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General Information

How to Use This Standard Part Catalog.................................................................................................................................................................................................................... 2


Index by Part Number..................................................................................................................................................................................................................................................... 3
Index by Device and Thermal Resistance............................................................................................................................................................................................................ 45
Index by Style and Thermal Resistance................................................................................................................................................................................................................68
How to Select a Heat Sink...................................................................................................................................................................................................................................... 910
How to Read a Thermal Graph...................................................................................................................................................................................................................................11
Board Mounted Heat Sinks
Heat Sinks for IC Packages
BGA......................................................................................................................................................................................................................................................... 1219
DIP........................................................................................................................................................................................................................................................... 2123
Surface Mount Discrete Semiconductor Packages
D-PAK..................................................................................................................................................................................................................................................... 2425
SO................................................................................................................................................................................................................................................................... 24
SMT Footprints.......................................................................................................................................................................................................................................... 26
Thru-Hole Discrete Semiconductor Packages
TO-220.................................................................................................................................................................................................................................................. 2750
TO-220 and TO-262.......................................................................................................................................................................................................................... 5153
TO-220, TO-218, and TO-247......................................................................................................................................................................................................... 5358
TO-220 and TO-202.................................................................................................................................................................................................................................. 59
TO-220, TO-218, TO-247, and Multiwatt.................................................................................................................................................................................... 6061
TO-218.......................................................................................................................................................................................................................................................... 62
TO-202................................................................................................................................................................................................................................................... 6364
TO-126.......................................................................................................................................................................................................................................................... 65
SIP............................................................................................................................................................................................................................................................ 6667
TO-92............................................................................................................................................................................................................................................................. 68
TO-3........................................................................................................................................................................................................................................................ 6973
TO-66............................................................................................................................................................................................................................................................. 74
TO-5........................................................................................................................................................................................................................................................ 7576
Axial Lead Devices.................................................................................................................................................................................................................................... 77
Bridge Rectifiers........................................................................................................................................................................................................................................ 77
Options
Table of Contents.................................................................................................................................................................................................................................................... 7879
How to Decipher an Aavid 12 Digit Part Number.............................................................................................................................................................................................. 80
How to Decipher a "Thermalloy" Origin Part Number...................................................................................................................................................................................... 81
Index A, B, C = Aavid Standard Parts w/Options.......................................................................................................................................................................................... 8284
Index D = "Thermalloy" Origin Parts w/Options................................................................................................................................................................................................. 85
Interface Materials
In-Sil, Kondux, Grafoil Pads.............................................................................................................................................................................................................................. 86
Hi-Flow, Alignment Pads.......................................................................................................................................................................................................................................... 87
Double Sided Tape Options (Factory Applied).................................................................................................................................................................................................... 88
Labor Saving Heat Sink to Board and Semiconductor Mounts
Wave-On Mounts, Semiconductor Mounts, Shur-Lock Tabs, Solderable Tabs, Solderable Pins......................................................................................... 8994
Solderable Nuts, Clinch Nuts, Solderable Studs, Device Mounting Studs.......................................................................................................................................... 9496
Clips
Kool-Klips....................................................................................................................................................................................................................................................................... 97
Thermal Clips....................................................................................................................................................................................................................................................................98
Accessories
Mounting Kits........................................................................................................................................................................................................................................................................................ 99
Insulating Shoulder Washers......................................................................................................................................................................................................................................................... 100
InsulatorsThermalfilm and Thermalfilm MT......................................................................................................................................................................................................... 101102
InsulatorsMica and Thermasil III............................................................................................................................................................................................................................................. 103
Insulating Washers/Aluminum Oxide......................................................................................................................................................................................................................................... 104
Insulating Stanchion Pads.............................................................................................................................................................................................................................................................. 105
Insulating Covers................................................................................................................................................................................................................................................................................106
Mounting Pads.......................................................................................................................................................................................................................................................................... 107109
Finishes.................................................................................................................................................................................................................................................................................................. 110
Card Ejectors & Guides.................................................................................................................................................................................................................................................................... 111
Thermal Greases and Epoxies..............................................................................................................................................................................................................................................112115
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TABLE OF CONTENTS

Table of Contents

How to Use This Catalog


Base part
number

Semiconductor
device

Icons indicate that


a mounting kit, grease
or epoxy can be used
with the heat sink

Style description
for heat sink

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Channel style heat sink with folded back fins

Semiconductor devices
have been included in photos to
assist in determining mounting
position.

Thermal graphs show natural and forced


convection based on black anodize finish.
For information on how to use a thermal graph,
please refer to page 11.

Detailed description
illustrates the heat sinks
differentiating features.

80

60

40

20

0
0

Channel style heat sink with


folded back fins for increased
cooling surface area. Available
with tin plated solderable tabs
for easy attachment to the
printed circuit card.

8
12
16
Heat DissipatedWatts

Part Number

Finish

7022BG

Channel heat sink with folded back fins

Black anodize

7022PBG

Channel heat sink with folded back fins

Pre-black anodize*

With solderable tabs

Black anodize

2.90 (0.114)

7022PB-MTG

With solderable tabs

Pre-black anodize*

2.90 (0.114)

Base part no.


A

TC11-MT

G
A RoHS Compliant

Description
Insulated device mounting clip for T0-220 and solderable tabs

Location

Details

Hole X

Page

AMERICA
EUROPE
www.aavidthermalloy.com

14.48
(0.570)

2x 3.81
(0.150)

3.18
(0.125)
2.29
(0.090)

2.67
(0.105)

TAB

2.02
(0.080)

2x 2.03
(0.080)
24.16
(0.951)
Material: 1.27 (0.050) Thick Aluminum
Finish: See Table

Aavid has a large selection of popular


options to enhance your heat sink selection.
This section will indicate the most popular
options available.
Detailed indexes are available
to select additional options.

For additional options see page xx

4.83
(0.190)

Material and finish


information is shown
for each part

* Edges cut during the manufacturing process will be unfinished.


See page XX for more information

Code

49.99
(1.968)

21.03
(0.828)

Dia of PCB
Plated Thru
Hole for Tabs

7022B-MTG

Position

"X"

20

Ordering information will


specify the base heat sink with
available accessories.

Description

POPULAR OPTIONS: 7022B-

2x 3.81
(0.150)

4.44
(0.175)

ORDERING INFORMATION

23.01
(0.906)
50.44
(1.986)

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

Mounting
Kits
page 99

Mechanical drawing
dimensions as shown
are mm (inches)

9.52
(0.375)

Air VelocityFeet Per Minute


400
200
600
800

100
Mounting Surface Temp
Rise Above AmbientC

GENERAL INFORMATION

7022

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Part Number
Page
10-5597-02G
14
10-5597-22G
14
10-5597-33G
14
10-5607-04G
14
10-5607-05G
14
10-5634-01G
12
10-6326-27G
14
10-6326-28G
14
10-6327-01G
14
10-BRD1-01G
12
10-BRD1-03G
12
10-BRD1-04G
12
10-BRD1-05G
12
10-BRD1-07G
12
10-BRD2-01G
12
10-CLS1-01G
12
10-CLS2-01G
12
10-L4LB-03G
14
10-L4LB-05G
14
10-L4LB-11G
14
10-THMA-01G
12
10-TNT2-01G
14
2317B-EP11-BGS1G 18
2319B-TACHG
17
2321B-TACHG
17
2327B-CP50G
16
2327B-TACHG
16
2332B-TACHG
17
2338B-TACHG
17
2342B-TACHG
17
2518B-EP11-BGS2G 18
2519B-EP11-BGS5G 18
2520B-EP04-BGS5G 18
2522B-EP04-BGS5G 18
320105B00000G
76
320205B00000G
76
323005B00000G
76
325705B00000G
76
326005B00000G
76
335114B00032G
19
335211B00000G
19
335211B00032G
19
335214B00000G
19
335214B00032G
19
335214B00034G
19
335224B00032G
17
335224B00034G
16
335314B00000G
19
335314B00032G
19
335314B00035G
19
335324B00032G
16
335714B00000G
19
335714B00032G
19
335724B00032G
17
335814B00000G
19
335814B00032G
19
335824B00032G
17
335824B00034G
16
336314B00000G
19
336624B00032G
17
364424B00032G
17
364424B00034G
16
371824B00032G
17
371824B00034G
16
372024B00032G
17
372024B00034G
16
372924M02000G
14
373024B00032G
17
373024B00034G
16
373224M00032G
17
373324M00032G
17
374024B00032G
17
374024B00035G
16
374024B60023G
12
374124B00032G
17
374124B00035G
16
374124B60023G
12
374224B00032G
17
374224B00035G
16
374224B60023G
12
374324B00032G
17
374324B00035G
16
374324B60023G
12

