High Efficiency Chillers Screw Compressor ASh Series (R134a) PDF

Company Business Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established
in Saudi Arabia and today is a leading international manufacturer of air conditioning systems and is Number One in the Middle East. Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55 countries in the Middle East, Europe, Africa and Asia. The companys operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and service brands as well as a number of international brands under the OEM sales. The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima. The four SBUs are: 1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers. 2. Unitary & Applied Business Unit supporting Zamil, Cooline, GE and OEM brands for commercial and industrial customers. 3. Zamil CoolCare Business Unit providing industrial, electro mechanical contracting services, HVAC maintenance, retrofit & operation services and parts. 4. Geoclima srl is an independent business supporting other SBUs for their requirements of chillers & double skin AHUs. The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare direct their business operations from the corporate headquarters in Dammam, Saudi Arabia. Geoclima has its engineering & production operations located at Monfalcone, Italy and has a design center in Austria. All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at its best and achieve the corporate goals of maximizing customer satisfaction. Factories and Productions Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one specialty production facility in Italy operated by Geoclima. The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air Conditioning systems per year. Quality & Product Certificates The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2008 certification. Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization) Certificate for Room Air Conditioners. ZACs products are also certified with: 1. CE (Council of European Community) 2. UL (Underwriters Laboratory) 3. Eurovent (Certified Performance) 4. ETL (Test Facilities) 5. SASO (Saudi Arabian Standards Organization) 6. ISO 9001:2008 (International Organization for Standardization) 7. ASME (American Quality of Mechanical Engineers) Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed bin Fahd Al Saud Award for Factory Safety. Our Products In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Concealed Units up to 5 TR, the Ducted Splits up to 30 TR, the Packaged Units up to 95 TR, the Single and Double Skin Air Handling Units up to 138,316 CFM and the Water Chillers up to 500 TR cooling capacity.
INDEX
Contents Page
Introduction .............................................................................................................................................. 2 Model decoding ........................................................................................................................................ 3 Unit features, standard specifications & options .................................................................................... 4-8 Physical data ....................................................................................................................................... 9-10 Selection procedure .......................................................................................................................... 11-12 Performance data .............................................................................................................................. 13-16 Electrical data .................................................................................................................................... 17-18 Water side pressure drop ....................................................................................................................... 19 Recommended installation for sensor & water flow switch ..................................................................... 20 Unit dimensions ................................................................................................................................ 21-25 Typical schematic wiring diagram ...................................................................................................... 26-27 Microprocessor controller ....................................................................................................................... 28 Application guidelines ........................................................................................................................ 29-38 Rigging instructions ................................................................................................................................ 39 Installation clearance .............................................................................................................................. 40 Mounting location ................................................................................................................................... 41 Load distribution ..................................................................................................................................... 42
CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS. THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
INTRODUCTION
"EcoChill" high efficiency air cooled chiller is designed for the selective customer. Considering most demanding commercial, institutional and industrial applications in high ambient GCC environments, high efficiency, greater reliability, lower noise level and easy maintenance were the main design drivers for the "EcoChill" chiller.
HIGHER ENERGY EFFICIENCY

Todays energy conservation demands are accelerating. The "EcoChill" chiller offers EER up to 10.9 at full load and ILPV up to 14. The "EcoChill" chiller consumes less energy, reduces the operating cost and positively contributes to a Greener Earth. EER values exceeding ASHRAE 90.1 minimum requirements.
GREATER RELIABILITY
"EcoChill" chillers utilize the latest screw compressor technology from the world's top compressor manufacturers. These helical compressors have few moving parts and are optimized to run with ozone friendly R-134a refrigerant resulting in much lower failure rates compared to reciprocating compressors.
LOWER NOISE LEVEL

Lower RPM condenser fans along with compressors insulated enclosure (optional) ensures lower sound levels with no adverse affect on the chiller capacity or performance.
SIMPLIFIED MAINTENANCE
"EcoChill" simplicity of design ensures easy installation and smooth maintenance without compromising efficiency. The Microsmart Microprocessors controllers installed in the "EcoChill" control panel provides all needed data, parameters and readings (generated locally, remotely or wireless) that are required by the technician or chiller operator.
MODEL DECODING
7 REFRIGERANT B : R-134a H : 208/230-3-60 A : ALUMINUM FIN B : PRE-COATED ALUMINUM FIN C : COPPER FIN D : ALUMINUM FIN WITH COATING E : COPPER FIN WITH COATING (SEE NOTE # 1 BELOW) D : ASME STAMPED WITH FLANGE CONN.(OPTIONAL) C : ASME STAMPED WITH VICTAULIC CONN. (OPTIONAL) B : FLANGE CONN. (OPTIONAL) B : HGBP (OPTIONAL) A : COMPRESSOR CIRCUIT BREAKER A : STANDARD UNIT WITHOUT HGBP A : STANDARD WITH VICTAULIC CONN. M: 380-3-60 (4 WIRE) F : 460-3-60 8 ELECTRICAL SUPPLY ( V-Ph-Hz ) 9 CONDENSER COIL SEE NOTE # 2 BELOW 10 CIRCUIT BREAKER 13 & 14 OPTIONS & ACCESSORIES 11 COOLER OPTIONS 12 HGBP OPTIONS
1, 2 & 3 BASIC (SERIES)
4, 5 & 6 UNIT SIZE
ASh
100
130
HIGH EFFICIENCY AIR COOLED SCREW WATER CHILLERS
145
160
185
200
215
240
260
300
320
360
370
3
- COOLER GUARD - UNIT DISCONNECT SWITCH - COMPRESSOR ENCLOSURE - WATER FLOW SWITCH - SPRING ISOLATOR etc...
400
415
NOTES:
1. FOR OTHER COATING, SPECIFY YOUR REQUIREMENTS IN WRITING.
2. COMPUTER SELECTED DIGITS (FROM 'AA' TO 'ZZ') DESCRIBING OTHER OPTIONS & ACCESSORIES OR COMBINATIONS THEREOF, SUCH AS: - CONDENSER COIL GUARD
FEATURES
*
"EcoChill" chillers incorporate the newest advanced microprocessor controller. This controller monitors analog and digital inputs to achieve precise control & protective functions of the air cooled water chiller units. This microprocessor controller is complete with all the hardware and software necessary to control the chiller unit and insures its efficiency and reliability. Compact unit design and excellent serviceability. High Energy Efficiency Ratio (EER) semi-hermetic compact twin screw compressors provided in these units. Single point power connection to minimize job site installation cost and time. Completely wired control panel with the advanced microprocessor controller provides all the necessary operating and safety controls. Compressors are with part winding start. Low noise condenser fans, direct drive at 1000 RPM with rolled form venturi design to eliminate short circuiting of airflow. All fans are die cast aluminum propeller type with aerodynamic design, top discharge, provided with protective grille mounted on top panel within the unit casing. All condenser fan motors are high efficiency totally enclosed air over type (TEAO) with class ''F'' winding insulation and ball bearings. Inherent thermal protection of the automatic reset type and specially designed for outdoor application. High efficiency condenser coils with generously designed coil configuration, face areas and utilizing enhanced inner grooved copper tubes. All packaged chillers incorporate compact water coolers with enhanced inner grooved copper tubes bundled into a "U" shaped and expanded into a steel tubular sheet which offer efficient water flow as well as heat transfer design resulting in optimal unit performance. Designed to conform to ARI standard 550/590 water chilling packages using the vapor compression cycle. Designed to conform to ANSI/ASHRAE 15-1994 Safety code for Mechanical Refrigeration. Conform to ASHRAE standard 90.1. High Energy Efficiency Ratio (EER) and reliability of these chillers results in affordable operation and maintenance.
* * * * * * * * * * * * *
STANDARD SPECIFICATIONS
CAPACITY CONTROL
"EcoChill" chillers are equipped with stepless capacity control system as standard for very accurate response to load requirements and best part load efficiency. Each compressor is equipped with a slider controller that enables to modulate capacity between 25% to 100%, thus giving a broad range to control total chiller capacity. This system has following advantages: 1. Infinite capacity modulation allows the compressor capacity to exactly match the cooling load. 2. Reduce compressor cycling which leads to better operational reliability. 3. Reduce operating cost. 4. For units with Hot gas bypass (optional): The unit modulates down to approximately 50% of its compressor lowest unloaded capacity.
SEMI-HERMETIC COMPACT TWIN SCREW COMPRESSORS

All compressors are compact semi-hermetic twin screw of the high capacity and efficiency due to its perfect profile form ratio 5:6. Simple and robust construction with slider control valve for capacity unloading, suction/discharge shut-off valves, check valve in discharge gas outlet, oil sight glass, oil fill/drain service valve, directly flanged-on three stage oil separator with long-life fine filter 10 microns mesh size, robust axial bearings in tandem configuration, suction gas filter, internal pressure relief valve and manual lock-out electronic protection system for thermal motor winding temperature, phase reversal, discharge gas temperature protection controls.
HIGH EFFICIENCY CONDENSER COILS

W-configuration condenser coils are corrugated fin and tube type, constructed of enhanced inner grooved seamless copper tubes 3/8" dia. & 0.014" (0.35 mm) thick copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency. As an option, copper fins or acrylic coated aluminum fins or other coated coils may be provided. The fins have full self spacing collars which completely cover each tube. The staggered tube design further improves the thermal efficiency. End plates support sheets are 14 gauge galvanized steel, formed to provide structural strength. Each coil is pressure tested in the factory at not less than 450 psi air pressure.
COMPACT DESIGN SHELL AND TUBE WATER COOLERS

The DX shell & tube cooler with removable U shaped bundled tubes are made of internally grooved copper tubes expanded into a heavy steel tubular sheets. The chiller cooler & baffles are constructed of steel and brass respectively. The coolers are insulated with heavy closed cellular foam insulation (3/4" thick). All chiller barrels are fitted with vent, drain connection and victaulic water pipe connection as standard.
SHELL & TUBE HEAT EXCHANGER (COOLER)
STD ASME (option)
WATER SIDE
DESIGN PRESSURE, (BAR/PSIG) 16/235 10/147 TEST PRESSURE, (BAR/PSIG) 22.8/335 11.3/165
REFRIGERANT SIDE
DESIGN PRESSURE, (BAR/PSIG) 29/426 15.5/228 TEST PRESSURE, (BAR/PSIG) 41.5/610 23.3/342
CABINET
All units are of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by hot dip process of lock-forming quality conforming to ASTM A 653 commercial weight G-90 followed by air dry paint or backed on electrostatic polyester dry powder coat.
CONTROL PANEL
The control panel design is equivalent to NEMA 4 (IP55) with hinged door for easy access ensuring dust and weatherproof construction. Internal power and control wiring is neatly routed, adequately anchored and all wires identified with cable markers as per NEC standards applicable to HVAC industry. The electrical controls used in the control panel are UL approved which are reliable in operation at high ambient conditions for a long period.
CONDENSER FANS
Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with class ''F'' winding insulation and ball bearings for high ambient application. These fan motors are high efficiency totally enclosed air over type (TEAO) with inherent thermal protection of automatic reset type.
MICROPROCESSOR CONTROLLER
The microprocessor controller works on the state of art microprocessor technology. This controller monitors analog and digital inputs to achieve precise control & safety functions of the unit. The Software works on the Proportional Integral Derivative (PID) algorithm for precise control logic. The simple to use push button keyboard allows accessing to the operating conditions, control set points & alarm history that are clearly displayed on a multi-line back illuminated LCD panel. An easy to install serial port/modem option allows remote monitoring of the operating parameters. With corresponding windows software, the system allows data to be viewed in tabular or graphic format as well as interact with system set up. This chiller controller is compatible with the Building Management System (BMS) BACNET/MODBUS protocols through corresponding optional gateway interfaces. It is also compatible with GSM protocol through GSM optional gateway that sends up to 3 mobile phone SMS messages whenever alarm take place, indicating the type of alarm, the corresponding compressor, the related chiller and which location. The microprocessor consists of the following hardware: 1. User Interface Board: Provided with simple to use push button keyboard and menu driven software to access operating conditions, control set points & alarm history that are clearly displayed on the LCD panel. 2. Main Board: This controls up to two (2) compressor system. 3. Auxiliary Boards: Required for controlling an additional two (2) or more compressors. 4. Remote Monitoring System [Optional]: The micro controller is complete with all hardware and software necessary to remotely monitor and control the chiller unit. Display Information: In the normal operating mode the 20 x 4 characters LCD panel display the system status, the temperature of the water inlet & outlet, the set point, run time of the compressor & the alarm history. Easily accessible measurements for each circuit include the following:
Suction and discharge temperatures Suction, discharge and oil level (optional) Water inlet/outlet temperatures Compressor status Fan status Liquid line solenoid status
Unit/Compressor run time The control temperature is continuously displayed on the 3 Digit 7 segments LED Display. The 3 LED lights indicate the Power ON, Menu adjustment and Fault. System Protection: The following system protection is provided to ensure system reliability: Compressor winding overheating Low suction pressure High discharge pressure Freeze protection Low oil level (optional) Sensor error Time delay Anti recycle time for compressor Serial communication error
STANDARD CONTROL & SAFETY DEVICES

