 55-75 10.-30 0-10

Liquid Limit

1) At the beginning for approval of each source and change of source 2) 1 Test per 200 m3

Plasticity index

6 % Maximum

California Bearing Ratio

1) At the beginning for approval of each source and change of source

30 % Minimum

Field Tests

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Moisture Content Prior to Compaction Field Dry Density of Compacted Layers

MORT&H Specifications IS: 2720 (Part for Roads & bridges 2)1973 Section-900/Clause903.3/ IS: 2720 (Part Table 900-3 28)1974 MORT&H Specifications for Roads & bridges Section-900/Clause903.3

1. 1 Test per 250 m2

-2, +1 of OMC

1. 1 Test per 500 m2

98 % Minimum

Mean Density should not less than the Acceptance Criteria ........1.65 Specified density + [ 1.65 - ----------------------] X SD
No of samples0.5

Check Parameter Wet Mix Macadam

Acceptance Standard

Performance Standard

Frequency
No of samples0.5

Acceptance Criteria

IS Sieve (mm) MORT&H Specifications for Roads & bridges Section-400/Clause-401 & Table 400-11 IS: 2386 (Part Section-900/Clause1a)1963 903.3/ Table 900-3 & Contract Specifications 53 45 1) At the beginning for approval of each source and change of source 2) 1 Test per 100 m3 22.4 11.2 4.75 2.36 0.600 0.075 MORT&H Specifications for Roads & bridges Section-400/Clause-401 Los Angeles abrasion IS: 2386 (Part & value 4)1963 Section-900/Clause903.3/ Table 900-3 MORT&H Specifications for Roads & bridges Section-400/Clause-401 IS: 2386 (Part & 4)1963 Section-900/Clause903.3/ Table 900-3

% Passing by weight 100 95-100 60-80 40-60 25-40 15-30 8.-22 0-8

Sieve Analysis

1) At the beginning for approval of each source and change of source

40 % Maximum

Aggregate Impact Value

1) At the beginning for approval of each source and change of source 2) 1 Test per 200 m3

30 % Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Flakiness & Elongation Index

MORT&H Specifications for Roads & bridges Section-400/Clause-401 IS: 2386 (Part & 1)1963 Section-900/Clause903.3/ Table 900-3

1) At the beginning for approval of each source and change of source 2) 1 Test per 200 m3

30 % Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Specific Gravity and Water absorption

MORT&H Specifications for Roads & bridges Section-400/Clause-401 IS: 2386 (Part & 1)1963 Section-900/Clause903.3/ Table 900-3

1) At the beginning for approval of each source and change of source

2 % Maximum for water absorption

Plasticity Index

MORT&H Specifications for Roads & bridges IS: 2720 (Part Section-400/Clause-401 5)1985 &

1) At the beginning for approval of each source and change of source 2) 1 Test per 100 m3

6 % Maximum

Field Tests

Field Dry Density of Compacted Layers

MORT&H Specifications IS: 2720 (Part for Roads & bridges 28)1974 Section-900/Clause-

1) 1 Test per 500 m2

98 % Minimum

Mean Density should not less than the MORT&H Specifications for Roads & bridges Section-900/Clause903.3 ........1.65

Acceptance Criteria

Check Parameter Acceptance Criteria

Acceptance Standard MORT&H Specifications for Roads & bridges Section-900/Clause903.3

Performance Standard

Frequency

Acceptance Criteria

Specified density + [ 1.65 - -----------------------] X SD

No of samples0.5

.. No of samples0.5 Asphalt Works Prime Coat IS: 8887 MORT&H Specifications for Roads & bridges Section-500/Clause-502 IS: 1206 -1978 & Section-900/ Table900-4 & Contract Specifications

Quality of Binder (Viscosity)

1) At the beginning for approval of each source and change of source 2) 2 Tests per Lot

20-100 seconds at 250C

Field Tests

Rate of Spread of Binder

MORT&H Specifications for Roads & bridges Section-900/Table-900-4

1) 1 Test per 500m2 and not less than 2 Tests per day

6Kg-9Kg per 10 Sqm

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Tack Coat

Check Parameter

Acceptance Standard

Performance Standard

Frequency 1) At the beginning for approval of each source and change of source 2) 2 Tests per Lot