Part Number
374424B00032G
374424B00035G
374424B60023G
374524B00032G
374524B00035G
374524B60023G
374624B00032G
374624B00035G
374624B60024G
374724B00032G
374724B00035G
374724B60024G
374824B00032G
374824B00035G
374824B60024G
374924B00032G
374924B00035G
374924B60024G
375024B00032G
375024B00035G
375024B60024G
375124B00032G
375124B00035G
375124B60024G
375224B00032G
375324B00035G
375424B00034G
500103B00000G
500203B00000G
500303B00000G
500403B00000G
501000B00000G
501000J00000G
501100B00000G
501200B00000G
501303B00000G
501403B00000G
501503B00000G
501603B00000G
501706B00000G
501806B00000G
501906B00000G
502006B00000G
504102B00000G
504222B00000G
505103B00000G
505303B00000G
505403B00000G
506003B00000G
506304B00000G
506902B00000G
507002B00000G
507102B00000G
507222B00000G
507302B00000G
507302J00000G
508500B00000G
508600B00000G
508700B00000G
513001B02500G
513002B02500G
513101B02500G
513102B02500G
513201B02500G
513202B02500G
513301B02500G
513302B02500G
519703B00000G
519803B00000G
519903B00000G
520103B00000G
520327B00000G
520328B00000G
520329B00000G
529701B02500G
529702B02500G
529801B02500G
529802B02500G
529901B02500G
529902B02500G
530001B02500G
530002B02500G
530101B00100G

Page
17
16
12
17
16
12
17
16
12
17
16
12
17
16
12
17
16
12
17
16
12
17
16
12
17
16
16
72
72
72
72
20
20
23
23
70
70
70
70
74
74
74
74
38
38
72
72
72
69
63
41
41
41
41
38
38
23
23
23
58
58
58
58
58
58
58
58
71
71
71
71
69
69
69
56
56
56
56
56
56
56
56
54

AMERICA
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Part Number
530101B00150G
530102B00100G
530102B00150G
530161B00162G
530162B00162G
530401B00100G
530401B00150G
530402B00100G
530402B00150G
530510B00000G
530510U00000G
530613B00000G
530614B00000G
530714B00000G
530801B05100G
530801B05150G
530802B05100G
530802B05150G
530861B05162G
530862B05162G
531002B02500G
531002V02500G
531102B02500G
531102V02500G
531202B02500G
531202V02500G
531302B02500G
531302V02500G
532602B02500G
532702B02500G
532802B02500G
533001B02551G
533002B02551G
533101B02551G
533102B02551G
533201B02551G
533202B02551G
533301B02551G
533302B02551G
533401B02552G
533402B02552G
533421B02552G
533422B02552G
533501B02552G
533502B02552G
533521B02552G
533522B02552G
533601B02552G
533602B02552G
533621B02552G
533622B02552G
533701B02552G
533702B02552G
533721B02552G
533722B02552G
533802B02554G
533902B02554G
534002B02554G
534202B02853G
534202B03453G
542502B00000G
542502D00000G
551002B00000G
560200B00000G
560200W00000G
563002B00000G
563002D00000G
566010B00000G
566010B03100G
566010B03400G
566902B00000G
566902B03100G
566902B04000G
569003B00000G
569022B00000G
573100D00000G
573100D00010G
573300D00000G
573300D00010G
573400D00000G
573400D00010G
574004B00000G
574004U00000G

Page
54
54
54
54
54
55
55
55
55
66
66
40
40
40
54
54
54
54
54
54
59
59
59
59
59
59
59
59
50
50
50
55
55
55
55
55
55
55
55
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
50
50
50
37
37
49
49
29
20
20
33
33
66
66
66
53
53
53
71
42
24
24
24
24
25
25
63
63

Part Number
574102B00000G
574102B03300G
574204B00000G
574204B03300G
574402B00000G
574402B03200G
574502B00000G
574502B03300G
574602B00000G
574602B03300G
574802B00000G
574802B03300G
574902B00000G
574902B03300G
575002B00000G
575002D00000G
575102B00000G
575200B00000G
575300B00000G
575400B00000G
575603B00000G
575703B00000G
575803B00000G
575903B00000G
576012B00000G
576014B00000G
576103B00000G
576203B00000G
576303B00000G
576403B00000G
576602B00000G
576602D00000G
576802B00000G
576802B03100G
576802B04000G
576802V00000G
576802V03100G
576802V04000G
576802U00000G
576802U03100G
576802U04000G
576904B00000G
577002B00000G
577002B04000G
577102B00000G
577102B04000G
577202B00000G
577202B04000G
577304B00000G
577404B00000G
577500B00000G
577500U00000G
577922B00000G
578105B00000G
578205B00000G
578305B00000G
578405B00000G
578505B00000G
578622B03200G
579003B00000G
579103B00000G
579103V00000G
579206B00000G
579206V00000G
579302B00000G
579402B00000G
579604B00000G
579604B03300G
579704B00000G
579704B03300G
579802B00000G
579802B03300G
579902B00000G
579902B03300G
580100B00000G
580100W00000G
580200B00000G
580200W00000G
580300B00000G
580400B00000G
580500B00000G
580600B00000G
581001B02500G

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
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Page
45
45
63
63
45
45
45
45
45
45
43
43
45
45
33
33
46
68
68
68
70
70
70
70
40
40
73
73
73
73
33
33
52
52
52
52
52
52
52
52
52
64
34
34
34
34
34
34
64
64
65
65
40
75
75
75
75
75
40
71
69
69
74
74
46
46
63
63
63
63
43
43
43
43
20
20
20
20
21
22
22
21
61

ASIA

Part Number
581002B02500G
581101B02500G
581102B02500G
581201B02500G
581202B02500G
584000B00000G
584000B03500G
5900PBG
590102B03600G
590302B03600G
591202B00000G
591202B03100G
591202B04000G
591302B00000G
591302B02800G
591302B04000G
592201B03400G
592502B03400G
592502U03400G
592902B03400G
593002B03400G
593101B03600G
593202B03500G
5FG
6000DG
6000UG
6021BG
6021PBG
6022BG
6022PBG
6025DG
6032DG
6038BG
6043PBG
6046PBG
6047PBG
6049PBG
6094PBG
6109PBG
6110PBG
615653B00250G
6201PBG
6202PBG
6203PBG
6221PBG
6222BG
6223BG
6224BG
6225B-MTG
6230DG
6232B-MTG
6232PB-MTG
6236BG
6236PBG
6237BG
6237PBG
6238BG
6238B-MTG
6239B-MTG
6284BG
6374BG
6380BG
6381BG
6382BG
6396BG
6396B-P2G
6398BG
6398B-P2G
6399BG
6399B-P2G
6400BG
6400B-P2G
700353U01100G
7019BG
7019B-MTG
7019PBG
7020BG
7020B-MTG
7021BG
7021B-MTG
7022BG
7022B-MTG
7022PBG

Page
61
61
61
61
61
67
67
32
34
34
51
51
51
51
51
51
62
49
49
33
33
62
48
75
77
77
30
30
47
47
48
47
36
43
64
64
43
43
35
35
19
75
75
75
30
77
77
77
47
30
48
48
39
39
42
42
37
37
37
23
61
60
60
60
60
60
60
60
60
60
60
60
19
27
27
27
27
27
28
28
29
29
29

Part Number
7022PB-MTG
7023BG
7023B-MTG
7025BG
7025B-MTG
7038BG
709203B00400G
7106DG
7106D/TRG
7109DG
7109D/TRG
7128DG
7130DG
7136DG
7137DG
7139DG
7140DG
7141DG
7142DG
7148DG
7173DG
7178DG
799403B01500G
92FG
BW38-2G
BW38-4G
BW50-2G
BW50-4G
BW63-2G
BW63-4G
ML26AAG
PF432G
PF433G
PF434G
PF435G
PF436G
PF523G
PF526G
PF527G
PF720G
PF723G
PF730G
PF732G
PF750G
PF752G
PF758G
SW25-2G
SW25-4G
SW25-6G
SW38-2G
SW38-4G
SW38-6G
SW50-2G
SW50-4G
SW63-2G
SW63-4G
TV1500G
TV1505G
TV265G
TV35G
TV4G
TV40G
TV46G
TV47G
TV58G
TV96G
TV97G
YB32-4G

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


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Page
29
28
28
27
27
67
19
24
24
25
25
36
62
35
42
35
42
38
36
67
39
35
19
68
58
58
58
58
58
58
50
52
52
52
52
52
73
73
73
44
44
65
65
44
44
44
56
56
59
56
56
59
56
56
56
56
32
32
32
31
65
39
31
31
31
53
53
61

INDEX

Index by Part Number

Index by Device Cooled and Thermal Resistance


Part Number

Board
Mounting Page

AXIAL LEAD
6000UG
6000DG

15.0
15.0

V
V

77
77

BRIDGE RECTIFIERS

INDEX

6222BG
6223BG
6224BG

9.4
9.4
9.4

V
V
V

77
77
77

DIPS
501200B00000G
501100B00000G
501000J00000G
501000B00000G
580300B00000G
580400B00000G
508500B00000G
508600B00000G
580100B00000G
580100W00000G
508700B00000G
6284BG
560200B00000G
560200W00000G
580200B00000G
580200W00000G
580500B00000G
580600B00000G

