AV- 27D303 AV- 27D203

SERVICE MANUAL
COLOR TELEVISION

AV-27D303/S AV-27D303/R AV-27D203/S AV-27D203/R

BASIC CHASSIS

FE

CONTENTS
! ! ! ! ! ! ! ! !
1

SPECIFICATIONS 2 SAFETY PRECAUTIONS 3 FEATURES 4 MAIN DIFFERENCE LIST 5 HOW TO IDENTIFY MODELS 5 FUNCTIONS 6 SPECIFIC SERVICE INSTRUCTIONS 8 SERVICE ADJUSTMENTS 12 PARTS LIST 31 OPERATING INSTRUCTIONS STANDARD CIRCUIT DIAGRAM 2-1
CO PYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.

No.51940 Apr. 2002 May 2002

AV-27D303 AV-27D203

SPECIFICATIONS
Contents Items

AV-27D303/S AV-27D303/R
29-5/823-1/423 (752mm590mm531mm) 70.8 Ibs (32.2 kg) TV RF System Color System Sound System CCIR(M) NTSC BTSC System (Multi-Channel Sound) (0206) 54MHz88MHz (0713) 174MHz216MHz (1469) 470MHz806MHz (0206, A-8) by (02 06&01) (0713) by (0713) (A1) by (1422) (JW) by (23 36) (W +1W+28) by (3764) (W +29 W+84) by (65 125) (A8, A4A1) by (01, 96 99) 181 Channels 45.75MHz 41.25MHz (4.5MHz) 3.58MHz 120V AC, 60Hz 113W 27 (68cm) Measured Diagonally 29kV1kV (at zero beam current) 23-1/2 (59cm) Oval type2 1.2W + 1.2W S-Video

AV-27D203/S AV-27D203/R

Dimensions (W H D) Mass TV System and Color System

TV Receiving Channels and Frequency VL Band VH Band UHF Band CATV Receiving Channels and Frequency Low Band High Band Mid Band Super Band Hyper Band Ultr a Band Sub Mid Band TV/CATV Total Channel Intermediate Fr equency Video IF Car rier Sound IF Carr ier Color Sub Carr ier Power Input Power Consumption Pictur e Tube High Voltage Speaker Au dio Power Output Input terminals Input 1

(54MHz804MHz)

Input 2

Video(V) Au dio (L, R) Video Component (V/Y, PB, P R) Audio(L, R) Video(V) Au dio (L, R) Variable Audio Output (R/L)

Input 3 (Fr ont) Output ter minals

Y: 1Vp-p Positive (negative s ync provided, when terminated with 75) C: 0.286Vp-p (burst signal, when terminated with 75) 1Vp-p, 75 (RCA pin jack) 500mVrms ( -4dBs ), High Impedanc e (RCA pin jack) 1Vp-p, 75 (RCA pin jack) 1Vp-p 75(pos itive sync) 500mVrms ( -4dBs ), High Impedanc e (RCA pin jack) 1Vp-p, 75 (RCA pin jack) 500mVrms ( -4dBs ), High Impedanc e (RCA pin jack) More than 0 1550mVrms (+6dBs) Low impedanc e (400Hz when modulated 100%) (RCA pin jack) 75(VHF/UHF) Terminal, F-T ype Connector RM-C252 (AA/R6/UM-3 battery2)

An ten na terminal Remote Contr ol Unit

Design & specifications are subject to change without notice.

No.51940

AV-27D303 AV-27D203

SAFETY PRECAUTIONS
1. The design of this product c ontains spec ial hardware, many circuits and components s pecially for safety purposes. For continued protection, no changes should be made to the original des ign unless authorized in writing by the manufacturer. Replacement parts must be identic al to thos e used in the original circuits. Servic e should be performed by qualified pers onnel only. 2. Alterations of the design or circuitry of the products s hould not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of respons ibility for pers onal injury or property damage resulting therefrom. 3. Many electrical and mechanic al parts in the products have special safety-related c haracteris tics. These charac teristics are often not evident from visual inspection nor can the protection afforded by them necess arily be obtained by using replac ement components rated for higher voltage, wattage, etc. Replacement parts whic h have thes e special s afety characteristics are identified in the parts list of Service manual. Electrical components having such featur es are identified by shading on the schematics and by (!) on the parts list ! in Service manual. The use of a substitute replac ement which does not have the same safety characteristics as the recommended replac ement part shown in the parts list of Service manual may c aus e shock, fire, or other haz ards. 4. Use isolation tr ansformer when hot chassis. The chassis and any sub-chassis contained in s ome products are c onnected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed. 5. Do n't shor t between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing. Some model's power c ircuit is partly different in the GND. The differenc e of the GND is shown by the LIVE : (") s ide GND, the ISOLATED(NEUTRAL) : (#) side GND and EARTH : ($) side GND. Don't short between the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND and never measure with a meas uring apparatus (oscilloscope etc.) the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND at the s ame time. If above note will not be kept, a fuse or any parts will be brok en. 6. If any repair has been made to the chassis, it is recommended that the B1 setting should be chec ked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY). 7. The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excess ive high voltage c onditions should be kept to a minimum, or should be prevented. If severe arc ing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, crac ked or melted high voltage harness, poor s oldering, etc.). T o maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product. 8. Do not c hec k high voltage by drawing an arc. Us e a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connec ting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button. 9. When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dres s in the high voltage c ircuit area. W here a short circuit has occurred, those c omponents that indic ate evidence of overheating s hould be replaced. Always use the manufacturer's replacement components. 10. Isolation Check (Safety for Electrical Shock Hazard) After re-assembling the product, always perform an isolation check on the exposed metal parts of the c abinet (antenna terminals, video/audio input and output terminals, Control knobs, metal c abinet, screwheads, earphone jac k, c ontrol shafts, etc.) to be sure the product is safe to operate without danger of electrical shoc k. (1) Dielectric Strength Test The is olation between the AC primary circuit and all metal parts exposed to the us er, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one sec ond. (. . . . Withs tand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an applianc e rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade. (2) Leakage Current Check Plug the AC line c ord directly into the AC outlet (do not use a line is olation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, partic ularly any exposed metal part having a return path to the chassis , to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exc eed 0.2mA AC (r.m.s.). " Alternate Check Method Plug the AC line c ord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connec t a 1500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the res istor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis , and measure the AC voltage across the resistor. Now, revers e the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropic al area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLT MET ER (HAVING 1000 /V, OR MOR E SENSIT IVITY) 0.15F AC-T YPE PLACE T HIS PROBE ON EACH EXPOSED MET AL PART

GOOD EART H GR OUND

1500 10W

11. High voltage hold down circuit check. After repair of the high voltage hold down circuit, this circuit shall be c hec ked to operate correctly. See item "Ho w to check the high voltage hold down cir cuit". This mark shows a fast operating fuse, the letters indicated below show the rating.

