CAX Series PDF

Condensing Units
CAX Series
CAX015 thru CAX170 15 TR thru 170 TR 52 kW thru 600 kW
R-134a
Company Business Zamil Air Conditioners was founded in 1974 as one of the first air conditioning business to be established in Saudi Arabia and today is a leading international manufacturer of air conditioning systems and is No. 1 in the Middle East. Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55 countries in the Middle East, Europe, Africa and Asia. The companys operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and service brands as well as a number of international brands under the OEM sales. The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima. The four SBUs are: 1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers. 2. Unitary & Applied Business Unit supporting Classic, Cooline, GE and OEM brands for commercial and industrial customers. 3. Zamil CoolCare providing engineering & project management services, HVAC maintenance, retrofit services and parts. 4. Geoclima srl is an independent business supporting other SBUs for their requirement of Chillers & Double skin AHUs. The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare Service direct their business operations from the corporate headquarters at Dammam, Saudi Arabia. Geoclima has its engineering & production departments located at Monfalcone, Italy and has a design center in Austria. All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at its best and achieve the corporate goals of maximizing customer satisfaction. Factories and Productions Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one speciality production facility in Italy operated by Geoclima. The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air Conditioning systems per year. Quality & Product Certificates The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification. Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization) Certificate for Room Air Conditioners. ZAC's products are also certified with: 1. CE (Council of European Community) 2. UL (Underwriters Laboratory) 3. Eurovent 4. ASME 5. ETL Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed bin Fahd Al Saud Award for Factory Safety. Our Products In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Concealed Units up to 5 tons, the Ducted Splits up to 30 tons, the Packaged Units up to 90 tons, the Single and Double Skin Air Handling Units up to 70,630 CFM and the Water Chillers up to 660 tons cooling capacity.
INDEX
Contents Page
Model decoding ........................................................................................................................................ 2 Unit features ............................................................................................................................................. 3 Standard specifications ......................................................................................................................... 3-5 Options & accessories ........................................................................................................................... 6-7 Physical data ....................................................................................................................................... 8-10 Selection procedure ............................................................................................................................... 11 Performance data .............................................................................................................................. 12-15 Electrical data .................................................................................................................................... 16-19 Dimensions ........................................................................................................................................ 20-26 Typical schematic wiring diagram ...................................................................................................... 27-36 Rigging instructions ................................................................................................................................ 37 Installation clearance .............................................................................................................................. 38 Mounting location ................................................................................................................................... 39 Load distribution ................................................................................................................................ 40-42 Electrical ................................................................................................................................................. 43 System design ........................................................................................................................................ 43
CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS. THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
MODEL DECODING
8 COMPRESSOR TYPE 9 ELECTRICAL KITS OPTION 13 GENERAL OPTION
A : STANDARD OPTIONS C : NEMA 4X COATING FOR CONTROL BOX F : ADDITIONAL CORE FILTER DRIER S : ADDITIONAL SHUT OFF VALVE T : THERMOSTAT (8) K : F & S COMBO M : C & T COMBO L : F, S & T COMBO G : C, F & S COMBO B : C, F, S & T COMBO : STD OPTIONS B : COATED ALUMINUM FIN F : FULLY CHARGE M : REPLACEABLE CORE FILTER DRIER & SHUT-OFF VALVE A : HOLDING CHARGE A : ALUMINUM FIN A : STANDARD OPTIONS (4) (5)
1, 2 & 3 BASIC 11 MECHANICAL KITS OPTIONS
4, 5 & 6 7 NOMINAL COOLING ELECTRICAL CAPACITY (TONS) SUPPLY (V-Ph-Hz) 10 CONDENSER COIL
H : 208/230-3-60 M : 380-3-60 (4 WIRE) F : 460-3-60
12 REFRIGERANT CHARGING
CAX
SCROLL
CONDENSING UNIT
015
020
A S : DUAL SCROLL (1) (FOR CAX015 - CAX045 ONLY) K P : QUADRUPLE SCROLL (FOR CAX055 - CAX080 ONLY)
024
030
036
040
045
055
B : K & V COMBO E : K & C COMBO G : K & P COMBO T : K, V & C COMBO : M, P & H COMBO : M, O & H COMBO : A, H & R COMBO : A, P & H COMBO : A, O & H COMBO : M, H & R COMBO M : ALUMINUM FIN K : M & O COMBO WITH TG COATING N : M & H COMBO N : COPPER FIN WITH Q : M & R COMBO TG COATING
: FAN CYCLING & ADJUSTABLE HIGH P : PRESSURE GAUGES & LOW PRESSURE C : COPPER FIN (SUCTION & DISCHARGE) SWITCHES D : ALUMINUM FIN O : PRESSURE GAUGES V : VOLT FREE WITH COIL GUARD (SUCTION, DISCHARGE & CONTACTS (6) OIL) (7) E : COATED ALUMINUM FIN C : COMPRESSOR H : HOT GAS BYPASS VALVE WITH COIL GUARD CIRCUIT BREAKER R : CONDENSER PRESSURE RELIEF VALVE G :COPPER FIN WITH P : PUMPDOWN COIL GUARD SOLENOID VALVE J : M & P COMBO
070
080
SEMI-HERMETIC
M : K, V & P COMBO
020
H : SINGLE/DUAL SEMIHERMETIC RECIPROCATING (2)
024
030
036
2
UNLOADER (3) (LEAD COMPRESSOR) M : QUADRUPLE SEMIHERMETIC RECIPROCATING WITH UNLOADER (LEAD COMPRESSOR)
040
S P : ALUMINUM FIN WITH TG COATING T & COIL GUARD U Q : QUADRUPLE SEMIHERMETIC RECIPROCATING N : V, C & P COMBO Q : COPPER FIN WITH V TG COATING & (FOR CAX090 - CAX170 ONLY) L : K, V, C & P COMBO COIL GUARD F L : DUAL SEMI-HERMETIC G RECIPROCATING WITH L : A, P, H & R COMBO B : M, O, H & R COMBO
045
050
060
070
080
090
100
120
150
170
NOTES: (1) Scroll Compressors are available up to 80 TR. (2) Semi-Hermetic compressors are available for all models (Single Semi-Hermetic Compressor for CAX020 & 024 & Dual Semi-Hermetic Compressor for CAX030 - 080). (3) Capacity unloader is standard on single Semi-Hermetic Compressor units to provide 2-stage Cooling. External temperature controllers shall like wise be having 2-stage cooling outputs. (4) Scroll Compressor STD option contain sealed type filter drier & fixed Low, High Pressure switches. (5) Semi-Hermetic Compressors STD options Replaceable filter drier, Ball Valve, Sight Glass, Muffler & without Spring Isolator. (6) A combination of volt free contact signal to indicate the followings: 1. Unit ON; 2. Individual Compressor, run & trip; 3. Unit trip (When all compressors have tripped). (7) Oil Pressure Gauge is applicable for Semi-Hermetic Compressors only. (8) Room Thermostat Controller option is applicable only on single & dual compressors units.
UNIT FEATURES
GENERAL
The CAX series air cooled condensing units from Zamil Air Conditioners are designed to provide engineering excellence in comfort air conditioning and industrial cooling with a superior combination of energy saving, performance, application flexibility, ease of service & maintenance and ability to withstand extreme ambient temperatures. These units can be combined with a wide variety of evaporator coils and blower packages to provide quite and dependable comfort. These units can be installed on a roof tops or at ground level. These CAX series units are designed to use ozone friendly HFC R-134a refrigerant. HFC R-134a is a singular compound form with proven highly efficient thermodynamic proprieties. The compound has no chlorine and does not contribute to Ozone depletion. There will be no phase out and no replacement costs for the life of the equipment.
SALIENT FEATURES OF THE CAX SERIES:
* * * * * * * * * *
HFC R-134a equipments are value added product and a giant leap toward addressing some of the issues relating to climate change and environmental protection. Compact unit design & excellent serviceability. High energy efficiency ratio (EER). Scroll and semi hermetic reciprocating compressors. Independent refrigeration circuits. Integral sub cooling circuit provided to increase overall unit efficiency. Low noise condenser fans, direct drive with rolled form venturi design to eliminate airflow recycling. Condenser fan motors are totally enclosed air over type (TEAO) with class 'F' winding insulation. Built in Thermal Protection for its winding. Microprocessor based controls. High safety standards with UL listed on major electrical components. Quality assurance according to ISO 9001: 2000. Guarantees high and constant product quality.
STANDARD SPECIFICATIONS
A. UNIT CASING & CONSTRUCTION
Unit casing shall be fabricated of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by the hot dip process of lock forming quality conforming to ASTM A 653 commercial weight G-90 followed by backed on electrostatic polyester dry powder coat. Condensing unit consists of single, dual or quadro refrigeration compressors, condenser coil, propeller fans, control wiring and interconnecting piping completely factory assembled. The whole unit is mounted on pressed steel or 'C' channel base rail with lifting holes. The unit is provided with an integral weather resistant control panel suitable for remote thermostat control, ready for field connection.
B. COMPRESSOR
Dual/quadruple scroll Compressors are used as standard for models CAX015 to CAX080 and quadruple semi-hermetic reciprocating compressor are standard for models CAX090 upto CAX170. As an option, semi-Hermetic compressors can be provided for models CAX020 - CAX080. The compressors are equipped with internal motor protection, factory installed crankcase heaters and rubber vibration isolators for quiet and efficient operation. As an option, semi-hermetic compressor can be fixed on anti-vibration mounting (spring type) along with suction & discharge line vibration eliminators. Oil pressure control is provided on units with semi-hermetic compressor only. Each compressor has lock-out devices to protect it from short cycling when tripped by safety controls. Each compressor has separate condenser coil with safety controls. Sight glass and filter drier are standard for all models.
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C. CONDENSER COILS
V & W-configurations condenser coils are of the enhanced louvered fin-and-tube type, constructed of seamless 3/8" dia. inner grooved copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency. As an option, corrugated copper fins or coated aluminum fins or other coated coils may be provided. The fins have full self spacing collars which completely cover each tube. The staggered tube design improves the thermal efficiency. End plates support sheets are heavy gauge galvanized steel with extruded collars for better tube support, formed to provide structural strength. Each coil is pressure tested in the factory at not less than 450 psi air pressure.
D. CONDENSER FANS
Condenser fans are constructed of aluminum blades/hubs with direct driven motors. All fans are statically and dynamically balanced to operate at minimum noise and vibration. Fan blades are designed with appropriate pitch angle which result in maximum airflow through the condenser coil.
E. CONDENSER FAN MOTOR

Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with class 'F' winding insulation and ball bearings for high ambient application. These fan motors are of totally enclosed air over type (TEAO) with inherent thermal protection of automatic reset type & specially designed for outdoor applications.
F. SERVICE VALVES
Both suction and liquid service valves are brass, back seating type with sweat connections. Valves are externally located so refrigerant piping connections can be made quickly and easily.
G. CONTROL PANEL
The control panel design is equivalent to NEMA-4 standard with hinged door for easy access ensuring dust and weatherproof construction. Internal power and control wiring is neatly routed, properly anchored and all wires are identified with cable markers as per NEC standard applicable to HVAC units. The electrical controls used in the control panel are reliable to operate at high ambient conditions for a long period.
H. MICROPROCESSOR CONTROLLER
These condensing units are provided with a microprocessor based electronic control board and compatible to be operated with external controllers such as a DDC or a Thermostat. The units control board has the following features:
BALANCE LOADING OF COMPRESSORS: The units electronic control automatically operates lead/lag sequence
of compressors. This is to load the compressors evenly over long periods of operation. If required however, compressor 1 can also be set to always lead. In this case, compressor 1 always starts first and stops last. (Selectable through dip switch setting on control board).
PUMP DOWN FUNCTION: In units equipped with pump down system, the controller provides the time delay between
solenoids opening and compressor starting to equalize the pressure in the system necessary for compressor to startup. (Selectable through dip switch setting on control board).
COMPRESSOR ANTI-RECYCLING PROTECTION: The controller has a built-in 3 minutes minimum off timer for
compressor. This is for compressor protection in case of accidental manual re-set or immediate re-cycling of thermostat due to load demand.
COMPRESSOR LOCK-OUT FUNCTION: If any of the units safety control trips due to abnormal conditions, the
electronic controls locks out the compressor after a pre-determined timing preventing a re-start unless attended by a qualified service technician. The unit can be re-started through thermostat re-set after ensuring safe system conditions.
FAULT DIAGNOSTICS: In case of system fault, LEDs on the board emits a flashing signal indicating where the fault
is. This is to guide the service technician in identifying the fault.
DIGITAL I/Os: The units control board is compatible to operate with a DDC controller or any standard 24V a.c.
thermostat commercially available.
SEQUENTIAL CONTROL: With input signals from the thermostat, the motors in the equipment is started in sequential
order: supply fan condenser fan compressor; at a pre-determined timings.
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I. ADJUSTABLE HIGH PRESSURE SWITCH (HPS)