Part Number

D2PAK TO-263
573300D00010G
16.0
573300D00000G
16.0
7109D/TRG
9.0
7109DG
9.0
2
D PAK TO-263 SO-10
7106D/TRG
14.0
7106DG
14.0
3
D PAK TO-268
573400D00010G
11.0
573400D00000G
11.0

68.0
67.0
60.0
60.0
39.0
39.0
34.0
32.0
30.0
30.0
27.2
25.0
20.0
20.0
20.0
20.0
20.0
20.0

Bi Directional Air Flow


Solder Anchor
Push Pin
Clip Attachment
Tape Attachment

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

23
23
20
20
21
22
23
23
20
20
23
23
20
20
20
20
22
21

H
H
H
H
H

19
12
14
18
16

V
V
V
V
V
V
V
V
V
V
V
V
V

61
60
60
60
60
61
60
60
60
60
60
60
60

MULTIWATT
8.4
6.8
5.8
5.6
5.6
5.0
4.4
4.4
4.2
3.3
3.3
2.7
2.7

SIPS
530510U00000G
530510B00000G
7038BG
7148DG
566010B00000G
566010B03400G
566010B03100G
584000B00000G
584000B03500G
6380BG
6381BG
6382BG

20.6
20.6
16.0
16.0
11.5
11.5
11.5
10.0
10.0
6.8
5.8
4.2

V
V
V
V
H-V
V
H
V
V
V
V
V

66
66
67
67
66
66
66
67
67
60
60
60

25.0
25.0

H
H

24
24

SMT
D-PAK TO-252
573100D00010G
573100D00000G

Board
Mounting Page

575603B00000G
575703B00000G
579103B00000G
579103V00000G
501303B00000G
519803B00000G
575803B00000G
PF523G
501403B00000G
505103B00000G
575903B00000G
PF526G

Board
Mounting Page

24
24
25
25

H
H

24
24

H
H

25
25

H
H
H
H
H
H
H
H
H
H
H
H

70
70
69
69
70
71
70
73
70
72
70
73

579206B00000G
579206V00000G
501706B00000G
501806B00000G
501906B00000G
502006B00000G

22.0
22.0
12.0
9.6
8.0
8.0

H
H
H
H
H
H

74
74
74
74
74
74

60.0
50.0
40.0
36.1

V
V
V
V

68
68
68
68

35.8
35.8
26.0
26.0
21.6

H-V
H-V
V
V
H

65
65
65
65
65

TO-92
575200B00000G
575300B00000G
575400B00000G
92FG

TO-126
PF730G
PF732G
577500B00000G
577500U00000G
TV4G

KEY
H = Horizontal mount
V = Vertical mount
HV = Either horizontal or vertical
depending on device leads
n = Natural convection thermal resistance
based on a 75C heat sink temperature rise
501503B00000G
501603B00000G
505303B00000G
PF527G
500103B00000G
576103B00000G
506003B00000G
500203B00000G
576203B00000G
579003B00000G
505403B00000G
576303B00000G
500303B00000G
569003B00000G
520103B00000G
576403B00000G
500403B00000G
519703B00000G
520329B00000G
520328B00000G
520327B00000G
519903B00000G

8.4
7.8
7.8
7.4
7.2
7.2
7.0
6.2
6.2
6.0
6.0
6.0
5.8
5.5
5.4
5.1
5.0
4.8
4.7
4.7
4.7
4.2

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

70
70
72
73
72
73
69
72
73
71
72
73
72
71
71
73
72
71
69
69
69
71

63.0
63.0
60.0
57.0
56.0
54.0
45.2
43.0
40.0
38.0
38.0
35.0
31.0
28.0

V
V
V
V
V
V
V
V
V
V
V
V
V
V

76
76
76
76
76
75
75
75
75
75
75
75
75
75

TO-5
320105B00000G
320205B00000G
325705B00000G
326005B00000G
323005B00000G
6201PBG
5FG
6202PBG
578105B00000G
578205B00000G
6203PBG
578305B00000G
578405B00000G
578505B00000G

AMERICA
EUROPE
www.aavidthermalloy.com

15.6
13.4
12.5
12.5
12.0
11.4
11.0
10.1
10.0
10.0
9.8
8.9

Part Number

TO-66
H
H
H
H

TO-3

IC PACKAGES, BGA, PGA, QFP, LCC

YB32-4G
6380BG
6381BG
6396BG
6396B-P2G
6374BG
6398BG
6398B-P2G
6382BG
6399BG
6399B-P2G
6400BG
6400B-P2G

TO-202
576904B00000G
574004B00000G
574004U00000G
577304B00000G
6046PBG
6047PBG
579604B00000G
579604B03300G
579704B00000G
579704B03300G
577404B00000G
574204B00000G
574204B03300G
506304B00000G
531002B02500G
531002V02500G
SW25-6G
531102B02500G
531102V02500G
SW38-6G
531302B02500G
531302V02500G
531202V02500G
531202B02500G

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

533101B02551G
513101B02500G
SW38-2G
SW38-4G
533201B02551G
513201B02500G
SW50-2G
SW50-4G
593101B03600G
YB32-4G
513301B02500G
533301B02551G
530001B02500G
BW63-4G
BW38-2G
BW38-4G
SW63-2G
SW63-4G
6380BG
592201B03400G
530101B00100G
530101B00150G
530801B05100G
530801B05150G
530401B00100G
530401B00150G
6381BG
BW50-2G
BW50-4G
533701B02552G
533721B02552G
6396BG
6396B-P2G
529701B02500G
6374BG
533401B02552G
533421B02552G
529801B02500G
BW63-2G
529901B02500G
533501B02552G
533521B02552G
530161B00162G
530861B05162G
6398BG
6398B-P2G
6382BG
533601B02552G
533621B02552G
6399BG
6399B-P2G
6400BG
6400B-P2G

Board
Mounting Page

11.0
11.0
10.2
10.2
9.0
9.0
8.8
8.8
8.6
8.4
8.0
8.0
8.0
7.4
7.2
7.2
7.0
7.0
6.8
6.8
6.3
6.3
6.3
6.3
6.3
6.3
5.8
5.8
5.8
5.7
5.7
5.6
5.6
5.5
5.0
5.0
5.0
5.0
4.7
4.5
4.5
4.5
4.4
4.4
4.4
4.4
4.2
3.8
3.8
3.3
3.3
2.7
2.7

V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V

55
58
56
56
55
58
56
56
62
61
58
55
56
58
58
58
56
56
60
62
54
54
54
54
55
55
60
58
58
57
57
60
60
56
61
57
57
56
58
56
57
57
54
54
60
60
60
57
57
60
60
60
60

40.5
35.8
35.8
35.7
34.1
32.6
32.6
32.6
32.6
32.6
32.6
32.0
32.0
29.9
28.9
28.9
28.3
27.3
27.3
27.3
27.1
27.1
26.8
26.8

H
V
V
V
V
V
V
H
H
V
V
HV
V
HV
V
V
H
V
H
V
HV
HV
HV
H

43
65
65
35
43
52
52
52
52
52
52
34
34
31
44
44
35
52
52
52
31
31
51
51

32.0
28.0
28.0
27.2
25.0
25.0
24.0
24.0
24.0
24.0
24.0
16.8
16.8
14.4
13.4
13.4
13.0
10.4
10.4
10.0
8.0
8.0
7.5
7.5

HV
V
V
HV
V
V
V
V
V
V
HV
V
V
HV
V
V
V
V
V
V
V
V
V
V

64
63
63
64
64
64
63
63
63
63
64
63
63
63
59
59
59
59
59
59
59
59
59
59

24.0
23.1
20.0
19.6
16.8
12.8
13.4
13.0
11.4
11.4

H
V
H
V
V
V
V
V
V
V

53
62
53
61
61
61
58
55
56
56

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

TO-218
TV96G
7130DG
TV97G
581001B02500G
581101B02500G
581201B02500G
513001B02500G
533001B02551G
SW25-2G
SW25-4G

Part Number

TO-220
6094PBG
PF730G
PF732G
7178DG
6049PBG
576802V00000G
576802U00000G
576802V03100G
576802U03100G
576802V04000G
576802U04000G
577002B00000G
577002B04000G
TV58G
PF720G
PF723G
7139DG
576802B00000G
576802B03100G
576802B04000G
TV46G
TV47G
591202B00000G
591202B03100G