V
3

No. 51940

AV-27D303 AV-27D203

FEATURES
" New chas sis design enables use of a single board with simplified
circuitry.

" Users can make fun to c onnect the Digital Video Disk player with
the component video signal input terminal.

" Provided with miniature tuner (TV/CATV). " Multifunctional remote control permits picture adjustment. " Adoption of the CHANNEL GUARD function prevents the specific
channels from being selected, unless the ID number is key in.

" Built-in V-CHIP system. " With 75V/U in c ommon (F-Type) ANT Terminal. " SLEEP TIMER for setting in real time. " Clos ed-caption broadcasts can be viewed. " Built-in MTS sys tem. " Built-in HYPER-SURROUND system. " Because built-in the BBE circuit improved the
conversation

sound of

" I2C bus control utilizes single chip ICs. " Adoption of the VIDEO STATUS func tion. " Adoption of the ON/OFF TIMER function.

" S-VIDEO input terminal for taking best advantage of Super VHS. " Variable Audio output terminal. " 3 LINE Digital Comb filter Improved picture quality.

No.51940

AV-27D303 AV-27D203

MAIN DIFFERENCE LIST

Model name ! Parts Name MAIN PWB ! ! ! ITC TUBE (C) FRONT CABI. ASSY DOOR JVC MARK ! ! POW ER KNOB CONTROL KNOB SFE-1001A-M2 A68QDN891X001 GQ10018-001B-A GQ30024-002A-A CM48006-007-C GQ30026-002A-A GQ30025-002A-A SFE-1002A-M2 A68ADT25X01 SFE-1001A-M2 A68QDN891X001 GQ10018-002B-A GQ30024-001A-A CM48006-006-C GQ30026-001A-A GQ30025-001A-A SFE-1002A-M2 A68ADT25X01

AV-27D303/S

AV-27D303/R

AV-27D203/S

AV-27D203/R

HOW TO IDENTIFY MODELS

The differenc e between AV-27D303S and AV-27D303/R is in the PICTURE TUBE. As the result of the difference in picture tube, the MAIN PW B also differs. In the same way, the difference between AV-27D203/S and AV-27D203/R is in the PICTURE TUBE too.

! !

Model Parts name RATING LABEL

AV-27D303/S
GQ30032-001A-A Indicated AV-27D303

AV-27D303/R

AV-27D203/S

AV-27D203/R

Indicated AV-27D303

Indicated AV-27D203

Indicated AV-27D203

Indic ated S

Indic ated R

Indic ated S

Indic ated R

No.51940

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FUNCTIONS
FRONT PANEL CONTROL

1 2 3 4 5

INPUT3 VIDEO ter mi nal INPUT3 AUDIO L MONO ter mi nal INPUT3 AUDIO R ter mi nal MENU button CHANNEL -/+ buttons OPERATE / buttons

6 7 8 9

VOLUME -/+ buttons REMOCON LENS ON TIMER LED POWER button

REAR TERMINAL

1 2 3 4

AUDIO O UTPUT (L, R)terminals INPUT1 (S, V, L, R) terminals INPUT2 (V/Y PR, PB, L, R) terminal s , VHF / UHF terminal

No.51940

AV-27D303 AV-27D203

REMOTE CONTROL UNIT [RM-C252]

POWER key INPUT key DISPLAY key SLEEP TIMER key HYPER SUR. key VIDEO STATUS key THEATER PRO key BBE key MUTING key VOL/ (MENU MENU key CHANNEL keys LIGHT key V-CHIP key CH /(MENU /) keys EXIT / PIP OFF key VCR CONTROL key VCR / DVD switch TV / CATV switch
The CH-/+ keys and VOL-/+ keys operate CHANNE and VOLUME normally. These keys are also used to navigate MENU system.

) keys

NOTE

No.51940

AV-27D303 AV-27D203

SPECIFIC SERVICE INSTRUCTIONS

DISASSEMBLY PROCEDURE
REMOVING THE REAR COVER
1. Disc onnect the power plug from wall outlet. 2. As s hown in the Fig.1, remove the 11 screws marked ! . 3. As s hown in Fig.1, remove the

CHECKING THE PW BOARD

To check the PW Board from back side. 1. Pull out the chassis (refer to REMOVING THE MAIN PWB). 2. Erect the chas sis vertically so that you c an easily check the bac k side of the PW Board.

4 screws marked ".

4. Then remove the REAR COVER toward you.

REMOVING THE MAIN PWB

" After removing the REAR COVER. 1. Pick this side of the MAIN PWB and raise one slightly, take off the PWB stopper marked # from the c abinet bottom. 2. Withdraw the chass is backward. (If necess ary, remove the wire clamp, c onnectors etc.)

CAUTION
" When erecting the chassis, be careful so that there will be no contacting with other PW Board. " Before turning on power, make s ure that the wire connec tor is properly connec ted. " When conducting a check with power supplied, be sure to confirm that the CRT EART H WIRE (BRAIDED ASS Y) is connected to the CRT SOCKET PW boar d.

REMOVING THE SPEAKER

" After removing the rear cover. 1. As shown in Fig. 1, removing the screws marked

$,

WIRE CLAMPING AND CABLE TYING

then 1. Be sure to clamp the wire. 2. Never remove the c able tie used for tying the wires together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.

remove the speaker. 2. Follow the s ame steps when removing the other hand speak er. NOTE : When removing the screws marked $ of the speak er, remove the lower side screw first, and then remove the upper one.

