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SERVICE MANUAL
COLOR TELEVISION
BASIC CHASSIS
(No.A111)
GJ
[RM-C325G] AV-27F803
CONTENTS
! ! ! ! ! ! ! ! !
1
SPECIFICATIONS 2 SAFETY PRECAUTIONS 3 FEATURES 4 HOW TO IDENTIFY MODELS 4 MAIN DIFFERENCE LIST 5 FUNCTIONS 6 SPECIFIC SERVICE INSTRUCTIONS 8 SERVICE ADJUSTMENTS 12 PARTS LIST 33 OPERATING INSTRUCTIONS STANDARD CIRCUIT DIAGRAM 2-1
SPECIFICATIONS
Items Dimensions (W H D) Mass TV System and Color System TV RF System Color System Sound System VL Band VH Band UHF Band Low Band High Band Mid Band Super Band Hyper Band Ultr a Band Sub Mid Band Contents 29-7/823-3/819-3/4 (758mm 593mm 500mm) 94.6 Ibs (43.0 kg) CCIR(M) NTSC BTSC System (Multi-Channel Sound) (0206) 54MHz 88MHz (0713) 174MHz216MHz (1469) 470MHz806MHz (0206, A-8) by (0206&01) (0713) by (0713) (A1) by (1422) (JW) by (2336) (W +1W+28) by (3764) (W +29W+84) by (65125) (A8, A4 A1) by (01, 9699) 180 Channels 45.75MHz 41.25MHz (4.5MHz) 3.58MHz 120V AC, 60Hz 140W 27 (68cm) Measured Diagonally 30.0kV1.3kV (at zero beam current) 2 4-3/4 (512cm) Oval type2 5W + 5W S-Video Y : 1V(p-p) Positive (Negative s ync provided, when terminated with 75) C : 0.286V(p-p) (Burst signal, when terminated with 75) 1V(p-p), 75 500mV(rms) ( -4dBs ), High Impedance 1Vp-p, 75 Y : 1V(p-p) Positive (Negative sync provided, when terminated with 75) PB , PR : 0.7V(p-p), 75 500mV(rms) ( -4dBs ), High Impedance 1V(p-p), 75 500mV(rms) ( -4dBs ), High Impedance Y : 1V(p-p) Positive (Negative sync provided, when terminated with 75) PB , PR : 0.7V(p-p), 75 500mV(rms) ( -4dBs ), High Impedance 500mV(rms), ( -4dBs ), LOW Impedance (400Hz when modulated 100%) 3.5mm mini jac k 75(VHF/UHF) Terminal, F-T ype Connector RM-C326G(AV-27F703) / RM-C326(AV-27F713) /RM-C325G(AV-27F803) (AA/R6/UM-3 battery2)
(54MHz 804MHz)
TV/CATV Total Channel Intermediate Fr equency Color Sub Carr ier Power Input Power Consumption Pictur e Tube High Voltage Speaker Au dio Power Output Input 1 (Rear) Video IF Car rier Sound IF Carr ier
Video Au dio (L/MONO, R) Input 2 (Rear) Video Comp onent video Input terminals Au dio (L/MONO, R) Input 3 (Front) Video Au dio (L/MONO, R) Input 4 (Rear) (F or AV-27F8 03) Comp onent video Au dio (L/MONO, R) Fix Audio Output AV compulink Input An ten na terminal Remote Contr ol Unit
No.52005
SAFETY PRECAUTIONS
1. The design of this product c ontains spec ial hardware, many circuits and components s pecially for safety purposes. For continued protection, no changes should be made to the original des ign unless authorized in writing by the manufacturer. Replacement parts must be identic al to thos e used in the original circuits. Servic e should be performed by qualified pers onnel only. 2. Alterations of the design or circuitry of the products s hould not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of respons ibility for pers onal injury or property damage resulting therefrom. 3. Many electrical and mechanic al parts in the products have special safety-related c haracteris tics. These charac teristics are often not evident from visual inspection nor can the protection afforded by them necess arily be obtained by using replac ement components rated for higher voltage, wattage, etc. Replacement parts whic h have thes e special s afety characteristics are identified in the parts list of Service manual. Electrical components having such featur es are identified by shading on the schematics and by (!) on the parts list ! in Service manual. The use of a substitute replac ement which does not have the same safety characteristics as the recommended replac ement part shown in the parts list of Service manual may c aus e shock, fire, or other haz ards. 4. Use isolation tr ansformer when hot chassis. The chassis and any sub-chassis contained in s ome products are c onnected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed. 5. Do n't shor t between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing. Some model's power c ircuit is partly different in the GND. The differenc e of the GND is shown by the LIVE : (") s ide GND, the ISOLATED(NEUTRAL) : (#) side GND and EARTH : ($) side GND. Don't short between the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND and never measure with a meas uring apparatus (oscilloscope etc.) the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND at the s ame time. If above note will not be kept, a fuse or any parts will be brok en. 6. If any repair has been made to the chassis, it is recommended that the B1 setting should be chec ked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY). 7. The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excess ive high voltage c onditions should be kept to a minimum, or should be prevented. If severe arc ing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, crac ked or melted high voltage harness, poor s oldering, etc.). T o maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product. 8. Do not c hec k high voltage by drawing an arc. Us e a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connec ting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button. 