Acceptance Criteria

Quality of Binder (Viscosity)

IS: 8887 MORT&H Specifications for Roads & bridges IS: 1206 -1978 Section-500/Clause-503 & Section-900/Table-900-

20-100 seconds at 500C

Field Tests 3to3.50kg/10m2 over concrete surface Rate of Spread of Binder MORT&H Specifications for Roads & bridges Section-900/Table-900-4 1) 1 Test per 500m2 and not less than 2 Tests per day 2.50to3kg/10m2 over granular surface treated with primer 2to2.50kg/10m2 over bituminous surface Aggregates MORT&H Specifications for Roads & bridges Section-500/Clause-507/ IS: 2386 (Part Table-500.8 & Table1a)1963 500.17 Section 900/Table 900-4

Cleanliness (Dust)

1) At the beginning for approval of each source and change of source

Max 5% passing 0.075mm sieve

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

MORT&H Specifications for Roads & bridges Los Angeles abrasion Section-500/Clause-507/ IS: 2386 value Table-500.8 & Table(Part4)1963 500.17 Section 900/Table 900-4 MORT&H Specifications for Roads & bridges Section-500/Clause-507/ IS: 2386 Table-500.8 & Table(Part4)1963 500.17 Section 900/Table 900-4 MORT&H Specifications for Roads & bridges Section-500/Clause-507/ IS: 2386 (Part Table-500.8 & Table1)1963 500.17 Section 900/Table 900-4

1) At the beginning for approval of each source and change of source 2) 1 Test per 50 m3

For DBM - 35 % Maximum For BC - 30 % Maximum

Aggregate Impact Value

1) At the beginning for approval of each source and change of source 2) 1 Test per 50 m3

For DBM - 27 % Maximum For BC - 24 % Maximum

Flakiness & Elongation Index

1) At the beginning for approval of each source and change of source 2) 1 Test per 50 m3

30 % Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Soundness

MORT&H Specifications for Roads & bridges Section-500/Clause-507/ IS: 2386 (Part Table-500.8 & Table5)1963 500.17 Section 900/Table 900-4 MORT&H Specifications for Roads & bridges Section-500/Clause-507/ IS: 2386 (Part Table-500.8 & Table3)1963 500.17 Section 900/Table 900-4

1) At the beginning for approval of each source and change of source

Sodium Sulphate-12% Maximum Magnesium Sulphate-18% Maximum

Specific Gravity and Water absorption

1) At the beginning for approval of each source and change of source

For DBM - 2 % Maximum for water absorption For BC - 2 % Maximum for water absorption

MORT&H Specifications for Roads & bridges Section-500/Clause-507/ BIS: 812 (Part Stone Polishing Value Table-500.8 & Table114) 500.17 Section 900/Table 900-4 MORT&H Specifications for Roads & bridges IS: 2720 (Part Section-500/Clause37)1976 507.2.3

1) At the beginning for approval of each source and change of source

For BC - 55 % Minimum

Sand Equivalent Value

1) At the beginning for approval of each source and change of source

50 Minimum

Check Parameter Bitumen

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Penetration

MORT&H Specifications for Roads & bridges Section-500/ IS: 1203-1978 Clause-507.2.1 & IS: 73 MORT&H Specifications for Roads & bridges Section-500/ IS: 1208-1978 Clause-507.2.1 & IS: 73 MORT&H Specifications for Roads & bridges Section-500/ IS: 1205-1978 Clause-507.2.1 & IS: 73 MORT&H Specifications for Roads & bridges Section-500/ IS: 1202-1978 Clause-507.2.1 & IS: 73 MORT&H Specifications for Roads & bridges Section-500/ IS: 1209-1978 Clause-507.2.1 & IS: 73

1) At the beginning for approval of each source and change of source 2) Two tests per lot