Index by Device Cooled and Thermal Resistance

591202B04000G
591302B00000G
591302B02800G
591302B04000G
579802B00000G
579802B03300G
579902B00000G
579902B03300G
577102B00000G
577102B04000G
7173DG
6236BG
6236PBG
6237BG
6237PBG
577202B00000G
577202B04000G
507302B00000G
507302J00000G
542502B00000G
542502D00000G
TV96G
PF752G
576014B00000G
574402B00000G
574402B03200G
574102B00000G
574102B03300G
6043PBG
592502B03400G
592502U03400G
574602B00000G
574602B03300G
574502B00000G
574502B03300G
6110PBG
576012B00000G
7137DG
7140DG
574802B00000G
574802B03300G
PF750G
7142DG
7141DG
530714B00000G
PF432G
PF433G
PF434G
PF435G
PF436G
506902B00000G
TV97G
7136DG
7128DG
566902B00000G
566902B03100G
566902B04000G
6038BG
592902B03400G
6025DG
6025B-TTG
ML26AAG
581002B02500G
PF758G
TV1505G
6109PBG
575102B00000G
579302B00000G
579402B00000G
581102B02500G
530614B00000G
530613B00000G
6022PBG
6022BG
576602B00000G
576602D00000G
574902B00000G
574902B03300G
504102B00000G
507002B00000G

26.8
26.8
26.8
26.8
26.4
26.4
26.4
26.4
25.9
25.9
25.8
25.0
25.0
25.0
25.0
24.4
24.4
24.0
24.0
24.0
24.0
24.0
23.7
23.2
23.2
23.2
23.2
23.2
23.0
22.0
22.0
21.6
21.6
21.2
21.2
21.0
20.8
20.8
20.8
20.4
20.4
20.3
20.3
20.3
20.3
20.3
20.3
20.3
20.3
20.3
20.0
20.0
19.7
19.2
18.8
18.8
18.8
18.0
17.9
17.9
17.9
17.9
17.4
17.3
17.0
17.0
16.8
16.8
16.8
16.8
16.7
16.7
16.7
16.7
16.6
16.6
16.0
16.0
15.6
15.6

Board
Mounting Page

V
HV
V
H
V
V
V
V
HV
V
V
V
V
H
H
HV
V
HV
HV
H
H
H
V
HV
HV
H
HV
V
V
V
V
HV
V
HV
V
HV
HV
V
H
HV
V
V
H
V
HV
V
V
H
V
H
V
HV
V
V
H-V
H
V
V
V
V
V
H
V
V
V
HV
HV
V
V
V
HV
HV
V
V
V
V
HV
V
HV
HV

51
51
51
51
43
43
43
43
34
34
39
39
39
42
42
34
34
38
38
49
49
53
44
40
45
45
45
45
43
49
49
45
45
45
45
35
40
42
42
43
43
44
36
38
40
52
52
52
52
52
41
53
35
36
53
53
53
36
33
48
48
50
61
44
32
35
46
46
46
61
40
40
47
47
33
33
45
45
38
41

Part Number

507102B00000G
6225B-MTG
TV1500G
575002B00000G
575002D00000G
6238BG
6238B-MTG
6239B-MTG
593002B03400G
534202B02853G
534202B03453G
513002B02500G
531002B02500G
531002V02500G
577922B00000G
578622B03200G
TV265G
5900PBG
563002B00000G
563002D00000G
533802B02554G
533002B02551G
SW25-6G
581202B02500G
6021BG
6021PBG

15.6
15.0
14.2
13.6
13.6
13.6
13.6
13.6
13.4
13.4
13.4
13.4
13.4
13.4
13.2
13.2
13.0
13.0
13.0
13.0
13.0
13.0
13.0
12.8
12.5
12.5

Board
Mounting Page

HV
V
V
V
V
HV
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V

41
47
32
33
33
37
37
37
33
37
37
58
59
59
40
40
32
32
33
33
50
55
59
61
30
30

Part Number

TV35G
BW38-2G
BW38-4G
SW63-2G
SW63-4G
7025BG
7025B-MTG
7021BG
7021B-MTG
6380BG
7022BG
7022PBG
7022B-MTG
7022PB-MTG
504222B00000G
530102B00100G
530102B00150G
530802B05100G
530802B05150G
530402B00100G
530402B00150G
6381BG
BW50-2G
BW50-4G
533702B02552G
533722B02552G

7.2
7.2
7.2
7.0
7.0
6.8
6.8
6.8
6.8
6.8
6.5
6.5
6.5
6.5
6.4
6.3
6.3
6.3
6.3
6.3
6.3
5.8
5.8
5.8
5.7
5.7

Board
Mounting Page

H
V
V
V
V
V
V
V
V
V
V
V
V
V
H
V
V
V
V
V
V
V
V
V
V
V

31
58
58
56
56
27
27
28
28
60
29
29
29
29
38
54
54
54
54
55
55
60
58
58
57
57

V
V
H
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V

60
60
42
50
56
61
57
57
50
58
58
56
57
28
28
54
54
60
60
50
60
57
57
60
56
60
60
60
57
56

H
HV
V
V

53
53
58
55

NEED HIGHER PERFORMANCE?


Aavid Thermalloy also offers the
Max Clip SystemTM for discrete power
semiconductors featuring simple
assembly and high reliability.
www.aavidthermalloy.com/products/maxclip
6221PBG
6230DG
551002B00000G
SW25-2G
SW25-4G
590302B03600G
7019BG
7019PBG
7019B-MTG
533902B02554G
513102B02500G
533102B02551G
593202B03500G
531102B02500G
531102V02500G
SW38-2G
SW38-4G
590102B03600G
6232B-MTG
6232PB-MTG
SW38-6G
TV40G
507222B00000G
534002B02554G
533202B02551G
513202B02500G
SW50-2G
SW50-4G
7020BG
7020B-MTG
YB32-4G
6032DG
533302B02551G
513302B02500G
531302B02500G
531302V02500G
531202V02500G
531202B02500G

AMERICA
EUROPE
www.aavidthermalloy.com

12.5
12.5
12.4
11.4
11.4
11.2
11.0
11.0
11.0
11.0
11.0
11.0
10.4
10.4
10.4
10.2
10.2
10.0
10.0
10.0
10.0
9.9
9.6
9.0
9.0
9.0
8.8
8.8
8.7
8.7
8.4
8.3
8.0
8.0
8.0
8.0
7.5
7.5

V
V
H
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
H
H
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V

30
30
29
56
56
34
27
27
27
50
58
55
48
59
59
56
56
34
48
48
59
39
41
50
55
58
56
56
27
27
61
47
55
58
59
59
59
59

6396BG
6396B-P2G
569022B00000G
532602B02500G
529702B02500G
6374BG
533402B02552G
533422B02552G
532702B02500G
BW63-2G
BW63-4G
529902B02500G
533502B02552G
7023BG
7023B-MTG
530162B00162G
530862B05162G
6398BG
6398B-P2G
532802B02500G
6382BG
533602B02552G
533622B02552G
6399BG
529802B02500G
6399B-P2G
6400BG
6400B-P2G
533522B02552G
530002B02500G

5.6
5.6
5.5
5.5
5.5
5.0
5.0
5.0
4.8
4.7
4.7
4.5
4.5
4.4
4.4
4.4
4.4
4.4
4.4
4.2
4.2
3.8
5.0
5.0
3.7
3.3
2.7
2.7
2.7
2.6

TO-247
TV96G
TV97G
513001B02500G
533001B02551G

24.0
20.0
13.4
13.0

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Part Number

SW25-2G
SW25-4G
533101B02551G
513101B02500G
SW38-2G
SW38-4G
533201B02551G
513201B02500G
SW50-2G
SW50-4G
YB32-4G
533301B02551G
530001B02500G
513301B02500G
BW38-2G
BW38-4G
SW63-2G
SW63-4G
6380BG
530101B00100G
530101B00150G
530801B05100G
530801B05150G
530401B00100G
530401B00150G
6381BG
BW50-2G
BW50-4G
533701B02552G
533721B02552G
6396BBG
6396B-P2G
529701B02500G
6374BG
533401B02552G
533421B02552G
529801B02500G
BW63-2G
BW63-4G
529901B02500G
533501B02552G
533521B02552G
6398BG
6398B-P2G
530161B00162G
530861B05162G
6382BG
533601B02552G
533621B02552G
6399BG
6399B-P2G
6400BG
6400B-P2G

Board
Mounting Page

11.4
11.4
11.0
11.0
10.2
10.2
9.0
9.0
8.8
8.8
8.4
8.0
2.6
8.0
7.2
7.2
7.0
7.0
6.8
6.3
6.3
6.3
6.3
6.3
6.3
5.8
5.8
5.8
5.7
5.7
5.6
5.6
5.5
5.0
5.0
5.0
5.0
4.7
4.7
4.5
4.5
4.5
4.4
4.4
4.4
4.4
4.2
3.8
3.8
3.3
3.3
2.7
2.7

V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V

56
56
55
58
56
56
55
58
56
56
61
55
56
58
58
58
56
56
60
54
54
54
54
55
55
60
58
58
57
57
60
60
56
61
57
57
56
58
58
56
57
57
60
60
54
54
60
57
57
60
60
60
60

27.3
32.6
32.6
27.3
32.6
32.6
27.3
32.6
32.6
26.8
26.8
26.8
26.8
26.8
26.8
20.3
20.3
20.3
20.3
20.3
18.8
18.8
18.8