9. When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dres s in the high voltage c ircuit area. W here a short circuit has occurred, those c omponents that indic ate evidence of overheating s hould be replaced. Always use the manufacturer's replacement components. 10. Isolation Check (Safety for Electrical Shock Hazard) After re-assembling the product, always perform an isolation check on the exposed metal parts of the c abinet (antenna terminals, video/audio input and output terminals, Control knobs, metal c abinet, screwheads, earphone jac k, c ontrol shafts, etc.) to be sure the product is safe to operate without danger of electrical shoc k. (1) Dielectric Strength Test The is olation between the AC primary circuit and all metal parts exposed to the us er, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one sec ond. (. . . . Withs tand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an applianc e rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade. (2) Leakage Current Check Plug the AC line c ord directly into the AC outlet (do not use a line is olation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, partic ularly any exposed metal part having a return path to the chassis , to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exc eed 0.2mA AC (r.m.s.). " Alternate Check Method Plug the AC line c ord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connec t a 1500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the res istor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis , and measure the AC voltage across the resistor. Now, revers e the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropic al area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLT MET ER (HAVING 1000 /V, OR MOR E SENSIT IVITY) 0.15F AC-T YPE PLACE T HIS PROBE ON EACH EXPOSED MET AL PART
1500 10W
11. High voltage hold down circuit check. After repair of the high voltage hold down circuit, this circuit shall be c hec ked to operate correctly. See item "Ho w to check the high voltage hold down cir cuit". This mark shows a fast operating fuse, the letters indicated below show the rating.
V
3
No. 52005
FEATURES
" New chas sis design enables use of a single board with simplified
circuitry.
" Users can make fun to connect the DVD player with the component
video signal input terminal.
" Provided with miniature tuner (TV/CATV). " Multifunctional remote control permits picture adjustment. " Adoption of the CHANNEL GUARD function prevents the specific
channels from being selected, unless the ID number is key in.
" Built-in V-CHIP system. " Clos ed-caption broadcasts can be viewed. " Built-in MTS sys tem, BBE / HYPER-SURROUND system. " S-VIDEO input terminal for taking best advantage of Super VHS. " Digital Comb filter Improved picture quality. " Built-in EZ SURF system.(AV-27F803)
By pushing the EZ SURF key, Back Program Information can be displayed in written from program Information uses a CALL LETTER (broadcasting station ID), a Network name and a Program name of XDS data, and collects tuning of the tuner for PIP one by one.
" I2C bus control utilizes single chip ICs. " Adoption of the VIDEO STATUS / THEATER PRO. function. " Adoption of the ON/OFF TIMER and SLEEP TIMER function.
Distinguish INDICATED S Please distinguish from several contents currently printed on the Rating Label.
No.52005
AV-27F703/S
AV-27F713/S
AV-27F803/S
No.52005
FUNCTIONS
FRONT PANEL CONTROL
2 1 3 4 5 6 7 8 9
1 INPUT3 VIDEO ter mi nal 2 INPUT3 AUDIO L / MO NO ter mi nal 3 INPUT3 AUDIO R ter mi nal 4 MENU button () 5 CHANNEL -/+ buttons
OPERATE / buttons (use MENU screen)
6VOLUME -/+ buttons 7SENSO R REMOTE CONTROL 8ON TIMER LED 9POWER button
REAR TERMINAL
[ AV-27F703 /S, AV-27F713 /S ]
1 2 1 2 3
[ AV-27F803 /S ]
[ AV-27 F8 03 /S ]
1INPUT 1 (S- VIDEO, V, L/MONO, R) ter mi nals 2 INPUT 2 (V, L / MONO , R) terminals / COMPO NENT VIDEO(Y, PB, PR ) terminal s 3 INPUT 4 (L, R) terminals / COMPO NENT VIDEO(Y, PB, PR ) terminal s
No.52005
1TV / CATV switch 2VCR / DVD switch 316 : 9 MODE Key 4POWER Key 5INPUT Key ( 6DISPLAY Key
TV VIDEO1 VIDEO2 VIDEO3
) )
5 6 7 8 9 10 11 13 14 20 12 18 16 19 17 15
0 15 30 165 180 7SLEEP TIMER Key ( 8HYPER SUR. Key ( Can be changed ON / OFF ) 9VIDEO STATUS Key ATHEATER PRO key BBBE key ( Can be changed ON / OFF ) CMUTING Key
21
EMENU Key FNUMBERS Key G100+ Key HRETURN+ Key ILIGHT Key JV-CHIP Key KEXIT Key LVCR / DVD Keys
[RM-C325G : AV-27F803/S]
1 2 3 4 1TV / CATV switch 2VCR / DVD switch 316 : 9 MODE Key 4POWER Key 22 15 16 17 10 11 13 14 20 12 18 19 5INPUT Key( 6DISPLAY key
TV VIDEO1 VIDEO2 VIDEO3 VIDEO4
23 5 6 7 8 9
0 15 30 165 180 7SLEEP TIMER Key ( 8HYPER SUR. Key ( Can be changed ON / OFF ) 9VIDEO STATUS Key ATHEATER PRO key BBBE key( Can be changed ON / OFF ) CMUTING Key
21
EMENU Key FNUMBERS Key G100+ Key HRETURN+ Key ILIGHT Key JV-CHIP Key KEXIT / PIP OFF Key LVCR / DVD Keys MPIP Key NEZ SURF Key (Back Program Information can be displayed.) No.52005 7
[CAUTION]
".