No.51940

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FRONT CABINET

CRT

This exploded view describes about the AV-27D303/R and /S. Although the AV-27D203/R, /S is slightly different from this figure, you c an use the exploded view for disassembling the AV27D203/R, /S in the s ame step as for this one.

SPEAKER

$
CRT SOCKET PWB MAIN PWB HVT

$
SPEAKER

#
PWB STOPPER

REAR COVER

" !
POWER CORD

Fig.1 No.51940 9

AV-27D303 AV-27D203

MEMORY IC REPLACEMENT
1. Memory IC
This TV uses memory IC. This memory IC stores data for proper operation of the video and deflection circuits. When replacing the memory IC, be sure to use an IC containing this (initial value) data.

2. Memory IC replacement procedure

(1) Power off Switch off the power and disconnec t the power cord from the outlet. SERVICE MENU
SERVICE MENU

(2) Replace the memory IC Be sure to use a memory IC written with the initial s etting data. (3) Power on Connect the power cord to the outlet and s witch on the power.

1.V/C(S) 3.SOUND(A) 5.PIP(PIP) 7.LOW LIGHT 9.RF AFC 11.I2C BUS SELECT BY OPERATE BY

2.DEF(D) 4.OTHERS(F) 6.3L Y/C(LYC) 8.HIGH LIGHT 10.VCO 12.SYSTEM(SYS)

Verified
EXIT

EXIT BY

(4)Confirm the system constant value " 12.SYSTEM (SYS) do not adjust normally. " The adjustment should not be done without signal. ! Ho w to enter the SYSTEM (SYS). 1) Press the SLEEP TIMER key and set SLEEP TIMER for 0 min. 2) Before disappear the display of SLEEP TIMER settings , simultaneously press the DISPLAY key and VIDEO STATUS key of the remote c ontrol unit. 3) The SERVICE MENU screen of Fig.1 is displayed. 4) While the SERVICE MENU is displayed, s elect the SYSTEM(SYS) item with MENU/ (CH-/+) keys, and the MENU / (VOL-/+) keys is press ed, the screen will be displayed as shown in Fig.2. 5) Refer to the SYSTEM (SYSTEM CONSTANT) TABLE 1 and check the setting items . If the value is different, s elect the setting item with the MENU / (CH-/+) keys and adjust the setting with the MENU / (VOL-/+) keys. (The letters of the s elected item are displayed in yellow.) 6) When adjustment has completed, the v alues store into memory IC automatic ally 7) Press the EXIT key twice to return the normal screen.

Fig.1 12.SYSTEM(SYS)

SETTING ITEM

SYS01 VIDEO IN

***

SETTING N o

Fig.2

SETTING VAL UE

KEY ASSIGNMENT OF REMOTE CONTROL UNIT

(5) Receive channel setting Refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the receive channels (Channels Pres et) as des cribed.

DISPLAY SLEEP TIMER VIDEO STATUS MENU / MENU / EXIT

(6) User settings Check the us er setting items acc ording to TABLE 2. Where thes e do not agree, refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and s et the items as described.

(7) SERVICE MENU setting Verify what to s et in the SERVICE MENU, and s et whatever is necessary. (Fig.1) Refer to the SERVICE ADJUSTMENT for setting.

10

No. 51940

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TABLE 1 (System Constant setting)

No SYS01 SYS02 SYS03 SYS04 SYS05 SYS06 SYS07 SYS08 SYS09 SYS10 SYS11 SYS12 Setting item VIDEO IN PIP 3D Y/C Y CV CCD PCHK PURITY VM NOISE CR CLR TEMP THEATER THEATER PRO BBE Variable range 04 0 1 0 1 01 01 01 01 01 01 01 01 01 Initial setting value 3 0 0 0 1 0 0 0 1 1 1 1 No SYS13 SYS14 SYS15 SYS16 SYS17 SYS18 SYS19 SYS20 SYS21 SYS22 SYS23 SYS24 Setting item HYP SURR 16:9 MD HYP SCAN EZ SURF ID DISP COMPULINK CCD VCHIP VCHIP CA JVC LOGO CMP IN CXA1875 Variable range 01 01 01 01 01 01 01 01 01 01 01 01 Initial setting value 1 0 1 0 1 0 1 1 1 1 1 0

TABLE 2 (User setting)

Setting item Setting value Setting item Setting value

Use remote controller keys POWER CHANNEL VOLUME TV/VIDEO OFF CH-02 10 TV DISPLAY VIDEO STATUS HYPER SURROUND BBE Settings of MENU PICTURE MENU TINT COLOR PICTURE BRIGHT DETAIL COLOR TEMPERATURE NOISE MUTING CENTER CENTER CENTER+8 CENTER CENTER+10 HIGH ON SOUND ADJUST MENU BASS TREBLE MTS CENTER CENTER STEREO CLOCK / TIMERS MENU SET CLOCK MANUAL TIME ZONE : PACIFIC D.S.T. : OFF ON / OFF TIMER OFF LANGUAGE FRONT PANELLOCK V2 COMPONENT-IN AUTO SHUT OFF CLOSED CAPTION AUTO TUNER SET UP CHANNEL SUMMARY V-CHIP SET LOCK CODE XDS ID INITIAL SETUP MENU ENG OFF NO OFF OFF AIR Unnecess ary to set OFF (0000) Unneces sary to set ON OFF DYNAMIC OFF ON

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AV-27D303 AV-27D203

SERVICE ADJUSTMENTS
ADJUSTMENT PREPARATION
1. You can make the necessar y adjustments for this unit with either the Remote Co ntrol Unit or With the adjustment tools and parts as given below. 2. Ad justment with the Remote Control Unit is made on the basis of the initial setting values, however, the new setting values which set the scr een to its optimum condition may differ from the initial settings. 3. Make sure that AC power is turned on c orrec tly. 4. Turn on the power for set and test equipment before us e, and start the adjus tment procedures after waiting at least 30 minutes. 5. Unless otherwis e spec ified, prepare the most s uitable reception or input signal for adjustment. 6. Never touc h any adjustment parts which are not specified in the list for this adjustment - variable res istors, transformers, condensers, etc. 7. Pres etting before adjustment. Unless otherwis e spec ified in the adjustment instructions, pres et the following functions with the remote control unit: User menu preset value MENU ITEM PICTURE MODE (VSM) BASS, TREBLE, BALANCE HYPER SURROUND TINT, COLOR, PICTURE, BRIGHT , DETAIL MTS BBE PRESET VALUE DYNAMIC CENTER OFF CENTER STEREO ON 0