HV
HV
HV
H
H
H
V
V
V
H-V
H
V
H-V
V
H
V
V
H
V
H
H-V
H
V

52
52
52
52
52
52
52
52
52
51
51
51
51
51
51
52
52
52
52
52
53
53
53

INDEX

Part Number

TO-262
576802B00000G
576802V00000G
576802U00000G
576802B03100G
576802V03100G
576802U03100G
576802B04000G
576802V04000G
576802U04000G
591202B00000G
591202B03100G
591202B04000G
591302B00000G
591302B02800G
591302B04000G
PF432G
PF433G
PF434G
PF435G
PF436G
566902B00000G
566902B03100G
566902B04000G

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Index by Device Cooled, Heat Sink Style, and Thermal Resistance


Part Number

Board
Mounting Page

Part Number

AXIAL LEAD

Board
Mounting Page

Part Number

SMT
15.0

77

D-Pak TO-252

6000DG

15.0

77

573100D00010G
573100D00000G

Extruded Collar Heat Sinks


15.0
15.0

H
H

24
24

18.0
18.0

H
H

24
24

7109D/TRG
11.0
H
7109DG
11.0
H
D2 Pak TO-263 SO10 (MO-184)

25
25

15.0
15.0

H
H

24
24

23

7106D/TRG
7106DG
D3 Pak TO-268

23
23

573400D00010G
573400D00000G

14.0
14.0

H
H

25
25

D Pak TO-263
2

INDEX

6222BG
6223BG

9.4
9.4

V
V

77
77

6224BG

9.4

77

573300D00010G
573300D00000G

DIPS
Extruded Heat Sinks
501200B00000G
68.0

501100B00000G
508700B00000G

67.0
27.2

H
H

6284BG

25.0

23

580500B00000G
20.0
580600B00000G
20.0
Slide On Heat Sinks

H
H

22
21

60.0

20

575603B00000G

15.6

70

501000B00000G
580300B00000G

60.0
39.0

H
H

20
21

575703B00000G
501303B00000G

13.4
12.0

H
H

70
70

580400B00000G
508500B00000G

39.0
34.0

H
H

22
23

508600B00000G
580100B00000G
580100W00000G
560200B00000G
560200W00000G

32.0
30.0
30.0
20.0
20.0

H
H
H
H
H

23
20
20
20
20

H =

Horizontal mount

V =

Vertical mount

580200B00000G
580200W00000G

20.0
20.0

H
H

20
20

HV =

MULTI-WATT
Extruded Heat Sinks
YB32-4G
8.4
6380BG
6.8
6381BG
5.8
6396BG
5.6
6396B-P2G
5.6
6374BG
5.0
6398BG
4.4

V
V
V
V
V
V
V

61
60
60
60
60
61
60

6398B-P2G
6382BG
6399BG
6399B-P2G
6400BG
6400B-P2G

V
V
V
V
V
V

60
60
60
60
60
60

V
V

66
66

V
V

67
67

V
V
V

60
60
60

HV
V
H

66
66
66

V
V

67
67

4.4
4.2
3.3
3.3
2.7
2.7

SIPS
Channel Style Heat Sinks
530510U00000G
20.6
530510B00000G
20.6
Clip On Style Heat Sinks
584000B00000G
10.0
584000B03500G
10.0
Extruded Heat Sinks
6380BG
6.8
6381BG
5.8
6382BG
4.2
Plug In Style Heat Sinks
566010B00000G
11.5
566010B03400G
11.5
566010B03100G
11.5
Slide On Style Heat Sinks
7038BG
16.0
7148DG
16.0

AMERICA
EUROPE
www.aavidthermalloy.com

V
V

76
76

325705B00000G
326005B00000G

60.0
57.0

V
V

76
76

323005B00000G
56.0
Low Cost Push On Heat Sink

76

5FG

75

Snap On Cooler Heat Sinks


578105B00000G
40.0

45.2

75

578205B00000G
578305B00000G

38.0
35.0

V
V

75
75

578405B00000G
578505B00000G

31.0
28.0

V
V

75
75

54.0
43.0
38.0

V
V
V

KEY

n =

Either horizontal or vertical


depending on device leads

575803B00000G
PF523G

11.0
10.1

H
H

70
73

501403B00000G
575903B00000G

10.0
9.8

H
H

70
70

PF526G
8.9
H
501503B00000G
8.4
H
501603B00000G
7.8
H
PF527G
7.4
H
Hat Section Heat Sink
506003B00000G
7.0
H
Space Saving Collar Heat Sinks
579103B00000G
12.5
H
579103V00000G
12.5
H
Square Basket Heat Sinks
519803B00000G
11.4
H
505103B00000G
10.0
H
505303B00000G
7.8
H
500103B00000G
7.2
H
576103B00000G
7.2
H
500203B00000G
6.2
H
576203B00000G
6.2
H

73
70
70
73
69

71
72
72
72
73
72
73
71
72
73
72
71
71
73
72
71
71

H
H
H

69
69
69

USA Tel: +1 (603) 224-9988 email: info@aavid.com

74

579206V00000G

74

68

V
V
V

68
68
68

65

H-V
H-V
V

65
65
65

65

22.0

Clip On Style Heat Sink


92FG
36.1
Slip On Style Heat Sinks
575200B00000G
60.0
575300B00000G
50.0
575400B00000G
40.0

74
74
74

TO-126
Channel Style Heat Sink
TV4G
21.6
Slip On Style Heat Sinks
PF730G
35.8
PF732G
35.8
577500B00000G
26.0
577500U00000G

69
69

H
H
H
H
H
H
H
H
H
H

Italy Tel: +39 051 764011 email: sales.it@aavid.com


United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

74

501806B00000G
9.6
H
501906B00000G
8.0
H
502006B00000G
8.0
H
Space Saving Collar Heat Sinks
579206B00000G
22.0
H

TO-92

Natural convection thermal resistance


based on a 75C heat sink temperature rise

579003B00000G
6.0
505403B00000G
6.0
576303B00000G
6.0
500303B00000G
5.8
569003B00000G
5.5
520103B00000G
5.4
576403B00000G
5.1
500403B00000G
5.0
519703B00000G
4.8
519903B00000G
4.2
Two Piece Heat Sinks
520329B00000G
4.7
520328B00000G
4.7
520327B00000G
4.7

75
75
75

TO-66
Diamond Shaped Basket Heat Sinks
501706B00000G
12.0
H

IC PACKAGES, BGA, PGA, QFP, LCC


19
12
14
18
16

63.0
63.0

6201PBG
6202PBG
6203PBG

Diamond Shaped Basket Heat Sinks

H
H
H
H
H

320105B00000G
320205B00000G

Space Saving Collar Heat Sinks

TO-3

501000J00000G

Bi Directional Air Flow


Solder Anchor
Push Pin
Clip Attachment
Tape Attachment

Board
Mounting Page

TO-5

6000UG

BRIDGE RECTIFIERS

ASIA

26.0

TO-202
Channel Style Heat Sinks
576904B00000G
32.0
HV
577304B00000G
27.2
HV
577404B00000G
24.0
HV
Compact Slide On Heat Sinks
6046PBG
25.0
V
6047PBG
25.0
V
Extruded Heat Sinks
531002B02500G
13.4
V
531002V02500G
13.4
V
SW25-6G
13.0
V
531102B02500G
10.4
V
531102V02500G
10.4
V
SW38-6G
10.0
V
531302B02500G
8.0
V
531302V02500G
8.0
V
531202V02500G
7.5
V
531202B02500G
7.5
V
Low Cost Slide On Heat Sinks
574004B00000G
28.0
V
574004U00000G
28.0
V
Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg
Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

64
64
64
64
64
59
59
59
59
59
59
59
59
59
59
63
63

Index by Device Cooled, Heat Sink Style, and Thermal Resistance


n

Board
Mounting Page

Part Number

Board
Mounting Page

Hat Section Heat Sinks

TO-202 CONTINUED

TV96G
TV97G

Low Cost Slide On Cooler Heat Sinks

24.0
20.0

Part Number

Board
Mounting Page

534202B02853G

13.4

38

H
HV

53
53

534202B03453G
577922B00000G

13.4
13.2

V
V

38
41

579604B00000G
579604B03300G

24.0
24.0

V
V

63
63

High Rise Style Heat Sinks


530101B00100G
6.3

54

578622B03200G
563002B00000G

13.2
13.0

V
V

41
34

579704B00000G
579704B03300G

24.0
24.0

V
V

63
63

530101B00150G
530801B05100G

6.3
6.3

V
V

54
54

563002D00000G
TV265G

13.0
13.0

V
V

34
32

574204B00000G
574204B03300G

16.8
16.8

V
V

63
63

530801B05150G

6.3

54

5900PBG

13.0

32

530401B00100G
530401B00150G

6.3
6.3

V
V

55
55

6021BG
6021PBG

12.5
12.5

V
V

30
30

506304B00000G
14.4
HV
Space Saving Staggered Heat Sink

63

Plug In Style Heat Sink


592201B03400G
6.8

62

6221PBG
6230DG

12.5
12.5

V
V

30
30

6034DG

64

Slide On Heat Sink


7130DG
23.1

62

551002B00000G
590302B03600G

12.4
11.2

H
V

30
34

Low Profile Hat Section Heat Sink

8.3

TO-218
TO-220
Channel Style Heat Sink
593101B03600G
8.6
Dual Extruded Heat Sinks
533721B02552G
5.7