" When erecting the chassis, be careful so that there will be no contacting with other PW Board. " Before turning on power, make s ure that the wire connec tor is properly connec ted. " When conducting a check with power supplied, be sure to confirm that the CRT EARTH WIRE (BRAIDED ASSY) is connected to the CRT SOCKET PW boar d.
2 claws under the both side of the chassis from the front cabinet. 2. Withdraw the chass is backward. (If necess ary, remove the wire clamp, c onnectors etc.) REMOVING THE SPEAKER
" After removing the rear cover. 1. As shown in Fig. 1, removing the
screws marked
#,
then
remove the speaker. 2. Follow the s ame steps when removing the other hand speak er. NOTE : When removing the
screws mark ed
of the speaker,
remove the lower side screw first, and then remove the upper one.
No.52005
C
CRT SOCKET PWB FRONT CONTROL PWB (4)
E
LED & POWER SW PWB 3D Y/C SEP MODULE AV-27F803/S CLAW (2)
CLAW
D
(2) POWER CORD
B
AV-27F803/S AV-27F703/S AV-27F713/S
A
(12)
Fig.1 No.52005 9
MEMORY IC REPLACEMENT
1. Memory IC
This TV uses memory IC. This memory IC stores data for proper operation of the video and deflection circuits. When replacing the memory IC, be sure to use an IC containing this (initial value) data.
SERVICE MENU
SERVICE M ENU 1.V/C(S) 3.SOUND(A) 5.PIP(PIP) 7.LOW LIGHT 9.RF AFC 11.I2 C BUS SELECT BY OPERATE BY 2.DEF(D) 4.OTHERS(F) 6.3L Y/C(LYC) 8.HIGH LIGHT 10.VCO 12.SYSTEM (SYS) AV -27F803 /S 6.3D Y/C(DY C)
V erif ied
EXIT BY
EXIT
Fig.1 12.SYSTEM(SYS)
! Ho w to enter the SERVICE MENU. 1) Press the SLEEP TIMER key and set SLEEP TIMER for 0 min. 2) Before disappear the display of SLEEP TIMER settings, simultaneously press the DISPLAY key and VIDEO STATUS key of the remote c ontrol unit. 3) The SERVICE MENU screen will be dis played as shown Fig.1. ! Ho w to enter the 12. SYSTEM(SYS). 1) While the SERVICE MENU is display ed, select the 12.SYSTEM(SYS) item with FUNCTION ( / ) keys, and the FUNCTION ( / ) keys is pressed, the sc reen will be dis played as shown in Fig.2. 5) Refer to the SYSTEM ( SYSTEM CONSTANT) TABLE 1 and check the setting items. If the value is different, select the s etting item with the FUNCTION ( / ) keys and adjust the setting with the FUNCTION( / ) keys. (The letters of the s elected item are displayed in yellow.) 6) When adjustment has completed, the values store into memory IC automatic ally 7) Press the EXIT key to return the SERVICE MENU screen. 8) Then press the EXIT key again to return the normal screen. (5) Receive the channel setting Refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the receive channels (Channels Preset) as desc ribed. (6) User settings Check the us er setting items acc ording to TABLE 2. Where thes e do not agree, refer to the OPERATING INSTRUCT IONS (USER'S GUIDE) and set the items as described. (7) SERVICE MENU setting Verify what to set in the SERVICE MENU, and set whatever is necessary(Fig.1) . Refer to the SERVICE ADJUSTMENT for s etting.
S ET TING ITE M
SYS01 VIDEO IN
***
S ET TING No
S ET TING V ALUE
Fig.2
NUMBER
NOTE Although des ign is different, eac h remote c ontroller has the s ame control function.