ADJUSTMENT EQUIPMENT
1. 2. 3. 4. 5. 6. DC voltmeter (or digital voltmeter) Oscilloscope Signal generator (Pattern generator) NTSC Remote control unit TV audio multiplex signal generator. Frequenc y counter

ADJUSTMENT ITEMS
Ad justment item s B1 POW ER SUPPLY MAIN VCO RF. AGC FOCUS V. HEIGHT V. CENTER H. CENTER WHITE BALANCE (Low Light) WHITE BALANCE (High Light) Ad justment item s SUB BRIGHT SUB CONTRAST SUB COLOR SUB TINT MTS INPUT LEVEL check MTS SEPARATION

KEY ASSIGNMENT OF REMOTE CONTROL UNIT

DISPLAY SLEEP TIMER

VIDEO STATUS MENU /

MENU / EXIT

12

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AV-27D303 AV-27D203

ADJUSTMENT LOCATIONS
CRT SOCKET PWB
(Within MAIN PWB ASS'Y)
TP-B TOP

T CRT EART H (BRAIDED ASS' Y ) E1

TP-E (SOLDER SIDE)

FRONT

MAIN PWB
POWER POWER

VOL+ VOL-

CH+

CH-

MENU

IC702 F901 IC201

IC101

IC421

T111

HV

S401 IC901 TUNER

U

HVT
X

B1

AV IN / OUT

UPPER : F OCUS LOWER : SCREEN

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AV-27D303 AV-27D203

BASIC OPERATION OF SERVICE MENU

1. Operate the SERVICE MENU with the REMOTE CONTROL UNIT. 2. In general, basic setting (adjustments) items or verifications are perfor med in the SERVICE MENU. (1) V/C (S) This set the s etting values (adjustment values) of the VIDEO/CHROMA circ uits. (2) DEF (D) This set the s etting values (adjustment values) of the DEFLECTION circuit. (3) SOUND (A) This set the s etting values (adjustment values) of the AUDIO circuit. (4) OTHERS (F) This is us ed when the OTHERS MODE is verified. [Do not adjust] (5) PIP (PIP) This set the s etting values(adjustment values) of the PICTURE-IN-PICTURE circ uit. (PIP is means as Picture In Picture) [Do not have Function] (6) 3L Y/C (LCY) This is us ed when the 3L Y/C MODE is verified. [Do not adjust] (7) LOW LIGHT This sets the s etting values (adjustment values ) of the W HITE BALANCE circuit. (8) HIGH LIGHT This sets the s etting values (adjustment values ) of the W HITE BALANCE circuit (9) RF AFC This is us ed when the RF AFC MODE is verified. [Do not adjust] (10) VCO This is us ed when the IF VCO is adjusted. (11) I 2C BUS This is us ed when ON/OFF of the I2C BUS CTRL is set. [Fixed ON] (12) SYSTEM (SYS) This is us ed when the SYSTEM is verified. [Do not adjust] 3. Basic Op erations of the SERVICE MENU (1) Ho w to enter the SERVICE MENU. Press the SLEEP TIMER key and set the SLEEP TIMER for 0 MIN . Then press the DISPLAY key and VIDEO STATUS key of the remote control unit at the same time to enter the SERVICE MENU screen. (2) SERVICE MENU screen selection In SERVICE MENU, press the MENU/(CH-/+) key to select any of the SUB MENU items. (The letters of the s elected items are displayed in yellow.)

SERVICE MENU 1.V/C(S) 3.SOUND(A) 5.PIP(PIP) 7.LOW LIGHT 9.RF AFC 11.I2C BUS SELECT BY OPERATE BY 2.DEF(D) 4.OTHERS(F) 6.3L Y/C(LYC) 8.HIGH LIGHT 10.VCO 12.SYSTEM(SYS)

EXIT BY

EXIT

(3) Enter the any setting ( adjustment ) mode " 1.V/C (S), 2.DEF (D), 3.SOUND (A), 4.OTHERS (F), 5.PIP (P), 6.3L Y/C (LYC), 7.LOW LIGHT, 8.HIGH LIGHT, 9.RF AFC 10.VCO 11.I2C BUS and 12.SYSTEM (SYS) mode 1) If select any of 1.V/C (S) / 2.DEF (D) / 3.SOUND (A) / 4.OT HERS (F) / 5.PIP (PIP) / 6.3L Y/C (LYC) / 7.LOW LIGHT / 8.HIGH LIGHT / 9.RF AFC / 10.VCO / 11.I2C BUS /12.SYSTEM (SYS) items, / and the MENU (VOL-/+) key is pressed from SERVICE MENU ( MAIN MENU ), the each screens will be dis played as shown in figure page later. Then the settings or verifications can be performed

KEY ASSIGNMENT OF REMOTE CONTROL UNIT

DISPLAY SLEEP TIMER

2)

VIDEO STATUS MENU / MENU / EXIT

14

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AV-27D303 AV-27D203

SUB MENU
S ERV ICE M ENU ( M AIN M E NU)
SE RV ICE ME NU
1. V/ C(S) 3. SO UND( A) 5. PI P(PIP) 7. LO W LI GHT 9. RF AFC 11 .12 C BUS SELECT B Y OPERATE BY 2.D EF(D ) 4. OTHERS(F) 6 .3L Y/C( LYC) 8.HIG H LIGHT 1 0.VCO 1 2.SYSTEM (SYS)

EX I BY T

EXIT

1.V /C( S)
RF 4 : 3 STD LO W

7.LO W L IGHT

S0 1

BR IG HT

***

B RIG H T ***

*** ***

2.DE F(D)
RF 4 : 3 STD LO W

8.HIGH LI GHT

D 01

V FR EQ

***

***

3.SO UND(A)