62

57

533421B02552G
533521B02552G
533621B02552G

V
V
V

57
57
57

Dual High Rise Style Heat Sinks


530161B00162G
4.4
V

54

5.0
4.5
3.8

530861B05162G
4.4
Extruded Heat Sinks
581001B02500G
19.6
581101B02500G
16.8
513001B02500G
13.4

54

V
V
V

61
61
58

533001B02551G
581201B02500G

13.0
12.8

V
V

55
61

SW25-2G
SW25-4G
533101B02551G
513101B02500G
SW38-2G
SW38-4G
533201B02551G
513201B02500G
SW50-2G

11.4
11.4
11.0
11.0
10.2
10.2
9.0
9.0
8.8

V
V
V
V
V
V
V
V
V

56
56
55
58
56
56
55
58
56

SW50-4G
YB32-4G
533301B02551G
530001B02500G
513301B02500G
BW63-4G
BW38-2G
BW38-4G

8.8
8.4
8.0
8.0
8.0
7.4
7.2
7.2

V
V
V
V
V
V
V
V

56
61
55
56
58
58
58
58

SW63-2G
SW63-4G
6380BG
BW50-2G
BW50-4G
6381BG
533701B02552G
6396BG
6396B-P2G
529701B02500G
533401B02552G
529801B02500G
BW63-2G
529901B02500G
533501B02552G
6398BG
6398B-P2G
6382BG
533601B02552G
6399BG
6399B-P2G
6400BG
6400B-P2G
6374BG

7.0
7.0
6.8
5.8
5.8
5.8
5.7
5.6
5.6
5.5
5.0
5.0
4.7
4.5
4.5
4.4
4.4
4.2
3.8
3.3
3.3
2.7
2.7
5.0

V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V

56
56
60
58
58
60
57
60
60
56
57
56
58
56
57
60
60
60
57
60
60
60
60
61

AMERICA
EUROPE
www.aavidthermalloy.com

Channel Style Heat Sinks

7019BG

11.0

27

7019PBG
7019B-MTG
590102B03600G

11.0
11.0
10.0

V
V
V

27
27
34

7178DG

35.7

35

TV40G

9.9

39

577002B04000G
577002B00000G

32.0
32.0

V
H-V

35
35

7020BG
7020B-MTG

8.7
8.7

V
V

27
27

TV58G
7139DG

29.9
28.3

H-V
H

31
35

TV35G
7025BG

7.2
6.8

H
V

31
27

7025B-MTG
7021BG
7021B-MTG
7022BG
7022PBG

6.8
6.8
6.8
6.5
6.5

V
V
V
V
V

27
28
28
29
29

7022B-MTG
7022PB-MTG

6.5
6.5

V
V

29
29

H
V
V

39
28
28

H
V
V
V
V

43
43
44
44
44

V
V
HV
V

44
43
44
44

NEED HIGHER PERFORMANCE?


Aavid Thermalloy also offers the
Max Clip SystemTM for discrete power
semiconductors featuring simple
assembly and high reliability.

TV46G

27.1

HV

31

504222B00000G
6.4
7023BG
4.4
7023B-MTG
4.4
Clip On Style Heat Sinks
6094PBG
40.5
6049PBG
34.1
579802B00000G
26.4
579802B03300G
26.4
579902B00000G
26.4

TV47G
577102B00000G
577102B04000G
7173DG
6236BG
6236PBG
577202B00000G
577202B04000G

27.1
25.9
25.9
25.8
25.0
25.0
24.4
24.4

HV
H-V
V
V
V
V
H-V
V

31
35
35
39
39
39
35
35

579902B03300G
26.4
6043PBG
23.0
574802B00000G
20.4
574802B03300G
20.4
Dual Extruded Heat Sinks
6380BG
6.8
6381BG
5.8
533722B02552G
5.7

V
V
V

60
60
57

507302B00000G
507302J00000G
576014B00000G
6110PBG
576012B00000G
7142DG
7141DG
530714B00000G
7136DG
7128DG
6038BG
592902B03400G
6109PBG
TV1505G
530614B00000G
530613B00000G
576602B00000G
576602D00000G
504102B00000G
TV1500G
575002B00000G
575002D00000G
6238BG
6238B-MTG
6239B-MTG
593002B03400G

24.0
24.0
23.2
21.0
20.8
20.3
20.3
20.3
19.7
19.2
18.0
17.9
17.0
17.0
16.7
16.7
16.6
16.6
15.6
14.2
13.6
13.6
13.6
13.6
13.6
13.4

H-V
H-V
H-V
H-V
H-V
H
V
H-V
V
V
V
V
H-V
V
H-V
H-V
V
V
HV
V
V
V
HV
V
V
V

39
39
41
35
41
36
38
41
35
36
36
33
35
32
41
41
34
34
39
32
34
34
37
37
37
33

533422B02552G
5.0
V
6374BG
5.0
V
6382BG
4.2
V
533622B02552G
3.8
V
533522B02552G
2.7
V
Dual High Rise Style Heat Sinks
530162B00162G
4.4
V
530862B05162G
4.4
V
Extruded Heat Sinks
ML26AAG
17.9
H
581002B02500G
17.4
V
581102B02500G
16.8
V
513002B02500G
13.4
V
531002B02500G
13.4
V
531002V02500G
13.4
V
533802B02554G
13.0
V
533002B02551G
13.0
V
SW25-6G
13.0
V
581202B02500G
12.8
V
SW25-2G
11.4
V
SW25-4G
11.4
V
533902B02554G
11.0
V
533102B02551G
11.0
V
513102B02500G
11.0
V
531102B02500G
10.4
V
531102V02500G
10.4
V

57
61
60
57
57

www.aavidthermalloy.com/products/maxclip

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

INDEX

Part Number

54
54
50
61
61
58
59
59
50
55
59
61
56
56
50
55
58
59
59

Index by Device Cooled, Heat Sink Style, and Thermal Resistance


Part Number

Board
Mounting Page

INDEX

TO-220 CONTINUED
SW38-2G

10.2

56

SW38-4G
SW38-6G

10.2
10.0

V
V

56
59

534002B02554G
533202B02551G

9.0
9.0

V
V

50
55

513202B02500G
SW50-2G

9.0
8.8

V
V

58
56

SW50-4G
YB32-4G

8.8
8.4

V
V

56
61

533302B02551G

8.0

55

530002B02500G
513302B02500G

2.6
8.0

V
V

56
58

531302B02500G
531302V02500G

8.0
8.0

V
V

59
59

531202V02500G
531202B02500G

7.5
7.5

V
V

59
59

BW38-2G

7.2

58

BW38-4G
SW63-2G
SW63-4G

7.2
7.0
7.0

V
V
V

58
56
56

BW50-2G

5.8

58

BW50-4G
533702B02552G

5.8
5.7

V
V

58
57

6396BG
6396B-P2G
532602B02500G
529702B02500G
533402B02552G

5.6
5.6
5.5
5.5
5.0

V
V
V
V
V

60
60
50
56
57

532702B02500G
BW63-2G

4.8
4.7

V
V

50
58

BW63-4G
529902B02500G
533502B02552G
6398BG
6398B-P2G
532802B02500G
533602B02552G
529802B02500G
6399BG

4.7
4.5
4.5
4.4
4.4
4.2
3.8
3.7
3.3

V
V
V
V
V
V
V
V
V

58
56
57
60
60
50
57
56
60

6399B-P2G
3.3
6400BG
2.7
6400B-P2G
2.7
Hat Section Heat Sinks
6237BG
25.0
6237PBG
25.0
TV96G
24.0
7137DG
20.8

V
V
V

60
60
60

H
H
H
V

42
42
53
42

H
V
HV
HV
HV
H

42
42
53
42
42
42

V
V

54
54

V
V
V
V

54
54
55
55

V
V
V
H
H
H
V
V
V
H-V
H
V
H-V
V

52
52
52
52
52
52
52
52
52
51
51
51
51
51

7140DG
20.8
506902B00000G
20.0
TV97G
20.0
507002B00000G
15.6
507102B00000G
15.6
507222B00000G
9.6
High Rise Style Heat Sinks
530102B00100G
6.3
530102B00150G
6.3
530802B05100G
6.3
530802B05150G
6.3
530402B00100G
6.3
530402B00150G
6.3
Plug In Style Heat Sinks
576802B00000G
27.3
576802V00000G
32.6
576802U00000G
32.6
576802B03100G
27.3
576802V03100G
32.6
576802U03100G
32.6
576802B04000G
27.3
576802V04000G
32.6
576802U04000G
32.6
591202B00000G
26.8
591202B03100G
26.8
591202B04000G
26.8
591302B00000G
26.8
591302B02800G
26.8