10
No. 52005
User setting
Setting item Setting value Setting item Setting value Use remote controller keys POWER CHANNEL VOLUME TV/VIDEO OFF Cable-02 10 TV DISPLAY VIDEO STATUS HYPER SURROUND BBE PIP SOURCE Settings of MENU PICTURE MENU STANDARD TINT COLOR PICTURE BRIGHT DETAIL COLOR TEMPERATURE NOISE MUTING CENTER CENTER CENTER+14 CENTER CENTER LOW ON SOUND ADJUST MENU BASS TREBLE BALANCE MTS CENTER CENTER CENTER STEREO CLOCK / TIMERS MENU SET CLOCK MANUAL TIME ZONE : PACIFIC D.S.T. : OFF ON / OFF TIMER OFF Table 2
+14 (AV-27 F8 03/S ) +10 (AV-27 F7 03/S / AV-2 7F713/S )
INITIAL SETUP MENU LANGUAGE FRONT PANEL LOCK V2 COMPONENT-IN AUTO SHUT OFF CLOSED CAPTION AUTO TUNER SET UP CHANNEL SUMMARY V-CHIP SET LOCK CODE XDS ID ENG OFF NO OFF OFF (CC1 / T1) Unnecess ary to set Setting Channel Guard channel : All OFF OFF (0000) Unneces sary to set ON
No. 52005
11
SERVICE ADJUSTMENTS
ADJUSTMENT PREPARATION
1. You can make the necessary adjustments for this unit with either the Rem ote Control Unit or with the adjustment tools and par ts as given below. 2. Ad justment with the Remote Control Unit is made on the basis of the initial setting values, however, the new setting values which set the screen to its optimum condition may differ from the initial settings. 3. Make sure that AC power is turned on c orrec tly. 4. Turn on the power for s et and test equipment before use, and start the adjustment procedures after waiting at least 30 minutes. 5. Unless otherwise s pec ified, prepare the most suitable reception or input signal for adjustment. 6. Never touch any adjustment part which are not specified in the list for this adjustment - variable res istors, transformers, initial setting value, etc. 7. Pres etting before adjustment. Unless otherwise spec ified in the adjustment instructions, preset the following functions with the remote c ontrol unit: User menu preset value MENU ITEM VIDEO STATUS BASS, TREBLE, BALANCE HYPER SURROUND TINT, COLOR, PICTURE, BRIGHT , DETAIL MTS PRESET STANDARD CENTER OFF CENTER STEREO VIDEO STATUS FUNCTION / MUTING MEMORY FUNCTION / EXIT PIP OFF
ADJUSTMENT EQUIPMENT
1. DC voltmeter (or digital voltmeter) 2. Oscilloscope 3. 4. 5. 6. Signal generator (Pattern generator) NTSC Remote control unit TV audio multiplex signal generator. Frequenc y counter
SLEEP TIMER
NUMBER
ADJUSTMENT ITEMS
% CHECK OF B1 POWER SUPPLY % ADJUSTMENT OF VCO
MAIN VCO adjustment SUB VCO adjustment RF. AGC adjustment
12
No. 52005
ADJUSTMENT LOCATIONS
FRONT AV IN PWB
CH MEN U
FRONT
MAIN PWB
SS IC62 1 DEG CN 007 IC91 1
FRONT
AV SELECTOR PWB
AV-2 7F803 /S ONLY 3D Y/C SEP MOD ULE PW IC70 2 me mory IC WHT IC20 1 BLK F90 1
PIP PWB
TP-E ( ) CN 400 2 HV PIP TUN ER/IF 3 TUNE R IC10 1 IC42 1 T11 1 HVT B1 1 B1 (TP-91 )
CN 500 1
No. 52005
13
TP-E1
TOP
1 7 TP-E( CN 300 4
AV SELECTOR PWB
TOP
AV-2 7F803 /S ONLY J5 501 J5 502 3D Y/C SEP MOD ULE
CN 500 1
CN 500 2
(AV-2 7F803/S )
14
No. 52005
(7) LOW LIGHT This sets the s etting values (adjustment values ) of the W HITE BALANCE circuit. (8) HIGH LIGHT This sets the s etting values (adjustment values ) of the WHITE BALANCE circuit (9) RF AFC This is us ed when the RF AFC MODE is verified. [Do not adjust] (10) VCO This is us ed when the IF VCO is adjus ted. (11) I 2C BUS This is us ed when ON/OFF of the I2C BUS CTRL is set. [Fixed ON] (12) SYSTEM (SYS) This is us ed when the SYSTEM is verified. [Fixed value] 3. Basic Op erations of the SERVICE MENU (1) Ho w to enter the SERVICE MENU. Press the SLEEP TIMER key and s et the SLEEP TIMER for 0 MIN. Then press the DISPLAY key and VIDEO STATUS key of the remote control unit at the same time to enter the SERVICE MENU sc reen.(FiG.1) (2) SERVICE MENU screen selection In SERVICE MENU, press the FUNCTION (/) key to select any of the SUB MENU items. (The letters of the s elected items are displayed in yellow.)
SERVICE MENU
SERVICE MENU 1.V/C(S) 2.DEF(D) 3.SOUND (A) 4.OTH ERS(F) 5.PIP(PIP) 6.3L Y/C(LYC) 7.LOW LIGHT 8.HIGH LIGHT 9.RFAFC 10.VCO 2 12.SYSTEM(SYS) 11.1 C BUS SELEC BY T OPERATE BY EXIT BY EXIT
AV -27F803 6. 3D Y /C(DY C)
Fig.1
(3) Enter the any setting ( adjustment ) mode % 1. V/C(S), 2. DEF(D), 3. SOUND(A), 4. OTHERS(F), 5. PIP(PIP), 6. 3L Y/C(LYC) [AV-27 F7 03/ S / AV-2 7F713 /S ] / 3D Y/C(DYC) [AV-2 7F803 /S ], 7. LOW LIGHT, 8. HIGH LIGHT, 9. RF AFC, 10. VCO, 11. I2C BUS and 12. SYSTEM(SYS) mode. 1) If select any of 1. V/C(S) / 2. DEF(D) / 3. SOUND(A) / 4. OTHERS(F) / 5. PIP(PIP) / 6. 3L Y/C(LYC) [AV-27 F7 03/ S / AV-2 7F713/S ] , 3D Y/C(DYC) [AV-2 7F803 /S ] / 7. LOW LIGHT / 8. HIGH LIGHT / 9. RF AF C / 10. VCO / 11. I2C BUS / 12. SYSTEM(SYS) items, and the FUNCTION ( / ) key is pressed from SERVICE MENU (MAIN MENU), the each screens will be displayed as shown in figure page later. 2) Then the settings or verifications can be performed
NUMBER
NOTE Although des ign is different, eac h remote c ontroller has the s ame control function.