Field adjustable high pressure switch provides safety protection in the case of excessive discharge pressure. Typical factory pressure settings are shown in table below.
OPEN 350 10 Psig CLOSE 300 10 Psig
J. ADJUSTABLE LOW PRESSURE SWITCH (LPS)

Field adjustable low pressure switch provides safety protection in the case of low suction pressure and loss of refrigerant charge. Typical factory pressure settings are shown in table below.
OPEN 10 5 Psig CLOSE 30 5 Psig
K. COMPRESSOR OVER LOAD PROTECTOR

The compressors has built-in thermal protector for its protection against high winding temperatures. Motor starter control is equipped with an external overload relay as an additional protection against overload.
L. VOLTAGE MONITORING RELAY

This device protects the motors in the unit from faults such as; under or over voltage, unbalance & phase reversal of the power supply. When the device sensed such faults, it will cut-off the supply in the control circuit thereby cutting off power to the motors. The voltage monitor will re-set automatically when power is brought back to its normal conditions.
LINE VOLTAGE RANGE
190 - 480 VAC
TRIP & RE-SET VOLTAGE (% OF SET POINT)

UNDER VOLTAGE TRIP 90% RE-SET 93% OVER VOLTAGE TRIP 110% RE-SET 107% PHASE IMBALANCE TRIP 6% RE-SET 4.5%
M. CRANKCASE HEATERS
Each compressor has crankcase heater. The compressor crankcase heater is always on when the compressor is deenergized. This protects the system against refrigerant migration, oil dilution and potential compressor failure.
N. FILTER DRIER
Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contaminating particles by the filter drier. Cartridge (sealed type) is standard for scroll compressor units and replaceable core filter drier for units with semihermetic compressors.
O. SIGHT GLASS
Moisture indicating sight glass (supplied loose) to be installed in liquid line in the field. Easy to read color indicator shows moisture contents and provides a mean for checking the system refrigerant charge.
OPTIONS & ACCESSORIES

A. CAPACITY CONTROL
On semi-hermetic compressors, capacity control is achieved by cycling compressors on /off and cylinder unloading. The use of unloading provides good part load capacities. Hot gas bypass is available as an option on the lead circuit to permit operation of the system down to 80 % of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.
B. ADVANCE MICROPROCESSOR
Advance microprocessor control can be offered to achieve precise control and safety functions of the condensing units. Microprocessor is simple to use, push button keyboard allows to access the operating conditions, control set points and alarm history clearly displayed on a multi-line backed illuminated LCD panel. Also its compatible with building management system and adoptable to LON protocol.
C. FAN CYCLE SWITCH HEAD PRESSURE CONTROL (FCS)

The capacity of air-cooled condensers varies with the difference between condensing temperature and condenser entering air temperate (ambient temperature). It increases as this difference increases. For a given capacity, a drop in the ambient temperature will lower the condensing temperatures and if the ambient temperature drops below a given limit, head pressure control is required. Control shall be set for a minimum of 95F (35C) saturated refrigerant condensing temperature, or to suit the specified application.
D. PUMP DOWN SOLENOID VALVE (PDS)

A pump down solenoid valve is installed in the liquid line. When the room thermostat is satisfied, the valve closes and the compressor continues to run until a substantial portion of the refrigerant has been pumped out from the evaporator. The low-pressure switch will cycle off the compressor at a predetermined evaporator pressure.
E. COMPRESSOR CIRCUIT BREAKER

Protect against compressor branch circuit fault. When tripped (Manually or automatically), the breaker opens the power supply to the compressor and control circuit through auxiliary contacts.
F. PRESSURE GAUGES
Suction & Discharge pressure gauges are available for both Scroll and Semi-Hermetic compressors. Oil pressure gauges can be provided for Semi-Hermetic compressors only.
G. DISCHARGE LINE MUFFLERS

Discharge line mufflers are installed to eliminate noise due to refrigerant pulsation.
H. SPRING ISOLATORS (for semi-hermetic compressors only)

Compressors with spring isolators and vibration eliminators reduces the vibration transmitted from compressor to the piping and unit structure.
I. CONDENSER COIL GUARD

Protect the condenser coil from physical damage.
J. THERMO-GUARD COATED CONDENSER

Copper/aluminum fins/ tubes condenser coils for seashore salty corrosive environment. Specify your requirement during order entry.
STANDARD FEATURES/OPTIONS
DESCRIPTION Dual scroll compressor (for CAX015 - CAX045 only) Quadruple scroll compressor (For CAX055 - CAX080) Single Semi-Hermetic compressor (CAX020 - CAX024) Dual semi-hermetic compressor (for CAX030 - CAX080 only) Quadruple semi-hermetic compressor (for CAX090 & above) Capacity control for semi-hermetic compressor on lead compressor Compressor crankcase heaters Compressor circuit breakers Compressor overload protection Spring isolators with vibration eliminators for semi-hermetic compressor Compressor shut-off valves for scroll compressor Condenser fan motor, totally enclosed air-over type Condenser fan - direct drive, propeller type Condenser fan guard Voltage monitoring relay Filter drier (sealed type) for Scroll units Filter drier (replaceable type) for Semi-Hermetic units Sight glass (moisture indication) Low pressure switch (Fixed settings) High pressure switch (Fixed settings) Fan cycling (low ambient) Pump down solenoid valve Pressure relief valve Suction & discharge pressure gauges for scroll compressor Suction, discharge & oil pressure gauges for semi-hermetic compressor PIII controller (Fixed Program) Microsmart controller (Programmable) Coil guard Aluminum fins condenser coil Copper & coated fins condenser coil Thermo-guard coating on aluminum/copper coil Hot gas bypass Liquid line isolating valves Status Indication (Volt free contacts) Discharge line muffler (Semi-Hermetic compressors only) Low pressure switch (Adjustable setting) High pressure switch (Adjustable setting) STANDARD FEATURES OPTIONAL
PHYSICAL DATA, SCROLL COMPRESSOR UNITS (STANDARD)

CAX015 16.4 11.0 Dual SCROLL 3.25 R-134a 300 PROPELLER 2 16400 1.5-1100 1.5-1100 1.5-1100 2-1100 2-1100 1.5-1100 16000 15700 21122 22078 31400 30800 1.5-1100 2 2 2 2 4 4 4 33880 1.5-1100 4 50124 2-1100 4 47644 2-1100 400 400/540 540 630 630/790 790 540 630 790 3.25 3.25/4.7 4.7 6.8 6.8 6.8 4.7 6.8 6.8 Dual Dual Dual Dual Dual Dual Quadruple 11.1 10.9 11.3 10.7 11.6 11.1 11.7 11.7 21.5 24.6 29.0 34.6 40.0 44.1 55.7 69.0 84.9 11.8 CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX055 CAX070 CAX080
MODEL NUMBER
NOMINAL CAPACITY, TONS*
EER (@95 F AMBIENT, 45 F EVAP.)
NUMBER OF REFRIGERATION CIRCUIT
Quadruple Quadruple
COMPRESSOR
TYPE
OIL PER SYSTEM, LITERS
REFRIGERANT
REFRIGERANT CHARGE/SYSTEM (OZ)**
CONDENSER FAN
TYPE
QTY.
NORMAL CFM
MOTOR HP - RPM
CONDENSER COIL 3/8 - 2 - 14 3/8 - 3 - 14 30 350 10 300 10 10 5 30 5 1-3/8 5/8 5/8 7/8 1-5/8 1-5/8 30 5 30 5 30 5 1-5/8 7/8 10 5 10 5 10 5 300 10 300 10 300 10 350 10 350 10 350 10 350 10 300 10 10 5 30 5 2-1/8 7/8 30 30 33.3 36 3/8 - 3 - 14 3/8 - 4 - 14 3/8 - 4 - 14 3/8 - 4 - 14
TYPE
INNER GROOVED TUBES & ENHANCED FINS 3/8 - 3 - 14 3/8 - 4 - 14 60 350 10 300 10 10 5 30 5 2-1/8 7/8 3/8 - 4 - 14 3/8 -4 -14 60 350 10 300 10 10 5 30 5 2-1/8 7/8 66 350 10 300 10 10 5 30 5 1-5/8 7/8 3/8 - 4 - 14 3/8 - 4 - 14 87.5 350 10 300 10 10 5 30 5 2-1/8 7/8 87.5 350 10 300 10 10 5 30 5 2-1/8 7/8
TUBE DIA-ROWS-FINS PER INCH
8
696 754 821 836 860
TOTAL FACE AREA (SQ.FT.)
HIGH PRESSURE SWITCH
OPEN (PSIG)
CLOSE (PSIG)
LOW PRESSURE SWITCH
OPEN (PSIG)
CLOSE (PSIG)
REFRIGERANT LINES+
SUCTION LINE SIZE (OD) INCH
LIQUID LINE SIZE (OD) INCH
SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++ 70.3/66.8/61.5 70.9/67.4/62.1 72.3/68.7/63.5 73.7/70.2/64.9 74.9/71.4/66.1 76.3/72.8/67.5 76.9/73.4/68.1 76.3/72.7/67.5 77.9/74.4/69.1 79.3/75.8/70.5 1438 1463 2034 2142 2194
OPERATING WEIGHT, Kg
NOTE: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures.
** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping.
+ Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size.
++ Based on free field area at ARI conditions. Tolerance: 2dBA.
PHYSICAL DATA, SEMI-HERMETIC RECIPROCATING COMPRESSOR UNITS (OPTIONAL)

CAX020 20.5 11.1 SINGLE SEMI-HERMETIC RECIPROCATING 4.9 R-134a 740 Propeller 2 16000 1.5-1100 1.5-1100 1.5-1100 2-1100 1.5-1100 15400 16500 22078 32000 2 2 2 4 4 32000 1.5-1100 4 30800 1.5-1100 4 33880 1.5-1100 950 540 630 740 830 960 1080 4.9 4.7 4.7 4.9 4.9 4.9 4.9 SINGLE DUAL DUAL DUAL DUAL DUAL DUAL 10.8 10.9 10.6 11.3 11.0 10.8 10.2 27.0 31.0 35.3 41.0 46.0 53.0 60.0 CAX024 CAX030 CAX036 CAX040 CAX045 CAX050 CAX060
MODEL NUMBER
NOMINAL CAPACITY, TONS*
EER (@95oF AMBIENT, 45oF EVAP.)
NUMBER OF REFRIGERATION CIRCUIT
COMPRESSOR
TYPE
OIL PER SYSTEM, LITERS
REFRIGERANT
CONDENSER FAN
TYPE
QTY.
NORMAL CFM.
MOTOR HP - RPM
CONDENSER COIL 3/8 - 3 - 14 30 35010 300 10 10 5 30 5 2 1/8 7/8 774 798 7/8 7/8 1043 2 1/8 1 5/8 30 5 30 5 10 5 10 5 300 10 300 10 300 10 10 5 30 5 2 1/8 7/8 72.8/69.3/64 1109 350 10 350 10 350 10 30 33 36 3/8 - 4 - 14 3/8 - 4 - 14 3/8 - 4 - 14
TYPE
INNER GROOVED TUBES & ENHANCED FINS 3/8 - 3 - 14 60 350 10 300 10 10 5 30 5 2 1/8 7/8 72.8/69.3/64 1416 3/8 - 3 - 14 60 350 10 300 10 10 5 30 5 2 1/8 7/8 72.9/69.3/64.1 1450 3/8 - 4 - 14 60 350 10 300 10 10 5 30 5 2 1/8 1 1/8 73.3/69.8/64.5 1510 3/8 - 4 - 14 66 350 10 300 10 10 5 30 5 2 5/8 1 1/8 73.3/69.8/64.5 1551
TUBE DIA - ROWS - FINS PER INCH
TOTAL FACE AREA (SQ.FT.)
OPEN (PSIG)
CLOSE (PSIG)
LOW PRESSURE SWITCH
OPEN (PSIG)
CLOSE (PSIG)
REFRIGERANT LINES+
SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++ 60.3/65.8/60.5 69.7/66.1/60.9 69.8/66.3/61
PHYSICAL DATA, SEMI-HERMETIC RECIPROCATING COMPRESSOR UNITS