MICROPROCESSOR CONTROLLER: This controller monitors analog and digital inputs to achieve precise control & safety functions of the unit. COMPRESSOR IN-BUILT PROTECTION DEVICE: Protect the compressor by monitoring: A) Motor winding temperature in case of overload. B) Discharge gas temperature in case of overheating. C) Phase reversal for direction of rotation. STARTERS: The starter is operated by the control circuit and provides power to the compressor motors. These devices are rated to handle safely both RLA and LRA of motors. COMPRESSOR CIRCUIT BREAKERS: Protects against compressor branch circuit fault. When tripped, the breaker opens the power supply to the compressor and send digital signal to control circuit through auxiliary contacts. CRANKCASE HEATERS: Each compressor has immersion type crankcase heater. The compressor crankcase heater is always on when the compressors are de-energized. This protect the system against refrigerant migration, oil dilution and potential compressor failure. HIGH PRESSURE SWITCH: This switch provides an additional safety protection in the case of excessive discharge pressure.
STANDARD ACCESSORIES
UNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit. INDICATOR LIGHTS: LED lights indicates power ON to the units, MENU adjustment and FAULT indications due to trip on safety devices. ELECTRONIC EXPANSION VALVE: Electronic expansion valve is used to regulate the refrigerant flow to the water cooler and maintain a constant superheat and load optimization. FILTER DRIER (REPLACEABLE CORE TYPE): Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contaminating particles by the filter drier. SIGHT GLASS: A moisture indicating sight glass installed in the liquid line. An easy-to-read color indicator shows moisture contents and provides a mean for checking the system refrigerant charge. LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulating in the water cooler during the off cycle. UNDER & OVER VOLTAGE AND PHASE PROTECTION: Protects against low & high incoming voltage as well as single phasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but it can be set up for manual reset. CONTROL CIRCUIT TRANSFORMER: On 460V-3Ph-60Hz power supply factory mounted and wired control circuit transformer is furnished eliminating the need for running a separate 220 volt control circuit power supply.
OPTIONS
(All options are at extra cost. Please check with your nearest dealer/sales office) HOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to 50% of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor. WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuits so that the unit will remain off until water flow is determine. UNIT MOUNT SPRING ISOLATORS: The spring elements are complete with high frequency vibration control noise pads and an adjustable top load plate with leveling bolts. LIQUID COOLERS: ASME code stamped liquid cooler. PRESSURE GAUGES: Suction & discharge pressures gauges. NON-FUSED MAIN DISCONNECT SWITCHES: De-energize power supply during servicing/repair works as well as with door interlock. CONDENSER COIL GUARD: Protect the condenser coil from physical damage. COMPRESSOR/COOLER GUARD: Protect the compressor from vandalism. COMPRESSOR OIL LEVEL SWITCH: This monitors the oil level inside the compressor. COMPRESSOR ENCLOSURE BOX: Reduce compressor operating noise and keep the compressor clean. FLANGED COOLER CONNECTION: Easy on-site piping connections. COOLER HEATER WRAPPED: Prevent freezing up of water on low ambient temperature. COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments. COATED COPPER/ALUMINUM FINS CONDENSER COILS: For seashore or acid corrosive environments. BMS: BACNET, MODBUS, GSM and remote display panel. POWER LINE ANALYZER: Performs motor current limitation. Protects against high motor current & over/under voltage. HAND HELD CONTROLLER: Enables the chiller technician to monitor and serve the chiller by plugging this portable wired controller into the chiller controller. With built-in magnets, it provides convenient access for chiller status diagnoses and trouble shooting.
HAND HELD CONTROLLER
PHYSICAL DATA
UNIT SIZE ASh100B ASh130B ASh145B ASh160B ASh185B ASh200B ASh215B
COMPRESSOR
PART NUMBER 208/230V-3Ph-60Hz 380V-3Ph-60Hz 460V-3Ph-60Hz NUMBER OF COMPRESSORS OIL CHARGE PER COMPRESSOR, Liters % FULL LOAD CAPACITY CONTROL MOTOR OVERLOAD PROTECTION (INTERNAL) OIL LUBRICATION REFRIGERANT EXPANSION VALVE DEVICE CONTROL VOLTAGE 800-683-13 (2) 800-683-16 (2) 800-683-19 (2) 800-683-13 (3) 800-683-16 (3) 800-683-16 (3) 800-683-13 (4) 800-683-14 (2) 800-683-17 (2) 800-683-20 (2) 800-683-14 (3) 800-683-17 (3) 800-683-17 (3) 800-683-14 (4) 800-683-15 (2) 800-683-18 (2) 800-683-21 (2) 800-683-15 (3) 800-683-18 (3) 800-683-18 (3) 800-683-15 (4) 2 15 100-25 2 22 100-25 2 22 100-25 3 15 100-16 ELECTRONIC INJECTION R-134a ELECTRONIC EXPANSION VALVE 220V-1Ph-60Hz 3 22 100-16 3 22 100-16 4 15 100-12
CONDENSER
CONDENSER COIL Tube Dia.- Rows - Fins per inch Total face area, Sq. ft. AIRFLOW, CFM NUMBER OF FAN/FAN DIA.,mm FAN MOTOR RPM @ 230/380/460-3-60 3/8414 140 87032 8/800 3/8314 175 116570 10/800 3/8414 175 108790 10/800 3/8414 210 130548 12/800 3/8414 276 145356 12/800 3/8414 276 145356 12/800 3/8314 304 192048 16/800
1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070
COOLER
COOLER PART NUMBER SHELL DIAMETER, mm LENGTH, mm TOTAL WATER HOLDING VOLUME, Liters WATER IN/OUT PIPE DIA.mm 800-732-21 800-732-41 800-732-41 800-732-11 800-732-11 800-732-11 800-732-41 (2) 324 2698 129.5 125 406 2741 161.7 150 406 2741 161.7 150 406 2717 184.4 150 406 2717 184.4 150 406 2717 184.4 150 406 2741 161.7 150
ECONOMIZER
PART NUMBER EXPANSION VALVE DEVICE N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. 800-516-90 T.E.V. N.A. N.A.
GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 51 64 72 51 60 67/60 53
81.6/78.1/72.8 74.5/71/65.7 74.9/71.4/66.1 83.4/79.9/74.6 75.4/71.8/66.6 75.4/71.8/66.6 84.6/81.1/75.8 5040/5202 5425/5587 5195/5357 5754/5916 5790/5974 6460/6644 7149/7333 8029/8213 7186/7370 8066/8250 7969/8292 8638/8961
SHIPPING /OPERATING WEIGHTS (Aluminum coils), kg 3785/3914 SHIPPING /OPERATING WEIGHTS (Copper coils), kg NOTES: 4231/4360
1. All compressors with slider control valve unloading. 2. All compressors operate at 3500 RPM @ 60Hz. 3. Cooler vent and drain size are 1/2" MPT. 4. All coolers are single face refrigerant connection. 5. Sound pressure level : 2dBA.
PHYSICAL DATA
UNIT SIZE ASh240B ASh260B ASh300B ASh320B ASh360B ASh370B ASh400B ASh415B
COMPRESSOR
PART NUMBER 208/230V-3Ph-60Hz 380V-3Ph-60Hz 460V-3Ph-60Hz NUMBER OF COMPRESSORS OIL CHARGE PER COMPRESSOR, Liters % FULL LOAD CAPACITY CONTROL MOTOR OVERLOAD PROTECTION (INTERNAL) OIL LUBRICATION REFRIGERANT EXPANSION VALVE DEVICE CONTROL VOLTAGE
800-683-16 (2) 800-683-16 (2) 800-683-13 (2) 800-683-16 (4) 800-683-13 (6) 800-683-13 (4) 800-683-16 (6) 800-683-16 (6) 800-683-19 (6) 800-683-19 (6) 800-683-17 (2) 800-683-17 (2) 800-683-14 (2) 800-683-17 (4) 800-683-14 (6) 800-683-14 (4) 800-683-17 (6) 800-683-17 (6) 800-683-20 (6) 800-683-20 (6) 800-683-18 (2) 800-683-18 (2) 800-683-18 (4) 800-683-15 (6) 800-683-15 (4) 800-683-18 (6) 800-683-18 (6) 800-683-21 (6) 800-683-21 (6) 800-683-15 (2)
4 22/15 100-12
4 22 100-12
6 15 100-8
6 22/15 100-8
6 22 100-8
6 22 100-8
6 22 100-8
6 22 100-8
ELECTRONIC INJECTION R-134a ELECTRONIC EXPANSION VALVE 220V-1Ph-60Hz
CONDENSER
CONDENSER COIL Tube Dia.- Rows - Fins per inch Total face area, Sq. ft. AIRFLOW, CFM NUMBER OF FAN/FAN DIA.,mm FAN MOTOR RPM @ 230/380/460-3-60
3/8414 3/8314
3/8414 304 180560 16/800
3/8414 430.7 220770 18/800
3/8414 521.3 232398 18/800
3/8414 521.3 269038 22/800
3/8414 521.3 269038 22/800
3/8414 521.3 269038 22/800
3/8414 521.3 269038 22/800
304 186128 16/800
1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070
COOLER
COOLER PART NUMBER SHELL DIAMETER, mm LENGTH, mm TOTAL WATER HOLDING VOLUME, Liters WATER IN/OUT PIPE DIA.mm
800-732-41 (2) 800-732-41 (2) 800-732-73 (2) 800-732-54 (2) 800-732-54 (2) 800-732-11 (2) 800-732-11 (2) 800-732-65 (2)
406 2741 161.7 150
406 2741 161.7 150
406 2717 161.7 150
406 2741 161.7 150
406 2741 161.7 150
406 2717 184.4 150
406 2717 184.4 150
457 2762 252 200
ECONOMIZER
PART NUMBER EXPANSION VALVE DEVICE N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 64/53 64 53 64/53 64
78/74.5/69.2
64
78/74.5/69.2
67
72
82.3/78.7/73.5 76.6/73/67.8 86.3/82.7/77.5 84.7/81.2/75.9 9631/9954
78.6/75.1/69.8 78.6/75.1/69.8
SHIPPING /OPERATING WEIGHTS (Aluminum coils), kg 8814/9137 SHIPPING /OPERATING WEIGHTS (Copper coils), kg NOTES:
9633/9956
10768/11091 11912/12235 13496/13819 13703/14072 13789/14158 14221/14725
10601/10924 12142/12465 13574/13897 15158/15481 15365/15734 15451/15820 15883/16387
1. All compressors with slider control valve unloading. 2. All compressors operate at 3500 RPM @ 60Hz. 3. Cooler vent and drain size are 1/2" MPT. 4. All coolers are single face refrigerant connection. 5. Sound pressure level : 2dBA.
10
SELECTION PROCEDURE (English units)

DESIGN REQUIREMENTS CAPACITY The following design requirements must be known to select a package chiller. ELEVATION ABOVE CORRECTION SEA LEVEL (FT.) 1. Required cooling capacity in tons FACTOR 1.00 0 2. Leaving chilled water temperature in 0F (LCWT) 0.99 2000 3. Chilled water flow rate in GPM 0.98 4000 0 _ water out temp.) 4. Chilled water cooling range in F (water in temp. 0.97 6000 0.96 8000 5. Design ambient temperature 0.95 10000 6. Minimum ambient temperature TABLE - 1 7. Altitude POWER ARI 8. Electrical power supply EVAPORATOR FOULING CAPACITY SAMPLE SELECTION Select an Air Cooled high efficiency Packaged chiller for the following conditions: Required system capacity is 140 tons at 540F entering chilled water and 440F leaving water. Design ambient temperature is 950F. Altitude is 2000 feet above sea level. Water cooler fouling factor is 0.00010. Power supply: 380V-3Ph-60Hz.
FACTOR (HR-FT2-0F/BTU)
0.00010 0.00025 0.00050 0.00075 0.00100 1.000 0.992 0.978 0.965 0.951 1.000 0.997 0.990 0.984 0.978
CORRECTION INPUT STANDARDS FACTOR FACTOR

ARI-550/590 ARI-550/590 ARI-550/590 ARI-550/590 ARI-550/590
TABLE - 2
CORRECTION FACTOR (0F)
STEP-1: UNIT SELECTION Entering the capacity performance data at given LCWT and ambient temperature. ASh145B chiller unit at sea level will produce 142.9 tons and 141.6 kW compressor power input at 440F leaving chilled water temperature with 100F water temperature difference and 950F ambient temperature. For the conditions required, the unit actual cooling capacity when corrected for altitude (0.99) and fouling factor (1.0). Capacity = 142.9x0.99x1.0 = 141.4 Tons, which then exceeds the requirements. So the selection is correct. STEP-2: CHILLED WATER FLOW (GPM): Water GPM = Required capacity (Tons) x 24 Cooling Range, T = 140 x 24 100F = 336 GPM
+0.6 +0.4 +0.2 0 -0.2 -0.4
10
15
20
CHILLED WATER TEMPERATURE RISE (0F)
TABLE - 3
Referring to pressure drop chart (page # 19), pressure drop at 336 GPM = 8.9 ft. of water for selected model. NOTE: The total flow rate should be divided by 2 for models ASh215B - ASh415B to find out the total pressure drop. STEP-3: ELECTRICAL Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit ampacity (MCA) of 361 Amps and maximum over current protection (MOCP) of 506 Amps. STEP-4: CHILLED WATER PUMP SELECTION For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop calculated in step 2. STEP-5: LCWT CORRECTION Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water temperature range is above 100F and subtract correction from design leaving chilled water temperature (LCWT) when water temperature range is below 100F. EXAMPLE: If LCWT rise is 12.50F, enter correction curve at 12.50F and read the correction factor of 0.2. The corrected LCWT is 44+0.2 = 44.20F. NOTE: 1. When the chilled water temperature rise is less than 50F, the high water flow rate will result to excessive pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing. 2. Please refer to water pressure drop curves.
11
SELECTION PROCEDURE (Metric units)

DESIGN REQUIREMENTS CAPACITY The following design requirements must be known to select a proper package chiller. ELEVATION ABOVE CORRECTION SEA LEVEL (Meter) 1. Required cooling capacity in kilowatt (kW) FACTOR 0 1.00 2. Leaving chilled water temperature in 0C (LCWT) 600 0.99 3. Chilled water flow rate in LPS 1200 0.98 0 _ water out temp.) 4. Chilled water cooling range in C (water in temp. 1800 0.97 2400 0.96 5. Design ambient temperature 3000 0.95 6. Minimum ambient temperature TABLE - 1 7. Altitude POWER ARI 8. Electrical power supply EVAPORATOR FOULING CAPACITY CORRECTION SAMPLE SELECTION Select an Air Cooled high efficiency Packaged chiller for the following conditions: Required system capacity is 480 kW at 120C entering chilled water and 60C leaving water. Design ambient temperature is 350C. Altitude is 600 meter above sea level. Water cooler fouling factor is 0.000018. Power supply: 380V-3Ph-60Hz.
FACTOR (M2-0C/W)
0.000018 0.000044 0.000088 0.000132 0.000176
FACTOR
1.000 0.992 0.978 0.965 0.951
INPUT STANDARDS FACTOR

1.000 0.997 0.990 0.984 0.978 ARI-550/590 ARI-550/590 ARI-550/590 ARI-550/590 ARI-550/590
TABLE - 2
CORRECTION FACTOR (0C)
STEP-1: UNIT SELECTION Entering the capacity performance data at given LCWT and ambient temperature. ASh145B chiller unit at sea level will produce 497.3 kW and 141.1 kW compressor power input at 60C leaving chilled water temperature with 60C water temperature difference and 350C ambient temperature. For the conditions required, the unit actual cooling capacity when corrected for altitude (0.99) and fouling factor (1.0). Capacity = 497.3x0.99X1.0 = 492.3 kW, which then exceeds the requirements. So the selection is correct. STEP-2: CHILLED WATER FLOW (LPS): Water LPS = Required capacity (kW) x 0.239 Cooling Range, T = 480 x 0.239 6 0C = 19.1 LPS
+0.33 +0.22 +0.11 0 -0.11 -0.22
10
CHILLED WATER TEMPERATURE RISE (0C)
TABLE - 3
Referring to pressure drop chart (page # 19), pressure drop at 19.1 LPS = 22.5 kPa for selected model. NOTE: The total flow rate should be divided by 2 for models ASh215B - ASh415B to find out the total pressure drop. STEP-3: ELECTRICAL Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit ampacity (MCA) of 361 Amps and maximum over current protection (MOCP) of 506 Amps. STEP-4: CHILLED WATER PUMP SELECTION For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop calculated in step 2. STEP-5: LCWT CORRECTION Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water temperature range is above 60C and subtract correction from design leaving chilled water temperature (LCWT) when water temperature range is below 60C. EXAMPLE: If LCWT rise is 7.40C, enter correction curve at 7.40C and read the correction factor of 0.11. The corrected LCWT is 60C+0.11 = 6.110C. NOTE: 1. When the chilled water temperature rise is less than 30C, the high water flow rate will result to excessive pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing. 2. Please refer to water pressure drop curves.
12
PERFORMANCE DATA (English units)