9.RF AFC M AIN

DO not adjust

A 01

IN LE VEL

***

TO O H IG H GO O D TUN ER AFG FIN E

TO O LO W MA IN ON **

4.OTH ERS (F)

10.VCO M AIN

F0 1

O S D P O SI

***

TUN ER HI GH LE VEL RE FERE NC E LEVE L LO W LEVE L SYN C

M AI N

NO

5.PI P( PIP )

11.I 2C BUS

DO not adjust

PI P0 1 B RIG H T

***

I2 C

BUS

ON

6.3L Y /C(LY C)

12.SY S TE M (S YS )

LYC 0 1 MO DE

***

SY S0 1 VI DE O IN

***

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AV-27D303 AV-27D203
(4) Setting method 1) MENU / (CH-/+) key. Select the SETTING ITEM. 2) MENU / (VOL-/+) key Setting (adjust) the SETTING VALUE of the SETTING ITEM. When the key is released the SETTING VALUE will be stored (memorized).
S01 BRIGHT

RF

4 : 3

STD

LOW

SETTING ITEM

***

3) EXIT key Returns to the previous screen.

SETTING N o

1.V/C (S)
SETTING VAL UE

(5)

Releasing SERVICE MENU 1) After returning to the SERVICE MENU upon completion of the s etting (adjus tment) work, press the EXIT key again.

BRIGHT ***

*** ***

The s ettings for LOW LIGHT and HIGH LIGHT are des cribed in the WHITE BALANCE page of ADJUSTMENT. The setting for MAIN VCO are described in the VCO page of ADJUSTMENT.

7.LOW LIGHT

***

8.HIGH LIGHT

TUNER HIGH LEVEL REFERENCE LEVEL LOW LEVEL SYNC

MAIN

NO

10.VCO

16

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AV-27D303 AV-27D203

INITIAL SETTING VALUE OF SERVICE MENU

1. Ad justment of the SERVICE MENU is made on the basis of the initial setting values ; however, the new setting values which set the screen in its optim um condition may differ from the initial setting. 2. Do no t change the initial Setting Values of the Setting (Adjustment) items not listed In ADJUSTMENT. " V / C MODE Initial setting value No S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 Setting item BRIGHT PICTURE COLOR TINT DETAIL BRIGHT +PICT+COLOR +TINT+DETAIL+Variable range STANDARD 0127 0127 0127 0127 063 -128+127 -128+127 -128+127 -128 +127 -128+127 64 65 45 60 30 ----------RF THEATER ----------0 -15 -3 -6 +3 EXTERNAL (S,CV) STANDARD --------35 0 0 -2 +2 --THEATER --------------------COMPONENT STANDARD ----47 64 40 +1 0 ------THEATER ----------------------- can not be adjustment

Initial setting value No Setting item Variable range RF/EXT (S,CV) STANDARD LOW S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 R CUT OFF G CUT OFF B CUT OFF R DRIVE B DRIVE R CUT+G CUT+B CUT+R DRV+B DRV+NTSC MAT BLACK ST DCREST DCRSW 0255 0255 0255 0127 0127 -128+127 -128+127 -128+127 -128 +127 -128+127 03 0 3 0 1 01 50 50 50 64 64 ----------3 1 1 1 HIGH --------0 0 0 0 0 0 3 ------THEATER LOW ----------0 0 0 +5 +6 3 ------HIGH ----------0 0 0 +7 -9 1 ------LOW -----------10 0 -10 0 0 2 ------COMPONENT STANDARD HIGH --------------------2 ------THEATER LOW --------------------1 ------HIGH --------------------1 -------

No S25 S26 S27 S28

Setting item ASY SHRP BPF FO KILR OFF KILR SEN

Variable range 0 7 01 01 01

RF 4 0 0 1

Initial setting value EXTERNAL (S,CV) 4 0 0 1

COMPONENT 4 -------

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No S29 S30 S31 S32 S33 S34 S35 S36 S37 S38

Setting item RGB MUTE BLUE B VIDEO SW CMP ABCL RGB ABCL OSD CONT SUB CONT ABL GAIN ABL PNT Y GAMMA

Variable range 01 01 03 015 01 063 015 03 03 03

Initial setting value 0 0 3 0 0 9 8 0 3 1

No S39 S40 S41 S42 S43 S44 S45 S46 S47

Setting item Y MUTE SVM GAIN SVM PH WPL COL GMM V1 GAIN AGC ADJ VMOFF DE APC CLK

Variable range 01 03 03 01 01 01 0127 -128+127 01

Initial setting value 0 0 0 0 0 4 80 0 1

" DEF MODE No D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 Setting item V FREQ AFC GAIN H POSI H POSI+V PHASE V PH+V SIZE V SIZE+V CENTER V CENT+V S CORR V S CO+V LIN V LIN+H SIZE H SIZE+WVMT TOP Variable range 03 03 0 31 -128+127 07 -128+127 0+127 -128+127 063 -128+127 015 -128+127 015 -128+127 063 -128+127 03 Initial setting value 0 0 12 --0 --55 --32 --4 --11 --32 --0 No D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33 Setting item

--- can not be adjustment Variable range 03 031 -128 +127 031 -128 +127 063 -128 +127 07 -128 +127 07 -128+127 063 -128+127 01 01 01 Initial setting value 0 16 --16 --26 --0 --0 --34 --0 0 0

WVMT BTM EWCR TOP EWCR T+EWCR BTM EWCR B+EW PARA EW PRA+V EHT V EHT+H EHT H EHT+TRAPEZ TRAPEZ+V AGC BLANK SW VRMP BI

" SOUND MODE No A01 A02 A03 A04 A05 A06 Setting item IN LEVEL LOW SEP HI SEP SAPC BBE BASS BBE TRE Variable range 015 063 063 01 -128+127 -128+127 Initial setting value 012 039 016 000 -006 -006