CAX070 74.0 9.9 Dual SEMI-HERMETIC RECIPROCATING 5.2 R-134a 1330 Propeller 4 50124 2-1100 2-1100 2-1100 2-1100 47644 73266 73266 69174 2-1100 4 6 6 6 8 87032 2-1100 8 95288 2-1100 1550 855 950 1110 1325 1540 5.2 4.9 4.9 4.9 5.2 5.2 Dual Quadruple Quadruple Quadruple Quadruple Quadruple 9.8 11.1 10.5 10.3 9.9 9.9 86.0 95.0 105.0 122.0 147.0 171.0 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170
MODEL NUMBERS
NOMINAL CAPACITY TONS *
EER (@95oF AMBIENT, 45oF EVAP.)
NUMBER OF REFRIGERATION CIRCUIT TYPE OIL PER SYSTEM, LITERS REFRIGERANT

COMPRESSOR
CONDENSER FAN QTY. NORMAL CFM. MOTOR HP - RPM TYPE TUBE DIA - ROWS - FINS PER INCH 3/8 -3 - 14 88 350 10 300 10 10 5 30 5 2-5/8 1-1/8 74.7/71.2/66 1949 1-3/8 75.1/76.6/66.3 2112 2-5/8 30 5 10 5 10 5 30 5 2-1/8 7/8 300 10 300 10 350 10 350 10 88 120 120 350 10 300 10 10 5 30 5 2-1/8 1-1/8 75.7/72.7/66.9 76.2/72.7/67.4 2804 2870 3/8 - 4 - 14 3/8 - 3 - 14 TOTAL FACE AREA (SQ.FT) OPEN (PSIG) CLOSE (PSIG) OPEN (PSIG) CLOSE (PSIG)
TYPE
CONDENSER COIL 3/8 - 3 - 14
INNER GROOVED TUBES & ENHANCED FINS 3/8 - 4 - 14 120 350 10 300 10 10 5 30 5 2-5/8 1-1/8 77.1/73.6/68.3 2994 3/8 - 4 - 14 140 350 10 300 10 10 5 30 5 2-5/8 1-1/8 77.7/74.2/69 3738 3/8 - 4 - 14 175 350 10 300 10 10 5 30 5 2-5/8 1-3/8 78.1/74.6/69.3 4216
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LOW PRESSURE SWITCH
REFRIGERANT LINES+
SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++
SELECTION PROCEDURE
1. Enter performance tables at specified SST and desired ambient conditions to find gross capacity and power input. 2. HEAT REJECTION: Calculate condenser Total Heat Rejection Capacity as follows: HR = Unit cooling capacity + (3.41 x Total Unit Power Input, Watts). 3. HEAD PRESSURE: To determine head pressure (psig) use the following conversion table:
Condensing Temp. - 0F. (R-134a) Head Pressure - PSIG. 100 124.1 110 146.4 120 171.1 130 198.7 140 229.2 150 262.8 160 299.9
4. CORRECTION FACTORS FOR ALTITUDE:

ALTITUDE (FT.) FACTOR Condensing Unit Cooling Capacity Condensing Unit & Evaporator 2000 .99 .98 4000 .98 .96 6000 .96 .93 8000 .95 .90 10000 .94 .88
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PERFORMANCE DATA, SCROLL COMPRESSOR UNITS

AMBIENT TEMPERATURE
85 F PI (kW) TC (MBH) TC (MBH) PI (kW) 20.8 27.2 33.2 37 45.8 47.4 59.0 77.4 91.0 108.3 21.1 210 241 282 341 44.4 56.0 67.4 83.8 895 100.6 396 438 546 680 842 27.2 33.2 36.8 45.8 48.4 60.0 75.4 92.3 101.0 212 251 302 351.6 391 494 604 750 144 192 223 266 318 371 412 516 635 789 182 136 164 217 240 271 345.6 399.6 443 529 691 853 172 227 257 299 364 420 466 577 726 41.8 32.8 29.2 25.2 19.2 158 99.0 802 82.6 648 67.4 510 55.0 418 43.4 375.6 40.8 324 32.8 260 29.2 227 25.2 200 19.0 150 TC (MBH) 178 232 253 286 367 422.4 468 554 732 904 185 242 272 316 385 444 492 610 769 948 91.4 77.1 59.1 51.4 40.4 38 29.8 26.2 23.2 17.6 90.3 75.6 58.4 51.0 39.4 37.8 28.8 26.2 22.5 17.3 PI (kW) PI (kW) TC (MBH) 15.8 20.2 23.2 26.8 33.8 36.4 47.0 52.4 68.5 82.3 16.2 21.2 24.2 27.8 34.8 36.4 47.0 54.7 69.5 83.8
0
SST (0F) 95 F
0
MODEL 1050F 1150F 1250F
TC (MBH)
PI (kW) 22.8 30.2 37 42.8 49.8 52.4 64.0 90.4 100.3 117.6 23.1 30 36.2 41.8 50.8 53.4 65.0 85.4 101.7 110.0
CAX015
190
CAX020
221
CAX024
268
CAX030
301
35 0F
CAX036
388
CAX040
445.2
CAX045
493
CAX055
583
CAX070
773
CAX080
954
CAX015
197
CAX020
254
12
CAX024
288
CAX030
332
40 0F
CAX036
407
CAX040
468
CAX045
518
CAX055
643
CAX070
812
CAX080
1001
LEGEND:
SST - Saturated Suction Temperature
TC - Total Capacity
PI
- Total Power Input
EER - Energy Efficiency Ratio
NOTE: In CAX024 & CAX040, there is two different compressors in each unit. System 1 have 55% from total capacity.
PERFORMANCE DATA, SCROLL COMPRESSOR UNITS

AMBIENT TEMPERATURE
85 F PI (kW) TC (MBH) TC (MBH) PI (kW) 22 28.2 31 35.8 46.8 49.4 56.6 65.3 86.8 104.7 22.3 247 286 342 410 46.4 53.6 67.0 81.4 1067 100.0 476 526 653 818 1004 29.2 34.2 38.8 48.8 51 63.0 78.4 97.8 116.6 232 276 343 400 444 518 684 850 175 227 264 319 383 446 494 606 763 942 206 155 184 242 276 326 391 452 502 623 780 962 203 266 306 364 437 505 558 697 871 45 34.8 31.2 26.2 20.3 190 95.6 906 78.2 733 61.4 572 52.6 473 45.4 427 42.8 367 32.8 302 29.2 254 25.2 226 19.6 170 TC (MBH) 197 258 295 348 415 479 529 668 828 1019 215 283 325 384 462 534 589 739 923 1129 107.6 89.0 71.4 58.0 42.4 40.8 31.8 28.2 24.2 18.5 86.6 70.5 57.2 47.6 41.4 38.8 30.8 27.2 23.2 17.9 PI (kW) PI (kW) TC (MBH) 16 21.2 25 28.8 35.8 37.4 43.6 52.7 63.6 78.4 16.9 22 26.2 28.8 36.8 38.4 49.0 58.9 74.2 89.5
0
SST (0F) 95 F
0
MODEL 1050F 1150F 1250F
TC (MBH) 209 272 313 367 438 504 558 709 874 1075 227 299 343 403 484 562 622 779 972 1192
PI (kW) 23.7 31.2 34.2 36.8 51.8 54.4 61.6 69.0 96.4 114.2 24.5 31.2 37.2 41.8 53.8 55.4 68 86.4 107.4 125.6
CAX015
CAX020
CAX024
CAX030
45 F
CAX036
CAX040
CAX045
CAX055
CAX070
CAX080
CAX015
CAX020
13
CAX024
CAX030
50 0F
CAX036
CAX040
CAX045
CAX055
CAX070
CAX080
LEGEND:
TC - Total Capacity
PI
- Total Power Input
NOTE: In CAX024 & CAX040, there is two different compressors in each unit. System 1 have 55% from total capacity.
PERFORMANCE DATA, SEMI-HERMETIC COMPRESSOR UNITS

AMBIENT TEMPERATURE
850F PI (kW) TC (MBH) TC (MBH) 186 241 276 322.8 372 421 481 556 674 785 860 959 1127 1345 1570 208 268 306 359 414 468 535 617 746 868 959 1066 134.4 169.2 198.2 1249 1489 1734 28.2 32.2 38.8 42.4 49.4 57.4 68.4 87.6 102.6 99.4 116.4 139.4 175.2 204.2 21.2 193.2 165.2 130.4 1050 1237 1442 193 250 286 335 386 437 499 576 688 798 894 994 1168 1373 1597 110.4 893 93.4 800 96.6 721 82.6 620 84.6 98.6 96.4 112.4 133.4 169.2 197.2 22.2 29.2 33.2 39.8 43.4 50.4 58.4 71.4 90.6 104.6 102.4 120.4 143.4 180.2 210.2 64.4 518 66.4 53.4 448 55.4 46.4 392 47 40.4 346.8 41.4 320.4 364 415 481 566 658 743 828 974 1130 1315 179 232 265 311 359 407 464 536 629 730 832 924 1087 1256 1459 36.8 301 37.8 278 30.2 257 31 238 27.2 224 27.2 208 20.2 173 PI (kW) 20.2 161 28 31.6 38.8 42.4 48.4 56.4 67.4 86.6 100.6 98.4 115.4 137.4 173.2 201.2 22 30.2 34.2 40.8 44.4 51.4 60 73.4 92.6 107.6 105.4 123.4 147.4 185.2 214.2 TC (MBH) 199 258 295 346 399.6 451 516 595 727 848 923 1027 1205 1453 1697 222 286 328 384 444 500 572 658 804 936 1025 1139 1334 1606 1872 96.4 113.4 98.6 84.6 66.4 55.4 47.4 41.4 38 31.2 27.2 20.2 186.2 160.2 126.4 106.4 90.4 93.6 79.6 62.4 52 44.4 38.4 35.8 29.2 26.2 19.2 PI (kW) PI (kW) TC (MBH) 18.2 25.2 28.2 33.8 37.4 43 50.4 60.4 77.6 90.6 87.4 103.4 121.4 154.2 180.2 19.2 26.2 30.2 35.8 39.4 45.4 53.4 64.4 81.6 94.6 92.4 109.4 129.4 163.2 190.2 PI (kW) 21.2 214 275 316 370 482 551 634 781 912 985 950F 1050F 1150F 1250F
SST (0F)
MODEL
TC (MBH)
CAX020
CAX024
CAX030
CAX036
CAX040
430.8
CAX045
CAX050
35 0F
CAX060
CAX070
CAX080
CAX090
CAX100
1097
CAX120
1284
CAX150 236 305 349 409 474 534 610 701 863
1560
CAX170
1824
14
CAX020
CAX024
CAX030
CAX036
CAX040
CAX045
CAX050
40 0F
CAX060
CAX070
CAX080
1004
CAX090
1093
CAX100
1214
CAX120
1421
CAX150
1722
CAX170
2009
LEGEND:
TC - Total Capacity
PI
- Total Power Input
PERFORMANCE DATA, SEMI-HERMETIC COMPRESSOR UNITS

AMBIENT TEMPERATURE
850F PI (kW) TC (MBH) TC (MBH) PI (kW) 23 31 35 42 46 53 62 76 96 112 109 128 154 1516 1759 236 306 37 44 47 55 64 748 902 1045 1174 127 153 189 219 1300 1518 1801 2089 79 98 114 112 131 159 196 228 348 410 473 535 612 700 835 965 1098 1217 1422 1666 1930 192 222 24 33 38 45 49 57 66 82 102 118 116 136 165 202 235 347 398 451 516 594 696 805 925 1027 1206 1390 1612 220 286 325 383 440 499 571 654 767 886 1024 1136 1330 1530 1771 295 258 199 229 296 338 397 460 518 593 680 822 954 1063 1180 1380 1640 1908 253 326 372 438 506 571 653 32 24 216 186 149 124 1103 1291 105 992 108 880 93 760 73 636 60 553 52 485 45 428 41 372 34 317 30 277 22 215 TC (MBH) 246 316 361 424 491 553 632 725 886 1027 1134 1259 1471 1766 2056 270 348 396 467 541 610 696 796 970 1124 1250 1385 1616 1936 2249 110 108 95 76 62 53 46 42 35 31 23 208 179 143 119 102 105 90 71 58 50 43 40 33 29 22 PI (kW) PI (kW) TC (MBH) 21 28 32 38 41 48 56 68 86 100 97 115 137 171 200 22 30 34 41 44 51 59 73 91 105 103 122 146 180 210 262 336 384 451 523 589 672 770 948 21 28 31 44 47 55 65 78 99 114 112 132 159 197 228 25 34 39 47 50 59 68 85 104 121 119 140 171 208 241 950F 1050F 1150F 1250F PI (kW)
SST (0F)
MODEL
TC (MBH)
CAX020
CAX024
CAX030
CAX036
CAX040
CAX045
CAX050
45 0F
CAX060
CAX070
CAX080
1102
CAX090
1207
CAX100
1339
CAX120
1565
CAX150 288 370 421 497 576 648 739 845
1891
15
CAX170
2203
CAX020
CAX024
CAX030
CAX036
CAX040
CAX045
CAX050
50 0F
CAX060
CAX070
1037
CAX080
1204
CAX090
1330
CAX100
1471
CAX120
1716
CAX150
2070
CAX170
2407
LEGEND:
TC - Total Capacity
PI
- Total Power Input
ELECTRICAL DATA (CAX015 - 080), SCROLL COMPRESSOR UNITS