No. 52005
15
1.V /C(S )
RF 4 : 3 S TD LO W
7.LO W L IGHT
S0 1
BR IG H T
2.DE F(D)
RF 4 : 3 S TD LO W
8.HIGH L IGHT
D 01
V FRE Q
***
***
***
TO O H IG H G O O D TU NE R A FG FIN E
TO O LO W MA IN ON ***
A 01
IN LE VEL
***
4.OTH ERS ( F)
10.V CO
MA IN
F0 1
***
NO
PI P0 1 B RI GH T
***
I2 C
BU S
ON
12.S YS TE M (S Y S)
LYC 0 1
***
SY S0 1 VI DE O IN
***
16
No. 52005
RF 4 : 3 STD LOW
SETTING ITEM
S01
BRIGHT
***
SETTING VAL UE
1.V/C (S)
(5) Releasing SERVICE MENU 1) After returning to the SERVICE MENU upon completion of the setting (adjus tment) work, press the EXIT key again.
The settings for LOW LIGHT and HIGH LIGHT are des cribed in the WHITE BALANCE page of ADJUSTMENT. The setting for MAIN VCO are described in the VCO page of ADJ USTMENT .
BRIGHT ***
7.LOW LIGHT
***
***
8.HIGH LIGHT
M AIN
NO
10.VCO
No. 52005
17
AV-27F803/S
STD(16:9)
EXTERNAL (S,CV)
COMPONENT
THEATER AV-27 F8 03 AV-27 F7 03/S AV-27 F8 03 AV-27 F7 03 /S /S /S AV-27 F7 13 AV-27 F7 13/S (4:3) /S
S01 S02 S03 S04 S05 S06 S07 S08 S09 S10
64 60 50 68 38 -----------
64 60 50 68 33 -----------
----46 72 45 00 00 -------
----46 72 40 00 00 -------
Initial setting value No . Setting item RF/EXT (S,CV) STANDARD LOW S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 R CUT OFF G CUT OFF B CUT OFF R DRIVE B DRIVE R CUT +G CUT +B CUT +R DRV+B DRV+NTSC MAT BLACK ST DCREST DCRSW 30 30 30 64 64 ----------03 02 01 01 HIGH ---------- 00 00 00 +05 +06 03 ------THEATER LOW ---------- 00 00 00 +13 -25 01 02 01 01 HIGH ---------- 00 00 00 +07 -09 01 ------COMPONENT STANDARD LOW -----------10 00 -10 00 00 02 ------HIGH --------------------02 ------LOW --------------------01 ------THEATER HIGH --------------------01 -------
18
No. 52005
No . S29 S30 S31 S32 S33 S34 S35 S36 S37 S38
Setting item RGB MUTE BLUE B VIDEO SW CMP ABCL OSD ABCL OSD CONT SUB CONT ABL GAIN ABL PNT Y GAMMA
Setting item Y MUTE SVM GAIN SVM PH WPL COL GMM V1 GAIN AGC ADJ VMOFF DE APC CLK
"
DEF MODE Initial setting value No . Setting item AV-27F803 /S,AV-27F703/S AV-27F713/S RF (4:3) D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 V FREQ AFC GAIN H POSI H POSI+V PHASE V PH+V SIZE V SIZE+V CENTER V CENT+V S CORR V S CO+V LIN V LIN+H SIZE H SIZE+WVMT TOP 00 00 20 --00 --75 --32 --09 --10 --33 --00 RF (16:9) 00 00 --00 --00 ---30 --00 --00 --00 --00 01 EXT (4:3) 03 02 20 --00 --75 --32 --09 --10 --33 --00 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33 WVMT BTM EWCR TOP EWCR T+EWCR BTM EWCR B+EW PARA EW PARA+V EHT V EHT+H EHT H EHT+TRAPEZ TRAPEZ+V AGC BLANK SW VRMP BI No . Setting item
--- can not be adjustment Initial setting value AV-27F803 /S,AV-27F703 /S AV-27F713/S RF (4:3) 00 12 --14 --36 --00 --00 --31 --00 00 00 RF (16:9) 01 --00 --00 ---15 --00 --00 --00 00 00 00 EXT (4:3) 00 12 --14 --36 --00 --00 --31 --00 00 00
"
SOUND MODE No . A01 A02 A03 A04 A05 A06 Setting item IN LEVEL LOW SEP HI SEP SAPC BBE BASS BBE TRE Initial setting value 10 32 32 00 00 -03
No. 52005
19
3L Y / C MODE (Do not adjust) No . LYC01 LYC02 LYC03 LYC04 LYC05 LYC06 LYC07 LYC08 LYC09 LYC10 LYC11 LYC12 Setting item MODE VENH PDSOFF CB VNLR GSEL0 GSEL1 COR TRAP CHT RAP CBPF ENHOFF Initial setting value AV-27F703/S,AV-27F713/S 04 01 00 00 02 00 01 00 01 00 00 00