1050F AMBIENT TEMPERATURE EER
9.03 8.76 8.79 8.96 8.8 8.47 9.02 8.94 8.82 8.9 8.96 8.66 8.66 8.22 8.59 9.19 8.95 8.96 9.2 9.06 8.71 9.2 9.12 9 9.07 9.13 8.83 8.91 8.44 8.72 9.34 9.14 9.13 9.43 9.31 8.94 9.4 9.32 9.19 9.23 9.29 8.98 411.3 477.8 483.7 9.15 8.65 8.84 418.9 444.7 479 526.8 572.3 675.8 723.5 807.7 829.2 899.5 929.6 351.4 321 288.3 111.8 124 136.7 162.9 175.6 185.7 204.1 221.7 262.6 281.2 313.8 322.1 347.5 358.3 230.9 89.9 909.9 349.7 866.9 334.6 523.3 531.1 120.7 155.5 173.5 181.8 227 259.1 249 281.6 314.9 369.9 397.3 458.8 462.2 530 535.6 798.7 310 457.2 788.9 305.8 455.5 705.1 273.5 393.9 7.66 7.38 7.45 7.1 7.32 7.94 7.68 7.73 8.01 7.82 7.47 7.97 7.85 7.7 7.79 7.82 7.52 7.67 7.29 7.44 658 255.2 366.5 7.64 555.3 214.6 311.8 7.52 510.4 197.4 278.6 7.66 473.9 515.1 612.5 656.5 734 744 803.1 839.2 215.8 268.2 297.5 328.1 390.9 421.5 445.7 489.9 532 630.2 674.9 753.2 773.1 833.9 859.8 463.6 179.5 246.2 7.78 430.7 429.2 169.4 256.6 7.27 406.5 403.4 156.7 224.6 7.6 376.2 144.8 159.3 165.1 181.5 197.3 235.2 252.2 281.9 286.1 306.2 318.5 83.2 103.1 113.6 126.4 150.7 165.4 171.1 188.1 204.3 242.5 259.9 290 297.7 318.3 327.4 338.6 131.7 179.7 7.8 316 121.7 312.1 120.3 171.8 7.56 288.6 109.9 279.7 108.2 154 7.5 259.7 99.5 173.1 190.3 201 253.2 295.1 274.5 312 350.4 410.1 442.1 513.6 515.4 580.9 587.8 134.9 174.7 192.1 203 255.6 297.6 277.3 315 353.6 413.5 445.5 517 520.4 587.7 592.9 225.4 87.5 119.7 7.78 210.1 80.8 133.8 889.6 341.5 526.9 7.2 819.7 310.7 583.4 6.5 6.21 6.3 6.52 6.29 6.01 6.49 6.36 6.21 6.35 6.35 6.09 6.16 5.9 6.07 6.65 6.38 6.45 6.72 6.49 6.19 6.67 6.53 6.38 6.5 6.5 6.23 6.35 6.07 6.19 833.4 321.5 516.5 6.91 771.5 294 574.1 5.73 5.96 767.7 297.8 452.2 7.23 714.7 274.6 510.6 5.96 767.6 297.3 452 7.22 713.4 273.5 510.2 5.94 685.9 265.9 390.5 7.51 638 244.9 438.8 6.21 587.7 656.5 658.9 705.6 745.6 194 238.9 263.8 292.1 347.6 382.4 396.2 435.7 473.4 564.5 605.3 676.5 686.7 734.9 764.3 199.8 247.3 272.6 303.5 361.7 397 410.7 451.4 490.2 582 623.7 696.1 714.5 763.9 785.6 640 248.1 363.1 7.49 595.3 228.4 406.9 6.21 548.2 539.6 208.3 309 7.36 500 191.2 347.7 6.07 458.9 495.9 191.7 276 7.5 460 176 309.6 6.21 422.4 167.9 182.4 218.2 234 261.3 262.5 279.6 294.6 77.3 95.1 104.5 116.5 138.7 154.1 157.6 173.3 188.3 224.8 241.2 269.5 273.8 291.3 302.2 79.8 98.6 108.1 121.1 144.4 160.1 163.5 179.8 195.3 232 248.8 277.7 285.1 303 311.2 450.4 174.2 243.8 7.62 418.1 160.1 272.3 6.34 384.3 152.8 413.2 163 254.1 7.06 391.1 153.1 292.5 5.83 367.5 148 313.7 287.9 327.9 368.8 430.9 465.4 542 542.5 605 613.7 141.6 183.6 200.3 212.6 268.9 316.3 290 330.3 371.5 433.9 468.5 545.4 547.2 611.8 618.2 142.6 185.1 202.1 214.6 271.2 318.9 292.7 333.2 374.7 437.3 471.9 548.9 552.1 618.6 623.4 387.6 150.5 222.2 7.37 361.2 139 250.9 6.09 333.5 133 266.7 326 126.7 177.5 7.59 304.1 117.1 199 6.33 281 112.1 210.7 303.4 116.8 170.2 7.41 280.3 106.6 188.7 6.16 255.9 101.3 198.6 5.58 5.76 5.51 5.28 5.76 5.62 5.48 5.63 5.62 5.37 5.39 5.19 5.39 5.92 5.63 5.72 5.94 5.7 5.45 5.9 5.76 5.62 5.76 5.75 5.51 5.58 5.35 5.49 6.06 5.79 5.87 6.12 5.89 5.62 6.07 5.93 5.78 5.9 5.9 5.64 5.76 5.5 5.61 271.8 105 152.7 7.34 252.1 96.5 171.8 6.06 231.5 92.1 182.3 5.49 219.9 85.4 118.7 7.64 204.9 78.7 132.9 6.38 189 75.3 140.7 5.79 180.7 220.9 243.1 269 319.1 355.3 366.7 403.1 437.7 523.7 561.5 627 630.1 671 707 185.6 228.2 250.8 279.7 332.8 369.8 378.2 416 452 539.5 578.8 646.8 657.1 699.1 725.2 191.4 236.6 259.6 290.7 346.7 384.2 392.5 431.5 468.7 556.9 597.2 666.6 684.3 727.2 746.8

10.51 10.33 10.29 10.42 10.37 10.03 10.53 10.51 10.43 10.42 10.53 10.23 10.22 9.67 10.12 10.68 10.53 10.48 10.69 10.67 10.31 10.72 10.71 10.63 10.6 10.72 10.43 10.51 9.92 10.26 10.84 10.74 10.67 10.95 10.95 10.57 10.94 10.92 10.83 10.77 10.89 10.58 10.78 10.15 10.38 995.2 961 374.8 387.3 882.7 345.5 859.5 336.5 769.6 301.4 355.1 407.7 719 281.6 331.8 611.1 238.5 280.8 562.1 219.5 252.2 510.7 199.6 224.2 466.6 185.3 225.9 445.5 174.5 202 373.5 146.4 163.3 343 133.7 156.6 307.7 120.1 138.7 245.2 96.2 108.3 976.5 379.1 479.8 926.9 361.2 471.3 850.8 332.8 406.3 841.1 328.7 404.7 751.3 293.8 351.9 701.1 274.1 328.5 593.8 231.4 277.9 545.5 212.7 249.3 494.9 193.2 221.4 450.6 178.8 223.5 429.3 168.1 199.6 360.1 141.1 161.2 334.1 130 155.1 299 116.6 137.3 239.9 93.9 107.4 955.6 370.7 475.8 891.2 347.2 464.7 817.9 319.9 401.3 819 319.8 401.2 731.4 285.8 348.6 682.4 266.7 325.1 577.5 224.8 275.2 530.3 206.6 246.7 481.1 187.7 219 433.9 172.2 221.1 412.6 161.5 197.2 346.6 135.8 159 325.1 126.4 153.5 290.7 113.3 136 234.2 91.6 106.4
1150F AMBIENT TEMPERATURE EER WATER CAP. COMP. FLOW kW (GPM) (Tons) EER EER WATER CAP. COMP. FLOW kW (GPM) (Tons) WATER FLOW (GPM)
1250F AMBIENT TEMPERATURE
LEAVING CHILLED WATER TEMP. (LCWT) WATER CAP. COMP. FLOW kW (GPM) (Tons) WATER CAP. COMP. FLOW kW (GPM) (Tons)
96.1 121.7 138.8 143.4 176 193.4 197.9 221.7 246.2 293 313.1 358.1 357.9 419 430.3 97 122.9 140.2 145.5 178.3 195.7 200.2 224.1 248.7 296.2 316.2 361.3 362.8 425.2 434 97.8 124.2 141.6 147.6 180.6 197.8 202.9 226.8 251.4 299.3 319.1 364.1 367.5 431.3 437.3
UNIT SIZE
CAP. COMP. (Tons) kW
ASh 100B
97.6
ASh 130B
121.1
ASh 145B
135.5
ASh 160B
144.4
ASh 185B
171.9
ASh 200B
180.8
ASh 215B
200.5
40 0F
ASh 240B
221
ASh 260B
240.6
ASh 300B
284.3
ASh 320B
304.7
ASh 360B
341.3
ASh 370B
340.8
ASh 400B
371.4
ASh 415B
398.2
ASh 100B
99.9
ASh 130B
124.6
ASh 145B
139.2
ASh 160B
150
ASh 185B
178.9
ASh 200B
187.7
13
NOTES: 1. Packaged chillers are rated with ARI standard 550/590. 2. Performance data are based on 100F water range in evaporator. 3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
ASh 215B
206.2
42 0F
ASh 240B
227.3
ASh 260B
247.4
ASh 300B
292.1
ASh 320B
313
ASh 360B
350.4
ASh 370B
354.5
ASh 400B
386.2
ASh 415B
406.9
ASh 100B
102.2
ASh 130B
128.2
ASh 145B
142.9
ASh 160B
155.6
ASh 185B
185.6
ASh 200B
194.4
ASh 215B
212.8
44 0F
ASh 240B
234.2
ASh 260B
254.6
ASh 300B
299.6
ASh 320B
320.7
ASh 360B
358.1
ASh 370B
367.8
ASh 400B
400.4
ASh 415B
414.7
LEGEND: kW - Compressor power input GPM - Gallons Per Minute EER - Energy Efficiency Ratio
4. Direct interpolation is permissible. Do not extrapolate. 5. kW power input is for compressor only. 6. EER for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (English units)

9.56 9.38 9.35 9.67 9.55 9.16 9.67 9.57 9.43 9.43 9.49 9.16 9.38 8.85 9.02 9.86 9.67 9.62 9.9 9.79 9.37 9.97 9.86 9.71 9.68 9.74 9.39 9.6 9.05 9.29 10.09 9.89 9.85 10.12 10 9.57 10.17 10.07 9.92 9.9 9.97 9.63 426.4 496.4 505.7 9.81 9.23 9.5 464.3 489.6 540.8 593.3 643.1 753.2 804.8 894.7 918.8 993.4 1040.4 390.4 359 324.1 126.3 139.4 152.3 181.2 193.9 210.4 231 250.4 293.9 314.3 349.6 358.3 385.2 404.5 259.2 101.6 1004.2 390.7 963.4 373.1 543.3 552.5 125.6 161.9 180.5 188.4 234.4 266.6 259.9 293.7 328.1 384.4 411.9 474.1 478 549.7 559.7 889.9 346.6 472.8 862 336.8 468.5 776.5 303.3 407 8.25 7.92 8.08 7.65 7.89 8.65 8.37 8.38 8.65 8.45 8.04 8.69 8.55 8.38 8.42 8.45 8.13 8.27 7.81 8.07 727.6 284 379.8 8.23 621.8 242.1 324.2 8.19 574.2 223.5 290.3 8.36 536.5 581.1 681.5 728 808.4 831.8 895.4 937.8 243.8 303 334.6 365.4 435 465.5 505 554.3 601 705.4 754.3 839.1 860 924.6 970.7 523.9 203.9 257.1 8.51 489.4 475.2 188.1 264.1 7.86 451.4 449.7 175.3 232 8.25 420.7 162.7 177.5 188.7 207 224.4 263.6 281.9 313.4 321.4 342.8 360.9 94.7 117.1 128.6 141.3 168.5 183.3 194.7 213.9 232.1 272.7 292.1 325.4 332.7 354.5 373.2 377.6 147.2 186.3 8.44 353.2 136.4 346.8 134.7 178.4 8.18 323.2 124.2 313.3 122.1 160 8.18 292.9 113.2 179.3 197.4 207.2 260.6 302.9 285.1 323.8 363.2 423.3 455.4 527.3 530.9 601.6 611.9 139.7 181.2 199.6 209.3 263.1 305.4 287.7 327 367.1 427.4 460 532.8 536.2 608.2 618.9 250.4 98.2 124.2 8.45 235.7 91.7 138.5 959.3 371.4 542.5 7.63 891.5 341.2 600.7 931.7 360.3 536.7 7.47 864.8 330.6 594.7 6.23 6.37 7.16 6.85 6.88 7.11 6.89 6.54 7.17 7.01 6.84 6.91 6.91 6.61 6.73 6.39 6.62 7.33 7.02 7.05 7.3 7.07 6.7 7.34 7.18 7 7.09 7.09 6.79 6.91 6.54 6.78 859.6 334.3 467.5 7.88 802.4 309.5 525.6 6.54 830.5 323.8 463 7.69 777.1 300.4 521.5 6.4 746.7 291 401.6 8.01 698.4 269.8 449.9 6.68 647.5 720.9 742.8 793.3 819 220.1 271.8 298 327.3 390.5 426.1 452.9 496.9 538.6 632.6 676.7 752.2 771.2 822.7 866.2 227.3 281.1 308.5 339 404.4 439.9 467.2 513.3 557 654.5 701 780.9 798.6 850.8 895.8 698.7 272.2 374.4 7.99 653.2 252 417.9 6.69 604.9 594.7 231 319.1 7.93 554.4 213.5 357.9 6.6 512.5 548.4 213 285.6 8.09 511.3 196.9 319 6.76 472.4 188.5 204.6 241.5 258.7 288.2 296.7 314.9 325.3 88.3 108.7 118.7 130.7 156.2 172.1 180.7 198.5 215.3 252.9 270.8 301.3 308.3 326.8 345.2 91.1 112.4 122.8 135.5 161.9 177.7 186.4 205 222.6 261.6 280.5 312.8 319.5 338.3 356.8 499.6 194.1 252.8 8.22 465.9 179.3 280.9 6.91 430.2 171.5 460.1 181.9 261.6 7.67 436.5 171.5 300.2 6.37 411.6 166.1 321.5 296.2 337.2 379.1 441.6 476.3 553.5 557.2 625.6 631.8 146.2 189.8 207.6 218.6 276.2 324.2 300.2 341.9 384.4 446.8 481.6 559.3 562.6 632.7 643.5 147.4 191.6 209.8 220.6 278.7 326.8 302.7 345 388.1 450.7 486 564.7 567.9 639.4 650.4 434.3 169.1 229.5 8.04 405.8 156.7 258.1 6.69 376.1 150.3 273.7 364.5 141.9 184 8.23 340.5 131.4 205.1 6.91 315.3 125.9 216.6 332.5 128.8 175.7 7.94 309.1 118.4 194.5 6.65 284.2 112.9 204.6 6.06 6.31 6.08 5.79 6.3 6.15 5.99 6.09 6.08 5.81 5.94 5.66 5.79 6.56 6.24 6.28 6.5 6.27 5.95 6.56 6.39 6.23 6.31 6.3 6.01 6.12 5.81 6.04 6.72 6.4 6.44 6.68 6.44 6.1 6.71 6.55 6.38 6.47 6.47 6.19 6.29 5.96 6.18 299.6 116.4 157.5 7.91 279.5 107.7 176.8 6.6 258.6 103.2 187.2 6.01 239 93.4 122.2 8.15 224.2 86.9 136.4 6.87 208.5 83.4 144.2 6.28 200.2 247.8 271.1 302.1 360.8 398.6 411.7 452.4 490.9 579.6 621 691.8 712.1 755.8 780.8 211.8 260.8 284.8 313.8 375 412.9 433.8 476.4 516.7 607 649.9 723.2 740 784.4 828.5 218.7 269.7 294.8 325.2 388.6 426.5 447.5 492 534.2 627.9 673.3 750.8 766.9 811.9 856.2