POWER SUPPLY: 208/230V-3PH-60Hz
VOLTAGE RANGE (SEE NOTE) MIN. 187 187 187 187 187 187 187 187 187 187 253 104.3 599 1 104.3 599 3 2 5 253 75.7 605 1 75.7 605 3 2 5 253 73.1 505 1 73.1 505 3 1.5 5.4 253 104.3 599 1 104.3 599 1 1.5 5.4 30 30 16 16 253 104.3 599 1 75.7 605 1 1.5 5.4 30 253 75.7 605 1 75.7 605 1 2 5 16 253 73.1 505 1 73.1 505 1 2 5 16 2 2 4 4 4 4 4 253 73.1 505 1 52.6 340 1 1.5 5.4 30 2 253 52.6 340 1 52.6 340 1 1.5 5.4 30 2 MAX. 253 43.9 245 1 43.9 245 1 1.5 5.4 30 2 109.6 129.2 154.8 174.5 180.3 227.7 256.3 332.3 341.7 463.3 RLA (amps) RLA (amps) HP QTY (ea) FLA (amps) LRA (amps) QTY (ea) LRA (amps) QTY (ea) LRA (amps) MCA (amps) LEAD COMPRESSOR OTHER COMPRESSOR CONDENSER FAN MTR MOCP (amps) 150 180 220 240 250 330 360 400 410 560
MODEL No.
POWER SUPPLY
CAX015
208/230V-3PH-60Hz
CAX020
208/230V-3PH-60Hz
CAX024
208/230V-3PH-60Hz
CAX030
208/230V-3PH-60Hz
CAX036
208/230V-3PH-60Hz
CAX040
208/230V-3PH-60Hz
CAX045
208/230V-3PH-60Hz
CAX055
208/230V-3PH-60Hz
CAX070
208/230V-3PH-60Hz
CAX080
208/230V-3PH-60Hz
POWER SUPPLY: 380V-3PH-60Hz

VOLTAGE RANGE (SEE NOTE) MIN. MAX. 418 418 418 418 418 418 418 418 418 418 59.3 358 45 353 37.8 280 1 1 1 59.3 358 1 59.3 358 1 45 353 1 45 45 59.3 37.8 45 59.3 37.8 280 1 37.8 37.8 280 1 32.1 32.1 196 1 32.1 196 196 280 353 353 358 280 353 358 24.6 145 1 24.6 145 342 342 342 342 342 342 342 342 342 342 RLA (amps) RLA (amps) LRA (amps) QTY (ea) LRA (amps) QTY (ea) 1 1 1 1 1 1 1 3 3 3 LEAD COMPRESSOR OTHER COMPRESSOR HP 1.5 1.5 1.5 2 2 1.5 1.5 1.5 2 2 CONDENSER FAN MTR FLA (amps) 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 LRA (amps) 18 18 18 9.5 9.5 18 18 18 9.5 9.5 QTY (ea) 2 2 2 2 2 4 4 4 4 4 MCA (amps) 61.2 78.0 85.2 90.9 107.1 130.7 145.0 172.3 202.9 263.6 MOCP (amps) 80 110 120 120 150 190 200 210 240 320
16
MODEL No.
POWER SUPPLY
CAX015
380V-3PH-60Hz
CAX020
380V-3PH-60Hz
CAX024
380V-3PH-60Hz
CAX030
380V-3PH-60Hz
CAX036
380V-3PH-60Hz
CAX040
380V-3PH-60Hz
CAX045
380V-3PH-60Hz
CAX055
380V-3PH-60Hz
CAX070
380V-3PH-60Hz
CAX080
380V-3PH-60Hz
NOTE: The equipment is guaranteed to operate continuously at 5% of nominal power supply rating. Although equipment can still operate beyond this value, it should be limited in extent, Frequency and Duration. Corrective measures should be undertaken to improve Voltages to within 5% of nominal Voltage Supply Rating
LEGEND: RLA - Rated Load Amps FLA - Full Load Amps LRA - Locked Rotor Amps HP - Horse power MCA - Minimum Circuit Ampacity (Reference for selecting size of Power feeder of equipment.) MOCP - Maximum Over Current Protection (Reference for selecting rating of Fuse or Circuit Breaker of the equipment.)
ELECTRICAL DATA (CAX015 - 080), SCROLL COMPRESSOR UNITS

VOLTAGE RANGE (SEE NOTE) MIN. MAX. 506 506 506 506 506 506 506 506 506 506 50.7 310 1 50.7 310 3 2 3.2 35 272 1 35 272 3 2 3.2 30.1 225 1 30.1 225 3 1.5 2.7 50.7 310 1 50.7 310 1 1.5 2.7 16 16 11 11 50.7 310 1 35 272 1 1.5 2.7 16 35 272 1 35 272 1 2 3.2 11 30.1 225 1 30.1 225 1 2 3.2 11 2 2 4 4 4 4 4 30.1 225 1 25.6 173 1 1.5 2.7 16 2 25.6 173 1 25.6 173 1 1.5 2.7 16 2 17.5 125 1 17.5 125 1 1.5 2.7 16 2 44.8 63.0 68.6 74.1 85.2 109.2 124.9 138.7 161.6 228.3 414 414 414 414 414 414 414 414 414 414 RLA (amps) RLA (amps) HP QTY (ea) FLA (amps) LRA (amps) QTY (ea) LRA (amps) QTY (ea) LRA (amps) MCA (amps) LEAD COMPRESSOR OTHER COMPRESSOR CONDENSER FAN MTR MOCP (amps) 60 80 90 100 120 160 170 170 190 270
MODEL No.
POWER SUPPLY
CAX015
460V-3PH-60Hz
CAX020
460V-3PH-60Hz
CAX024
460V-3PH-60Hz
CAX030
460V-3PH-60Hz
CAX036
460V-3PH-60Hz
CAX040
460V-3PH-60Hz
CAX045
460V-3PH-60Hz
CAX055
460V-3PH-60Hz
CAX070
460V-3PH-60Hz
CAX080
460V-3PH-60Hz
17
LEGEND:
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
HP - Horse power
MCA - Minimum Circuit Ampacity (Reference for selecting size of Power feeder of equipment.)
MOCP - Maximum Over Current Protection (Reference for selecting rating of Fuse or Circuit Breaker of the equipment.)
ELECTRICAL DATA (CAX020 - 170), SEMI-HERMETIC COMPRESSOR UNITS

POWER SUPPLY: 208/230V-3PH-60Hz
LEAD COMPRESSOR OTHER COMPRESSOR RLA (amps) HP 1.5 1.5 1.5 2 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 5 5 5 5 5 5 5 5.4 30 16 16 16 16 16 16 16 5.4 30 5.4 30 5.4 30 4 4 4 4 4 4 6 6 6 8 8 5 16 2 5.4 30 2 5.4 30 2 5.4 30 2 85.7 120.4 117.0 136.0 156.6 184.7 218.9 285.8 346.3 394.4 338.1 402.7 529.0 656.3 747.2 0 0 47.2 56 60 72.5 87.7 117.4 145 166.4 72.5 87.7 117.4 145 166.4 1288 3 1230 3 808 3 739 3 600 3 1288 1 1230 1 808 1 739 1 600 1 600 1 504 1 442 1 0 0 0 0 LRA (amps) QTY (ea) FLA (amps) QTY (ea) LRA (amps) MCA (amps) RLA (amps) 59.9 87.7 47.2 56 60 72.5 87.7 117.4 145 166.4 72.5 87.7 117.4 145 166.4 1288 1 1230 1 808 1 739 1 600 1 1288 1 1230 1 808 1 739 1 600 1 600 1 504 1 442 1 739 1 600 1 LRA (amps) QTY (ea) CONDENSER FAN MTR MOCP (amps) 140 200 160 190 210 250 300 400 490 560 410 490 640 800 900 VOLTAGE RANGE (SEE NOTE) MIN. MAX. 253 253 253 253 253 253 253 253 253 253 253 253 253 253 253 187 187 187 187 187 187 187 187 187 187 187 187 187 187 187
MODEL No.
POWER SUPPLY
CAX020
230V-3PH-60Hz
CAX024
230V-3PH-60Hz
CAX030
230V-3PH-60Hz
CAX036
230V-3PH-60Hz
CAX040
230V-3PH-60Hz
CAX045
230V-3PH-60Hz
CAX050
230V-3PH-60Hz
CAX060
230V-3PH-60Hz
CAX070
230V-3PH-60Hz
CAX080
230V-3PH-60Hz
CAX090
230V-3PH-60Hz
CAX100
230V-3PH-60Hz
CAX120
230V-3PH-60Hz
CAX150
230V-3PH-60Hz
CAX170
230V-3PH-60Hz
18

LEAD COMPRESSOR RLA (amps) RLA (amps) 0 0 28.6 1 1 1 1 462 620 665 43.9 53.1 71.1 418 418 87.8 100.7 333 411 462 620 665 1 1 1 1 1 1 1 1 33.9 36.3 43.9 53.1 71.1 87.8 100.7 43.9 53.1 71.1 87.8 100.7 36.3 53.1 28.6 33.9 36.3 43.9 53.1 71.1 87.8 100.7 411 333 333 280 246 1 411 1 333 1 LRA (amps) QTY (ea) OTHER COMPRESSOR LRA (amps) 0 0 246 280 333 333 411 462 620 665 333 411 462 620 665 QTY (ea) 0 0 1 1 1 1 1 1 1 1 3 3 3 3 3 HP 1.5 1.5 1.5 2 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 CONDENSER FAN MTR FLA (amps) 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 LRA (amps) 18 18 18 9.5 18 18 18 18 9.5 9.5 9.5 9.5 9.5 9.5 9.5 QTY (ea) 2 2 2 2 4 4 4 4 4 4 6 6 6 8 8 MCA (amps) 51.2 72.2 70.2 82.1 93.3 110.4 131.1 171.6 209.2 238.2 204.0 243.1 319.6 396.4 451.2 MOCP (amps) 80 120 90 110 130 150 180 240 290 330 240 290 390 480 550 VOLTAGE RANGE (SEE NOTE) MIN. MAX. 418 418 418 418 418 418 418 418 418 418 418 418 418 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342
MODEL No.
POWER SUPPLY
CAX020
380V-3PH-60Hz
CAX024
380V-3PH-60Hz
CAX030
380V-3PH-60Hz
CAX036
380V-3PH-60Hz
CAX040
380V-3PH-60Hz
CAX045
380V-3PH-60Hz
CAX050
380V-3PH-60Hz
CAX060
380V-3PH-60Hz
CAX070
380V-3PH-60Hz
CAX080
380V-3PH-60Hz
CAX090
380V-3PH-60Hz
CAX100
380V-3PH-60Hz
CAX120
380V-3PH-60Hz
CAX150
380V-3PH-60Hz
CAX170
380V-3PH-60Hz
ELECTRICAL DATA (CAX020 - 170), SEMI-HERMETIC COMPRESSOR UNITS

LEAD COMPRESSOR OTHER COMPRESSOR RLA (amps) HP 1.5 1.5 1.5 2 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 2.7 2.7 16 16 11 11 11 11 11 11 11 2.7 16 2.7 16 3.2 11 2 4 4 4 4 4 4 6 6 6 8 8 2.7 16 2 2.7 16 2 2.7 16 2 42.90 60.28 58.50 69.40 78.30 92.25 109.58 142.88 175.93 200.00 173.05 205.78 268.68 333.73 379.20 0 0 23.6 28 30 36.2 43.9 58.7 72.5 83.2 36.2 43.9 58.7 72.5 83.2 590 3 513 3 404 3 323 3 262 3 590 1 513 1 404 1 323 1 262 1 262 1 22 1 193 1 0 0 0 0 LRA (amps) QTY (ea) FLA (amps) QTY (ea) LRA (amps) MCA (amps) RLA (amps) 30 43.9 23.6 28 30 36.2 43.9 58.7 72.5 83.2 36.2 43.9 58.7 72.5 83.2 590 1 513 1 404 1 323 1 262 1 590 1 513 1 404 1 323 1 262 1 262 1 220 1 193 1 323 1 262 1 LRA (amps) QTY (ea) CONDENSER FAN MTR MOCP (amps) 70 100 80 90 100 120 150 200 240 280 200 250 320 400 460
MODEL No. MIN. MAX. 506 506 506 506 506 506 506 506 506 506 506 506 506 506 506 414 414 414 414 414 414 414 414 414 414 414 414 414 414 414
POWER SUPPLY
VOLTAGE RANGE (SEE NOTE)
CAX020
460V-3PH-60Hz
CAX024
460V-3PH-60Hz
CAX030
460V-3PH-60Hz
CAX036
460V-3PH-60Hz
CAX040
460V-3PH-60Hz
CAX045
460V-3PH-60Hz
CAX050
460V-3PH-60Hz
CAX060
460V-3PH-60Hz
CAX070
460V-3PH-60Hz
CAX080
460V-3PH-60Hz
CAX090
460V-3PH-60Hz
CAX100
460V-3PH-60Hz
CAX120
460V-3PH-60Hz
CAX150
460V-3PH-60Hz
CAX170
460V-3PH-60Hz
19
LEGEND:
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
HP - Horse power
MCA - Minimum Circuit Ampacity (Reference for selecting size of Power feeder of equipment.)
MOCP - Maximum Over Current Protection (Reference for selecting rating of Fuse or Circuit Breaker of the equipment.)
DIMENSIONS
CAX015, CAX020 & CAX024 (DUAL SCROLL)
DIMENSIONS
MODEL CAX015 CAX020 CAX024 A 320 325 298 B 495 487 502 C 320 320 320 D 495 487 487
CAX030 & CAX036 (DUAL SCROLL)