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Board
Mounting Page

Part Number

591302B04000G

26.8

PF432G
PF433G

20.3
20.3

V
V

PF434G
PF435G

20.3
20.3

PF436G
566902B00000G
566902B03100G

51

533101B02551G

11.0

55

52
52

513101B02500G
SW38-2G

11.0
10.2

V
V

58
56

H
V

52
52

SW38-4G
533201B02551G

10.2
9.0

V
V

56
55

20.3
18.8

H
H-V

52
53

513201B02500G
SW50-2G

9.0
8.8

V
V

58
56

SW50-4G
YB32-4G

8.8
8.4

V
V

56
61

18.8

53

566902B04000G
18.8
Slide On Heat Sinks

53

533301B02551G

8.0

55

PF730G
PF732G

35.8
35.8

V
V

65
65

530001B02500G
513301B02500G

8.0
8.0

V
V

56
58

PF720G
PF723G

28.9
28.9

V
V

44
44

BW38-2G
BW38-4G

7.2
7.2

V
V

58
58

SW63-2G
SW63-4G

7.0
7.0

V
V

56
56

PF752G

23.7

44

574402B00000G
574402B03200G
574102B00000G

23.2
23.2
23.2

H-V
H
HV

45
45
45

574102B03300G

23.2

45

574602B00000G
574602B03300G

21.6
21.6

H-V
V

45
45

574502B00000G
574502B03300G

21.2
21.2

H-V
V

45
45

PF750G
PF758G
574902B00000G
574902B03300G

20.3
17.3
16.0
16.0

V
V
H-V
V

44
44
45
45

KEY
H =

Horizontal mount

V =

Vertical mount

HV =
n =

Board
Mounting Page

Part Number

Either horizontal or vertical


depending on device leads
Natural convection thermal resistance
based on a 75C heat sink temperature rise
Snap Down Style Heat Sinks
575102B00000G
16.8
579302B00000G
16.8
579402B00000G
16.8
Space Saving Heat Sinks
542502B00000G
24.0
542502D00000G
24.0
592502B03400G
22.0
592502U03400G
22.0
6025DG
17.9
6022PBG
16.7
6022BG
16.7
6225B-MTG
15.0
593202B03500G
10.4
6232B-MTG
10.0
6232PB-MTG
10.0
6032DG
8.3
Square Basket Heat Sink
569022B00000G
5.5

HV
V
V

46
46
46

H
H

49
49

V
V
V
V
V
V
V
V
V
V

49
49
48
47
47
47
48
48
48
47

42

TO-247
Dual Extruded Heat Sinks
533721B02552G
5.7
V
533421B02552G
5.0
V
533521B02552G
4.5
V
533621B02552G
3.8
V
Dual High Rise Style Heat Sinks
530161B00162G
4.4
V
530861B05162G
4.4
V
Extruded Heat Sinks
513001B02500G
13.4
V
533001B02551G
13.0
V
SW25-2G
11.4
V
SW25-4G
11.4
V
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57
57
57
57
54
54
58
55
56
56

ASIA

6380BG

6.8

60

BW50-2G
BW50-4G
6381BG

5.8
5.8
5.8

V
V
V

58
58
60

533701B02552G

5.7

57

6396BG
6396B-P2G

5.6
5.6

V
V

60
60

529701B02500G
533401B02552G
6374BG
529801B02500G
BW63-2G

5.5
5.0
5.0
5.0
4.7

V
V
V
V
V

56
57
61
56
58

BW63-4G
529901B02500G

4.7
4.5

V
V

58
56

533501B02552G
6398BG
6398B-P2G
6382BG
533601B02552G
6399BG
6399B-P2G
6400BG
6400B-P2G

4.5
4.4
4.4
4.2
3.8
3.3
3.3
2.7
2.7

V
V
V
V
V
V
V
V
V

57
60
60
60
57
60
60
60
60

H
HV

53
53

V
V
V
V

54
54
54
54

V
V

55
55

Plug In Style Heat Sinks


576802B00000G
27.3
576802V00000G
32.6
576802U00000G
32.6

HV
HV
HV

52
52
52

576802B03100G
576802V03100G
576802U03100G
576802B04000G
576802V04000G
576802U04000G
591202B00000G
591202B03100G
591202B04000G
591302B00000G
591302B02800G
591302B04000G
566902B00000G
566902B03100G
566902B04000G
PF432G
PF433G
PF434G
PF435G
PF436G

H
H
H
V
V
V
H-V
H
V
H-V
V
H
H-V
H
V
V
V
H
V
H

52
52
52
52
52
52
51
51
51
51
51
51
53
53
53
52
52
52
52
52

Hat Section Heat Sinks


TV96G
24.0
TV97G
20.0
High Rise Style Heat Sinks
530101B00100G
6.3
530101B00150G
6.3
530801B05100G
6.3
530801B05150G
6.3
530401B00100G
530401B00150G

6.3
6.3

TO-262

27.3
32.6
32.6
27.3
32.6
32.6
26.8
26.8
26.8
26.8
26.8
26.8
18.8
18.8
18.8
20.3
20.3
20.3
20.3
20.3

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How To Select a Heat Sink


How to select a heat sink
The basic equation for heat transfer or power dissipation may be stated as follows:

HOW TO SELECT A HEAT SINK

PD =

Where:
PD = the power dissipated by the semiconductor device in watts.
T = the temperature difference of driving potential which causes the flow of heat.
R = the sum of the thermal resistances of the heat flow path across which T exists.
The above relationship may be stated in the following forms:
TCTA
TSTA
TJTA
PD =
PD =
PD =
RCS + RSA
RSA
RJC + RCS + RSA
Where:
TJ = the junction temperature in C (maximum is usually stated by the manufacturer of the semiconductor device).
TC = case temperature of the semiconductor device in C.
TS = temperature of the heat sink mounting surface in thermal contact with the semiconductor device in C.
TA = ambient air temperature in C.
RJC = thermal resistance from junction to case of the semiconductor device in C per watt
(usually stated by manufacturer of semiconductor device).
RCS = thermal resistance through the interface between the semiconductor device
and the surface on which it is mounted in C per watt.
RSA = thermal resistance from mounting surface to ambient or thermal resistance of heat sink in C per watt.

The above equations are generally used to determine the required thermal resistance of the heat sink (RSA),
since the heat dissipation, maximum junction and/or case temperature, and ambient temperature are known or set.
The common practice is to represent the system with
a network of resistances in series as shown in Figure 2.

Figure 1 indicates the location of the various heat


flow paths, temperatures and thermal resistances.

FIGURE 2

FIGURE 1
Mounting surface
(cooler/dissipator)

Atmosphere
or ambient

Interface
T

Junction
(heat source)

TC

TJ
P

TS

TA

Semiconductor case

RJC
R

CS

RCS

RSA

SA

Heat flow path mounting


surface to ambient, equation (3)
R

T
JC
T
T

Heat flow path case


to ambient equation (2)
Heat flow path junction
to ambient, equation (1)
T

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Example A

Example B

Find a space saving heat sink to keep a TO-220 device below the
maximum 150C junction temperature in natural convection. Device
will be screw mounted with an electrically conductive interface.

Find a heat sink to keep a TO-220 device below the maximum


150 C junction temperature in forced convection at 400 ft/min.
Device must be electrically insulated and mounted with a labor
saving clip.

Given:
PD = 6 watts
RJC = 3C/W (from semiconductor manufacturer)
TJ max = 150C (from semiconductor manufacturer)
TA max = 65C
A KonduxTM pad is a good choice for electrically conductive
applications. Thermal resistance for KonduxTM can be determined
from the following graph.
Typical TO-220 Performance
0.60

Given:
PD = 12 watts
RJC = 2.5C/W (from semiconductor manufacturer)
TJ max = 140C (from semiconductor manufacturer)
TA max = 50C
A Hi-Flow pad works great with clip mounting and provides the
necessary electrical insulation. Thermal resistance for
Hi-Flow at low pressure is 1.15C/W (from page 87).
Using equation 1, solve for RSA
RSA = 140 50 - (2.5 + 1.15) = 3.85C/W
12

0.40
0.30
0.20
0.10
0.00
0

2
3
4
Screw Torque (in-lb)

Many styles are available. If board space is a concern,


533202B02551G (pg 55) meets the requirements.

At 2 in-lb of torque the thermal resistance


is approximately RCS = 0.5C/W

Mounting Surface Temp


Rise Above AmbientC

RSA = 150 65 - ( 3 + 0.5) = 10.7C/W


6

60

40

20

0
0

The Index by Heat Sink Style on page 8 lists space saving heat sinks.
Several models are in the 10 C/W range. Choose the one that best
fits the application and verify thermal resistance from graph.

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

1000
10

80

60

40

20

0
0

4
6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part number 593202B03500G shows


a 60 C temperature rise at 6 watts.