" 3DY / C MODE [AV-27F803/S] No. DYC01 DYC02 DYC03 DYC04 DYC05 DYC06 DYC07 DYC08 DYC09 DYC10 DYC11 DYC12 DYC13 DYC14 Setting item D7-0 D7-4 D1-0 D7-0 D7-3 RF CDL EXT CDL D7-0 D7-0 D7-0 D7-0 D5-0 D7-0 D7-0 Initial setting value 21 00 00 193 04 02 02 42 36 34 01 22 00 15 No . DYC15 DYC16 DYC17 DYC18 DYC19 DYC20 DYC21 DYC22 DYC23 DYC24 DYC25 DYC26 DYC27 DYC28 Setting item D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 D7-0 3DYC Initial setting value 09 241 37 08 68 48 08 51 200 74 236 00 00 01
20
No. 52005
The AV-27F703/S, AV-27F713/S model do not have PIP function, But, if memory data is out of variable range, occas ionally s ome problems happen. Then we need to input thes e data.
No. 52005
21
ADJUSTMENTS
B1 POWER SUPPLY
Item Check of B1 POWER SUPPLY Measuring Test point instrument DC Voltmeter B1 Connector (pin1 & pin3)
TP-91(p in1) TP-E(#):(pin3)
Ad justment part
Description 1. Receive the blac k-and-white signal. (color off) 2. Connect the DC voltmeter toB1connector pin1(TP-91) and TP-E(#) (B1 connector pin3). 3. Confirm that the voltage is DC134.5V2V.
ADJUSTMENT OF VCO
Item MAIN VCO adjustment Measuring instrument Signal gener ator Test point Ad justment part 10:VCO MAIN CW TRANSF.(T111) [MAIN PWB] " 1. 2. 3. Description It mus t not adjust without signal Receive color bar signal. Enter the SERVICE MENU mode. Press the key, and s elect the 10:VCO mode from the
TUNER MAIN HIGH LEVEL REFERENCE LEVEL LOW LEVEL SYNC : YES
GREEN
SERVICE MENU. 4. Push the FUNCTION / key, and s elect MAIN. 5. Confirm that the color change from HIGH LEVEL to LOW LEVEL by CW TRANSF T111 at MAIN PWB, and check the SYNC : YES. 6. Adjust until REFERENCE LEVEL mark turns green. And then confirm that the SYNC : YES again. 7. Press the EXIT key to get out SERVICE MENU.
(AV-27 F8 03 ONLY)
10:VCO
" 1. 2. 1.
It mus t not adjust without signal Receive color bar signal. Enter the SERVICE MENU mode. Press the FUNCTION () key, and s elect the 10:VCO mode
TUNER SUB HIGH LEVEL REFERENCE LEVEL LOW LEVEL SYNC : YES
GREEN
from the SERVICE MENU. 4. Push the left / right ( / ) key, and s elect SUB. 5. Confirm that the change from HIGH LEVEL to LOW LEVEL by CW transformer T4111 at PIP PWB, and c heck the SYNC : YES. 6. Adjust until REFERENCE LEVEL mark turns green. And then confirm that the SYNC : YES again. 7. Press the EXIT key to get out SERVICE MENU screen.
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ADJUSTMENT OF RF AGC
Item RF. AGC adjustment Measuring instrument Test point Ad justment part S45:AGC ADJ 1. 2. 3. 4. Description Receive a black and white signal (color off). Select S45:AGC ADJ of the V/C MODE. Press the MUTING key and turn off c olor. With the FUNCTION key to get the noise in the screen picture (zero s ide of s etting value). 5. Press the FUNCTION key several times and step when nois e dis appears from the screen ( at that time, not to increas e the value too much). 6. Change to other c hannels and mak e sure that there is no irregularity. 7. Press the MUTING key and get color out.
No . S45
ADJUSTMENT OF FOCUS
Item FOCUS adjustment Measuring instrument Signal gener ator Test point Ad justment part FOCUS VR [In HVT] Description 1. Receive the cross-hatch signal. 2. While looking at the screen, adjust the FOCUS VR to the vertical and horizontal lines will be thinnest and s harpest center horizontal line. 3. Make sure that the picture is in focus even when the screen gets darkened.