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" OTHERS MODE (Do not adjust) No F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 Setting item OSD POSI OSD PREQ CCD POSI CCD FREQ OSD CONT PUR WBCK PUR CONT SN TYPE YCSN TM YCSN E YCSN F YCSN G VNR CHK VCSN TM Variable range 0255 0255 063 0255 063 02 0255 0255 0255 063 0255 0255 063 0255 Initial setting value 27 83 45 93 11 0 62 0 5 5 16 32 3 5 No F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 Setting item VCSN 1 VCSN 2 VCSN 3 VCSN ST P VN DAT A VM DAT B VM DAT C VM DAT D VM DAT E VMOFF TY YC VMOFF EZSF T M XDSID TM FM TRAP

Setting item can not display Variable range 063 0255 063 063 -128+127 -128+127 -128+127 -128+127 0255 063 0255 0255 0255 01 Initial setting value 0 10 20 02 +8 -4 -10 -16 0 0 255 40 15 1

" 3L Y / C MODE (Do not adjust) No LYC01 LYC02 LYC03 LYC04 LYC05 LYC06 LYC07 LYC08 LYC09 LYC10 LYC11 LYC12 Setting item MODE VENH PDSOFF CB VNLR GSEL0 GSEL1 COR TRAP CHT RAP CBPF ENHOFF Variable range 07 07 01 01 0 15 01 01 03 01 01 01 01 Initial setting value 4 1 0 0 2 0 1 0 1 0 0 0

" SYSTEM MODE (Do not adjust) No SYS01 SYS02 SYS03 SYS04 SYS05 SYS06 SYS07 SYS08 SYS09 SYS10 SYS11 SYS12 Setting item VIDEO IN PIP 3D Y/C Y CV CCD PCHK PURITY VM NOISE CR CLR TEMP THEATER THEATER PRO BBE Variable range 04 01 01 01 01 01 01 01 01 01 01 01 Initial setting value 3 0 0 0 1 0 0 0 1 1 1 1 No SYS13 SYS14 SYS15 SYS16 SYS17 SYS18 SYS19 SYS20 SYS21 SYS22 SYS23 SYS24 Setting item HYP SURR 16:9 MD HYP SCAN EZ SURF ID DISP COMPULINK CCD VCHIP VCHIP CA JVC LOGO CMP IN CXA1875 Variable range 01 01 01 01 01 01 01 01 01 01 01 01 Initial setting value 1 0 1 0 1 0 1 1 1 1 1 0

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" PIP MODE (Do not adjust) No PIP01 PIP02 PIP03 PIP04 PIP05 PIP06 PIP07 PIP08 PIP09 PIP10 PIP11 PIP12 PIP13 PIP14 PIP15 PIP16 PIP17 PIP18 PIP19 PIP20 PIP21 PIP22 PIP23 PIP24 PIP25 PIP26 Setting item BRIGHT PICTURE TINTI COLOR R CUTOFF G CUTOFF B CUTOFF R DRIVE G DRIVE B DRIVE L POSI R POSI UPR POSI LWR POSI PICT LCK SELDEL AGCFIX AGCADST AGC BLKINVB BLKINVR VSPDEL VSPISQ RGBIN FRSEL OUTFOR Variable range 015 0255 063 015 015 015 015 0255 0255 0255 0255 0255 0127 0127 01 015 01 01 015 01 01 031 01 01 01 01 Initial setting value 0 30 42 6 0 0 0 65 65 63 22 15 12 11 1 0 1 0 7 0 0 0 1 0 1 0 No PIP27 PIP28 PIP29 PIP30 PIP31 PIP32 PIP33 PIP34 PIP35 PIP36 PIP37 PIP38 PIP39 PIP40 PIP41 PIP42 PIP43 PIP44 PIP45 PIP46 PIP47 PIP48 PIP49 PIP50 PIP51 PIP52 PIP53 NOTE Setting item UVPOLAR MAT YCOR XFREQF WTCHDG COLON ACQNEW DSTDET CRIBEOK FCBEOK NOCRID NONSED PIP ADJ BRI EXT PCT EXT TNT EXT COR EXT R-D EXT G-D EXT B-D EXT BRT COMP PCT COMP TNT COMP COR COMP R-D COMP G-D COMP B-D COMP Variable range 01 01 01 01 01 01 01 01 01 01 01 01 015 -128+127 -128+127 -128 +127 -128 +127 -128+127 -128+127 -128 +127 -128 +127 -128+127 040 015 -128+127 -128+127 -128+127 Initial setting value 0 1 1 1 1 0 0 1 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0

The AV-27D303/S /R, AV-27D203/S /R model do not have PIP function, But, if memory data is out of variable range, occ asionally some problems happen. Then we need to input these data .

"

LOW LIGHT MODE Setting item RED GREEN BLUE Variable range 0255 0255 0255 Initial setting value 50 50 50

No 1 2 3

"

HIGH LIGHT MODE Setting item RED BLUE Variable range 0 255 0 255 Initial setting value 64 64

No 1 2

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ADJUSTMENTS
B1 POWER SUPPLY
Item Check of B1 POWER SUPPLY Measuring Test point instrument DC Voltmeter B1 Connector TP-91 TP-E(#) Ad justment part Description 1. Receive the blac k-and-white signal. (color off) 2. Connect the DC voltmeter toB1connector1pin (TP-91) and TP-E(#) (B1 connector3pin). 3. Confirm that the voltage is DC134V2V.

ADJUSTMENT OF VCO
Item MAIN VCO adjustment Measuring instrument Signal gener ator Test point Ad justment part 10.VCO MAIN CW TRANSF.(T111) [MAIN PWB] Description " It mus t not adjust without signal 1. Select a receivable broadcast. 2. Push the MENU / (CH-/+) key, and selec t the 10.VCO mode from the SERVICE MENU. 3. Push the MENU / (VOL-/+) key, and select MAIN. 4. Confirm that the color change from HIGH LEVEL to LOW LEVEL by CW TRANSF T111 at MAIN PWB, and check the SYNC : YES . 5. Adjust until REFFERENCE LEVEL mark turns green. And then confirm that the SYNC : YES again.

