Part

DOUBLE GEAR PRESENTS

Gearbox Designs Dictionary

Operational Manual
Revision 2009

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READ Y T O US E G EARB OX D ESIGN S, C ALC ULAT ION S AND DRAW IN G S C OLLEC T ION S

200,250,300,375,425 and 500 cc Varients 2 STAGES GEARBOX

DOUBLE GEAR
Transmission Elements
Powered by Double Gear transmission elements 146/303,Thambu Chetty Street,Broadway,Chennai,TamilNadu,INDIA Phone +91-44-25340618 Fax +91-44-25341022 Mob +91-9445368097

E-mail: bnagoo@yahoo.co.on, www.doublegear.co.in

Over 10 years, DOUBLE GEAR has earned a nationally recognized reputation for expertise in power transmission engineering and automation, Gearbox design dictionary is our successful design catalogs which helps engineers and manufacturers to construct robust gearboxes without any complications and completely tested and trusted.

Gearbox design dictionary Operational Manual. Copy Right Double Gear Transmission elements

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1. How to use design selection index sheet

Each gearbox design variant contains no of selection index sheet, which refers design or model number according to required parameters like Power in HP, Ratio and Class of the gearbox TYPE Class 4 Class 3 Class 2 Load Specifications 40,000 hrs 2.0 Service factor 20,000 hrs 1.5 Service factor 9,000 hrs 1.25 Service factor

*It is recommended to use class 4 gearbox for hoist applications

The selection index sheets contains maximum 8 strips or 16 columns, The first 3 rows for selecting required HP as per your class of gearbox usage. Labels in Blue color denotes HP values, A same gearbox can be used for 1 HP at class 4, which could be used for 1.5 HP at class 2. After choosing required column corresponds to your power rating, come down on the same column for required ratios, which close to your requirement. Then adjacent column is your gearbox model number on the same row. A typical model number contains 4 parts, first digit denotes No. of Stages, Second part refers total Center to Center distance (Input Shaft to Output Shaft), Third and Forth refers, cross matrix vector value as column in alphabetical for HP and rows in numerical form for ratios

2 200 AA 12
Related files to the selected gearbox model can be found at CD comes along with this package. Please browse the CD and find the folder name, which contains the same number as same your selection. That folder contains following details Gear wheel calculation report (PDF format) Shaft Calculation report (PDF format Bearing Calculations report (PDF format) Assembly Summery report (PDF format) Assembly drawings (AutoCAD) Parts drawings (AutoCAD)

A single sheet production reference file, which contains all internals details like, No. of teeth, Module, Helix angle, face width available stage wise is available on second part of this booklet

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2. Material Specifications for Gear pair calculations

The following materials have been used for gear wheels calculations. Pinions wheels use highest hardness and carbon alloy steels, while gear wheels are less hardness and carbon contents. Because workload for the pinions is always higher than gear wheels in reduction type gearboxes, So it is expected the weariness of the gear pair will be maintained on both wheels in same life duty cycle

Material specification for pinion Wheel

Material specification for gear Wheel

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3. Two Stage Gearbox Form factors

Typical Two Stage Gearbox Dimensional View (Not to Scale)

Abbr A a1 a2 H h1 L P p1

Description Input Shaft to Output Shaft 1 Stage Distance 2 Stage Distance Total Height Center Height Total Length Mounting pitch Length Pitch length

200 200 80 120 265 150 445 220 65

250 250 120 150 325 185 555 275 80

Sizes in mm 300 375 300 375 120 150 180 225 400 500 220 275 665 835 335 415 100 125

425 425 175 250 550 315 945 470 140

500 500 200 300 650 370 1110 555 165

Notes: For Complete Fabrication details please refer corresponding drawings in CD with model number.

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Part

DOUBLE GEAR PRESENTS

Design Selection Index Sheet

Operational Manual
Power source 3 Phase/6 Poles /960 RPM

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