Screen size
No . D05 D07
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Test point
Description Regular (4:3) size V. HEIGHT / V. CENTER adjustment s hould be fi nished. 1. Receive a blac k -and- white signal (color off). 2. Select 16:9 as pect mode with remote c ontr ol unit. 3. Confirm that the width of V. BLANKING is equal to adjus tment val ue (B). 4. If the adjustment is not correct, enter the SERVIC E MENU. 5. Then adj ust the D 08:V. SIZE+- and D 14:V. LIN+- to be same to adjustment value (B). 6. Press the EXIT key to twice to return the nor mal screen. (NOTE) When you c hange the VERTICAL adj ustment value of the regular mode (4:3), Revi ew the adjustment of 16:9 mode again.
[B=B]
Adj. point
B D14
Signal generator
V. HEIGHT / V. POSITION adjustment s hould be fi nished. 1. 2. 3. 4. 5. Receive a cross-hatch signal. Enter the SERVICE MENU. Select the D03: H. POSI from 2.DEF (D) item. Adjust by H. POSIT ION to be same size at both side. Then adj ust the horizontal size of the visible scr een at both size to 90% with the D 15:H.SIZE. 6. And adj ust the vertical line at both si de to become linear line by D23:EW PARA. 7. Confirm the linearity of vertical line and horizontal size/ 8. If it is necess ary, readjust 1. 7. 9. Press the EXIT key twice to return the nor mal screen. (NOTE) If it is not str aight the vertic al upper and bottom corner line adjustment the upper and bottom corner pin by D19:EW CR TOP and D21:EW CR BTM.
Picture size (100%) Variable range 031 063 063 031 031 Initial setting value 20 33 36 12 14
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Test point
Description V. HEIGHT / V. POSITION adjustment s hould be fi nished. H. SIZE, H. POSI and SIDE PIN adjustment s hould be finished. (Regular size(4:3)). 1. 2. 3. 4. Receive the cr oss-hatc h signal. Select 16:9 as pect mode with remote c ontr ol unit. Enter the SERVICE MENU. Confirm both sides of cross-hatch to be the adjustment value 90% . 5. If it not c orrect, adjust to be value 90% at the D16:H. SIZE +and D04:H.POSI+-. 6. Confirm the vertical 2nd line from lift and right to be straight. 7. If it is not str aight, adjust to be straight at D24:EW PARA+-, D20:EW CR T+- and D22:EW CR B+-. (NOTE) Review the adjustment of 16:9 mode again when you c hange the SIDE PIN adjustment value of r egular (4:3) mode.
Picture size 100% No. D04 D16 D20 D22 D24 PIP DISPLAY POSITION adjustment (AV-27F 803/S) Setting item H. POSI+H. SIZE+EW CR T+EW CR B+EW PARA+Signal generator Variable range -128+127 -128+127 -128+127 -128+127 -128+127 Setting value 00 00 00 00 00 PIP11:L POSI. PIP12:R POSI. PIP13:UPR POSI. PIP14:LW R POSI. Main pictur es V. HEIGHT, V. POSI, H. SIZE, H. POSI. Shoul d be fi nished. Set the VIDEO STATUS to STANDARD. 1. 2. 3. 4. Receive a blac k -and- white signal (color off) Enter the SERVICE MENU. Select the 5:PIP(PIP) fr om SERVIC E MENU. Set the initial setting value of the PIP13:UPR POSI. with the ( / ) key of the remote control unit. 5. Adjust the PIP13:UPR POSI. so that he position of the PIP screen edge of upper will be at X1 as sho wn. 6. Adjust the corresponding modes of PIP14, PIP11, PIP12 with the s ame steps as 35 above. Setting position POSI. X1 X2 Y1 Y2 (%) 80 80 80 80
Item No.
Setting item
setting value 12 11 22 15
PIP13 UPR POSI X2 (LOWER POSI.) Y1 (LEFT POSI.) Y2 (RIGHT POSI.) PIP14 LW R POSI PIP11 PIP12 L. POSI R. POSI
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[LOW LIGHT]
BRIGHT ***
[H.LINE SCREEN ]
No .
H.LIN E ON H.LIN E OFF EXIT
1
R C UTOFF
2
G C UTOFF
3
B C UTOFF
4
R C UTOFF
5
G C UTOFF
6
B C UTOFF
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Test point
Description 1. Receive the blac k-and-white signal ( color off ). 2. Select the HIGH LIGHT mode in the SERVICE MENU. 3. Set the initial setting value of R DRIVE and B DRIVE with the , , and keys of the remote c ontrol unit. 4. Adjust the screen until it becomes white using the , , and keys of the remote c ontrol unit. The EXIT key is the cancel key for the WHIT E BALANCE.
No .
*** ***
S14 S15
[WHITE SCREEN]
H.LIN E ON
H.LIN E OFF
EXIT
1
R D RIVE
2 5 8
3
B D RIVE
4
R D RIVE
6
B D RIVE
(AV-27 F8 03 ONLY)
1. Receive the blac k-and-white signal ( color off ). 2. Select the PIP08:R DRIVE, PIP10:B DRIVE, of the 5.PIP(PIP) SERVICE MENU. 3. Set the corresponding initial setting values with the FUNCTION ( / ) key of the remote control unit. 4. Adjust the PIP08:R DRIVE, PIP10:B DRIVE until the s creen becomes white.