11.06 11 10.9 11.21 11.22 10.82 11.22 11.19 11.09 10.99 11.09 10.77 11.03 10.38 10.56 11.37 11.31 11.19 11.46 11.47 11.06 11.54 11.5 11.39 11.25 11.36 11.02 11.28 10.59 10.83 11.63 11.55 11.45 11.69 11.71 11.28 11.77 11.73 11.63 11.49 11.62 11.3 11.51 10.78 11.07 1105.3 1057.7 413.9 433.5 975.3 382.8 947.9 372.8 852.6 335.3 369.4 422.3 798.3 313.8 346.2 683.6 268 293.5 630.5 247.2 264 574.6 225.3 235.2 512.5 204 232.8 492.5 193.5 209.2 413.9 162.7 170 381.8 149.6 163.2 344.3 135 144.8 273.6 108 113.1 1066 418.4 498.5 1027 401.4 490.4 945.7 370.8 421.5 913.1 359.2 416.8 822.5 323.5 364.4 770.9 303.1 341.4 661 259.1 289.6 610.2 239.3 260.6 556.6 218.3 232.2 497.8 198 230.6 477.5 187.4 206.8 400.8 157.3 167.8 368.8 144.5 161.1 332.8 130.5 142.9 264.1 104.3 111.7 1022.7 399.7 489.6 994.4 388.2 484.1 914.4 358.2 416.4 882 346 411.5 792.4 311.1 359.1 741.7 291.1 336.1 633.5 247.8 284.8 583.9 228.5 256 531.6 208.2 227.9 482.4 191.7 228.2 461.6 181 204.4 387.1 151.9 165.6 354.4 138.5 158.6 319 124.8 140.6 252.9 99.6 109.7
1150F AMBIENT TEMPERATURE EER WATER CAP. COMP. FLOW kW (GPM) (Tons) EER EER WATER CAP. COMP. FLOW kW (GPM) (Tons) WATER FLOW (GPM)
LEAVING CHILLED WATER TEMP. (LCWT) WATER CAP. COMP. FLOW kW (GPM) (Tons) WATER CAP. COMP. FLOW kW (GPM) (Tons)
99 125.9 143.4 149.8 182.9 200 206.4 230.4 255 303.2 322.8 367.4 372.3 437.2 442.2 100.8 128.1 145.6 152 185.1 202.1 210.6 234.7 259.5 308.2 327.6 372.1 377.1 443 450 102.3 129.9 147.7 154.1 187.3 204.1 213.6 238.1 263.2 313 332.5 377.5 381.8 448.5 457
UNIT SIZE
CAP. COMP. (Tons) kW
ASh 100B
105.4
ASh 130B
132.9
ASh 145B
147.6
ASh 160B
161.3
ASh 185B
192.3
ASh 200B
201
ASh 215B
221.5
46 0F
ASh 240B
243.3
ASh 260B
263.9
ASh 300B
309
ASh 320B
330.2
ASh 360B
367.5
ASh 370B
381
ASh 400B
414.3
ASh 415B
426.1
ASh 100B
110
ASh 130B
138.7
ASh 145B
153.7
ASh 160B
167
ASh 185B
198.9
ASh 200B
207.4
14
NOTES: 1. Packaged chillers are rated with ARI standard 550/590. 2. Performance data are based on 100F water range in evaporator. 3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
ASh 215B
231.9
48 0F
ASh 240B
254.3
ASh 260B
275.4
ASh 300B
321.2
ASh 320B
342.7
ASh 360B
380.5
ASh 370B
394
ASh 400B
427.9
ASh 415B
444.2
ASh 100B
114
ASh 130B
143.4
ASh 145B
159.1
ASh 160B
172.5
ASh 185B
205.2
ASh 200B
213.5
ASh 215B
239.4
50 0F
ASh 240B
262.7
ASh 260B
284.8
ASh 300B
332.6
ASh 320B
355.2
ASh 360B
395
ASh 370B
406.4
ASh 400B
440.7
ASh 415B
460.5
LEGEND: kW - Compressor power input GPM - Gallons Per Minute EER - Energy Efficiency Ratio
4. Direct interpolation is permissible. Do not extrapolate. 5. kW power input is for compressor only. 6. EER for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (Metric units)

400C AMBIENT TEMPERATURE CAP. (kW) COP
2.68 2.6 2.6 2.65 2.61 2.51 2.67 2.65 2.61 2.64 2.65 2.57 2.56 2.43 2.55 2.72 2.65 2.65 2.71 2.68 2.57 2.72 2.7 2.67 2.69 2.71 2.62 2.63 2.5 2.59 2.76 2.7 2.7 2.78 2.74 2.64 2.77 2.75 2.71 2.73 2.75 2.66 404.5 470.3 477.4 2.7 2.55 2.62 24.3 25.7 27.7 30.5 33.2 39.3 42.1 47.2 48 52.2 54.3 20.3 18.7 16.7 387.6 430.8 473.4 564.4 609.2 642.6 707.1 768.8 913.5 979.3 1095.1 1116.2 1205.1 1249.1 13.5 313.1 53.3 1223.8 50.4 1163.9 520.1 528.9 120 154.4 172.3 180.5 225.4 257.4 247 279.4 312.7 367.6 395 456.5 459 526.1 532.6 46.4 1077.6 454.5 46.1 1069.6 453.5 41.2 955.7 392 2.24 2.16 2.17 2.07 2.14 2.31 2.23 2.25 2.33 2.27 2.17 2.32 2.28 2.24 2.27 2.28 2.2 2.23 2.12 2.17 38.4 891.1 364.6 2.23 32.4 748.2 310.1 2.2 29.7 688 277 2.24 27.4 29.8 35.5 38.1 42.7 43 46.4 48.8 12.5 15.5 17.2 18.9 22.5 24.3 25.6 28.2 30.7 36.4 39 43.7 44.5 48.1 49.8 27 625 244.7 2.27 24.9 24.9 589.1 255.1 2.12 23.5 23.4 544.8 223.3 2.21 21.7 499.7 551 570.4 627.5 682.1 815 874.4 977.9 987.1 1056.4 1104.6 287.3 354.3 391 434.7 518.3 570.4 587.2 646 702.2 836.6 897.4 1003.3 1023.7 1094.7 1129.7 19.7 457.6 178.5 2.27 18.2 420 18.2 419.7 170.9 2.21 16.7 380.3 16.3 377.3 153.2 2.19 15 344.2 173.9 190.9 201.6 254.3 296.7 275.5 313.2 351.9 411.8 444.2 516.4 517.5 582.3 590.1 135.3 175.1 192.4 203.4 256.4 299 277.6 315.6 354.4 414.7 447.1 519.4 521.9 588.5 594.1 13.2 306.2 119.1 2.28 12.2 280.5 134.5 52 1193.7 524.5 2.11 47.6 1077.1 585.6 1.72 1.87 1.78 1.81 1.87 1.8 1.72 1.86 1.83 1.78 1.83 1.83 1.75 1.76 1.69 1.75 1.91 1.82 1.85 1.92 1.86 1.77 1.91 1.87 1.82 1.86 1.86 1.79 1.82 1.74 1.78 48.6 1121.4 513.8 2.02 44.7 1017.4 576.1 1.65 44.7 1038.3 449.9 2.11 41.4 950.4 513.2 1.71 44.8 1037.6 449.8 2.11 41.4 947.8 512.9 1.71 37.8 37.9 40.6 43 11.2 13.7 15.2 16.7 19.9 22 22.7 25 27.2 32.5 34.9 39 39.4 42.1 44 11.5 14.1 15.6 17.3 20.7 22.7 23.4 25.8 28 33.4 35.8 40 40.8 43.7 45 40 928 388.6 2.19 37 848.6 441 1.79 33.8 37.3 865.9 361.3 2.19 34.5 791.7 408.7 1.79 31.6 31.5 727.1 307.5 2.15 29 662.2 349.3 1.74 26.4 28.9 668.9 274.6 2.19 26.7 609.7 311 1.79 24.3 579.1 628.7 752.9 807.3 901.1 904.7 962.6 1016.1 267.2 327.2 359.6 400.3 476.4 531.1 542 596.3 648.1 775.2 832.1 930.4 940.3 999.8 1042.2 273.9 337.2 370.1 414.5 494.5 550.1 558.4 614.4 667.9 796.4 854.9 955.8 975.8 1036.5 1067.1 26.3 608 242.5 2.23 24.2 554.7 273.4 1.82 22.1 527 24 568.3 252.8 2.06 22.7 531.1 294.4 1.67 21.2 511.7 22.6 524.8 221.1 2.15 20.9 481 252.2 1.75 19.2 458.2 269.4 317.5 290.5 331 372.4 434.9 469.9 547.6 548 609.7 618.6 143 185.2 201.7 214.4 271.4 319.8 292.4 333.2 374.8 437.9 473 551 552.2 615.9 622.9 143.8 186.5 203.3 216.1 273.4 322.2 294.4 335.5 377.4 440.6 475.8 554 556.4 622 627.1 19 441.8 176.6 2.21 17.6 405.5 199.8 1.82 16.2 386.5 212.7 17.7 407.7 169.3 2.16 16.3 369.2 189.3 1.77 14.7 349 200.2 1.59 1.64 1.57 1.5 1.64 1.6 1.56 1.6 1.6 1.53 1.53 1.48 1.54 1.69 1.6 1.63 1.69 1.62 1.55 1.68 1.64 1.6 1.64 1.64 1.57 1.58 1.52 1.57 1.72 1.64 1.66 1.73 1.67 1.59 1.72 1.68 1.64 1.68 1.68 1.6 1.63 1.56 1.59 15.9 366.5 151.9 2.14 14.6 334.1 172.6 1.74 13.3 317.4 184.1 1.56 12.8 298.3 118.2 2.23 11.9 273.3 133.6 1.84 10.9 260.2 142.1 1.65 10.4 12.7 13.9 15.4 18.3 20.4 21 23.1 25.1 30 32.2 35.9 36.1 38.4 40.5 10.7 13 14.3 16 19 21.2 21.6 23.8 25.8 30.9 33.2 37.1 37.5 39.9 41.6 10.9 13.4 14.8 16.5 19.7 21.9 22.3 24.5 26.6 31.8 34.1 38.1 38.9 41.3 42.5
350C AMBIENT TEMPERATURE COP

3.06 3.01 3 3.03 3.02 2.92 3.07 3.06 3.04 3.04 3.07 2.98 2.98 2.82 2.95 3.12 3.07 3.06 3.11 3.1 3 3.12 3.12 3.1 3.09 3.13 3.04 3.05 2.88 3 3.16 3.12 3.1 3.18 3.17 3.07 3.17 3.17 3.15 3.14 3.17 3.09 3.13 2.95 3.03 57.8 55.4 1308.1 1361.2 50.8 1204.3 49.9 1182.5 44.6 1056.8 350 402.1 41.6 986.1 327 35.3 832.8 276.3 32.4 765.5 248.1 29.4 695.2 220.5 26.9 645.7 221.9 25.6 608.3 198.7 21.5 509.9 160.7 19.8 468 154.4 17.8 419.6 136.5 14.2 337.3 106.8 56.8 1335.9 474 53.5 1264.3 464.5 49.1 1163.6 400 48.9 1156.8 399.3 43.6 1032.7 347.2 40.7 963.1 324 34.4 811.8 273.9 31.6 745.7 245.7 28.6 676.8 218.2 26 624.9 219.8 24.8 587.6 196.5 20.8 493 158.7 19.4 456.7 153.1 17.3 408.9 135.3 13.9 330.4 106 55.4 1303.2 469.7 51.6 1218.3 458.4 47.3 1121.5 395.4 47.4 1122.7 395.5 42.4 1003.1 343.7 39.5 936 320.6 33.4 789.2 271.3 30.7 725.3 243.3 27.9 658.6 216 25.1 603.1 217.6 23.9 566.2 194.4 20.1 476 156.8 18.8 443.9 151.5 16.8 397.5 134 13.6 321.9 105
460C AMBIENT TEMPERATURE CAP. (kW) COP COP COP COMP. kW WATER FLOW (LPS) CAP. (kW) COMP. kW CAP. (kW) COMP. kW WATER FLOW (LPS) WATER FLOW (LPS)
520C AMBIENT TEMPERATURE
LEAVING CHILLED WATER TEMP. (LCWT) WATER FLOW (LPS) COMP. kW WATER FLOW (LPS)
95.8 121.3 138.4 142.9 175.5 192.9 197.2 221 245.4 292.1 312.1 357.1 356.8 417.6 429 96.8 122.5 139.8 144.8 177.6 195 199.4 223.3 247.9 295.4 315.5 360.7 361.3 423.4 433.2 97.5 123.6 141.1 146.7 179.7 197 201.6 225.6 250.2 298.1 318.1 363.3 365.6 428.9 436.3
UNIT SIZE
CAP. (kW)
COMP. kW
ASh 100B
340.5
ASh 130B
422.3
ASh 145B
472.3
ASh 160B
503.1
ASh 185B
598.8
ASh 200B
630.1
ASh 215B
698.8
4 0C
ASh 240B
770.2
ASh 260B
838.8
ASh 300B
991.4
ASh 320B
1062.5
ASh 360B
1190
ASh 370B
1187.1
ASh 400B
1294
ASh 415B
1389.4
ASh 100B
349.5
ASh 130B
434.3
ASh 145B
485.8
ASh 160B
521
ASh 185B
621.5
ASh 200B
652.8
15
NOTES: 1. Packaged chillers are rated with ARI standard 550/590. 2. Performance data are based on 60C water range in evaporator. 3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
ASh 215B
718
5 0C
ASh 240B
791.8
ASh 260B
862.6
ASh 300B
1020
ASh 320B
1093.7
ASh 360B
1225.9
ASh 370B
1231.7
ASh 400B
1342.7
ASh 415B
1424.1
ASh 100B
356.5
ASh 130B
445.2
ASh 145B
497.3
ASh 160B
538.7
ASh 185B
643.2
ASh 200B
674.4
ASh 215B
736.9
6 0C
ASh 240B
812.1
ASh 260B
884.1
ASh 300B
1043.4
ASh 320B
1118.3
ASh 360B
1251.9
ASh 370B
1274.4
ASh 400B
1388.7
ASh 415B
1449.2
LEGEND: kW - Compressor power input LPS - Liters Per Second COP - Coefficient of Performance
4. Direct interpolation is permissible. Do not extrapolate. 5. kW power input is for compressor only. 6. COP for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (Metric units)