TUNER HIGH LEVEL REFERENCE LEVEL LOW LEVEL SYNC

MAIN

GREEN
NO

ADJUSTMENT OF RF AGC
Item RF. AGC adjustment Measuring instrument Test point Ad justment part S45 AGC ADJ 1. 2. 3. 4. Description Receive a black and white signal (color off). Select S45 AGC ADJ of the V/C MODE. Press the MUTING key and turn off c olor. With the MENU (VOL-) key to get the nois e in the screen picture (zero s ide of s etting value). 5. Press the MENU (VOL+) key s everal times and step when nois e dis appears from the screen ( at that time, not to increas e the value too much). 6. Change to other channels and make sure that there Is no irregularity. 7. Press the MUTING key and get color out.

No S45

Setting item AGC ADJ

Variable range 0127

Initial setting value 80

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ADJUSTMENT OF FOCUS
Item FOCUS adjustment Measuring instrument Signal gener ator Test point Ad justment part FOCUS VR [In HVT] Description 1. Receive the cross -hatch signal. 2. While looking at the screen, adjust the FOCUS VR to the vertical and horizontal lines will be clear and in fine detail. 3. Make sure that the picture is in focus even when the screen gets darkened.

ADJUSTMENT OF DEFLECTION CIRCUIT

Item V. HEIGHT V. CENTER adjustment Measuring instrument Signal gener ator Test point Ad justment part D05 V PHASE D07 V SIZE V. CENTER SW (S401) [MAIN PWB] Description 1. Receive the cross -hatch signal. 2. Select the D05 V PHASE of the DEF (D) mode, and it checks that the value of D05 V PHASE is 0. 3. Adjust the vertic al screen size of the screen top to 92% with the D07 V SIZE and V CENTER SW S401

Screen size

Model AV-27D303/S Picture size (100%) AV-27D203/S AV-27D303/R AV-27D203/R

Vertical screen siz e 89.0% 89.0% 92.0% 92.0%

Screen size

No D05 Picture size (100%) D07

Setting item V PHASE V SIZE

Variable range 07 0127

Initial setting value 0 55

H. CENTER adjustment

Signal gener ator

D03. H POSI

1. Receive the cross -hatch signal. 2. Select D03. H POSI from DEF (D) mode. 3. Adjust by H POSITION to be same size at both side.

No

Setting item

Variable range 0 31

Initial setting value 12

D03

H POSI

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ADJUSTMENT OF WHITE BALANCE

Item WHITE BALANCE (Low Light) adjustment Measuring instrument Signal gener ator Test point Ad justment part R CUTOFF (S11) G CUTOFF (S12) B CUTOFF (S13) BRIGHT(S01) SCREEN VR [ in HVT] Description 1. Receive the blac k and white signal ( color off ). 2. Select the [LOW LIGHT] MODE from the SERVICE MENU. 3. Set the initial setting value of R CUTOFF, G CUTOFF B CUTOFF and BRIGHT. 1. Display a single horizontal line by pressing the key of the remote control unit. 5. Turn the screen VR all the way to the left. 6. Turn the screen VR gradually to the right from the left until either one of the red, blue or green colors appears faintly. 7. Adjust the two colors which did not appear until the single horizontal line that is displayed bec omes white using the to keys of the remote c ontrol unit. 8. Turn the screen VR until the single horizontal line is displayed faintly. 9. Press the key to cancel the single horizontal line mode. 10. Adjust the BRIGHT lev el to become the blac k c omponent shines white slightly. 11. Confirm that whether the color ingredient of R,G,or B is visible to the black component, which shines white slightly 12. When the color ingredient can be s een, two colors other than a vis ible c olor are adjusted, and it is made to look white. 13. Return the value of BRIGHT to initial s etting value. The EXIT key is the cancel key for the WHIT E BALANCE.

[LOW LIGHT]

BRIGHT ***

*** ***

RE M OTE CONTRO L UNIT

H.LINE O N H.LINE O FF EXIT

No S11 S12 S13 S01

Setting item R CUT OFF G CUT OFF B CUT OFF BRIGHT

Variable range 0 255 0255 0255 0127

Initial setting value 50 50 50 64

1
R CUT F OF

2
G CUT F OF

3
B CUTO FF

4
R CUT F OF

5
G CUT F OF

6
B CUTO FF

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Item WHITE BALANCE (High Lig ht) adjustment

Measuring instrument Signal gener ator

Test point

Ad justment part R DRIVE (S14) B DRIVE (S15)

Description 1. Receive the blac k-and-white signal ( color off ). 2. Select the [HIGH LIGHT] MODE in the SERVICE MENU. 3. Set the initial setting value of R DRIVE and B DRIVE with the , , and keys of the remote c ontrol unit. 4. Adjust the screen until it becomes white using the , , and keys of the remote c ontrol unit. The EXIT key is the cancel key for the WHIT E BALANCE. Remote Control Unit

[HIG H LIGHT]

key key key key key key key

: H.LINE ON : H.LINE OFF : EXIT : R DRIVE : B DRIVE : R DRIVE : B DRIVE

***

No S14 S15

Setting item R DRIVE B DRIVE

Variable range 0127 0127

Initial setting value 64 64

SUB BRIGHT adjustment

S01. BRIGHT

No S01

Setting item BRIGHT

Variable range 0127

Initial setting value 64

1. Receive the broadcast. 2. Select S01. BRIGHT of the V/C MODE. 3. Set the initial s etting value of the S01. BRIGHT with the MENU / (VOL-/+) k ey. 4. If the brightness is not the best with the initial s etting value, make fine adjustment of the S01. BRIGHT until you get the optimum brightness .

SUB CONT RAST adjustment

S02. PICTURE

No S02

Setting item PICTURE

Variable range 0127

Initial setting value 65

1. Receive the broadcast. 2. Select S02. PICT URE of the V/C MODE. 3. Set the initial setting value of the S02. PICTURE with the MENU / (VOL-/+) k ey. 4. If the contrast is not the bes t with the initial setting value, make fine adjustment of the S02. PICTURE until you get the optimum contrast.

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Item SUB COLOR adjustment

Measuring instrument Signal gener ator Remote control unit

Test point

Ad justment part S03. COLOR

Description [ Method of adjustment without measuring instr ument ] 1. Receive the broadcast. 2. Select S03. COLOR of the V/C MODE. 3. Set the initial setting value of the S03. COLOR with the MENU / (VOL-/+) key. 4. If the c olor is not the best with the Initial setting value, mak e fine adjustment of the S03. COLOR until you get the optimum color.