No . PIP08 PIP10
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Measuring instrument
Test point
Description 1. Receive the broadcast and set the STANDARD mode. 2. Enter the SERVICE MENU. 3. Select S01:BRIGHT of the V/C(S) mode. 4. Set the initial s etting value of the S01. BRIGHT with the FUNCTION / key. 5. If the brightness is not the best with the initial s etting value, make fine adjustment of the S01. BRIGHT until you get the optimum brightness .
No . S01
S02:PICTURE
1. Receive the broadcast and set the STANDARD mode. 2. Enter the SERVICE MENU. 3. Select S02:PICTURE of the V/C(S) mode. 4. Set the initial setting value of the S02:PICTURE with the FUNCTION / key. 5. If the contrast is not the bes t with the initial setting value, make fine adjustment of the S02:PICTURE until you get the optimum contrast.
No . S02
S03:COLOR
[ Method of adjustment without measuring instr ument ] 1. Receive the broadcast. 2. Enter the SERVICE MENU. 3. Select S03:COLOR of the V/C(S) mode. 4. Set the initial s etting value of the S03:COLOR with the FUNCTION / key. 5. If the c olor is not the best with the Initial s etting value, make fine adjus tment of the S03:COLOR until you get the optimum color.
No .
Setting item
S03
[ Method of adjustment using measuring instrum ent ] 1. 2. 3. 4. 5. Input the full field c olor bar signal (75% white). Enter the SERVICE MENU. Set the RFAFC to OFF. Select S03:COLOR of the V/C(S) mode. Set the initial setting value of the S03:COLOR with the FUNCTION / key. 6. Connect the osc illosc ope between TP-B and TP-E. 7. Adjust COLOR and bring the value of (A) in the illustration to the voltage shown in the table bellow. 8. Reset the RFAFC setting pos ition from OFF to ON.
Cy
(A)
Mg
() 0V ()
+13V
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Test point
Description [ Method of adjustment without measuring instr ument ] 1. 2. 3. 4. Receive the broadcast. Enter the SERVICE MENU. Select S04:TINT of the V/C(S) mode. Set the initial setting value of the S04:TINT with the FUNCTION / key. 5. If the tint is not the bes t with the initial setting value, make fine adjustment of the S04:TINT until you get the optimum tint.
No . S04
S04:TINT
[ Method of adjustment using measuring instrum ent ] 1. 2. 3. 4. 5. Input the full field c olor bar signal (75% white). Enter the SERVICE MENU. Set the RFAFC to OFF. Select S04:TINT of the V/C(S) mode. Set the initial setting value of the S04:TINT with the FUNCTION / key. 6. Connect the osc illosc ope between TP-B and TP-E. 7. Adjust TINT and bring the value of (B) in the illustration to the voltage shown in the table bellow. 8. Reset the RFAFC setting pos ition from OFF to ON.
Y G R Models
[B]Voltage +26V
Cy B
(B)
Mg
() 0V ()
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No .
Setting item
A01
IN LEVEL
1. Input the stereo L signal (300Hz) from the TV audio multiplex signal generator to the antenna terminal. 2. Connect an oscilloscope to R OUT pin of the AUDIO OUT, and display one c ycle portion of the 300Hz signal. 3. Enter the SERVICE MENU. 4. Select the A02:LOW SEP. of the 3:SOUND(A) mode. 5. Set the initial s etting value of the A02:LOW SEP. with the FUNCTION ( / ) key. 6. Adjust the A02:LOW SEP. so that the stroke element of the 300Hz signal will bec ome minimum. 7. Change the c onnection of the oscilloscope to L OUT pin of the AUDIO OUT , and enlarge the voltage axis. 8. Change the signal to 3kHz, and similarly adjust the A03:HI SEP. 9. Press the EXIT key to return to the SERVICE MENU screen.
No . A02 A03
1 cycle
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(6) Again plug the power plug, make sure that the normal picture is displayed on the screen.
RESISTOR 22.0 k 110 Q951 R950 PO WER ON OFF Q532 T502 Q531 R935 C533 HVT D534 D531 R535 R537 C525 FR529 D525 4 5 4 3 2 1 S1 CONNECTOR HEATER
D535
Fig. 1
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! SOLDERING IRON
1. Use a high ins ulation s oldering iron with a thin pointed end of it. 2. A 30w s oldering iron is rec ommended for easily removing parts.
! REPLACEMENT STEPS
1. How to remove Chip parts # Resistors, capacitors, etc (1) As shown in the figure, push the part with tweezers and alternately melt the solder at each end.
(2) Grasp the chip part with tweezers and plac e it on the s older. Then heat and melt the solder at both ends of the chip part.
# Transistors, diodes, variable r esistor s, etc (1) Apply extra solder to each lead.
# Transistors, diodes, variable r esistor s, etc (1) Apply solder to the pattern as indic ated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First s older lead A as indicated in the figure.
SOLD E R
SOLD E R
A (2) As shown in the figure, push the part with tweezers and alternately melt the solder at each lead. Shift and remove the chip part. B C (4) Then solder leads B and C .
A B Note : After removing the part, remove remaining solder from the pattern. C
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