DIMENSIONS
MODEL CAX030 CAX036 A 298 279 B 474 495 C 298 279 D 474 495
NOTE: All dimensions are in mm.
20
DIMENSIONS
CAX040 & CAX045 (DUAL SCROLL)
CAX055 (QUADRUPLE SCROLL)
21
DIMENSIONS
CAX070 & CAX080 (QUADRUPLE SCROLL)
22
DIMENSIONS
CAX020 & CAX024 (SINGLE SEMI-HERMETIC)
CAX030 (DUAL SEMI-HERMETIC)
23
DIMENSIONS
CAX036 (DUAL SEMI-HERMETIC)
CAX040, CAX045, CAX050 & CAX060 (DUAL SEMI-HERMETIC)
24
DIMENSIONS
CAX070 & CAX080 (DUAL SEMI-HERMETIC)
DIMENSIONS
MODEL CAX070 CAX080 A 857 857 B 532 485 C 857 857 D 532 485
CAX090, CAX100 & CAX120 (QUADRUPLE SEMI-HERMETIC)

DIMENSIONS
MODEL CAX090 A B C D E F G H 965 686 864 559 965 762 864 559 CAX100 CAX120 958 749 869 533 958 749 869 553 955 709 818 539 955 709 818 539
25
DIMENSIONS
CAX150 & CAX170 (QUADRUPLE SEMI-HERMETIC)
DIMENSIONS
MODEL CAX150 A B C D E F G H L 958 723 837 524 958 723 837 524 4343 CAX170 965 719 841 485 965 719 841 485 5309
26
TYPICAL WIRING DIAGRAM

Single semi-hermetic compressor units
HVTB TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4)
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY
L1 L2 L3 NTB NEUTRAL
LUG PLEASE REFER NEXT PAGE FOR CONDENSER FAN MOTOR POWER& CONTROL CONNECTIONS.
CC1 OLR1
T1A UVM TO HVTB L1 TO NTB N 230VAC
T2A
L1
L2
L3
COMP 1 L1 ATB 1 1A 1 L2 UVM-1 8 L3
(REMOVE JP1)
T3A
UVM CONNECTION
ATB 1 JP1 1A JP2 1B
F1
ATB
PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) SEE VFC CONNECTION TO ATB
(NEXT PAGE)
SEE PDS CONNECTION

(NEXT PAGE)
TO FR1
TO PDS1 CC1 ( NOTE 8) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others)
41A
4A
3A
JP OUTFAN2 OUTFAN1 NEUTRAL
HEATER2
HEATER1
COMP2
INFAN
COMP1
LVTB ( NOTE 7)
R C G Y1 JP
24Vac
X2
X1
P2
P1
R C G Y1 Y2 W1 W2 STG1 COOLING STG2 COOLING
R C Y1 Y2
LIVE
LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1
ECB
SQMBO4 ( P III )
Y2 W1 W2
ON/OFF
PRI
FUSE
P3_##
(ON/OFF)
TRANS 230v 12v-0-12v

ON DIP
HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)
21A 27A
OLR1-1 24A
(SSPS1) (OPS1) JP3 25A JP5 26A
HPS1
P
JP 22A 23A LPS1

P
SEC
DIP SWITCH LED POWER INDICATOR J_PROG
JP
CRANKCASE HTR CONNECTION

A. SEMI-HERMETIC RECIP. COMP.
CC1A-1B
100A
C.HTR1
COMP. SSPS CONNECTION (AS APPLICABLE)

COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N 25A 2
PRESSURE SWITCH SETTINGS (R134a)

NAME LPS1 HPS1 FCS1 LPS3 LPS OPEN (PSIG) 10 5 350 10 125 10 50 40 CLOSE (PSIG) 30 5 300 15 225 15 40 30
(REMOVE JP3) (SEE NOTE 5)
COMPRESSOR UNLOADER CONNECTION OIL PRESSURE SWITCH CONN.

4A 3A AR2 ATB 2 S1
ECB DIP SWITCH SETTINGS & LED INDICATORS

ON= TEST MODE ENABLE OFF=TEST MODE DISABLE LOAD BALANCE S2 ON= COMPRESSOR 1 LEAD OFF= (Comp1&2 Auto Lead Lag) ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN S4 on-board programming function (always set to on) LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator DIP SWITCH # S1 S2 S3 S4 system lock-out due to system fault Red ON system 1 fault diagnostic OFF Yellow blinking slow - LPS1 ckt fault notes: blinking fast - HPS1 ckt fault - Set dip switch #3 according to unit's option (pump down or no pump down) system 2 fault diagnostic Orange blinking slow - LPS2 ckt fault - System 2 fault diagnostics applicable on dual compressor models only. blinking fast - HPS2 ckt fault
COMP2
COMP1
CC1A-1A
28A
OPS1
2 240
ECB AR2-1B
25A
OPS1-1 (REMOVE JP5)
26A TO ATB 28A
LPS3
C P
NO
5A
NC
UL1
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.
27

Single semi-hermetic compressor units
OPTIONAL CONNECTIONS
COMP. WITH CB CONNECTION
TO HVTB L1 L2 L3
LEGEND
AHU AFS AR ATB BM BMC CB CC CCA C.HTR COMP/C ECB F FCS FMCA FM FMC FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS T.O.P TRANS UL UVM AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR CIRCUIT BREAKER COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FMC AUXILIARY CONTACT FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION TRANSFORMER COMP. UNLOADER SOLENOID VOLTAGE MONITOR RELAY FIELD WIRING SPLICE-CLOSED END TERMINAL BLOCK OR TERMINATION POINT
UNIT STATUS (VFC) INDICATION CONNECTION

1 45 UNIT ON AR1 AR1-1A UNIT ON 43 UNIT TRIP FR1-1 44 2 46
CB1
L1A
L2A
L3A
CC1 OLR1 T1A T2A T3A
UNIT TRIP INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB X1 41A FR1 2
FR1-2A COMP 1 CC1A-2A
COMP CB AUXILIARY CONTACT CONNECTION

ECB HP1 (HP1) 21A 8A
55 COMP1 ON
56
58
COMP1 TRIP CB1A-1A
27A HPS1
PUMP DOWN SOLENOID CONNECTION

ATB 2 PDS1 4A P2 P1
ECB
( NOTE 6)
HOT GAS BY PASS CONNECTION

LVTB C Y1 Y2 LPS
C P NC
17 31A 31B AR8 AR9
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSOR IS EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 FIRST, THEN Y2 OFF SEQUENCE: Y2 FIRST, THEN Y1 9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY. 2.
NO
7E AR8-1 7F
AR9-1
7G
HGS
3.
NOTE FOR UNITS WITH HGS CONNECTION, DIP SWITCH S2 IN ECB SHOULD BE IN "ON" POSITION.
4. 5. 6. 7. 8.
CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS

STANDARD CONNECTION (CAX020~024)
HVTB L1 L2 L3 CAX020~024 (S-HERM) 2-FAN MOTOR LAYOUT
WITH OPTIONAL FCS CONNECTION (CAX020~024)

HVTB L1 L2 L3
CB6
CB6
101
102
101
100
101
102
101
100
FMC1 35B 36B 37B 36A 37A 35A
FMC2 35A 36A 37A
100
102
FMC1
100
102
FMC2
35B
36B
FM1 ECB OUTFAN 1 JP OUTFAN 2 12B 12A
FM2 FM1 T.O.P FM2 T.O.P

ECB
FM1
FM2 FM1 T.O.P FM2 T.O.P
37B
13A 13B
FMC1 FMC2
ATB 2 OUTFAN 1 JP OUTFAN 2
12A
13A
13B
FMC1 FMC2
ATB 2
10A
FCS1
P
11A 12B
28

Dual compressor (Scroll/Semi-hermetic) units
HVTB L1 L2 L3 NTB
PLEASE REFER NEXT PAGE FOR CONDENSER FAN MOTOR POWER& CONTROL CONNECTIONS.
TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4)
NEUTRAL
LUG
CC1 OLR1
CC2 OLR2
T1A
T2A
T3A
T1B ATB CC2 CC1
T2B
L1
L2
L3
COMP 1 L1 ATB 1 1A 1 L2 UVM-1 8 L3 UVM
COMP 2
(REMOVE JP1) TO HVTB L1 TO NTB N 230VAC
ATB 1 JP1 1A JP2 1B
F1
PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) SEE VFC CONNECTION TO ATB
(NEXT PAGE)
SEE PDS CONNECTION

(NEXT PAGE)
TO FR2
TO FR1
TO PDS2
TO PDS1
T3B
UVM CONNECTION
( NOTE 8) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others)
41B
41A
4B
4A
3B
3A
OUTFAN2
OUTFAN1
NEUTRAL
HEATER2
HEATER1
INFAN
COMP2
COMP1
LVTB ( NOTE 7)
R C G Y1 JP
24Vac
X1
X2
P2
P1
R C G Y1 Y2 W1 W2 STG1 COOLING STG2 COOLING
R C Y1 Y2
LIVE
ECB
SQMBO4 ( P III )
Y2 W1 W2
ON/OFF
PRI
FUSE
P3_##
(ON/OFF)
TRANS 230v 12v-0-12v

ON DIP
21A 27A 21B 27B 22A 23A 22B 23B
OLR1-1 24A OLR2-1
(OPS1) (SSPS1) JP3 25A JP5 26A
HPS1
P
(SSPS2) (OPS2) 24B JP4 25B JP6 26B
HPS2
P
LPS1
P
SEC
LPS2
P
PRESSURE SWITCH SETTINGS

NAME LPS1 & 2 LPS LPS3 HPS1 & 2 FCS1 & 2 OPEN (PSIG) 10 5 40 50 350 10 125 10 CLOSE (PSIG) 30 5 30 40 300 15 225 15
ECB DIP SWITCH SETTINGS & LED INDICATORS

OFF=TEST MODE DISABLE ON= TEST MODE ENABLE LOAD BALANCE OFF= (Comp1&2 Auto Lead Lag) ON= COMPRESSOR 1 LEAD ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator Red system lock-out due to system fault S4 DIP SWITCH # S1 S2 S3 system 1 fault diagnostic ON Yellow blinking slow - LPS1 ckt fault OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option Orange blinking slow - LPS2 ckt fault (pump down or no pump down) blinking fast - HPS2 ckt fault S2 S1
29

Dual compressor (Scroll/Semi-hermetic) units
HVTB L1 L2 L3 2-FAN MOTOR LAYOUT CAX015~036 (SCROLL)
LEGEND

HVTB L1 L2 L3
CAX030~036 (S-HERM) CB6 CB6
101
102
101
100
102
100
FMC1 35B 36B 37B 35A 36A 37A
FMC2 35A 36A 37A
100
102
101
101
FMC1 35B 36B 37B
100
102 FMC2 FM1 T.O.P FM2 T.O.P
FM1 ECB OUTFAN 1 JP OUTFAN 2 12B 12A
FM2 FM1 T.O.P FM2 T.O.P ECB 13A 13B FMC1 FMC2 ATB 2 OUTFAN 1 JP OUTFAN 2
FM1
FM2 FMC1 FMC2 ATB 2
12A 10A FCS1

P
13A 13B
11A 12B 11B
10B FCS2
P

4-FAN MOTOR LAYOUT HVTB L1 L2 L3 HVTB L1 L2 L3 CAX040~045 (SCROLL) CAX040~060 (S-HERM)