60-70

Ductility

1) At the beginning for approval of each source and change of source 2) Two tests per lot

75 Cms Minimum

Softening Point

1) At the beginning for approval of each source and change of source 2) Two tests per lot

40-550C Minimum

Specific Gravity

1) At the beginning for approval of each source and change of source 2) Two tests per lot

0.99 Minimum

Flash point

1) At the beginning for approval of each source and change of source 2) Two tests per lot

1750C Minimum

Check Parameter Modified Bitumen

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Polymer Modified Bitumen (PMB-70) 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot

Penetration

IRC SP: 53

IS: 1203-1978

50-90

Ductility

IRC SP: 53

IS: 1208-1978

60 Minimum

Softening Point Viscosity at 1500C, Poise Flash point

IRC SP: 53

IS: 1205-1978

55 Minimum

IRC SP: 53

IS: 1206-1978

2-6

IRC SP: 53

IS: 1209-1978 IRC SP: 53 Appendix-2

220 Minimum

Seperation Test

IRC SP: 53

3 Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Crumb Rubber Modified Bitumen (CRMB-55) Penetration Elastic recovery Softening Point Seperation Test Flash point IRC SP: 53 IRC SP: 53 IRC SP: 53 IRC SP: 53 IRC SP: 53 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 1) At the beginning for approval of each source and change of source 2) Two tests per lot 60 Maximum 50 Minimum 55 Minimum 4 Maximum 220 Minimum

IS: 1203-1978 IRC SP: 53 Appendix-1 IS: 1205-1978 IRC SP: 53 Appendix-2 IS: 1209-1978

Dense Bituminous Macadam Nominal Aggregate Size 40mm Grading-1 Layer thickness 80-100mm IS Sieve (mm)
No of samples0.5

% Passing by weight 100 95-100

45.00 37.50

Sieve Analysis

MORT&H Specifications for Roads & bridges Section-500/Clause-507 & Table 500-10

IS: 2386 (Part 1a)1963

1) At the beginning for approval 2) One set for each 400 tons of mix subject to a minimum of 2 tests per plant per day

Check Parameter Sieve Analysis

Acceptance Standard MORT&H Specifications for Roads & bridges Section-500/Clause-507 & Table 500-10

Performance Standard IS: 2386 (Part 1a)1963

Frequency 1) At the beginning for approval 2) One set for each 400 tons of mix subject to a minimum of 2 tests per plant per day

Acceptance Criteria 26.50 13.20 4.75 2.36 0.300 0.075 63-93 55-75 38-54 28-42 7.-21 2.-8

Check Parameter Grading -1

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Modified Marshall Method Marshall Stability 20.25KN Minimum Flow Air Voids Voids in mineral aggregate Voids filled with Bitumen Extraction and Sieve Analysis MORT&H Specifications ASTM D for Roads & bridges 2726/1188 Section-500/Clause-507 & Table 500-11 3 -6mm 1) At the beginning for approval 2) One set for each 400 tons of mix 3%-6% subject to a minimum of 2 tests per plant per day 11% Minimum 65 % - 75 % IRC: SP 111988(APP-5) MORT&H Specifications for Roads & bridges Section-500/Clause-507/ IS: 6241-1971 Table-500.8 & Table500.17 Section 900/Table 900-4 + 0.30% of OBC

Stripping Value

1) At the beginning for approval of each source and change of source

Minimum retained coating should be 95%

25mm,Grading-2 Layer thickness 50-75mm IS Sieve (mm)

No of samples0.5

% Passing by weight

Sieve Analysis

MORT&H Specifications for Roads & bridges Section-500/Clause-507 & Table 500-10

IS: 2386 (Part 1a)1963

1) At the beginning for approval 2) One set for each 400 tons of mix subject to a minimum of 2 tests per plant per day

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria 37.50 100 90-100 71-95 56-80 38-54 28-42 7.-21 2.-8

Sieve Analysis

MORT&H Specifications for Roads & bridges Section-500/Clause-507 & Table 500-10

IS: 2386 (Part 1a)1963

1) At the beginning for approval 2) One set for each 400 tons of mix subject to a minimum of 2 tests per plant per day

