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Repair starter
Repair connections.
Replace rotor.
Repair damaged fan, end bell or part causing contact. Remove trash from fan housing.
Balance voltages.
Remove obstructions or dirt preventing free circulation of air flow. If needed, clean internal air passages.
Go to Step C11.
transmission system?
bearings?
shaft.*
Lubricate.*
Replace.
*Bearings may have been damaged. If motor still runs noisy or hot, replace bearings
Check controller for open starting resistor, broken leads and connections or other malfunctions. Repair.
Check voltage from power source. Correct if too low. Check controller for malfunction. Repair.
Problem G - Motor runs but overload protective device trips too often.
G1: Is motor too small for load? Have
loading conditions changed? Reduce load or install larger motor.
Increase overload setting. NEVER exceed safe limits specified by codes or equipment maker.
See Problem H.
Remove obstructions or dirt preventing free of air flow. If needed, clean internal air passages.
Check power source output voltage. Raise if too low. Check controller for malfunction. Repair.
Repair damaged fan, end bell or part causing contact. Remove trash from fan housing.
Tighten loose pole piece. Recenter armature by replacing worn bearings or relocating pedestal bearings.
See Problem L.
See Problem M.
Lubricate.*
Replace.
*Bearings may have been damaged. If motor still runs noisy or hot, replace bearings.
Problem M - Brushes sparking excessively; may be accompanied by brush chatter and/or excessive wear and chipping.
M1: Is motor overloaded?
Reduce overload or install larger motor.
Replace brushes.
Clean brushes and holders. Remove rough surfaces that cause extra friction.
Check for overloads, low spring tension, poorly undercut mica, loose commutator bars, etc. Correct sparking. Dress commutator.
If humidity is below 2 grams per cu. ft., increase humidity OR reduce spring pressure, use low friction brushes or use less abrasive brushes.
Clean commutator and brushes and protect motor from contamination. Install motor with proper enclosure to protect commutator.
Be sure all brushes same grade. Replace if some are too abrasive. Check for faulty shunt connections causing unbalanced
load; repair.
Undercut mica.
Replace commutator or tighten V-ring bolts to tension recommended by manufacturer and grind commutator.