HVTB L1 L2 L3 HVTB L1 L2 L3
CAX070~080 (S-HERM) CB6 101 103 104 100 102 105 CB7
CB6
CB7
101
104
102
102
100
100
FMC1
FMC2 35A 36A 37A
FMC1 35C 36C 37C
FMC3 35B 36B 37B
103
105
101
104
FMC2 35D 36D 37D
103
105 FMC4
35D
36D
35C
36C
37C
35A
36A
37A
37D
35B
36B
37B
FM1 ECB OUTFAN 1 12A
FM3
FM2 FM1 T.O.P
FM4 ATB 2 FMC3 FMC2 FMC4
FM1
FM3
FM2
FM4
12A 10A FCS1 11A 12C FM3 T.O.P
13A
FMC1
ECB OUTFAN 1 OUTFAN 2 12C
FM3 T.O.P
13C 13D
12A
FM1 T.O.P
13A 13B
FMC1 FMC2
ATB 2 OUTFAN 2 12B
13C FM2 T.O.P 13B
12D
FM4 T.O.P
12B
FM2 T.O.P
10B FCS2 11B

P
12D
12B FM4 T.O.P 13D
TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 COMP. 1:
CRANKCASE HTR CONNECTION(AS APPLICABLE)

A. SEMI-HERMETIC RECIP. COMP. 1 CC1A-1B 100A C.HTR1 2

1 45 UNIT ON AR1 AR1-1A UNIT ON UNIT TRIP 43 FR1-1 44A UNIT TRIP INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB X1 41A FR1 2 FR2-1 44 2 46
NOTES
1. 2. 3. POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSORS ARE EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 FIRST, THEN Y2
2
CB1
CB2
COMP. 2:
CC2A-1B
100B
C.HTR2
B. SCROLL COMP. L1A L2A L3A L1B L2B L3B COMP. 1: CC2 OLR2 T1B T2B T3B COMP. 2: L1 C.HTR1 C.HTR2 L2
CC1 OLR1 T1A T2A T3A
L2
L3
4. 5. 6. 7.

COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N 25A 2
FR1-2A CC1A-2A
COMP 1
COMP 2

ECB HP1 (HP1) HP2 (HP2) 21A 8A 21B 8B COMP. 2: 24B CB1A-1A 27A HPS1 (SEE NOTE 5) CB2A-1A 27B HPS2 1 M1/11
(REMOVE JP3) SSPS2 M2/14 L2/R/N
55 25B 2 COMP 2 TO ECB X2 COMP1 ON
56
58
8.
COMP1 TRIP 41B FR2
L1/MP/L
OFF SEQUENCE: Y2 FIRST, THEN Y1 9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.
(REMOVE JP4)
FR2-2A CC2A-2A
COMPRESSOR UNLOADER CONNECTION

( CAPACITY UNLOADERS ON LEAD COMPRESSOR )
A) FOR COMPRESSOR WITH 2 HEADS / 1 SOLENOID (0 - 50 - 100% STEPS) FOR COMPRESSOR WITH 3 HEADS / 1 SOLENOID (0 - 66 - 100% STEPS)

PDS2 PDS1 4B 4A ATB 2
60 COMP2 ON
61
63
TO ATB 28A
28A
LPS3
C P
NO
5A
NC
UL1
COMP2 TRIP
P2
P1
ECB ( NOTE 6)
B) FOR COMPRESSOR WITH 4 HEADS / 2 SOLENOIDS (0 - 50 - 100% STEPS)

LVTB C
240
OIL PRESSURE SWITCH CONN.

COMP 1 1 25A CC1A-1A 28A OPS1
2
17 31A 31B AR8 AR9
2 26A
TO ATB 28A
28A
LPS3
C P
NO
5A
NC
UL1
Y1 Y2 LPS
C P NC
OPS1-1 (REMOVE JP5) OPS2 28B

2
6A COMP 2 CC2A-1A
UL3
240
2 26B
NO
7E AR8-1 7F
AR9-1
7G
HGS
25B
OPS2-1 (REMOVE JP6)
NOTE FOR UNITS WITH HGS CONNECTION, COMP 1 SHALL BE LEAD COMPRESSOR. DIP SWITCH S2 IN ECB SHOULD ALWAYS BE IN "ON" POSITION.
30

Quadruple compressor (Scroll/Semi-hermetic) units
HVTB L1 L2 L3 NTB
POWER SUPPLY 380V-3PH-60HZ

(WITH NEUTRAL)
TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4)
NEUTRAL
LUG
CC1 OLR1
CC2 OLR2
CC3 OLR3
CC4 OLR4
T1C
T2C
T3C
T1D ( NOTE 8)
(by others) R Y1 Y2 Y3 Y4
T2D
UVM CONNECTION
L1 L2 L3
COMP 1
COMP 2
COMP 3
COMP 4
L1 ATB 1 1A
L2 UVM-1 8
L3
UVM
(REMOVE JP1) TO HVTB L1 TO NTB N 230VAC ATB
ATB 1
JP1
1A
JP2
F1 1B PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) SEE VFC CONNECTION TO ATB
(THIRD PAGE)
SEE PDS CONNECTION

(THIRD PAGE)
TO FR2
TO FR1
TO PDS2
TO PDS1
CC2 CC1
OUTFAN2
OUTFAN1
HEATER2
NEUTRAL
HEATER1
COMP2
INFAN
COMP1
TB1 R C G Y1 JP
X2
X1
P2
P1
15 17 31A 31B
24Vac
( NOTE 7) LVTB
R C G Y1 Y2 32C Y3 Y4 32D
SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC
41B
41A
4B
4A
3B
3A
STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING
LIVE
ECB1
SQMBO4 ( P III )
Y2 W1 W2
ON/OFF
YR3 YR4
PRI
FUSE
P3_##
(ON/OFF)
TRANS2 230v 12v-0-12v

ON DIP
21A 27A 21B 27B 22A 23A 22B 23B
OLR1-1 24A OLR2-1 24B JP4 25B JP6 26B JP3 25A JP5 26A
HPS1
P
HPS2
P
LPS1
P
SEC
LPS2
P
PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) TO ATB SEE VFC CONNECTION
(THIRD PAGE)
ECB1 & 2 DIP SWITCH SETTINGS & LED INDICATORS

SEE PDS CONNECTION
(THIRD PAGE)
TO ATB 2 CC4 CC3
TO FR4 1
TO FR3
TO PDS4
TO PDS3
INFAN
X2
X1
P2
P1
R C G Y1 JP
15B
31C 31D
YR3-1 YR4-1
OFF=TEST MODE DISABLE ON= TEST MODE ENABLE LOAD BALANCE ON= COMPRESSOR 1 LEAD OFF= (Comp1&2 Auto Lead Lag) ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator Red system lock-out due to system fault DIP SWITCH # S1 S2 S3 S4 system 1 fault diagnostic ON blinking slow - LPS1 ckt fault Yellow OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option blinking slow - LPS2 ckt fault Orange (pump down or no pump down) blinking fast - HPS2 ckt fault S2
S1
41D
41C
4D
4C
3D
OUTFAN2
OUTFAN1
HEATER2
NEUTRAL
HEATER1
COMP2
COMP1
3C
LIVE
ECB2
SQMBO4 ( P III )
Y2 W1 W2
ON/OFF
NAME LPS1 ~ 4 LPS LPS5 21C 27C 21D 27D 22C 23C 22D 23D OLR4-1 24D JP8 25D JP10 26D OLR3-1 24C JP7 25C JP9 26C HPS3
P
T3D
T1A
T2A
T3A
T1B
T2B
T3B

OPEN (PSIG) 10 5 40 50 350 10 125 10 CLOSE (PSIG) 30 5 30 40 300 15 225 15
PRI
FUSE
P3_##
(ON/OFF)
HPS1 ~ 4 FCS1 ~ 4
TRANS3 230v 12v-0-12v

ON DIP
HPS4
P
LPS3
P
SEC
LPS4
P
31

C O N D EN S ER F AN M O TO R PO W ER & C O N TR O L C O N N EC T IO N S
L1 H V TB L2 L3 L1 H V TB L2 L3
4-F A N M OT O R LAY OU T C A X055~085 (S C R O LL)
CB6
C B7
101
102
104
100
101
102
104
100
FM C1 35C 36C 37C 35A 36A 37A
FMC3 35B 36B 37B
103
105
FM C2 35D 36D 37D
103
105 FMC4
FM 1
FM3
FM 2
FM4
S T A N DA R D C O NN E C T IO N (C A X 055~085)
EC B1 OUTFAN 1 JP O U T FA N 2 12 B 1 2B 12 A 1 2A FM1 T .O .P 13A F M C1 AT B 2 E C B1
W ITH O P T IO N A L F CS C O N N E C T IO N (C A X 055~085)
O U T FA N 1 JP 10A FCS1
P
11A
12A
FM 1 T .O .P
13 A
FM C1
AT B 2
FM2 T .O .P
13B
F M C2 OUTFAN 2
10B
FCS2
P
11B
12B
FM 2 T .O .P
13 B
FM C2
EC B2 OUTFAN 1 JP O U T FA N 2 12 D 1 2D 12 C 1 2C
FM3 T .O .P
13C
F M C3
AT B 2
E C B2 O U T FA N 1 JP 10C FCS3
P
11C
12C
FM 3 T .O .P
13 C
FM C3
AT B 2
FM4 T .O .P
13D
F M C4 OUTFAN 2
10D
FCS4
P
11D
12D
FM 4 T .O .P
13 D
FM C4
L1
H VT B L2 L 3
L1
H VT B L2 L 3
L1
H VT B L2 L3
6-F A N M OT O R LAY OU T C A X 090~120 (S -H E R M )
S TA N D A R D C O N N E C TIO N (CA X 090~ 120)

F M C 1A-1A AT B 1 F M C 5A-1A F M C 2A-1A 12C FM 3 T .O .P 13C FM C3 AT B 2
C B6
C B7
C B8 FM 4 T .O .P
101
102
104
100
101
103
105
104
107
107
102
105
100
108
103
FMC1 35C 36C 37C 35A 36A 37A
FMC3 35B 36B 37B
FMC2 35D 36D 37D
FMC4 35E 36E 37E
106
FMC5 35F 36F 37F
106
108
F M C 6A-1A FMC6
12D
13D
FM C4
W ITH O P T IO N A L F CS C O N N E C T IO N (C A X 090~120)
F M C 1A -1A ATB 1 F M C 5A -1A F M C 2A -1A F M C 6A -1A 10A F C S1 1 0B
P
FM1
FM3
FM 2
FM 4
FM5
FM6
1 1A 12C
FM 3 T .O .P
13C
FM C3
AT B 2
E C B1 OUTFAN 1 12A 12A
FM 1 T .O.P FM 5 T .O.P
13A
FMC1
AT B 2
E C B2 O U T F AN 1 12B 12B
FM2 T .O .P FM6 T .O .P
F C S2 11B
P
13B
FMC2
A TB 2
10C F C S3 10D
P
11C 12D
FM 4 T .O .P
13D
FM C4
OUTFAN 2
12E
12E
13E
FMC5 OUTFAN 2
12F
12F
13F
FMC6
F C S 4 11D
P
C R AN K C AS E H TR CO NN E C TIO N
A . S E M I-H E R M E T IC C O M P R E S S O R
O IL P RE S SU R E S W ITCH C O NN .
(F O R S E M I-H E R M E T IC C O M P R E S S O R O N LY )
COMP 1 C O M P. 1: C O M P. 2: 1B C C 1A -1B 100A C .H TR 1 C .H TR 2 2 1 25A C C 1A -1A 28A

2
O PS 1
240
2 26A
1B 1B
C C 2A-1B C C 3A -1B
100B 1 00C
2 2
O PS1-1 (R EM O V E JP5) O PS 2 28B

2
C O M P. 3: C O M P. 4:
C .H TR 3 C .H TR 4
COMP 2 C C 2A -1A
240
2 26B
1B
C C 4A-1B
1 00D
25B
O PS2-1 (R EM O VE JP6) C C 3A -1A 2 8C O PS 3

2 240
B . S C R O LL C O M P R E S S O R C O M P . 1: C O M P . 2: L1 C .H TR 1 C .H T R 2 L2
COMP 3 1 25C
2 26C
O PS3-1 (R EM O V E JP9) O PS 4 28 D
2
L2 L1
L3 L2
COMP 4 C C 4A -1A
C O M P . 3:
C .H TR 3
240
2 26D
C O M P . 4:
L2
C .H T R 4
L3
2 5D
O PS4-1 (R EM O VE JP10)
32