400C AMBIENT TEMPERATURE CAP. (kW) COP
2.81 2.75 2.75 2.84 2.81 2.7 2.83 2.8 2.77 2.78 2.8 2.71 2.76 2.61 2.66 2.88 2.82 2.81 2.9 2.87 2.76 2.9 2.88 2.84 2.83 2.85 2.76 2.82 2.66 2.71 3.02 2.96 2.94 3.02 3 2.87 3.04 3.01 2.97 2.96 2.98 2.89 422.9 492.9 502.4 2.94 2.76 2.84 27.5 29 32 35.1 38.1 44.6 47.7 53.1 54.4 58.9 61.7 23.1 21.3 19.2 447.4 494.5 539.5 643 687.8 744.9 818 887.3 1042.3 1115.2 1241.5 1271 1367.1 1436.3 15.4 360.7 57.3 1330.7 55.6 1287.3 538.3 544.7 125.7 161.9 180.6 188.4 234.5 266.4 259.8 293.6 328.1 384.5 412.1 474.3 478 550.1 560.4 51.3 1194.2 468.4 49.6 1158.2 464 44.6 1040.5 402.7 2.38 2.29 2.34 2.22 2.27 2.56 2.47 2.48 2.55 2.5 2.38 2.56 2.52 2.47 2.49 2.5 2.4 2.44 2.31 2.38 41.7 972.9 375.5 2.37 35.5 826.1 320 2.36 32.7 761.7 286.4 2.4 30.4 32.9 38.8 41.5 46.2 47.6 51.3 53.1 14.4 17.8 19.7 21.5 25.6 27.4 29.7 32.6 35.4 41.6 44.5 49.5 50.7 54.5 57.3 29.8 693.9 253.5 2.44 27.7 27.4 649.2 261.9 2.28 25.9 25.9 604 229.9 2.39 24.1 556.3 609.2 636.7 699.5 759 895.4 958.9 1068.2 1098.5 1172.4 1215 334.3 412.3 452.6 497.2 594 646.7 684.4 752.4 816.9 960.7 1029.7 1148.2 1172.7 1248.8 1315.9 21.7 506.3 184.5 2.44 20.2 465.7 19.9 460.6 176.2 2.36 18.4 420.7 17.9 416.4 158 2.35 16.6 383 178.8 196.7 207.2 260.8 303.8 283.9 322.6 362.1 422.5 454.9 527.4 531.3 601 607.9 141 182.7 201.2 211 265.5 308.5 289.9 329.7 370.3 431 464 537.8 541.1 613.4 624.4 14.3 334.7 122.6 2.43 13.3 309.6 138 55.5 1281.3 537.4 2.21 51.1 1163.3 599.5 1.81 2.02 1.94 1.95 2.02 1.96 1.86 2.02 1.98 1.93 1.96 1.96 1.88 1.92 1.82 1.87 2.14 2.04 2.05 2.13 2.06 1.95 2.14 2.09 2.04 2.06 2.07 1.98 2.01 1.91 1.97 53.9 1246.1 532.2 2.17 49.7 1133.3 594.7 1.78 49.6 1154.9 463.6 2.28 46.1 1060.7 526.5 1.87 48.2 1122.8 459.8 2.24 44.8 1031.8 522.9 1.83 41.1 42.3 45.2 46.4 12.3 15.3 16.8 18.6 22.2 24.3 25.4 27.9 30.3 35.7 38.2 42.6 43.8 46.7 48.4 13.3 16.4 18 19.8 23.7 25.8 27.3 30 32.6 38.3 41.1 45.8 46.8 49.8 52.5 43.2 1006.1 398.4 2.32 40.1 924.4 450.5 1.91 36.9 40.4 939.5 371.1 2.32 37.5 862.3 418.1 1.91 34.4 34.2 793.8 315.8 2.29 31.7 727 357.7 1.87 29 692.7 821.9 881.8 984.7 1012.1 1073.8 1101.3 296.3 365.7 399.6 444.4 531.7 588.3 606.9 667.2 724.4 854.8 916.3 1021.6 1049.1 1111.8 1153.8 320.3 394.1 430.5 475 568.6 625.2 652.8 718.2 780.3 917.9 985 1099.8 1121.7 1186.3 1252.2 31.5 730.9 282.5 2.33 29.1 669.3 318.6 1.92 26.7 637.5 28.6 664.9 249.9 2.37 26.5 608.7 280.4 1.96 24.3 579.5 26.6 629.2 259.6 2.23 25.1 589.7 301.4 1.82 23.5 569.2 324.6 297.1 338.4 380.7 443.9 479.2 557.5 561 628.3 632.9 146.4 190.2 207.7 219.6 277.8 327 300.5 342.3 385 448.2 483.5 562.2 565.7 634.6 641.8 149.3 194.1 212.3 223.3 282.5 331.8 306.2 349.2 393.2 456.3 492.3 572.5 575.5 647.3 658.5 25.1 584.1 227.6 2.33 23.3 537.1 258.6 1.91 21.4 512.9 275.6 21 489.6 182.4 2.38 19.5 449.9 205.3 1.97 17.9 429.2 217.8 19.2 443.8 174 2.3 17.7 404 194.3 1.89 16.1 383 205.2 1.71 1.78 1.72 1.64 1.77 1.73 1.68 1.72 1.72 1.64 1.68 1.6 1.63 1.83 1.75 1.76 1.83 1.77 1.68 1.83 1.79 1.74 1.77 1.77 1.69 1.73 1.64 1.69 1.95 1.85 1.86 1.93 1.86 1.76 1.94 1.89 1.84 1.87 1.87 1.79 1.82 1.72 1.79 17.2 400 155.9 2.29 16 366.8 176.7 1.87 14.6 349.7 188.1 1.69 13.8 321.9 121.1 2.36 12.8 296.3 136.4 1.95 11.8 283 144.8 1.77 11.3 13.9 15.3 17.1 20.5 22.7 23.1 25.4 27.6 32.8 35.2 39.3 40.4 42.8 43.9 11.8 14.6 15.9 17.7 21.2 23.5 24.2 26.6 28.9 34.1 36.5 40.7 41.8 44.3 46 12.8 15.7 17.2 18.9 22.7 24.9 26 28.6 31.1 36.6 39.3 43.9 44.7 47.3 49.9
350C AMBIENT TEMPERATURE COP

3.21 3.18 3.16 3.24 3.25 3.14 3.24 3.23 3.21 3.19 3.22 3.13 3.2 3.01 3.07 3.28 3.25 3.23 3.31 3.32 3.2 3.32 3.31 3.28 3.25 3.28 3.19 3.26 3.07 3.12 3.43 3.4 3.37 3.44 3.45 3.32 3.46 3.45 3.42 3.38 3.42 3.33 3.39 3.18 3.26 65.2 62.3 1477.1 1547.7 57.4 1365 55.9 1330.5 50.2 1195.8 366.6 418.9 47 1118.7 343.7 40.2 954.5 291.1 37.1 880.2 261.9 33.8 801.8 233.4 30.2 726.4 230.3 29 689.8 207.4 24.3 579.3 168.7 22.5 533.4 162.1 20.3 481 143.6 16.1 385.3 112.4 60.7 1438.2 487.7 58.9 1394.4 481.9 54.2 1285.8 413.7 52.3 1243.8 409 47 1117.6 357.2 44 1045.7 334.5 37.6 890.4 283.2 34.6 820.9 254.7 31.5 747.8 226.9 28.6 686.8 226.2 27.4 649.7 203.1 22.9 544.6 164.7 21 497.9 157.9 18.9 448.6 139.8 15 358.3 109.3 58.9 1391.7 481.5 57.2 1351.4 476.1 52.5 1245 409.1 51 1209.4 405.1 45.6 1083.4 353.2 42.6 1012.2 330.3 36.3 857.9 279.3 33.4 789.7 251 30.3 718.1 223.3 27.7 666.3 224 26.5 629 200.9 22.2 527 162.7 20.3 481.1 155.9 18.3 432.2 137.9 14.5 345.8 107.8
460C AMBIENT TEMPERATURE CAP. (kW) COP COP COP COMP. kW WATER FLOW (LPS) CAP. (kW) COMP. kW CAP. (kW) COMP. kW WATER FLOW (LPS) WATER FLOW (LPS)
LEAVING CHILLED WATER TEMP. (LCWT) WATER FLOW (LPS) COMP. kW WATER FLOW (LPS)
98.4 124.9 142.4 148.7 181.7 198.9 204.3 228.3 253 301.2 321 366 370 434.4 439.8 99.7 126.7 144.2 150.6 183.8 200.9 207.7 231.8 256.6 305.1 324.7 369.5 374.4 439.8 445.1 102.7 130.3 148.2 154.5 187.9 204.7 214.2 238.8 264 314.1 333.7 378.8 383 450.1 458.9
UNIT SIZE
CAP. (kW)
COMP. kW
ASh 100B
364.7
ASh 130B
457.9
ASh 145B
510.2
ASh 160B
556.6
ASh 185B
664.7
ASh 200B
695.6
ASh 215B
760.2
7 0C
ASh 240B
836.6
ASh 260B
909.4
ASh 300B
1069.5
ASh 320B
1144.6
ASh 360B
1278.2
ASh 370B
1316.7
ASh 400B
1433.6
ASh 415B
1478
ASh 100B
376.7
ASh 130B
474.3
ASh 145B
526.9
ASh 160B
574.8
ASh 185B
686.2
ASh 200B
716.6
16
NOTES: 1. Packaged chillers are rated with ARI standard 550/590. 2. Performance data are based on 60C water range in evaporator. 3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
ASh 215B
790.4
8 0C
ASh 240B
868.2
ASh 260B
942
ASh 300B
1102.9
ASh 320B
1178.5
ASh 360B
1311.9
ASh 370B
1359
ASh 400B
1478.1
ASh 415B
1522
ASh 100B
404.6
ASh 130B
507.9
ASh 145B
563.7
ASh 160B
610.6
ASh 185B
727.4
ASh 200B
756.8
ASh 215B
846.7
10 0C
ASh 240B
929.7
ASh 260B
1008.4
ASh 300B
1178.7
ASh 320B
1259.5
ASh 360B
1401.5
ASh 370B
1440.3
ASh 400B
1562.7
ASh 415B
1634.2
LEGEND: kW - Compressor power input LPS - Liters Per Second COP - Coefficient of Performance
4. Direct interpolation is permissible. Do not extrapolate. 5. kW power input is for compressor only. 6. COP for entire unit. Refer to electrical data for fan kW.
ELECTRICAL DATA
COMPRESSOR TYPE-1 Qty. 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 16 265 160 3 132 2 2 2 16 16 16 16 16 3.5 6.1 3.5 3.5 6.1 3.5 3.5 6.1 3.5 3.5 3.5 6.1 3.5 25.20 22.92 22.92 25.20 22.92 22.92 25.20 30.56 30.56 33.60 30.56 30.56 33.60 3.5 22.92 42 42 73.2 42 42 73.2 42 42 97.6 56 56 97.6 56 56 6.1 22.92 73.2 3.5 21.00 35 5 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 3.5 19.10 35 5 6.1 19.10 61 5 3.5 21.00 35 5 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 3.5 19.10 35 5 230 6.1 19.10 61 5 230 600 600 600 600 600 600 600 600 600 900 900 900 900 900 900 800 800 800 1000 1000 1000 3.5 16.80 28 4 230 400 3.5 15.28 28 4 230 400 1.74 1.74 2.61 2.61 2.61 2.61 2.61 2.61 2.61 2.61 2.61 3.91 3.91 3.91 3.91 3.91 3.91 3.48 3.48 3.48 4.35 4.35 4.35 6.1 15.28 48.8 4 230 400 1.74 FLA Total (each) kW FCA CRANKCASE HEATER COMP. CB Total Total START Volts Watts Amps (Qty.) PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS COMPRESSOR TYPE-2 CONDENSER FAN MOTORS
UNIT SIZE 253 418 253 214 529 318 269 599 361 304 611 368 311 749 451 380 810 488 410 801 482 408 897 540 456 560 2 104.0 520 3 166 2 2 82.8 423 666 2 125.9 631 3 201 2 2 100.2 534 3 1105 2 208.0 1040 3 333 2 2 165.6 885 3 491 4 82.8 423 3 132 4 582 4 100.2 534 3 160 4 967 4 165.6 885 3 265 4 528 2 117.4 520 3 188 2 1 104 520 3 166 1 630 2 142.1 631 3 227 2 1 125.9 631 3 201 1 1045 2 235.0 1040 3 376 2 1 208 1040 3 333 1 484 3 104.0 520 3 166 3 577 3 125.9 631 3 201 3 957 3 208.0 1040 3 333 3 394 3 82.8 423 3 132 3 468 3 100.2 534 3 160 3 777 3 165.6 885 3 265 3 424 2 119.7 612 3 192 2 506 2 144.9 742 3 232 2 838 2 239.0 1224 3 382 2 373 2 104.0 520 3 166 2 444 2 125.9 631 3 201 2 737 2 208.0 1040 3 333 2 297 2 82.8 423 3 132 2 354 2 100.2 534 3 160 2 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 CB CB RLA LRA MCA MOCP Qty. (each) (each) Poles MTA Qty. 421 587 2 165.6 885 3 265 2 CB CB RLA LRA Qty. (each) (each) Poles MTA Qty. -
SUPPLY VOLTAGE
Nominal Min. (V-Ph-Hz) 208/230-3-60 187
Max.
ASh 100B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 130B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 145B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 160B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 185B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 200B
380-3-60
342
460-3-60
414
208/230-3-60 187
17
ASh 215B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 240B
380-3-60
342
460-3-60
414
LEGEND: MCA - Minimum Circuit Ampacity per NEC 430-24 MOCP - Maximum Over Current Protection RLA - Rated Load Amps LRA - Locked Rotor Amps CB - Circuit Breaker MTA - Must Trip Amps FLA - Full Load Amps FCA - Fan Circuit Amps kW - Kilo Watt PWS - Part Winding Start
NOTES: 1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect unit performance & terms of warranty. 2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker. 3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept two or more parallel field wires per pole phase. 4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection. 5. Under compressor type 1 is the large compressor or compressor with economizer, and the type 2 is the small compressor or compressor without Economizer. 6. All field wiring must be in accordance with NEC and local standards. 7. Minimum and maximum unit supply voltages are shown in the tabulated data above. 8. Neutral line required on 380V-3Ph-60Hz power supply only. 9. The 10% voltage variation from the nominal is allowed for a short time only, not permanent. 10. RLA values are based on nominal conditions.
ELECTRICAL DATA
COMPRESSOR TYPE-1 Qty. 16 16 16 18 18 18 18 18 18 22 22 22 22 22 22 22 22 22 22 22 22 3.5 6.1 3.5 3.5 6.1 3.5 3.5 3.5 6.1 3.5 46.20 42.02 46.20 42.02 46.20 42.02 46.20 3.5 42.02 77 77 77 77 42.02 134.2 77 77 42.02 134.2 77 77 6.1 42.02 134.2 3.5 37.80 63 9 11 11 11 11 11 11 11 11 11 11 11 11 3.5 34.38 63 9 6.1 34.38 109.8 9 3.5 37.80 63 9 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 3.5 34.38 63 9 230 6.1 34.38 109.8 9 230 1200 1200 1200 1200 1200 1200 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 3.5 33.60 56 8 230 1200 3.5 30.56 56 8 230 1200 5.22 5.22 5.22 5.22 5.22 5.22 5.22 5.22 7.83 7.83 7.83 7.83 7.83 7.83 7.83 7.83 7.83 7.83 7.83 7.83 6.1 30.56 97.6 8 230 1200 5.22 FLA Total (each) kW FCA CRANKCASE HEATER COMP. CB Total Total START Volts Watts Amps (Qty.) PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS PWS 42.02 134.2 PWS PWS PWS PWS PWS PWS PWS PWS COMPRESSOR TYPE-2 CONDENSER FAN MOTORS
UNIT SIZE 253 418 591 498 1145 689 581 1240 747 628 1434 864 727 1434 864 727 1628 983 825 1628 983 825 945 6 119.7 612 3 192 6 1128 6 144.9 742 3 232 6 1867 6 239.0 1224 3 382 6 945 6 119.7 612 3 192 6 1128 6 144.9 742 3 232 6 1867 6 239.0 1224 3 382 6 831 6 104.0 520 3 166 6 990 6 125.9 631 3 201 6 1642 6 208.0 1040 3 333 6 831 6 104.0 520 3 166 6 990 6 125.9 631 3 201 6 1642 6 208.0 1040 3 333 6 732 2 104.0 520 3 166 2 4 83 423 3 132 4 873 2 125.9 631 3 201 2 4 100 534 3 160 4 1448 2 208.0 1040 3 333 2 4 166 885 3 265 4 663 6 82.8 423 3 132 6 789 6 100.2 534 3 160 6 1310 6 165.6 885 3 265 6 602 4 104.0 520 3 166 4 717 4 125.9 631 3 201 4 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 CB CB RLA LRA MCA MOCP Qty. (each) (each) Poles MTA Qty. 982 1190 4 208.0 1040 3 333 4 CB CB RLA LRA Qty. (each) (each) Poles MTA Qty. -
SUPPLY VOLTAGE
Nominal Min. (V-Ph-Hz) 208/230-3-60 187
Max.
ASh 260B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 300B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 320B
380-3-60
342
460-3-60
414
208/230-3-60 187
AASh 360B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 370B
380-3-60
342
460-3-60
414
208/230-3-60 187
ASh 400B
380-3-60
342
460-3-60
414
208/230-3-60 187
18
ASh 415B
380-3-60
342
460-3-60
414
LEGEND:
MCA
- Minimum Circuit Ampacity per NEC 430-24
MOCP - Maximum Over Current Protection
RLA
- Rated Load Amps
LRA
- Locked Rotor Amps
CB
- Circuit Breaker
MTA
- Must Trip Amps
FLA
- Full Load Amps
FCA
- Fan Circuit Amps
kW
- Kilo Watt
PWS
- Part Winding Start
NOTES: 1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect unit performance & terms of warranty. 2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker. 3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept two or more parallel field wires per pole phase. 4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection. 5. Under compressor type 1 is the large compressor or compressor with economizer, and the type 2 is the small compressor or compressor without Economizer. 6. All field wiring must be in accordance with NEC and local standards. 7. Minimum and maximum unit supply voltages are shown in the tabulated data above. 8. Neutral line required on 380V-3Ph-60Hz power supply only. 9. The 10% voltage variation from the nominal is allowed for a short time only, not permanent. 10. RLA values are based on nominal conditions.
WATER SIDE PRESSURE DROP