No S03

Setting item COLOR

Variable range 0127

Initial setting value 45

Signal gener ator

TP-B TP-E(# ) # [CRT Oscilloscope SOCKET PWB] Remote control unit

S03. COLOR

[ Method of adjustment using measuring instrum ent ] 1. 2. 3. 4. 5. Input the full field c olor bar signal (75% white). Select S03. COLOR of the V/C MODE. Set the initial setting value of the S03. COLOR with the MENU / (VOL-/+) key. Connect the osc illosc ope between TP-B and TP-E. Adjust COLOR and bring the value of (A) in the illustration to the voltage shown in the table bellow.

Y Cy G Mg R

(A) W B

W-B () 0V () Models AV-27D303/S AV-27D203/S AV-27D303/R AV-27D203/R

Voltage +15V +15V +17V +17V

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Item SUB TINT adjustment

Measuring instrument Signal gener ator Remote control unit

Test point

Ad justment part S04. TINT

Description [ Method of adjustment without measuring instr ument ] 1. Receive the broadcast. 2. Select S04. TINT of the V/C MODE. 3. Set the initial s etting value of the S04. TINT with the MENU / (VOL-/+) key . 4. If the tint is not the bes t with the initial setting value, make fine adjustment of the S04. TINT until you get the optimum tint.

No S04

Setting item TINT

Variable range 0127

Initial setting value 60

Signal gener ator

TP-B TP-E(# ) # [CRT Oscilloscope SOCKET PWB] Remote control unit

S04. TINT

[ Method of adjustment using measuring instrum ent ] 1. Input the full field c olor bar signal (75% white). 2. Select S04. TINT of the V/C MODE. 3. Set the initial s etting value of the S04. TINT with the MENU / (VOL-/+) key. 4. Connect the osc illosc ope between TP-B and TP-E. 5. Adjust TINT and bring the value of (B) in the illustration to the voltage shown in the table bellow.

Y Cy G

W-Mg Models AV-27D303/S

Voltage +20V +20V +25V +25V

(B)
W Mg

AV-27D203/S () 0V ( ) AV-27D303/R AV-27D203/R

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ADJUSTMENT OF MTS CIRCUIT

Item MTS INPUT LEVEL check Measuring instrument Test point Ad justment part A01 IN LEVEL Description 1. Select the A01 IN LEVEL of the SOUND MODE. 2. Verify that the A01 IN LEVEL is set at its initial s etting value.

No

Setting item

Variable range 0 15

Initial setting value 012

A01

IN LEVEL

MTS SEPARATION adjustment

TV audio multiplex signal gener ator Oscilloscope

R OUT A02 LOW SEP. L OUT A03 HI SEP. [AUDIO OUT]

1. Input the stereo L s ignal (300Hz) from the TV audio multiplex signal generator to the antenna terminal. 2. Connect an oscilloscope to R OUT pin of the AUDIO OUT, and display one c ycle portion of the 300Hz signal. 3. Select the A02 LOW SEP. of the SOUND MODE. 4. Set the initial setting value of the A02 LOW SEP. with the MENU / (VOL-/+) key. 5. Adjust the A02 LOW SEP. so that the strok e element of the 300Hz signal will bec ome minimum. 6. Change the connection of the oscilloscope to L OUT pin of the AUDIO OUT , and enlarge the voltage axis. 7. Change the signal to 3kHz, and similarly adjust the A03 HI SEP.

L-Channel signal waveform

R-Channel crosstalk portion Minimum No A02 A03 Setting item LOW SEP. HI SEP.

Variable range 063 063

Initial setting value 039 016

1 cycle

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HOW TO CHECK THE HIGH VOLTAGE HOLD DOWN CIRCUIT

1. HIGH VOLTAGE HOLD DOWN CIRCUIT After repairing the high voltage hold down c ircuit shown in Fig. 1. This circuit shall be checked to operate correctly. 2. CHECKING OF THE HIGH VOLTAGE HOLD DOWN CIRCUIT (1) Turn the power switch to on. (2) As shown in Fig. 1, set the resistor between (3) Make sure that the screen pic ture disappears. (4) Temporarily unplug the power plug. (5) Remove the resistor replac ed X connector 1 and 3 . X connec tor 1 and 3 .

(6) Again plug the power plug, make sure that the normal picture is displayed on the screen.

RESISTOR 18.00 k 1% Q921 R922 POW ER ON OFF Q923 T521 Q922 4 R935 D526 C935 R533 R531 C529 R529 D523 3 2 1 X CONNECTOR HEATER

D931

Fig. 1

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REPLACEMENT OF CHIP COMPONENT

! CAUTIONS
1. 2. 3. 4. Avoid heating for more than 3 seconds. Do not rub the electrodes and the resist parts of the pattern. When removing a c hip part, melt the s older adequately. Do not reuse a chip part after removing it.

! SOLDERING IRON
1. Use a high ins ulation s oldering iron with a thin pointed end of it. 2. A 30w s oldering iron is rec ommended for easily removing parts.

! REPLACEMENT STEPS
1. How to remove Chip parts # Resistors, capacitors, etc (1) As shown in the figure, push the part with tweezers and alternately melt the solder at each end.

2. How to install Chip parts

# Resistors, capacitors, etc (1) Apply solder to the pattern as indic ated in the figure.

(2) Shift with tweezers and remove the chip part.

(2) Grasp the chip part with tweezers and plac e it on the s older. Then heat and melt the solder at both ends of the chip part.

# Transistors, diodes, variable r esistor s, etc (1) Apply extra solder to each lead.

# Transistors, diodes, variable r esistor s, etc (1) Apply solder to the pattern as indic ated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First s older lead A as indicated in the figure.

SOLD E R

SOLD E R

A (2) As shown in the figure, push the part with tweezers and alternately melt the solder at each lead. Shift and remove the chip part. B C (4) Then solder leads B and C .

A B Note : After removing the part, remove remaining solder from the pattern. C

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