26.50 26.50 13.20 4.75 2.36 0.300 0.075

Grading -2 Marshall Method Marshall Stability 9KN Minimum Flow Air Voids Voids in mineral aggregate Voids filled with Bitumen Extraction and Sieve Analysis MORT&H Specifications ASTM D for Roads & bridges 2726/1188 Section-500/Clause-507 & Table 500-11 2-4mm 1) At the beginning for approval 2) One set for each 400 tons of mix 3%-6% subject to a minimum of 2 tests per plant per day 12% Minimum 65 % - 75 % IRC: SP 111988(APP-5) + 0.30% of OBC

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Stripping Value

MORT&H Specifications for Roads & bridges Section-500/Clause-507/ IS: 6241-1971 Table-500.8 & Table500.17 Section 900/Table 900-4

1) At the beginning for approval of each source and change of source

Minimum retained coating should be 95%

Check Parameter Field Tests

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

MORT&H Specifications Control of mix temp. for Roads & bridges at the time of Laying Section-500/Clause-507 Section-900/Clause-903 Field Density of Asphalt layers MORT&H Specifications for Roads & bridges AASHTO: DT Section-500/Clause-507 230-68 (1974) Section-900/Clause-903 MORT&H Specifications for Roads & bridges Section-900/Clause903.4

1) 1 Test per every load of mix

125-1450C

1) 1 Test per 250 m2

98 % Minimum

Acceptance Criteria

Mean Density should not less than the ........1.65 Specified density + [ 1.65 - --------------------------------] X SD
No Nosamples0.5 0.5 .. of of samples

Bituminous Concrete Nominal Aggregate Size 19mm Grading-1 IS Sieve (mm) % Passing by weight 26.50 100 19.00 79-100 13.20 59-79 9.50 52-72 4.75 35-55 2.36 28-44 1.18 20-34

Sieve analysis

MORT&H Specifications for Roads & bridges IS: 2386 (Part Section-500/Clause1a)1963 509/Table 500-18

1) At the beginning for approval 2) One set for each 400 tons of mix subject to a minimum of 2 tests per plant per day

Sieve analysis Check Parameter

MORT&H Specifications for Roads & bridges IS: 2386 (Part Section-500/Clause1a)1963 509/Table 500-18 Performance Acceptance Standard Standard

1) At the beginning for approval 2) One set for each 400 tons of mix subject to a minimum of 2 tests per plant per day Frequency

Acceptance Criteria 0.600 0.300 0.150 0.075 15-27 10-20 5-13 2-8

Marshall Stability Flow Air Voids Marshall Quotient (Stability / Flow) Retained Stability after 24 hours in water at 600C Extraction and Sieve Analysis Coating with aggregates IRC SP: 53 ASTM D 2726/1188

1200 Kgs Minimum 2.5 mm - 4 mm 3%-5% 1) At the beginning for approval 2) One set for each 400 tons of mix subject to a minimum of 2 tests per 250-500 Kg/mm plant per day 90% Minimum

IRC SP: 53

ASTM D 1075 IRC: SP 111988(APP-5) AASHTO T 182 1) At the beginning for approval of each source and change of source

+ 0.30% of OBC 95%

Check Parameter Field Tests

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

MORT&H Specifications for Roads & bridges Control of mix temp. Section-500/Clause-509 at the time of Laying Section 900/Clause 903.4/ Table 900-4 MORT&H Specifications for Roads & bridges Section-500/Clause-509 AASHTO: DT Section 900/Clause 230-68 903.4/ Table 900-4

1) 1 Test per every load of mix

125-1450C

Field Density of Asphalt layers

1) 1 Test per 250 m2

98 % Minimum

Mean Density should not less than the MORT&H Specifications for Roads & bridges Section-900/Clause903.4 ........1.65 Specified density + [ 1.65 - --------------------------------] X SD
No of samples0.5

Acceptance Criteria

.. No of samples0.5 Cement

Check Parameter Cement 43 Grade Chemical Tests

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Chlorides(as cl)