200
1 2
60 70 80 90 100
PRESSURE DROP (FT. OF WATER)
8 9 10
20
30
40
50
50
60
70
80
90 100
200
300
400
500
600 700 800 900 1000 1200
1500
FLOW RATE - GPM

MODEL No.
ASh100B ASh130B ASh145B ASh160B ASh185B ASh200B ASh215B ASh240B
CURVE No. Minimum GPM Maximum GPM

1 2 2 3 3 3 2 2 181 221 243 269 319 355 367 403 287 364 403 436 519 534 606 666
MODEL No.
ASh260B ASh300B ASh320B ASh360B ASh370B ASh400B ASh415B
CURVE No. Minimum GPM Maximum GPM

2 2 2 2 3 3 4 438 523 561 627 630 671 706 722 840 897 998 1029 1117 1165
CONVERSION FACTOR: GPM = 0.063 Liters per second. Feet of water = 2.989 Kilo Pascal (kpa). NOTE : 1. If an application requires certain water flow rate outside these limits, please check with your nearest dealer/sales office. 2. The total flow rate should be divided by 2 for models ASh215B thru ASh415B in order to find out the total pressure drop.
19
SUGGESTED INSTALLATION
LEAVING/RETURN WATER TEMPERATURE SENSOR & WATER FLOW SWITCH
NOTE: 1. For chiller with 2 coolers, leaving water temperature sensor and return water temperature sensor should be installed in the water piping main header of every chiller. 2. Water flow switch should be installed vertically on the horizontal pipe line closed to the leaving water port of every cooler.
CONTROL PANEL
20
DIMENSIONS
ASh100B
ASh130B & ASh145B
NOTE: ALL DIMENSIONS ARE IN MILLIMETERS, UNLESS OTHERWISE SPECIFIED.
21
DIMENSIONS
ASh160B, ASh185B & ASh200B
DIMENSIONS
MODEL ASh160B ASh185B - ASh200B 2075 2465 A
22
DIMENSIONS
ASh215B, ASh240B & ASh260B
23
DIMENSIONS
ASh300B & ASh320B
DIMENSIONS
MODEL ASh300B ASh320B 2185 2465 A
24
* EXTRA HEIGHT FOR 230V CONTROL BOX.
DIMENSIONS
ASh360B, ASh370B, ASh400B & ASh415B
DIMENSIONS
MODEL ASh360B - ASh400B ASh415B 2130 2200 3420 3474 A B C 483 510
25
* EXTRA HEIGHT FOR 230V CONTROL BOX.
TYPICAL SCHEMATIC WIRING DIAGRAM

(PART WINDING START)
HVTB L1
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY
L2 L3 ETB/LUG CC1 CC3 CC2 CC4
CB17 L1I
CB18 L1J L2J L3J FMC3 36G 37G 35A 36A 37A FMC4 35E 36E 37E
CB19 L1K L2K L3K FMC5 35D 36D 37D FMC6 35H 36H 37H
CB20 L1L L2L L3L FMC7 35B 36B 37B FMC8 35F 36F 37F
NTB
OLR1 T1C T2C T3C T1A T2A T3A
OLR3 OLR2 T1D T2D T3D T1B T2B T3B
OLR4
L2I L3I FMC1 FMC2 36C 37C 35G
N (SEE NOTE -7)
COMP
COMP
35C
FM 3 TO HVTB L1 1B ATB F1 5A 230V-1PH TO NTB N
FM 7
FM 1
FM 5
FM 4
FM 8
FM 2
FM 6
CONTROL VOLTAGE
2 CCA1-1 CCA2-1 3A 3B 1HTR 2HTR T1 CCA3-1 CCA4-1 1J T1 1K SSPS1 D1 SSPS2 D1 T2 T2
ATB COMP1 OILHTR COMP2 OILHTR COMP1 SSPS COMP2 SSPS
S1( CONTROL POWER) UVR 1A (SEE UVM CONNECTION)

4 24VAC 5
SERIAL CABLE 1
230VAC
TRANS MB 1
TO ATB 230VAC
2 TRANS2
SSPS1
8A
A1/D1(SSPS-1) A2/D2(CB-1) A3/D3(OL-1)
JP2 (See Circuit Breaker Option) JP2A OLR3-1 OLR1-1 HPS1 10A 11A SSPS2 8B (See Circuit Breaker Option) OLR2-1 10 OLR4-1 11 2G
6
EEV AO1 + 2A 5A
7
12/24VAC + X9 A1 V1 + + B1 DIP S1 4 3 2 1 + A2 V2 + + B2 PE -
EEVB
X1 RED X1 GRN X1 WHT X1 BLK EEV 1
9A
A4/D4(HPS-1) A5/D5(FCB-1) A6/D6(SSPS-2) A7/D7(CB-2) A8/D8(OL-2)
EEVB JUMPER & DIP SWITCH TD1 TU1 TL1 JU1 S1 (DIP) ALCO EX7 EX8 CLOSED CLOSED OPEN OPEN 1 OFF OFF 2 ON ON 3 OFF ON 4 ON OFF
JP3 JP3A HPS2 FLS 10B
EEV CARD X2 RED X2 GRN X2 WHT X2 BLK EEV 2
11B
9B
A9/D9(HPS-2) A10/D10(FCB-2) A11/D11(FLW) A02 + 2B 5B
CWP* 1 1
A12/D12 (EXT. ENABLE)
2H
A13/D13 (EMERGENCY) AC/DC(DIGITAL COM) R1(DIG OUT) 1C R2(DIG OUT) R3(DIG OUT) R4(DIG OUT) R5(DIG OUT) R6(DIG OUT) R7(DIG OUT) R8(DIG OUT)
PE
1O
12A
CC1 LLS1
COMP1 CONTACTOR LIQUID LINE SOLENOID1 POWER DECREASE CP1 COMP2 CONTACTOR LLS2 LIQUID LINE SOLENOID2 POWER DECREASE CP2 HOT GAS BYPASS SOLENOID
2C 3C 4C 5C 6C 7C
2O 3O 4O 5O 6O 7O 8NO 8NC
14A 12B
UL3-1 CC2
14B
UL3-2
7A
8C
6A 16 18A 19A SL.I1 FMC1 FMC2 FMC3 FMC4
ALARM - NO CONTACT ALARM - NC CONTACT CTR-FAN 3 CTR-FAN 7 CTR-FAN 1 CTR-FAN 5 LIQUID INJECTION 1 FMC5 FMC6 FMC7 FMC8 CTR-FAN 4 CTR-FAN 8 CTR-FAN 2 CTR-FAN 6 LIQUID INJECTION 2 UL4-1 UL4-2 POWER INCREASE CP1 POWER INCREASE CP2
R9(DIG OUT) R10(DIG OUT) R11(DIG OUT) R12(DIG OUT)
9O 10O 11O 12O 13O 14O 15O 16O 17O 18O
20A 18B 19B
R13(DIG OUT) R14(DIG OUT)
REMOTE MONITORING INTERFACE (SEE OPTION BOX) COM2

17C 18C R15(DIG OUT) R16(DIG OUT) R17(DIG OUT) R18(DIG OUT)
20B 15A 15B 28A 29A
SL.I2
22A T1S SUCTION TEMP SENSOR COMP1 23A

ST1 (A1-ST1) SH O1 (A5-SP1)
+ SH D1 (A6-DP1) +
- SPT1 - COMP1 SUCTION PRESSURE + TRANSDUCER
24A T2S TOUT/LWT TEMP. SENSOR 25A
(A2-TOUT) TOUT
30A 31A
- DPT1 - COMP1 DISCHARGE PRESSURE + TRANSDUCER
22B T3S SUCTION TEMP SENSOR COMP2 23B

ST2 (A3-ST2) SH O1 (A7-OP1)
+ SH
26A T4S TIN/RWT TEMP. SENSOR 27A

TIN (A4-TIN) TU1 TD1 JUMPER & DIP SWITCH SELECTION ON MAIN BOARD CLOSED JU1 JU2 TU1 TD1 TL1 S1 (DIP) CLOSED CLOSED CLOSED OPEN 2 3 OFF OFF TL1
USER INTERFACE BOARD On/Off SET *
S2 (A8-SP2) JU1 + JU2
28B 29B
- SPT2 - COMP2 SUCTION PRESSURE + TRANSDUCER
D2 (A9-DP2)+ SH
30B 31B
S1 ON DIP
- DPT2 - COMP2 DISCHARGE PRESSURE + TRANSDUCER
1 ON
4 OFF
TOUT=10C TIN=15C COOLING 75%
MENU * ESC *
1 2 3 4
O2 (A10-OP2) +
SERIAL CABLE
X53 X52 GND
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.
26
TYPICAL SCHEMATIC WIRING DIAGRAM

(PART WINDING START)
COMP LAYOUT
LEGEND CBA THERMAL MAGNETIC CIRCUIT BREAKER AUXILIARY COMP COMPRESSOR CC COMPRESSOR CONTACTOR CCA COMPRESSOR CONTACTOR AUXILIARY CWP CHILLED WATER PUMP ETB EARTH TERMINAL BLOCK FLS FLOW SWITCH FM FAN MOTOR FMC FAN MOTOR CONTACTOR FT THERMAL MAGNETIC CB FAULT TRIP CONTACT F FUSE HPS HIGH PRESSURE SWITCH HGBS HOT GAS BYPASS SOLENOID HVTB HIGH VOLTAGE TERMINAL BLOCK JP JUMPER LPS LOW PRESSURE SWITCH MB MASTER BOARD NTB NEUTRAL TERMINAL BLOCK OLR OVER LOAD RELAY PT PRESSURE TRANSDUCER P POTENTIAL BAND SLE ECONOMIZER SOLENOID SB SLAVE BOARD S1 CONTROL SWITCH SSPS SOLID STATE PROTECTION SYSTEM TMCB THERMAL MAGNETIC CIRCUIT BREAKER TRANS TRANSFORMER TDS TIME DELAY SWITCH TS TEMPERATURE SENSOR UL UNLOADER UVM UNDER VOLTAGE MONITOR UVR UNDER VOLTAGE RELAY TERMINAL BLOCK - - - - - FIELD SUPPLY LEGEND ON MAIN BOARD D1 DIGITAL INPUT 1 C/1C COMMON 1O DIGITAL OUT 1 DC DIGITAL COMMON T1 THERMISTOR 1 SH SHIELD X52/X53 SERIAL COMMUNICATION PORT PE POTENTIAL EARTH JU/TU/TD/TL BOARD JUMPERS
COMP1 CONTROL PANEL
COMP2
FAN LAYOUT
COMP FAN 1
CONTROL PANEL
FAN1
FAN3
FAN5
FAN7
FAN2
FAN4 COMP FAN 2
FAN6
FAN8
LPS CONNECTION WITH OUT CB (OPTIONAL) MAIN BOARD LPS1 REMOVE JP2 1 LPS2 REMOVE JP3 1 63A A2/D2
COMPRESSOR PART WIND WITH CIRCUIT BREAKER L1 L2 L3 HVTB CB1 L1C L2C L3C L1A L2A L3A CB3 CB2 L1D L2D L3D CC4 OLR4 T1D T2D T3D 2 CBA4-1 CBA2-1 22B
23B D7 (MB) 2 CC2A-2 2 1 61B CC4 2
CB4
A7/D7
LPS CONNECTION WITH CB (OPTIONAL) LPS1 1 CB1A-1 22A CB3A-1 REMOVE JP2 LPS2 1 63B CB2A-1 22B CB4A-1 REMOVE JP3 REMOTE MONITORING CONNECTION (OPTIONAL) GND + IS485 TO GATEWAY ECONOMIZER CONNECTION (OPTIONAL) TO MB (20) TO MB (50) 13A 13B ECO1 2 ECONOMIZER 1 ECO2 2 ECONOMIZER 2 D7(MB) 23B
1
CC1 OLR1 T1C T2C T3C T1A T2A T3A D2(MB) 23A
CC3 OLR3
CC2 OLR2 T1B T2B T3B

1 CC2
63A
COMP
1 CBA3-1 CBA1-1 22A
23A D2 (MB)
COMPRESSOR CONTACTOR CONNECTION FOR PART WIND START

CC1 12A CC1A-2 1 61A CC3 2 12B
TO MAIN BOARD (COM2)
FOR PART WIND START TIME DELAY SWITCH (TDS) OPTION

CC1A-2 1 CC2A-2 1 61B TDS1-1SEC 61A TDS2-1SEC 62B 62A CC4 2 CC3 2
UVM CONNECTION
L1 L2 L3
TL2 TD2
UVR UVM 1
L1B L2B L3B TU2 JU11 JU13 JU15
63B
COMP
JUMPER SETUP ON MAIN BOARD OPEN CLOSED CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED 1-2 CLOSED
EQUALIZER CONNECTION (OPTIONAL) TO CCA1-1 TO CCA2-1 3A 3B SL.E1 SL.E2 2 EQUALIZER 1 2 EQUALIZER 2
NOTE: TERMINAL A,B,& C ON UVM TO BE PHASE MATCHED WITH UNIT CONTROLS. 1A
GROUND FAULT PROTECTION OPTION.(GFP)

COMP
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. ALL FIELD WIRING TO COMPLY WITH LOCAL CODES. 2. FUSES TO DUAL ELEMENT TYPE. 3. USE COPPER CONDUCTORS ONLY. 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY END USER WITH RATING AS RECOMMENDED BY MANUFACTURER. 5. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. 6. MARK IN THE BOX FOUND AT THE UPPER RIGHT OF THE RESPECTIVE OPTIONAL ITEM, IF THE OPTIONAL ITEM IS INCLUDED IN THE UNIT. 7. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.
JU5
2 1
UNIT EXTERNAL ENABLE/DISABLE OPTION

ATB 1 VFC FROM CUSTOMER PANEL VFC ATB 2G
70A/B 71A/B TI Current Transformer wire number, 70A/71A for Comp 1 and 70B/71B for Comp 2. ATB 2H Comp 1 32 1 EFR1 31
JU6 JU7
A1 A2 T2 EARTH FAULT RELAY 32 31 34
JU8 JU9 JU4
UNIT EMERGENCY OPTION

ATB 1 VFC FROM CUSTOMER PANEL VFC
A3/D3 (MB) 65A REMOVE JP2A A8/D8 (MB) 65A REMOVE JP3A
JU3 JU19 JU12 JU10
HOT GAS BYPASS OPTION

MB 1 7C R7 7O 15 HGBS 2 Comp 2
32 1
31
EFR2
IF THE HGBS IS ENABLE COOLER HEATER TAPE IS NOT POSSIBLE
COOLER HEATER TAPE OPTION

MB 1 7C R7 7O HEATER 15 2
IF THE COLLER HEATER TAPE IS ENABLE HGBS IS NOT POSSIBLE
27
MICROPROCESSOR CONTROLLER
Sequence of Operation
The following describes the sequence of operation for a two screw compressor chiller unit. Operation is similar for a one or four compressor unit. For initial start-up, the following conditions must be met: All power supplied to the unit shall be energized for 12 hours. Control power switch on for at least 5 minutes. All safety conditions satisfied. Press ESC on the microcomputer keypad. Chilled water pump running and chilled water flow switch contact closed. Customer interlock contact closed, if any.
STAGE - ON SEQUENCE
Staging ON & OFF sequence, shall be accomplished by the Leaving water temperature control selection. Stage #1: If the Leaving Water Temperature is greater than the Stage 1- ON water temperature set point value, the Compressor #1 liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand. As discharge pressure of Compressor #1 rises, the corresponding fans are energize accordingly to the fan stage-ON set point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off. Stage #2: If the Leaving Water Temperature is greater than the Stage 2- ON water temperature set point value, the Compressor #2 liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand. As discharge pressure of Compressor #2 rises, the corresponding fans are energize accordingly to the fan stage-ON set point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off.
STAGE - OFF SEQUENCE