LVTB C Y1 17 31A 31B LPS
C P NC
LEGEND
AR8 AR9

TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 1
Y2
NO
7E AR8-1 7F
AR9-1
7G
HGS
CB1
CB2
CB3
CB4
NOTE FOR UNITS WITH HGS CONNECTION, COMP 1 SHALL BE LEAD COMPRESSOR. DIP SWITCH S2 IN ECB SHOULD ALWAYS BE IN "ON" POSITION.
L1C
L2C
L3C
L1D
L2D
L3D
L1A
L2A
L3A
L1B
L2B
L3B

1 45 UNIT ON/OFF AR1 AR1-1A UNIT ON 43 FR1-1 44A UNIT TRIP FR2-1 44B FR3-1 44C UNIT TRIP FR4-1 44 2 46
CC1 OLR1 T1A T3A T1B T2B T2A T3B
CC2 OLR2 T1C T2C T3C
CC3 OLR3 T1D T2D T3D 4
CC4 OLR4
COMP 1
COMP 2
COMP 3
COMP

ECB1 HP1 (HP1) HP2 (HP2) 21A 8A 21B 8B HP1 HPS1 CB2A-1A 27B HPS2 (HP1) HP2 (HP2) ECB2 21C 8C 21D 8D
INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB1 X1 41A FR1 2
FR1-2A CB3A-1A 27C HPS3 CB4A-1A 27D HPS4 55 COMP1 ON COMP1 TRIP COMP 2 TO ECB1 X2 41B FR2 2 56 58 CC1A-2A
CB1A-1A
27A


FR2-2A ECB1 TO ATB 28A 28A LPS5

C P NO
P2
P1
PDS4 PDS3
ATB 2
5A
NC
UL1
CC2A-2A
60
61 COMP2 ON COMP2 TRIP
63
4D P2
P1
4C
ECB2
( NOTE 6)
TO ATB 28A
28A
LPS5
C P
NO
5A
NC
UL1
2 COMP 3 TO ECB2 X1 41C

COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N (SEE NOTE 5) 25A 2
FR3
6A
UL3
FR3-2A CC3A-2A
NOTES
1. 2.
66 68
POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSORS ARE EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 - Y2 - Y3 - Y4 OFF SEQUENCE: Y4 - Y3 - Y2 - Y1
COMP. 2: 24B 1 M1/11
65 25B 2 TO ECB2 X2 COMP3 ON
3.
2
L1/MP/L
COMP3 TRIP COMP 4 41D FR4
COMP. 3: 24C 1
(REMOVE JP4) SSPS3 M1/11 L1/MP/L M2/14 L2/R/N 25C 2
FR4-2A CC4A-2A
4. 5.
COMP. 4: 24D 1 M1/11
25D 2
70 COMP4 ON
71
73
6. 7. 8.
L1/MP/L
COMP4 TRIP (REMOVE JP8)
9.
NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.
33

Quadruple compressor (Semi-hermetic) units (Part Winding Start Compressor)
TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4) NTB NEUTRAL
LUG
HVTB L1 L2 L3
CC1 OLR1
CC3 OLR3
CC2 OLR2
CC4 OLR4
CC5 OLR5
CC7 OLR7
CC6 OLR6
CC8 OLR8
T1G
T2G
T3G
T1C
T2C
T3C
T1D
T2D
T3D
T1H COMP 4
T2H
UVM CONNECTION
L1 L2 L3
COMP 1
COMP 2
COMP 3
L1 ATB 1 1A
L2 UVM-1 8
L3
UVM TO HVTB L1 TO NTB N
(REMOVE JP1)
ATB 1 JP1 1A JP2 1B PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE)
F1
ATB
SEE VFC CONNECTION TO ATB

(NEXT PAGE)
SEE PDS CONNECTION

(NEXT PAGE)
CC2 CC2A-2A 9B CC1 CC1A-2A 9A CC3 ( NOTE 8) SWITCHING CONTACTS

TB1 R C G Y1 JP 31A 31B
CC4
TO FR2
TO FR1
TO PDS2
TO PDS1
41B
41A
4B
4A
3B
3A
OUTFAN2
OUTFAN1
NEUTRAL
HEATER2
HEATER1
COMP2
INFAN
COMP1
X2
X1
P2
P1
15 17
24Vac
( NOTE 7) LVTB
R C G Y1 Y2 32C Y3 Y4 32D STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING
T3H
T1A
T2A
T3A
T1B
T2B
T3B
T1E
T2E
T3E
T1F
T2F
T3F
(by others) R
Y1 Y2 Y3 Y4
LIVE
ECB1
SQMBO4 ( P III )
Y2 W1 W2
ON/OFF
YR3 YR4
PRI
FUSE
P3_##
(ON/OFF)
TRANS1 230v 12v-0-12v

ON DIP
21A 27A 21B 27B 22A 23A 22B 23B
OLR1-1
40A
OLR3-1 24A OLR4-1 24B JP4 25B JP6 LPS1

P
HPS1 JP3 25A JP5 26A

P
OLR2-1
40B
HPS2 26B
P
SEC

NAME LPS1 ~ 4 LPS LPS5 HPS1 ~ 4 FCS1 ~ 4 OPEN (PSIG) 10 5 40 50 350 10 125 10 CLOSE (PSIG) 30 5 30 40 300 15 225 15
LPS2
P
TO ATB PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) TO ATB SEE VFC CONNECTION
(NEXT PAGE)
2 SEE PDS CONNECTION

(THIRD PAGE)
CC6 CC6A-2A 9D CC5 CC5A-2A 9C CC7 CC8 S1
TO FR4 1
TO FR3
TO PDS4
TO PDS3
ECB1 & 2 DIP SWITCH SETTINGS & LED INDICATORS

OFF=TEST MODE DISABLE ON= TEST MODE ENABLE LOAD BALANCE ON= COMPRESSOR 1 LEAD OFF= (Comp1&2 Auto Lead Lag) ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator Red system lock-out due to system fault DIP SWITCH # S1 S2 S3 S4 system 1 fault diagnostic ON blinking slow - LPS1 ckt fault Yellow OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option blinking slow - LPS2 ckt fault Orange (pump down or no pump down) blinking fast - HPS2 ckt fault S2
41D
41C
4D
4C
3D COMP2
OUTFAN2
OUTFAN1
HEATER2
NEUTRAL
HEATER1
COMP1
3C
INFAN
X2
X1
P2
P1
R C G Y1 JP
15B
31C 31D
YR3-1 YR4-1
LIVE
ECB2
SQMBO4 ( P III )
Y2 W1 W2
ON/OFF
PRI
FUSE
P3_##
(ON/OFF)
TRANS2 230v 12v-0-12v

ON DIP
21C 27C 21D 27D 22C 23C 22D 23D
OLR5-1
40C
OLR7-1 24C OLR8-1 24D JP8 25D JP10 26D LPS3

P
HPS3 JP7 25C JP9 26C

P
OLR6-1
40D
HPS4
P
SEC
LPS4
P
34

TO HVTB / BUSBAR L1 L2 L3 TO HVTB / BUSBAR L1 L2 L3 TO HVTB / BUSBAR L1 L2 L3 TO HVTB / BUSBAR L1 L2 L3

1 45 UNIT ON/OFF AR1 AR1-1A UNIT ON 43 L1G L2G L3G FR1-1 44A UNIT TRIP FR2-1 44B FR3-1 44C UNIT TRIP FR4-1 44 2 46
CB1
CB2
CB3
CB4
L1C
L2C
L3C
L1D
L2D
L3D
L1H CC6 OLR6 T1H
L2H
CC1 OLR1 T1C T2C T3C T1A T2A T3A
CC3 OLR3 T1B T2B T3B
CC2 OLR2 T1D T2D T3D
CC4 OLR4 T1E T2E T3E
CC5 OLR5 T1G T2G T3G
CC7 OLR7 T1F T2F T3F
L3H CC8 OLR8
L1A
L2A
L3A
L1B
L2B
L3B
L1E
L2E
L3E
L1F
L2F
L3F
INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB1 X1 41A FR1 2
T2H
T3H
FR1-2A CC3A-1A
COMP 1
COMP 2
COMP 3
COMP 4 55

ECB1 HP1 (HP1) HP2 (HP2) 21A 8A 21B 8B HP1 HPS1 CB2A-1A 27B HPS2 (HP1) HP2 (HP2) ECB2 21C 8C 21D 8D
56 COMP1 ON COMP1 TRIP
58
CB1A-1A
27A
CB3A-1A
27C HPS3
COMP 2
TO ECB1 X2
41B
FR2
FR2-2A CC4A-1A
CB4A-1A
27D HPS4
60
61 COMP2 ON COMP2 TRIP FR3
63


COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N (SEE NOTE 5) 25A 2

COMP 3 TO ATB 28A 28A LPS5

C P NO
P2
P1
TO ECB2 X1
41C
ECB1
PDS4 PDS3
ATB 2
COMP. 2: 24B 1 M1/11
5A
NC
UL1
FR3-2A CC7A-1A
25B 2
4D
4C
L1/MP/L
P2
P1
ECB2
( NOTE 6)
COMP. 3: 24C 1
(REMOVE JP4) SSPS3 M1/11 L1/MP/L M2/14 L2/R/N 25C 2
65 COMP3 ON
66
68
TO ATB 28A
28A
LPS5
C P
NO
5A
NC
UL1

LVTB C Y1 Y2 1 LPS
C P NC NO
COMP3 TRIP COMP 4 TO ECB2 X2 41D FR4 2
17 31A 31B AR8 AR9 COMP. 4: 24D 1 M1/11
6A 25D 2
UL3
FR4-2A CC8A-1A
L1/MP/L
(REMOVE JP8) 7E AR8-1 7F

AR9-1
70 COMP4 ON
71
73
7G
HGS
NOTE FOR UNITS WITH HGS CONNECTION, COMP 1 SHALL BE LEAD COMPRESSOR. DIP SWITCH S2 IN ECB1 SHOULD ALWAYS BE IN "ON" POSITION.
COMP4 TRIP

STANDARD CONNECTION (NO FAN CYCLING SWITCH)
TO CC1/CB1 L1 L2 L3 TO CC5/CB3 L1 L2 L3 TO CC2/CB2 L1 L2 L3 TO CC6/CB4 L1 L2 L3
OPTIONAL CONNECTION (WITH FAN CYCLING SWITCH)

8-FAN MOTOR LAYOUT CAX150~170 (S-HERM)
TO CC1/CB1 L1 L2 L3 TO CC5/CB3 L1 L2 L3 TO CC2/CB2 L1 L2 L3 TO CC6/CB4 L1 L2 L3
CB6 104 101 105 102 103 100
CB7 107 108 106
CB8 110 109 111
CB9
CB6
CB7
CB8
CB9
101
102
103
104
100
105
107
101
104
107
106
110
109 FMC6 35H
108
110
100
102
103
105
106
108
109
FMC1
FMC2
FMC3
FMC4
FMC1 35G 36G 37G 35C 36C 37C 35D 36D 37D 35H 36H 37H 36C 35C 35A 36A 37A 35B 36B 37B 35E 36E 37E 35A 36A 37A 37C 35F 36F 37F
FMC3 35B 36B 37B
FMC2 35D 36D 37D
FMC4 35E 36E 37E
FMC5 35G 36G 37G
FMC7 35F 36F 37F
111
111 FMC8 37H FMC2 ATB 2 FMC6
FM1
FM3
FM2
FM4
FM5
FM7
FM6
FM8
FM1
FM3
FM2
FM4
FM5
FM7
FM6
ECB1 OUTFAN 1 ECB1 OUTFAN 1 12A 12A FM1 T.O.P FM5 T.O.P FM3 T.O.P FM7 T.O.P FMC1 ATB 2 FMC3 OUTFAN 2 ECB2 OUTFAN 1 12B 12B FM2 T.O.P FM6 T.O.P FM4 T.O.P FM8 T.O.P FMC2 ATB 2 FMC4 OUTFAN 2 12E
P
12A FCS1 11A 12C
12A
FM1 T.O.P
13A
FMC1
ATB 2
ECB2 OUTFAN 1 12B FCS3 11C

P
12B 12D
FM2 T.O.P
13B
13A
12C
13C
13B
12D
13D
10A
FM3 T.O.P
13C
FMC3 FMC5 OUTFAN 2
10C 12F
FM4 T.O.P
13D
FMC4
12E 12G
FM5 T.O.P
13E
12F 12H
FM6 T.O.P
13F
OUTFAN 2
12E
12E
13E
12G
13G
12F
12F
13F
12H
13H
10B
FCS2 11B
P
FM7 T.O.P
13G
FMC7
10D
FCS4 11D
P
FM8 T.O.P
13H
35
36H
FM8
FMC8

CRANKCASE HTR CONNECTION
SEMI-HERMETIC COMPRESSOR 1B CC1A-1B C.HTR1 C.HTR2 2
(POWER AND CONTROL FOR ELECTRIC HEATER &BLOWER MOTOR)

TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3
OPTIONAL AHU INTER-CONNECTION
LEGEND
COMP. 1: COMP. 2:
100A
1B 1B
CC2A-1B CC3A-1B
100B 100C
2 CB 2 CB11 CB12
COMP. 3: COMP. 4:
C.HTR3 C.HTR4
1B
CC4A-1B
100D
2 HC1 HC2 68 69 70
BMC OLR
OIL PRESSURE SWITCH CONN.