MORT&H Specifications for Roads & bridges IS: 8112-1989 Section-1000/Clause1006 MORT&H Specifications for Roads & bridges IS: 8112-1989 Section-1000/Clause1006 MORT&H Specifications for Roads & bridges IS: 8112-1989 Section-1000/Clause1006

1) At the beginning for approval of each source and change of source

0.05 % Maximum

Ratio of alumina to that of iron Oxide

1) At the beginning for approval of each source and change of source

0.66 Minimum

Magnesium (MgO)

1) At the beginning for approval of each source and change of source

6.0 % Maximum

MORT&H Specifications Sulphuric Anhydrade for Roads & bridges IS: 8112-1989 (% by mass) Section-1000/Clause1006 MORT&H Specifications for Roads & bridges IS: 8112-1989 Section-1000/Clause1006

1) At the beginning for approval of each source and change of source

3.0 % Maximum

Loss on Ignition

1) At the beginning for approval of each source and change of source

5.0 % Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Insoluble Residue

MORT&H Specifications for Roads & bridges IS: 8112-1989 Section-1000/Clause1006

1) At the beginning for approval of each source and change of source

3.0 % Maximum

MORT&H Specifications for Roads & bridges Lime saturation factor IS: 8112-1989 Section-1000/Clause1006 Physical Tests MORT&H Specifications for Roads & bridges Standard Consistency Section-1000/Clause1006 MORT&H Specifications for Roads & bridges Initial Setting Time Section-1000/Clause1006 MORT&H Specifications for Roads & bridges Final Setting Time Section-1000/Clause1006

1) At the beginning for approval of each source and change of source

0.66 - 1.02

IS: 4031(Part 4)1988

IS: 4031(Part 5) 1988

IS: 4031(Part 5)1988

1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes

Not Specified

30 minutes Minimum

600 minutes Maximum

Check Parameter

Acceptance Standard

Performance Standard IS: 4031(Part 6)1988

Frequency 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes 1) At the beginning for approval of each source and change of source 2) One test per lot subject to a maximum of 500Tonnes

Acceptance Criteria

MORT&H Specifications Compressive Strength for Roads & bridges i) At 3 days Section-1000/Clause1006 MORT&H Specifications for Roads & bridges ii) At 7 days Section-1000/Clause1006 MORT&H Specifications for Roads & bridges iii) At 28 days Section-1000/Clause1006 MORT&H Specifications for Roads & bridges Specific Gravity Section-1000/Clause1006

Not less than 23 Mpa Strength

IS: 4031(Part 6)1988

Not less than 33 Mpa Strength

IS: 4031(Part 6)1988

Not less than 43 Mpa Strength

IS: 4031(Part 11)1988

3.15 Minimum

Fineness of Cement

MORT&H Specifications for Roads & bridges IS: 4031(Part Section-1000/Clause1)1988 1006

10 % Maximum

MORT&H Specifications Soundness for Roads & bridges IS: 4031(Part (Le-Chatlier method) Section-1000/Clause3)1988 1006

10 mm Maximum

Check Parameter Concrete Works Coarse Aggregates

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

20mm nominal size IS Sieve (mm) 1) At the beginning for approval of each source and change of source 2) Once test for every days work of each fraction of coarse aggregate 40 20 4.75 0.600 0.150 MORT&H Specifications for Roads & bridges IS: 2386 (Part Section-1000/Clause1)1963 1007 % Passing by weight 100 95-100 30-50 10-35 0-6

Sieve analysis for all in aggregate

IS: 383-1970

IS: 2386 (Part 1a)1963

Flakiness Index

1) At the beginning for approval of each source and change of source 2) Once in a month

35 % Maximum

Deleterious Materials Coal& Ignite MORT&H Specifications for Roads & bridges IS: 2386 (Part Deleterious Materials Section-1000/Clause2)1963 1007

% Passing by weight (Maximum) 1

1) At the beginning for approval of each source and change of source

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria Clay Lumps 1 3 5

MORT&H Specifications for Roads & bridges IS: 2386 (Part Deleterious Materials Section-1000/Clause2)1963 1007