During the staging OFF, the first-in last-out sequence is adopted, if equalization of compressor timing is not selected. Else the more used is switched off. As the applied load decreases and when the leaving water temperature falls below the stage 2 -OFF water temperature set point value, stage 2 is turned off. If the leaving water temperature falls below the stage 1-OFF water temperature set point value, the stage 1 is turned off.
28
APPLICATION GUIDELINES
INTRODUCTION
These guidelines should be considered when designing systems and their installation utilizing Zamil ASh series liquid chillers. Stable operation, performance, energy efficiency and reliability of units is often dependent upon proper compliance with these recommendations. When any application varies from these guidelines, it should be referred with Zamil Air Conditioners for specific recommendations.
UNIT SELECTION/SIZING
Unit selection procedure and capacities are provided in this catalog for proper selection. The Zamil electronic selection program may also be utilized for this purpose. Over sizing chillers beyond a maximum limit of 5 10 % in order to assure adequate capacity or considering future expansions is not recommended. Over sizing adversely affects the operating efficiency due to erratic system operation and excessive compressor cycling which also results in reduced compressor life. It should be noted that, units operate more efficiently when fully loaded rather than larger equipment operating at partial capacities. In addition, an oversized unit is usually more costly to purchase, install and operate. When over sizing is desired due to anticipation of future plant expansion, consider using multiple units. For example, install a single chiller for the present load requirement and install a second chiller for the foreseen additional load demand due to expansion. Further, it is also recommended that installing two chillers instead of a single chiller be considered in applications where partial load operation at low capacities is necessary. Operation of two chillers at higher loading is preferred to operating a single chiller at or near its minimum possible capacity.
FOULING FACTOR AND WATER REQUIREMENT

The tabulated performance data provided in this catalog are based on a fouling factor of 0.00010 hr-ft2-0F/Btu (0.000018 m2-0C/W). As fouling factor is increased, unit capacity decreases and power input increases. For unit selection at other fouling factors, apply appropriate correction factor from the table provided in this catalog. These chillers are suitable for operation with well maintained water systems. Using unclean and untreated water may result in scale and deposit formation causing reduced cooler efficiency or heat transfer and corrosion or pitting leading to possible equipment damage. The more scale forming material and suspended solids in the system water, the greater the chances of scale and deposit formation and fouling. These include calcium, magnesium, biological growth (algae, fungi and bacteria), dirt, silt, clays, organic contaminants (oils), silica, etc. which should be kept to the minimum to retard scale and deposit formation. In order to prevent corrosion and pitting, the pH value of the water flowing through the cooler must be kept between 7 and 8.5. Zamil recommends that a water treatment specialist is consulted to provide and maintain water treatment, this is particularly critical with glycol systems.
EFFECT OF ALTITUDE ON UNIT CAPACITY

The tabulated performance data provided in this catalog are for use at or near sea level altitude application. At altitudes substantially above sea level, the decreased air density will reduce condenser capacity and therefore unit capacity. For unit selection at these higher altitudes, apply appropriate correction factor from the table provided in this catalog.
HIGH AMBIENT CONSIDERATION

These chillers are designed for year round operation over a range of ambient temperatures. As a standard, these chillers can start and operate satisfactorily up to 1250F (520C) ambient temperature at rated nominal voltage.
WATER FLOW RATES AND COOLER PRESSURE DROP

The maximum and minimum water flow rates for all unit models and the pressure drop chart are provided in this catalog. The design water flow rate must be within this range. Design flow rates below the minimum limits will result in laminar flow causing freeze-up problems, stratification and poor control and flow rates beyond the maximum limits cause excessive pressure drop and severe tube erosion. During unit operation, water flow rate must not vary more than 5% from the design flow rate. The water flow switch should be calibrated accordingly. The piping and pumping layout should be right for the application and must assure proper water return and circulation. When using glycol solution, flow rate and pressure drop are higher than with water, therefore care must be taken not to exceed the limits. In such applications, consult Zamil Air Conditioners for specific recommendations.
29
COOLER FLUID (WATER OR GLYCOL) TEMPERATURES RANGE

Unit can start and pull down from 950F (350C) entering fluid temperature. The design leaving chilled fluid temperature (LCWT) range as mentioned earlier in the tabulated performance data is 40 to 500F. The design entering chilled fluid temperature range is 50 to 600F. The design cooler temperature drop (T) range is 5 to 150F. The tabulated performance data provided in this catalog is based on a chilled water temperature drop of 100F. Units may be operated at any desired temperature drop within the range of 5 to 150F as long as the temperature and flow limits are not violated and appropriate correction factors are applied on the capacity and power input. The Zamil electronic selection program can be very handy in selecting equipment at different temperature drops. It should be noted that temperature drop outside the aforesaid range is not permitted as it is beyond the optimum range of control and could adversely affect the functioning of microprocessor controller and may also prove to be detrimental for the equipment.
FLOW RATES AND/OR WATER TEMPERATURES OUT OF RANGE

Certain applications (particularly process cooling jobs) call for flow rates and/or water temperatures that are outside the above mentioned limits/range. Our chillers can be utilized for these applications by selecting the chiller based on the specific process load and making a suitable piping and mixing arrangement in order to bring the flow rates and/or water temperatures relevant to the chiller within acceptable limits. Example 1: An application requires 240 GPM of water at 450F and the return water temperature is 650F. A standard chiller can be used for this application as shown in the following basic schematic layout (single mixing arrangement).
45F 500 GPM 45F 240 GPM
200 TR Chiller
45F 260 GPM
Load 200 TR
54.6F 500 GPM
Example 2: An application requires 192 GPM of water at 650F and the return water temperature is 800F. A standard chiller can be used for this application as shown in the following basic schematic layout (dual mixing arrangement).
45F 340 GPM 45F 82.2 GPM 65F 192 GPM
65F 240 GPM
120 TR Chiller
53.4F 340 GPM
45F 257.8 GPM
80F 109.8 GPM
Load 120 TR
53.4F 80F 340 GPM 82.2 GPM
80F 192 GPM
30
COOLER FREEZE PROTECTION

If the unit is located in an area where ambient temperatures fall below 320F (00C), cooler protection in the form of Ethylene Glycol Solution is required to protect the cooler and fluid piping from low ambient freeze-up. This glycol solution must be added to the water system loop to bring down the freezing point of water to a difference of 150F (8.30C) below minimum operating ambient temperature. Using this glycol solution causes a variation in unit performance, flow rate and pressure drop, therefore appropriate correction factors from the aforementioned table in this catalog should be applied.
MULTIPLE CHILLER ARRANGEMENT OR PLANT CONFIGURATION

A multiple chiller system has two or more chillers connected by parallel or series piping to a common distribution system. Multiple chiller arrangements offer the advantage of operational flexibility, standby capacity and less disruptive maintenance. Also, they offer some standby capacity if repair work must be done on a chiller from a set of duty chillers. Starting in-rush current is reduced, as well as power costs at partial-load conditions. A multiple chiller arrangement should be provided if the system load is greater than a single chiller capacity, standby capability is desired, large temperature drop (greater than 150F) is desired or application calls for splitting the total capacity for better part load operation. In designing a multiple chiller plant, units of same size should be preferred over different sizes to facilitate balanced water flow. It is mandatory that cooler flow rates must be balanced to ensure proper flow to each chiller based on its respective capacity. As mentioned above, two basic multiple chiller systems are used: parallel and series chilled water flow. In the parallel arrangement, liquid to be chilled is divided among the liquid chillers; the multiple chilled streams are combined again in a common line after chilling. Water temperatures (EWT or LWT) can be used to cycle units On and Off based on the cooling demand. Parallel arrangements permit adding chillers in the future for plant expansion with the appropriate considerations beforehand. In the series arrangement, the chilled liquid pressure drop may be higher unless coolers with fewer liquid-side passes or baffles are used. No over chilling by either unit is required, and compressor power consumption is lower than it is for the parallel arrangement at partial loads. It is also possible to achieve higher overall entering to leaving temperature drops, which may in turn provide the opportunity for lower chilled water design temperature, lower design flow and resulting installation and operational cost savings. Series chiller arrangements can be controlled in several ways based on the water temperatures depending on cooling demand. A valved piping bypass is suggested around each chiller to facilitate future servicing as it gives the personnel an option for service without a complete shutdown. Zamil recommends the parallel arrangement for design temperature drops (T) up to 150F and the series arrangement beyond that i.e., 16 to 200F. Complete design details on these parallel and series chilled water flow arrangements can be found in the ASHRAE handbooks and other design literature which should be referred by the designer in preparing his detailed designs.
PIPING ARRANGEMENTS AND PLANT LAYOUT

Our chillers are suitable for incorporating in Two Pipe single temperature systems or Four Pipe independent load systems. The system piping circuit (load distribution circuit) should be basically parallel piping either Direct Return or Reverse Return system with a good pumping arrangement. The method of circuiting and pumping is a judgment decision by the designer. The designer must weigh the pros and cons of cost, nature of load and configuration of building, energy economics, flexibility, installation requirements and others to determine the best arrangement for his project. In all cases, it must be ensured that the design water flow is constantly maintained through the chillers at all stages of operation. Some suggested arrangements with basic schematic layouts are as follows:
31
A. Single or multiple chillers with constant water flow through chillers and load system:
CHWS
Chiller
Load
Load
3-Way Valve
3-Way Valve
CHWR
Constant Speed Pump
In this type of arrangement, constant water flow through the chillers and load distribution piping circuit is maintained. Before proceeding further, a brief explanation on the operation of a typical chilled water system / valves which is fundamental to the design or analysis of a system. Where multiple zones of control are required, the various load devices are controlled first; then the source (chillers) system capacity is controlled to follow the capacity requirement of the loads. Control valves are commonly used to control loads. These valves control the capacity of each load by varying the amount of water flow through the load device. Control valves for these applications are two-way (straight-through) and three-way valves. The effect of either valve is to vary the amount of water flowing through the load device. With a two-way valve, as the valve strokes from full-open to fullclosed, the quantity of water flowing through the load gradually decreases from design flow to no flow. The three-way mixing valve has the same effect on the load as the two way valve - as the load reduces, the quantity of water flowing through the load decreases in proportion to the load and the difference amount is directed through a bypass. In terms of load control, a two-way valve and a three-way valve perform identical functionsthey both vary the flow through the load as the load changes. The fundamental difference between the two-way valve and the three-way valve is that as the source or distribution system sees the load, the two-way valve provides a variable flow load response and the three-way valve provides a constant flow load response. Referring to the foregoing schematic layout, this is a conventional system and is not as energy efficient as the two-way valve systems especially on the pumping side due to constant water circulation in the system. On multiple chiller installations, pumps are required to operate continuously and the sequencing of chillers is dependent on water temperatures.
32
B. Single or multiple chillers with constant water flow through chillers and variable water flow through load system:
FM-1
CHWS
Bypass Line
Chiller
Bypass Control Valve
Load
Load
FM-2
2-Way Valve
2-Way Valve
Variable Speed Pump
CHWR System Controller
In this type of arrangement, constant water flow through the chillers is maintained, however the quantity of water flowing through the load distribution piping system decreases in proportion to the load and the difference amount is directed through a bypass pipe that connects the supply and return headers. Brief sequence of operation is as follows: The bypass with its control valve and flow meter provides the design flow required through the chillers. Flow meter FM1 measures the actual flow to the chilled water system. The system flow is compared with the required flow for the chillers. The difference is made up through the bypass and is monitored by flow meter FM2. This flow meter controls the bypass valve to maintain the desired flow in the bypass based on the set points in the system controller (the valve is positioned by sum of flow meters FM1 and FM2). The speed of the chiller pumps is controlled by the differential pressure sensor/transmitter, maintaining the desired differential pressure (P) across the cooling coils, their control valves and the branch piping. The pump speed is modulated within a certain range in order to reduce the pumping head and not to alter the water flow rate (the duty flow rate of the pumps remains constant). Each chiller-pump combination operates independently from the remaining chillers and each pump is shutdown when the respective chiller is stopped. Instead of using water temperature as an indicator of demand, the sequencing of chillers is dependent on water flow. The chillers are rated in gallons per minute; the actual flow to the system determines the number of chillers that should be in operation. Energy is saved because the system head is reduced appreciably when there are light cooling loads on the system and due to cycling of pumps. Note: Some designers may consider installing constant speed pumps and utilize pressure relief bypass control valves controlled by a differential pressure sensor/controller to maintain a fixed differential pressure between the supply and return mains of the chilled water system in order to accommodate for the required chiller flow and to achieve some form of variable volume system. This method is not recommended as its a wasteful practice because a considerable amount of energy is lost, an almost constant volume system results and the pumping energy remains substantially that required at full system flow and head. Also, the problem with this system is improper control of the bypass valve which does not guarantee proper flow through the chillers and high differential pressures in the control valves on the cooling coils when the system friction subsides at low loads which can cause lifting of the valve stems or wire cutting of the valve seats. Further, as all the water must be pumped at a head equal to or greater than the design head, the pump or pumps are forced to run up the pump head capacity curve, which increases the overpressure on the system and also increases the wear on the pumps, since they are forced to operate with high radial thrusts.
33
C. Single or multiple chillers with constant water flow through chillers and variable water flow through load system (primary/secondary pumping arrangement):
A CHWS
Variable Speed Secondary Pump
Chiller Flow Sensor
Load
Load
2-Way Valve
2-Way Valve
Constant Speed Primary Pump
B System Controller
CHWR
This system is called a Primary Secondary System and in this arrangement, the generation zone is separated from the transportation or distribution zone. In this type of arrangement also, constant water flow through the chillers is maintained, however the quantity of water flowing through the load distribution pump/piping system decreases in proportion to the load and the difference amount is directed through a bypass pipe that connects the supply and return headers. This bypass pipe forms a Hydraulic Coupling between the points A B and is also called as Common Bridge or Decoupling Line. The sequence of operation is similar as the foregoing system with the following explanation: The speed of the secondary chiller pump is controlled by the differential pressure sensor/transmitter, maintaining the desired differential pressure (P) across the cooling coils, their control valves and the branch piping. This pump speed is modulated within a broad range in order to reduce the pumping head and alter the water flow rate based on the changing load conditions. The primary pumps are constant speed pumps and the design flow rate through the chillers remains constant. Each chiller-pump combination operates independently from the remaining chillers and each pump is shutdown when the respective chiller is stopped. The sequencing of chillers is dependent on water flow. If greater flow is demanded than that supplied by the chiller-pumps, return water is forced through the bypass into the supply header. This flow indicates a need for additional chiller capacity and another chiller-pump starts. Excess bypass flow with reference to the set points in the system controller in the opposite direction i.e., into the return header indicates overcapacity and the chiller-pumps are turned off. Energy is saved because the system head and water flow rate are reduced on the Secondary Pump when there are partial cooling loads on the system and due to cycling of Primary Pumps.
UNIT LOCATION AND INSTALLATION