(FOR SEMI-HERMETIC COMPRESSOR ONLY) COMP 1 1 25A CC1A-1A 28A
2
HEATER1 2 26A (Stg. 1 Heating) TB1 (ECB1)

(REMOVE JUMPER JP)
HEATER2 (Stg. 2 Heating) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

R C BM CONTROL STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING STG1 HEATER STG2 HEATER G Y1 Y2 Y3 Y4 W1 W2
OPS1
240
OPS1-1 (REMOVE JP5) OPS2 28B

2
LVTB ( NOTE 8)
24Vac
R C G Y1 Y2 Y3 Y4 W1 W2
COMP 2 CC2A-1A
C
240
2 26B
G Y1 Y2 W1 W2
25B
OPS2-1 (REMOVE JP6) CC3A-1A 28C OPS3

2 240
COMP 3 1 25C
2 26C TO ATB (in cond. unit) TO ECB (in cond. unit) CONTROLS 230Vac
OPS3-1 (REMOVE JP9) OPS4 28D

2
COMP 4 CC4A-1A
240
2 26D
INFAN HTR1 HTR2
14 29 30
BMC
19
OLR-1
AFS HC2 28
25D
OPS4-1 (REMOVE JP10)
NOTES
1. 2. 3. POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSORS ARE EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 - Y2 - Y3 - Y4 OFF SEQUENCE: Y4 - Y3 - Y2 - Y1 NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.
4. 5. 6. 7. 8.
9.
CABLE ENTRY DETAILS
DUAL COMPRESSOR MODEL
QUADRUPLE COMPRESSOR MODEL
36
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS Hook rigging sling thru holes in base rail, as shown below. Holes in base rail are centered around the unit center of gravity. Center of gravity is not unit center line. Ensure center of gravity aligns with the main lifting point before lifting. Use spreader bar when rigging, to prevent the slings from damaging the unit. CAUTION All panels should be in place when rigging. Care must be taken to avoid damage to the coils during handling. Insert packing material between coils & slings as necessary.
LIFT
MODELS: CAX015 - CAX036

SPREADER BAR

LIFT
PROPER CLEARANCE TO BE PROVIDED
MUST BE 2.500" NOMINAL PIPE THROUGH UNIT FOR

LIFT SPREADER BAR
PROPER CLEARANCE TO BE PROVIDED
37
INSTALLATION CLEARANCE
WALL
MODEL NUMBER CAX015 - CAX036 CAX040 - CAX060 CAX070 - CAX170
1500 1500 1500 1500 1500 1500 1500 2000 1500 1500 2000 2000 3000 2000 2000
FIGURE - 1 STRAIGHT WALL
E
FIGURE 2 CORNER WALL
FIGURE - 2 CORNER WALL NOTE: 1. All dimensions are in mm. 2. PIT Installation: If unit is installed in special pit, please observe the same tolerance for walls. Pit height should not exceed the unit height.
38
MOUNTING LOCATION
MODELS: CAX015 - CAX036 (SCROLL/SEMI-HERMETIC) MODELS: CAX040 - CAX060 (SCROLL/SEMI-HERMETIC)
MODELS: CAX055 (SCROLL)
MODELS: CAX070 - CAX080 (SCROLL)
MODELS: CAX070 - CAX080 (SEMI-HERMETIC)

DIMENSIONS
MODEL CAX150 CAX170 A 1281 1603
NOTE: All dimensions are in mm. Tolerance: 2mm.

39
LOAD DISTRIBUTION (kg.), SCROLL COMPRESSOR UNITS

(ALUMINUM CONDENSER COIL)
MODEL No. CAX015 CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX055 CAX070 CAX080 R1 128 137 157 163 177 344 350 525 552 565 R2 196 217 234 223 239 350 356 492 519 532 R3 182 191 210 217 220 390 396 525 552 565 R4 190 209 220 233 224 354 361 492 519 532 R5 R6 R7 R8 -
COPPER CONDENSER COIL

MODEL No. CAX015 CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX055 CAX070 CAX080 R1 154 158 177 179 206 372 385 572 600 629 R2 218 234 256 241 268 378 405 540 567 596 R3 199 208 230 237 249 418 433 572 600 629 R4 203 226 248 251 253 382 398 539 567 596 R5 R6 R7 R8 -
R1
R2
R3
R4
CAX015 - CAX045
CAX055 - CAX080
40
LOAD DISTRIBUTION (kg.), SEMI-HERMETIC COMPRESSOR UNITS

(ALUMINUM CONDENSER COIL)
MODEL No. CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX050 CAX060 CAX070 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170 R1 142 148 194 209 278 285 299 307 464 505 495 507 527 488 547 R2 222 228 291 312 392 402 418 430 488 529 495 507 527 488 547 R3 196 202 255 270 342 350 363 372 504 545 507 519 540 450 510 R4 214 220 303 318 404 413 430 442 493 533 507 519 540 450 510 R5 400 409 430 523 584 R6 400 409 430 523 584 R7 408 467 R8 408 467
COPPER CONDENSER COIL

MODEL No. CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX050 CAX060 CAX070 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170 R1 153 165 218 235 313 320 342 355 513 569 539 551 585 539 610 R2 233 245 315 332 427 437 461 478 537 593 539 551 585 539 610 R3 207 219 279 294 377 385 406 420 553 609 551 563 598 501 573 R4 225 237 327 342 439 448 473 490 542 597 551 563 598 501 573 R5 444 453 488 574 647 R6 444 453 488 574 647 R7 459 530 R8 459 530
R1
R2
R1
R3
R5
R1
R3
R5
R7
R3
R4
R2
R4
R6
R2
R4
R6
R8
CAX020 - CAX060
CAX070 - CAX080
CAX090 - CAX120
CAX150 - CAX170
41
INSTALLATION & START-UP INSTRUCTIONS

SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Check with your nearest Zamil dealer/sales office for information or assistance. Warning: Before installation or servicing the system, always turn off main power supply. Electrical shock can cause personal injury or death.
SCROLL COMPRESSOR ROTATION

Scroll compressors are designed to operate in single direction only. Hence, care has to be taken to ensure correct rotation when the system is operated. Verification of correct rotation is by observing that the suction pressure drops and discharge pressure rises when compressor run. Reverse rotation results in abnormal sound, as well as, substantially low current draw and by interchanging power supply wire L1 & L3 will correct this problem.
INSTALLATION
STEP-1: Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden pallet and after removing wooden pallet, refix the screws.
STEP- 2: Installation on a solid, level mounting pad

When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and service. Allow 48" (1219 mm) clearance all around and no obstruction above unit for proper airflow. Double the service access when multiple units are installed at one location. On rooftop applications, locate unit at least 6" (152 mm) above roof surface. Place unit above a load-bearing wall, isolate unit and piping set from structure. Use 4"x4"x1" thick rubber/cork mounting pads. Arrange supporting members to adequately support unit and minimize transmission of vibration to building.
STEP-3: Piping connections

Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 50 ft (15.24 m), obtain information from your nearest Zamil dealer/sales office. It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure. Compressors are already charged with the required amount of lubricant. There is no need to charge in the field. Make sure that no air & moisture enter the system as easter oil are hygroscopic in nature. The whole system should be leak tested and evacuated before charging the refrigerant.
Outdoor unit connected to factory matched indoor unit

Outdoor unit contains holding charge only. The correct system refrigerant charge for operation is given in the unit nameplate & physical data table when connected with up to 25 ft (7.62 m) of field-supplied piping. Check refrigerant charge for maximum efficiency.
Sweat connection
Use refrigerant grade piping. Service valves are closed from factory when shipped and ready for brazing. After wrapping the service valve with a wet cloth, the piping set can be brazed to service valve using either silver rod or silfos rod brazing material. When brazing completed, refrigerant piping and indoor coil are now ready for leak testing. This check should also include all field and factory brazed joints. Warning: Relieve all pressure before refrigerant system repair or final unit disposal to avoid personal injury or death. Use service ports and open all valves.
42
ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements. Caution: Operation of the unit on improper power supply will result in damage to the unit. Note: Use copper wires of proper rating for all field wiring. Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death. B) Ground & power wires Connect power wires to terminal block per wiring diagram. Connect ground wire to the ground lug or plate provided inside the control box. C) Control wiring between outdoor & indoor unit Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).
STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only, set thermostat to OFF position and close electrical disconnect switch to the outdoor unit. 2) Fully open liquid/suction service valves. 3) Close electrical disconnect switch to energize the system. 4) Set room thermostat to desired temperature.
TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS
SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC
SYSTEM DESIGN
THESE CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING: Intended for outdoor installation with free air intake and discharge. Minimum outdoor operating air temperature during cooling with low ambient operation option is 550F. Maximum outdoor operating air temperature during cooling is 1300F.
43
PL-AP-CAX-10-2M-E

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Condensing Units

1, 2 & 3 BASIC 11 MECHANICAL KITS OPTIONS

H : SINGLE/DUAL SEMIHERMETIC RECIPROCATING (2)

SALIENT FEATURES OF THE CAX SERIES:

E. CONDENSER FAN MOTOR

I. ADJUSTABLE HIGH PRESSURE SWITCH (HPS)

J. ADJUSTABLE LOW PRESSURE SWITCH (LPS)

K. COMPRESSOR OVER LOAD PROTECTOR

L. VOLTAGE MONITORING RELAY

TRIP & RE-SET VOLTAGE (% OF SET POINT)

OPTIONS & ACCESSORIES

C. FAN CYCLE SWITCH HEAD PRESSURE CONTROL (FCS)

D. PUMP DOWN SOLENOID VALVE (PDS)

E. COMPRESSOR CIRCUIT BREAKER

G. DISCHARGE LINE MUFFLERS

H. SPRING ISOLATORS (for semi-hermetic compressors only)

I. CONDENSER COIL GUARD

J. THERMO-GUARD COATED CONDENSER

PHYSICAL DATA, SCROLL COMPRESSOR UNITS (STANDARD)

NOMINAL CAPACITY, TONS*

EER (@95 F AMBIENT, 45 F EVAP.)

NUMBER OF REFRIGERATION CIRCUIT

OIL PER SYSTEM, LITERS

REFRIGERANT CHARGE/SYSTEM (OZ)**

TUBE DIA-ROWS-FINS PER INCH

TOTAL FACE AREA (SQ.FT.)

HIGH PRESSURE SWITCH

LOW PRESSURE SWITCH

SUCTION LINE SIZE (OD) INCH

LIQUID LINE SIZE (OD) INCH

++ Based on free field area at ARI conditions. Tolerance: 2dBA.

PHYSICAL DATA, SEMI-HERMETIC RECIPROCATING COMPRESSOR UNITS (OPTIONAL)

NOMINAL CAPACITY, TONS*

EER (@95oF AMBIENT, 45oF EVAP.)

NUMBER OF REFRIGERATION CIRCUIT

OIL PER SYSTEM, LITERS

REFRIGERANT CHARGE/SYSTEM (OZ)**

TUBE DIA - ROWS - FINS PER INCH

TOTAL FACE AREA (SQ.FT.)

HIGH PRESSURE SWITCH

LOW PRESSURE SWITCH

SUCTION LINE SIZE (OD) INCH

LIQUID LINE SIZE (OD) INCH

SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++ 60.3/65.8/60.5 69.7/66.1/60.9 69.8/66.3/61

++ Based on free field area at ARI conditions. Tolerance: 2dBA.

PHYSICAL DATA, SEMI-HERMETIC RECIPROCATING COMPRESSOR UNITS

NOMINAL CAPACITY TONS *

EER (@95oF AMBIENT, 45oF EVAP.)

NUMBER OF REFRIGERATION CIRCUIT TYPE OIL PER SYSTEM, LITERS REFRIGERANT

CONDENSER COIL 3/8 - 3 - 14

HIGH PRESSURE SWITCH

LOW PRESSURE SWITCH

SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++

++ Based on free field area at ARI conditions. Tolerance: 2dBA.

4. CORRECTION FACTORS FOR ALTITUDE:

PERFORMANCE DATA, SCROLL COMPRESSOR UNITS

MODEL 1050F 1150F 1250F

SST - Saturated Suction Temperature

- Total Power Input

EER - Energy Efficiency Ratio

PERFORMANCE DATA, SCROLL COMPRESSOR UNITS

MODEL 1050F 1150F 1250F