1) At the beginning for approval of each source and change of source

Material finer than 75 microns sieve Soft Fragment Shale Total

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Specific Gravity and Water absorption

MORT&H Specifications for Roads & bridges IS: 2386 (Part Section-1000/Clause3)1963 1007 MORT&H Specifications for Roads & bridges 80 Section-1000/Clause1007

1) At the beginning for approval of each source and change of source

Aggregate Impact Value

1) At the beginning for approval of each source and change of source 2) Once in a month

27 % Maximum

80 IS Sieve (mm) 10 MORT&H Specifications for Roads & bridges Sieve analysis for fine IS: 2386 (Part Section-1000/Clauseaggregate Zone - I 1a)1963 1008 & Table-1000-2 & IS: 383-1970 4.75 1) At the beginning for approval of each source and change of source 2.36 1.18 0.600 0.300 0.150 IS Sieve (mm) % Passing by weight 100 90-100 60-95 30-70 15-34 5.-20 0.-10 % Passing by weight

MORT&H Specifications for Roads & bridges Sieve analysis for fine IS: 2386 (Part Section-1000/Clauseaggregate Zone - II 1a)1963 1008 & Table-1000-2 & IS: 383-1970

1) At the beginning for approval of each source and change of source

Check Parameter

Acceptance Standard

Performance Standard

Frequency 10

Acceptance Criteria 100 90-100 75-100 55-90 35-59 8.-30 0-10 % Passing by weight 100 90-100 85-100 75-100 60-79 12.-40 0-10 % Passing by weight (Maximum) 1

MORT&H Specifications for Roads & bridges Sieve analysis for fine IS: 2386 (Part Section-1000/Clauseaggregate Zone - II 1a)1963 1008 & Table-1000-2 & IS: 383-1970

4.75 1) At the beginning for approval of each source and change of source 2.36 1.18 0.600 0.300 0.150 IS Sieve (mm) 10

MORT&H Specifications for Roads & bridges Sieve analysis for fine IS: 2386 (Part Section-1000/Clauseaggregate Zone - III 1a)1963 1008 & Table-1000-2 & IS: 383-1970

4.75 1) At the beginning for approval of each source and change of source 2.36 1.18 0.600 0.300 0.150 Deleterious Materials Coal& Ignite

MORT&H Specifications for Roads & bridges IS: 2386 (Part Deleterious Materials Section-1000/Clause2)1963 1008

1) At the beginning for approval of each source and change of source

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria Clay Lumps 1 3 1 5

MORT&H Specifications for Roads & bridges IS: 2386 (Part Deleterious Materials Section-1000/Clause2)1963 1008

1) At the beginning for approval of each source and change of source

Material finer than 75 microns sieve Soft Fragment Shale Total

Material finer than 75 IS: 383-1970 micron sieve

1) At the beginning for approval of each source and change of source

3 % Maximum

Specific Gravity and Water absorption

MORT&H Specifications for Roads & bridges IS: 2386 (Part Section-1000/Clause3)1963 1008

1) At the beginning for approval of each source and change of source

Check Parameter Water Chemical Tests

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

PH Value

Sulphates (So4)

MORT&H Specifications for Roads & bridges IS: 3025 Section-1000/Clause1010 MORT&H Specifications for Roads & bridges IS: 3025 (Part 32) Section-1000/Clause1010

1) At the beginning for approval of each source and change of source

6 Minimum

1) At the beginning for approval of each source and change of source

500 mg /liter Maximum

Chlorides (Cl)

MORT&H Specifications for Roads & bridges 1) At the beginning for approval of IS: 3025 (Part 24) Section-1000/Clauseeach source and change of source 1010

500 mg /liter Maximum

250 mg /liter for structures more than 30m Maximum of 2ml of 0.1 normal NaOH to neutralise 200ml of water