These chillers are designed for outdoor installation and can be installed at ground level or on a suitable rooftop location. In order to achieve good operation, performance and trouble-free service, it is essential that the proposed installation location and subsequent installing procedures meet the following requirements: The most important consideration while deciding upon the location of air cooled chillers is the provision for supply of adequate ambient air to the condenser and removal of heated discharge air from the condenser. This is accomplished by maintaining sufficient clearances which have been specified in this Catalog around the units and avoiding obstructions in the condenser air discharge area to prevent the possibility of warm air circulation. Further, the condenser fans are propeller type and are not recommended for use with ductwork or other hindrances in the condenser air stream. Where these requirements are not complied, the supply or discharge airflow restrictions or warm air recirculation will cause higher condensing temperatures resulting in poor unit operation, higher power consumption and possible eventual failure of equipment.
34
The units longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flow
through the condenser coils. Consideration should also be given to the possibility of down-drafts caused by adjacent buildings, which may cause recirculation or uneven unit airflow. For locations where significant cross winds are expected, an enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the unit airflow. When units are installed in an enclosure, the enclosure height should not exceed the height of the unit.
The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents and
sources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations where the sound output and air discharge from the units may be objectionable.
If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the unit
by means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or possible harm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage components.
The clearance requirements prescribed above are necessary to maintain good airflow and provide access for unit
operation and maintenance. However, it is also necessary to consider access requirements based on practical considerations for servicing, cleaning and replacing large components.
The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within 1/2'' (13 mm) over its length and width} /
CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable of handling complete operating weight of the unit as given in the Physical Data tables in this Catalog.
For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate upon
installation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor oil return problems. It is recommended that the concrete slab is provided with appropriate footings. The slab should not be connected to the main building foundation to avoid noise and vibration transmission.
For rooftop installations, choose a place with adequate structural strength to safely support the entire operating weight
of the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be reinforced for supporting the individual point loads at the mounting isolator locations. It must be checked and ensured that the concrete base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in water removal. It should be determined prior to installation if any special treatment is required to assure a levelled installation else it could lead to the above mentioned problems.
Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. The
two types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators. Neoprene Pads are recommended for ground level normal installations jobs where vibration isolation is not critical and job costs must be kept to a minimum. Spring Isolators are recommended for ground level installations which are noisesensitive areas or exposed to wind loads and all roof top installations. For critical installations (extremely noise and vibration sensitive areas), follow the recommendations of structural and acoustical consultants.
Based on the specific project requirements, choose the type of vibration isolators best suited for the application. Carefully select the vibration isolators models / configuration based on the respective point loads and place each mount in its correct position following the Load Distribution Data and Mounting Drawings provided in this Catalog. Refer to the Schematic Mounting Layout drawings provided in the IOM manual of these chillers for further details in this regard.
COOLER PIPING CONNECTIONS

The following pertinent guidelines are served to ensure satisfactory operation of the units. Failure to follow these recommendations may cause improper operation and loss of performance, damage to the unit and difficulty in servicing and maintenance:
Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler and
leave from the outlet connection.
A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to the
unit control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters on either side of the flow switch. Paddle type flow switches can be obtained from Zamil which are supplied as optional items.
The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s)
may be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the wiring diagram) so that the unit can start only upon proof of pump operation.
35
Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order to
minimize transmission of vibrations to the piping / building as some movement of the unit can be expected during normal operation. The piping and fittings must be separately supported to prevent any loading on the cooler.
The cooler must be protected by a strainer, preferably of 20 mesh, fitted as close as possible to the liquid inlet connection, and provided with a means of local isolation.
Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each cooler.
Pressure gauges are recommended to check the water pressure before and after the cooler and to determine if any variations occur in the cooler and system. When installing pressure taps to measure the amount of pressure drop across the water side of the cooler, the taps should be located in the water piping a minimum of 24 inches downstream from any connection (flange etc.) but as near to the cooler as possible.
Drain and air vent connections should be provided at all low and high points in the piping system to permit complete
drainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for use in all lines to facilitate servicing.
The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not be
exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass and valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to isolate the cooler without disrupting flow to other units.
The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller installations, each unit should be piped as shown:
OUT IN
Isolating Valve - Normally Open Isolating Valve - Normally Closed Balancing Valve Flow meter Strainer
Pressure tapping Flow Switch Connection (flanged / Victaulic) Pipe work Flexible connection
Note: For chillers with two coolers, the connecting pipes for entering and leaving water on one cooler must be joined to the corresponding pipes on the other cooler before connecting to the main headers in the system piping.
36
CHILLED FLUID VOLUME REQUIREMENT

The volume of water in a piping system loop is critical to the smooth and proper operation of a chilled water system. If sufficient volume of water is not there in the system, the temperature control can be lost resulting in erratic system operation and excessive compressor cycling. Therefore, to prevent this effect of a Short Water Loop ensure that total volume of water in the piping system loop equals or exceeds 3 Gallons per Nominal Ton of cooling capacity for standard air conditioning applications and 6 Gallons per Nominal Ton of cooling capacity for process cooling jobs where accuracy is vital and applications requiring operation at very low ambient temperatures and low loading conditions. For example, chiller model ASh100 operating with a design water flow rate of 215 GPM for a standard air conditioning application would require 100 (Nom. Cap.) x 3 = 300 Gallons of water in the piping system loop. To achieve the aforementioned water volume requirements, it may be necessary to install a tank in the piping system loop to increase the volume of water in the system and therefore, reduce the rate of change of return water temperature. This tank should be provided on the return water side to the chiller and the tank should be baffled to ensure that there is no stratification and the entering stream thoroughly mixes with the tank water. See recommended tank design schematics below:
TANK SCHEMATIC
SUGGESTIONS ON SYSTEM DESIGN AND PIPING PRACTICES

The prospective chilled water system should be designed to the specific requirements of the owner and to achieve the most efficient system possible. Following are some recommendations:
The first decision a designer of a chilled water system must make is the selection of the temperature differential.
Temperature differential is the difference between the supply water and the return water temperatures. There is no one temperature difference for all chilled water systems. The actual temperature difference that is selected for a specific installation is determined by the cost of the cooling coils for various temperature differences and the effect that higher differences may have on the operating cost of the chillers. A careful balance between energy savings and first cost should be made by the designer. These are the decisions that must be made by the designer for each application and only experienced designers should entertain water temperature differences in excess of 120F on chilled water systems. A number of conditions must be recognized before making the final selection of temperature differential: a) An increase in temperature differential decreases water flow and therefore saves pumping energy. b) An increase in temperature differential may increase the cost of cooling coils that must operate with a higher mean temperature difference. c) Higher temperature differentials increase the possibilities of loss of temperature difference in coils due to dirt on the air side and chemical deposits on the water side of them. d) Laminar flow on the water side due to lower velocities at low loads on a coil is always a concern of the water system designer. The possibility of laminar flow is greater with higher temperature differences. Laminar flow reduces the heat-transfer rate and should not occur in a coil at any point in its load range. Many systems operate inefficiently because of coils that were selected at too low a friction loss through them at design load; therefore, at reduced loads and flows, they operate with laminar flow.
37
Control of Return Water Temperature: Return water temperature is one of the most important operating values for a
chilled water system. It tells the operator just how good a job the control system and coils are doing in converting energy from the chillers to the air or water systems that are cooling the building. This is such a basic criterion that it should be addressed early in the design of a chilled water system. The proper method of controlling return temperature is through the correct selection of control valves and cooling coils. In conclusion, one of the designers most important tasks is the selection of a sound temperature differential that will provide maximum possible system efficiency. The second step in this process is to ensure that the differential is maintained after the system is commissioned.
The water system should be configured to distribute the water efficiently with a minimum use of energy-wasting
devices. These devices are listed here: a) Three-way temperature control valves b) Balancing valves, manual or automatic c) Pressure-reducing or pressure-regulating valves
The piping should be designed without

a) Reducing flanges or threaded reducing couplings b) Bullhead connections (e.g., two streams connected to the run connections of a tee with the discharge on the branch of the tee)
The friction for the piping should be calculated for all pipe runs, fittings and valves. Cooling coils should be selected with a high enough water velocity in the tubes to avoid laminar flow throughout the
normal load range imposed on the coils.
Coil control valves and their actuators should be sized to ensure that they can operate at all loads on the system
without lifting the valve head off the valve seat.
Expansion tank should be provided to so that water volume changes can be accommodated. Expansion tanks are
generally connected to the suction side of the pump - lowest pressure point.
Pumps in parallel must always operate at the same speed. There may be some exceptional cases where parallel
pumps are operated at different speeds, but only experienced designers should make evaluations for such a proposed operation. Also, it is better to use pumps of the same size when operating them in parallel. Variable speed pumps should be controlled so that pumps operating in parallel never have more than one percent difference in actual operating speed. Mixing of constant and variable speed pumps in parallel operation is wrong and leads to disastrous results.
Distribution pumps should be selected for maximum efficiency at the design condition and within the economic constraints of the project. Distribution pumps should be added and subtracted to avoid operation of pumps at points of high thrust and poor efficiency. Pump sequencing should achieve maximum possible system efficiency.
Differential pressure control (bypass) valves should never be installed at the pump discharges. Check valves should be provided in pump discharges when pumps are operating in parallel. Pump discharge check
valves should be center guided, spring loaded, disc type check valves and should be sized so that the check valve is full open at design flow rate. Generally this will require the check valve to be one pipe size smaller than the connecting piping.
Circuiting Chilled water to Multiple Chillers : There are fundamentals for the circuiting of chillers that should not be
violated in order to achieve maximum efficiency. Some of these are: a) Design the piping arrangement so that energy consumption of chillers is not increased. b) Arrange the piping so that all chillers receive the same return water temperature. c) Ensure that the required design water flow through the coolers is always maintained.
38
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS Hook rigging sling thru holes in base rail, as shown below. Holes in base rail are centered around the unit center of gravity. Center of gravity is not unit center line. Ensure center of gravity aligns with the main lifting point before lifting. Use spreader bar when rigging, to prevent the slings from damaging the unit. CAUTION All panels should be in place when rigging. Care must be taken to avoid damage to the coils during handling. Insert packing material between coils & slings as necessary. MODELS: ASh100B - ASh200B
LIFT SPREADER BAR LIFT
PROPER CLEARANCE TO BE PROVIDED
MODELS: ASh215B - ASh260B

LIFT SPREADER BAR
LIFT
PROPER CLEARANCE TO BE PROVIDED
SPREADER BAR PROPER CLEARANCE TO BE PROVIDED
39
INSTALLATION CLEARANCE
WALL
MODEL NUMBER ASh100B - ASh260B ASh300B - ASh415B
A 3000 3500
B 2000 2500
FIGURE - 1 STRAIGHT WALL
FIGURE - 2 CORNER WALL NOTE: 1. All dimensions are in mm. 2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can cause high pressure or fan motor temperature trips.
40
MOUNTING LOCATION
MODELS: ASh100B
MODEL ASh130B ASh145B ASh160B ASh185B ASh200B
A 1586 1586 2094 2094 2094
NOTE: All dimensions are in mm.
41
LOAD DISTRIBUTION, kg. (ALUMINUM CONDENSER COIL)

MODEL No. ASh100B ASh130B ASh145B ASh160B ASh185B ASh200B ASh215B ASh240B ASh260B ASh300B ASh320B ASh360B ASh370B ASh400B ASh415B R1 720 728 749 824 1038 1044 907 1016 1121 882 982 1128 1141 1150 1178 R2 688 700 721 789 1004 1010 869 978 1083 862 962 1108 1121 1130 1158 R3 673 691 712 778 992 998 850 959 1064 852 952 1098 1111 1120 1148 R4 637 682 703 766 981 987 844 953 1058 842 942 1088 1101 1110 1138 R5 606 627 645 739 864 867 838 946 1052 832 932 1078 1091 1100 1128 R6 590 600 618 704 830 833 842 903 960 827 927 1073 1086 1095 1123 R7 591 609 693 818 821 804 865 923 822 922 1068 1081 1090 1118 R8 582 599 682 807 810 785 846 904 775 839 919 942 946 998 R9 779 840 897 755 819 899 922 926 978 R10 773 833 891 745 809 889 912 916 968 R11 735 799 879 902 906 958 R12 725 789 869 892 896 948 R13 720 784 864 887 891 943 R14 715 779 859 882 886 938
LOAD DISTRIBUTION, kg. (COPPER CONDENSER COIL)

MODEL No. ASh100B ASh130B ASh145B ASh160B ASh185B ASh200B ASh215B ASh240B ASh260B ASh300B ASh320B ASh360B ASh370B ASh400B ASh415B R1 794 776 819 907 1148 1154 974 1098 1218 981 1100 1247 1260 1268 1297 R2 763 749 791 873 1114 1120 936 1060 1180 961 1080 1227 1240 1248 1277 R3 747 739 782 861 1102 1108 917 1041 1162 951 1070 1217 1230 1238 1267 R4 711 730 773 850 1091 1097 911 1034 1155 941 1060 1207 1220 1228 1257 R5 680 676 715 823 974 977 905 1028 1149 931 1050 1197 1210 1218 1247 R6 664 648 688 788 940 943 909 985 1057 926 1045 1192 1205 1213 1242 R7 639 678 777 928 931 871 947 1020 921 1040 1187 1200 1208 1237 R8 630 669 765 917 920 852 928 1001 873 958 1038 1060 1064 1117 R9 846 922 994 853 938 1018 1040 1044 1097 R10 840 915 988 843 928 1008 1030 1034 1087 R11 833 918 998 1020 1024 1077 R12 823 908 988 1010 1014 1067 R13 818 903 983 1005 1009 1062 R14 813 898 978 1000 1004 1057
R1
R6
42

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Company Business Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established

HIGHER ENERGY EFFICIENCY

LOWER NOISE LEVEL

1, 2 & 3 BASIC (SERIES)

4, 5 & 6 UNIT SIZE

HIGH EFFICIENCY AIR COOLED SCREW WATER CHILLERS

1. FOR OTHER COATING, SPECIFY YOUR REQUIREMENTS IN WRITING.

SEMI-HERMETIC COMPACT TWIN SCREW COMPRESSORS

HIGH EFFICIENCY CONDENSER COILS

COMPACT DESIGN SHELL AND TUBE WATER COOLERS

STANDARD CONTROL & SAFETY DEVICES

HAND HELD CONTROLLER

1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070

ELECTRONIC INJECTION R-134a ELECTRONIC EXPANSION VALVE 220V-1Ph-60Hz

3/8414 304 180560 16/800

3/8414 430.7 220770 18/800

3/8414 521.3 232398 18/800

3/8414 521.3 269038 22/800

3/8414 521.3 269038 22/800

3/8414 521.3 269038 22/800

3/8414 521.3 269038 22/800

304 186128 16/800

1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070 1026/1025/1070

406 2741 161.7 150

406 2741 161.7 150

406 2717 161.7 150

406 2741 161.7 150

406 2741 161.7 150

406 2717 184.4 150

406 2717 184.4 150

457 2762 252 200

82.3/78.7/73.5 76.6/73/67.8 86.3/82.7/77.5 84.7/81.2/75.9 9631/9954

10768/11091 11912/12235 13496/13819 13703/14072 13789/14158 14221/14725

10601/10924 12142/12465 13574/13897 15158/15481 15365/15734 15451/15820 15883/16387

SELECTION PROCEDURE (English units)

CORRECTION INPUT STANDARDS FACTOR FACTOR

CORRECTION FACTOR (0F)

+0.6 +0.4 +0.2 0 -0.2 -0.4

CHILLED WATER TEMPERATURE RISE (0F)

SELECTION PROCEDURE (Metric units)

INPUT STANDARDS FACTOR

CORRECTION FACTOR (0C)

+0.33 +0.22 +0.11 0 -0.11 -0.22

CHILLED WATER TEMPERATURE RISE (0C)

PERFORMANCE DATA (English units)

950F AMBIENT TEMPERATURE EER

1250F AMBIENT TEMPERATURE

1300F AMBIENT TEMPERATURE

CAP. COMP. (Tons) kW

PERFORMANCE DATA (English units)

950F AMBIENT TEMPERATURE EER

1250F AMBIENT TEMPERATURE

1300F AMBIENT TEMPERATURE

CAP. COMP. (Tons) kW

PERFORMANCE DATA (Metric units)

350C AMBIENT TEMPERATURE COP

520C AMBIENT TEMPERATURE

550C AMBIENT TEMPERATURE

PERFORMANCE DATA (Metric units)

350C AMBIENT TEMPERATURE COP

520C AMBIENT TEMPERATURE

550C AMBIENT TEMPERATURE