MORT&H Specifications NaOH (Neuterlisation for Roads & bridges with phenolphthlein IS: 3025 (Part 22) Section-1000/Clauseas indicator) 1010 MORT&H Specifications HCl (Neuterlisation for Roads & bridges with methyl orange as IS: 3025 (Part 23) Section-1000/Clauseindicator) 1010 Physical Tests

1) At the beginning for approval of each source and change of source

1) At the beginning for approval of each source and change of source

Maximum of 10ml of 0.1 normal HCl to neutralise 200ml of water

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Suspended matter

Organic matter

In-organic matter

MORT&H Specifications for Roads & bridges IS: 3025 (Part 17) Section-1000/Clause1010 MORT&H Specifications IS: 3025 (Part 18) for Roads & bridges Section-1000/ClauseMORT&H Specifications for Roads & bridges IS: 3025 (Part 18) Section-1000/Clause1010

1) At the beginning for approval of each source and change of source 1) At the beginning for approval of each source and change of source 1) At the beginning for approval of each source and change of source

2000mg /liter Maximum

200mg /liter Maximum

3000mg/ liter Maximum

Steel Chemical Tests MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3 MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3 MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3 1) At the beginning for approval of each source and change of source

Carbon

0.30 Maximum

Sulphur

1) At the beginning for approval of each source and change of source

0.06 Maximum

Phosphorous

1) At the beginning for approval of each source and change of source

0.06 Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

MORT&H Specifications for Roads & bridges Sulphur+Phosphorous IS: 1786-1985 Section-1000/Clause1009.3

1) At the beginning for approval of each source and change of source

0.11

Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Physical Tests

Ultimate Tensile Strength

MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3 MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3 MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3 MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3 MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3

1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment 1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment 1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment 1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment 1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment

10 % more than the actual 0.2% proof stress but not less than 485 Mpa

0.2 % Proof stress

415 Mpa Minimum

Elongation

14.50 % Minimum

Bend Test

Bent to included angle of 1350C

Re-Bend Test

Bent to included angle of 157.50C

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria 6.310 + 3% for 32mm dia 3.850+ 3% for 25mm dia 2.470 + 3% for 20mm dia 1.580 + 5% for 16mm dia 0.888 + 5% for 12mm dia 0.617 + 7% for 10mm dia 0.395 + 7% for 8mm dia

Mass per meter run/ Rolling margin

MORT&H Specifications for Roads & bridges IS: 1786-1985 Section-1000/Clause1009.3

1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment

Plasticiser (Normal and Retarding Type Super plasticiser)

Uniformity Tests

Dry material content

Ash content

MORT&H Specifications for Roads & bridges Section-1000/ClauseIS: 6925 1012 & IS: 9103-1999 MORT&H Specifications for Roads & bridges Section-1000/ClauseIS: 6925 1012 & IS: 9103-1999

1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment

Within 3% of the value stated by the manufacturer

1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment

Within 1% of the value stated by the manufacturer

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

MORT&H Specifications for Roads & bridges Relative Density Section-1000/ClauseIS: 6925 1012 & IS: 9103-1999 MORT&H Specifications for Roads & bridges Chlorides ion content Section-1000/ClauseIS: 6925 1012 & IS: 9103-1999 MORT&H Specifications for Roads & bridges PH Section-1000/ClauseIS: 6925 1012 & IS: 9103-1999 Concrete MORT&H Specifications for Roads & bridges IS: 1199 - 1959 Section-1700/Clause1716

1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment

Within 0.02 of the value stated by the manufacturer

1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment

0.20 % maximum

1) At the beginning for approval of each source and change of source 2) 1 Test per Consignment

7 to 8

Workability of fresh concrete

MORT&H Specifications Compressive Strength for Roads & bridges IS: 516 - 1959 of Concrete Section-1700/Clause1716

one test per each transit mixer at both batching plant and site initially when work starts.Subsequently sampling may be done from alternate transit mixers (1-5cum)/One set (6-15)/Two sets (16-30)/Three sets (31-50)/Four sets 51 and above

PCC 50 + 25 mm RCC 100 + 25 mm M10 - 10 Mpa M20 - 20 Mpa M25 - 25 Mpa M30 - 30 Mpa M35 - 35 Mpa

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Hume Pipes(NP-4)

Tolerances in dimensions for wall thickness

IS: 458-2003

IS: 3597-1985

Over 95mm + 7mm, - 3.5mm

1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22

Check Parameter Tolerances in dimensions for internal dia of pipe

Acceptance Standard

Performance Standard

Frequency 1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22

Acceptance Criteria

IS: 458-2003

IS: 3597-1985

Over 600mm + 10mm

Tolerances in dimensions for overall IS: 458-2003 length Three Edge Bearing test (Load to produce IS: 458-2003 0.25mm crack) 1) 900mm dia Three Edge Bearing test (Load to produce IS: 458-2003 0.25mm crack) 1) 1000mm dia Three Edge Bearing test (Load to produce IS: 458-2003 0.25mm crack) 1) 1200mm dia

IS: 3597-1985

.+ 1 % of standard length

IS 3597-1985

1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22 1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22 1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22 1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22

Working load

66.30 KN

IS 3597-1985

Working load

72.60 KN

IS 3597-1985

Working load

88.30 KN

Straightness

IS: 458-2003

IS 3597-1985

Straightness

3mm/1Rm Maximum

Check Parameter

Acceptance Standard

Performance Standard

Frequency 1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22

Acceptance Criteria

Hydrostatic Pressure Test

IS: 458-2003

IS 3597-1985

Pressure

1.50 N/mm2

Permeability

IS: 458-2003

IS 3597-1985

1) At the beginning for approval of each source and change of source 2) As per IS: 458-2003 Table-22

Initial Permiability should not exceed 2.0 cm3 and the difference in any two readings during initial readings should not be more than 0.8 cm3 , Final Permiability should not exceed 0.3 cm3

Compressive Strength IS: 458-2003 of Concrete

IS: 516- 1959

1) At the beginning for approval of each source and change of source

35 Mpa

Check Parameter

Acceptance Standard

Performance Standard

Frequency

Acceptance Criteria

Thermoplastic Road Material

Binder Content

MORT&H Specifications for Roads & bridges BS: 3262 Section-800/ Clause-803 MORT&H Specifications for Roads & bridges BS: 3262 Section-800/ Clause-803 MORT&H Specifications for Roads & bridges BS: 3262 Section-800/ Clause-803 MORT&H Specifications for Roads & bridges BS: 3262 Section-800/ Clause-803

1) Once at the beginning for approval of each source and change 18 % Minimum by weight of source 1) Once at the beginning for approval of each source and change 30 - 40 % of source 1) Once at the beginning for approval of each source and change 10 % Minimum of source 1) Once at the beginning for approval of each source and change 42 % Maximum of source

Glass Beads

Titanium Dioxide content

Calcium Carbonate and innert fillers

Day light luminance at 450C

MORT&H Specifications 1) Once at the beginning for for Roads & bridges AASHTO M 249 approval of each source and change 65 % Minimum Section-800/ Clause-803 of source

Check Parameter

Acceptance Standard MORT&H Specifications for Roads & bridges Section-800/ Clause-803

Performance Standard

Frequency

Acceptance Criteria

Drying time

1) Once at the beginning for approval of each source and change 15 Minutes Maximum of source 1) Once at the beginning for approval of each source and change 45 % Maximum of source 1) Once at the beginning for approval of each source and change 102 + 9.50C of source

Skid Resistance

MORT&H Specifications for Roads & bridges BS: 6044 Section-800/ Clause-803 MORT&H Specifications for Roads & bridges ASTM D 36 Section-800/ Clause-803

Softening Point

Flow Resistance

MORT&H Specifications 1) Once at the beginning for for Roads & bridges AASHTO M 249 approval of each source and change 25% Maximum Section-800/ Clause-803 of source MORT&H Specifications 1) Once at the beginning for for Roads & bridges AASHTO M 249 approval of each source and change 0.12 Maximum Section-800/ Clause-803 of source

Yellowness Index