1000
10

80

53320X
53330X

Air VelocityFeet Per Minute


400
600
800

100

Using equation 1, solve for RSA

100

200

4
6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

(C/W)

0.50

CS

HOW TO SELECT A HEAT SINK

How To Select a Heat Sink

10

According to the above graph, an airflow of 400 ft/min results


in a thermal resistance of 3C/W. This is less than the required
thermal resistance of 3.85C/W and is therefore acceptable
under these airflow conditions.
If height is a concern, 533702B02552G would meet the
requirements and is only 1.0 tall
Hi-Flow is a trademark of the Bergquist Company

10

RSA = 60 = 10.0C/W
6
Which meets the above requirement in natural convection.

10

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200

Air VelocityFeet Per Minute


400
600
800

1000
20

80

16

60

12

40

20

0
0

2
3
4
Heat DissipatedWatts

EXAMPLE: The output air volume


of a fan is given as 80 CFM. The output area
is 6 inches by 6 inches or 36 in2 or 25 ft2.
To find velocity:
1000
20

80

16

60

12

40

20

0
1

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
600
800

100

200

GRAPH A is used to show heat sink performance when used in a natural convection environment (i.e. without forced air). This graph
starts in the lower left hand corner with the
horizontal axis representing the heat dissipation (watts) and the vertical left hand axis
representing the rise in heat sink mounting
surface temperature above ambient (C). By
knowing the power to be dissipated, the
temperature rise of the mounting surface
can be predicted. Thermal resistance in natural convection is determined by dividing this
temperature rise by the power input (C/W).
EXAMPLE A: Aavid Thermalloy part number
579802 is to be used to dissipate 3 watts of
power in natural convection. Because we are
dealing with natural convection, we refer to
graph A. Knowing that 3 watts are to be dissipated, follow the grid line to the curve and
find that at 3 watts there is a temperature
rise of 75C. To get the thermal resistance,
divide the temperature rise by the power
dissipated, which yields 25C/W.

Although most fans are normally rated and


compared at their free air delivery at zero
back pressure, this is rarely the case in most
applications. For accuracy, the volume of
output must be derated 60%80% for
the anticipation of back pressure.

GRAPH B
0

Thermal Resistance From MTG


Surface to AmbientC/Watt

0
100

GRAPH A

Mounting Surface Temp


Rise Above AmbientC

CONVERTING VOLUME
TO VELOCITY

579802

Mounting Surface Temp


Rise Above AmbientC

The performance graphs you will see in this


catalog (see graph 579802) are actually a
composite of two separate graphs which
have been combined to save space. The small
arrows on each curve indicate to which axis
the curve corresponds. Thermal graphs are
published assuming the device to be cooled
is properly mounted and the heat sink is in
its recommended mounting position.

GRAPH B is used to show heat sink performance when used in a forced convection environment (i.e. with forced air flow
through the heat sink). This graph has its
origin in the top right hand corner with
the horizontal axis representing air velocity
over the heat sink LFM* and the vertical
axis representing the thermal resistance of
the heat sink (C/W). Air velocity is calculated by dividing the output volumetric flow
rate of the fan by the cross-sectional area
of the outflow air passage.

Velocity (LFM) =

Volume (CFM)
area (ft2)

Velocity = 80 = 320
0.25
Velocity is 320 LFM, which at 80%,
derates to 256 LFM.

READING A THERMAL PERFORMANCE GRAPH

Reading a Thermal Performance Graph

DESIGN ASSISTANCE
Aavid Thermalloy can assist in the design
of heat sinks for both forced and natural
convection applications. Contact us for help
with your next thermal challenge. For more
information, visit our web site at:
www.aavidthermalloy.com

Velocity (LFM)* = Volume (CFM)**


area (ft2)
EXAMPLE B: For the same application
we add a fan which blows air over the heat
sink at a velocity of 400 LFM.
The addition of a fan indicates the use of
forced convection and therefore we refer
to graph B. This resistance of 9.50C/W is
then multiplied by the power to be dissipated, 3 watts. This yields a temperature
rise of 28.5C.

* Linear feet per minute


** Cubic feet per minute

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11

BGASolder Anchor

HEAT SINKS FOR IC PACKAGES

Solder anchor attachment


Aavid's unique Solder anchor attachment method
uses two or four small Solder anchors attached to
the circuit card and a wire spring clip to securely
fasten the heat sink to the device. This method is
rugged, compact and allows for easy removal in
case of rework.
All products include a phase change pad suitable
for most IC package styles to optimize thermal
performance. Models are available with a single
or dual spring clips for additional thermal interface
pressure. Solder anchors are ordered separately.

ORDERING INFORMATION
IC Pkg Style

Part Number

W (mm)

n1

f 2

Finish

Fig. 4

PCB Fig. 4

#Anchors 3

23 x 23

All

374024B60023G

23.00

23.00

10.00

49.70

40.00

11.69

Black anodize

23 x 23

All

374124B60023G

23.00

23.00

18.00

49.70

23.40

7.39

Black anodize

23 x 23

All

374224B60023G

23.00

23.00

25.00

49.70

19.70

6.37

Black anodize

27 x 27

All

374324B60023G

27.00

27.00

10.00

49.70

30.60

9.35

Black anodize

27 x 27

All

374424B60023G

27.00

27.00

18.00

49.70

20.30

6.46

Black anodize

27 x 27

All

374524B60023G

27.00

27.00

25.00

49.70

16.50

5.47

Black anodize

35 x 35

Flip chip

10-5634-01G

31.00

34.90

23.00

11.50

4.20

Black anodize

35 x 35

Flip chip

10-THMA-01G

31.00

34.90

35.00

10.70

3.95

Black anodize

35 x 35

All

374624B60024G

35.00

35.00

10.00

62.30

23.40

7.55

Black anodize

35 x 35

All

374724B60024G

35.00

35.00

18.00

62.30

15.30

5.15

Black anodize

35 x 35

All

374824B60024G

35.00

35.00

25.00

62.30

12.00

4.27

Black anodize

37.5 x 37.5

Flip chip

10-BRD2-01G

35.70

37.30

23.00

11.50

4.20

Clear anodize

37.5 x 37.5

Flip chip

10-BRD1-01G

37.50

37.50

23.00

10.10

3.83

Black anodize

37.5 x 37.5

Flip chip

10-BRD1-03G

37.50

37.50

23.00

10.10

3.83

Black anodize

37.5 x 37.5

Flip chip

10-BRD1-04G

37.50

37.50

23.00

10.10

3.83

Black anodize

37.5 x 37.5

Flip chip

10-BRD1-05G

37.50

37.50

23.00

10.10

3.83

Clear anodize

37.5 x 37.5

Flip chip

10-BRD1-07G

37.50

37.50

23.00

10.10

3.83

Clear anodize

40 x 40

All

374924B60024G

40.00

40.00

10.00

62.30

20.30

6.46

Black anodize

40 x 40

All

375024B60024G

40.00

40.00

18.00

62.30

12.20

4.34

Black anodize

42 x 40

All

375124B60024G

40.00

40.00

25.00

62.30

10.30

3.83

Black anodize

42.5 x 42.5

Flip chip

10-CLS1-01G

42.30

42.30

23.00

8.80

3.51

Black anodize

42.5 x 42.5

Flip chip

10-CLS2-01G

42.30

42.30

35.00

8.30

3.44

Black anodize

IC Pkg Size (mm)

L (mm) H (mm) A (mm)

SOLDER ANCHOR
Part Number

PCB Thickness (mm)

A Dim (mm)

125700D00000G

1.60

3.61

125800D00000G

2.54-2.79

4.70

2.49
(0.098)

7.19
(0.283)

"A"
0.64
(0.025)
5.08
(0.200)
7.62
(0.300)

1. Natural convection thermal resistance based on a 75 C heat sink temperature rise.


2. Force convection thermal resistance based on an entering 1.0 m/s (200LFM) airflow.
3. Solder anchors are sold separately refer to drawing above.
4. Solder anchor mechanical drawings and board mounting drawings see page 13.

12

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BGASolder Anchor
Solder anchor heat sinks mechanical drawings
FIGURE 1

FIGURE 2

12.70
(0.500)

"W"

"L"

54.74
(2.155) "W"

12.70
(0.500)

"A"
"L"

"H"

FIGURE 3

HEAT SINKS FOR IC PACKAGES

"H"

15.00
(0.591)

45.88 "W"
(1.806)

15.00
(0.591)

"H"

"L"

Board mounting pattern information for solder anchor heat sinks


FIGURE A

FIGURE B
48.26
(1.900)

35.56
(1.400)
0.97 0.03
(0.038 0.001)
PLATED THROUGH
HOLES 4 X

0.97 0.03
(0.038 0.001)
PLATED THROUGH
HOLES 4X

26.67
(1.050)
53.34
(2.100)

66.04
(2.600)
33.02
(1.300)

17.78
(0.700)

24.13
(0.950)

5.08
(0.200) 2X

FIGURE D

FIGURE C

FIGURE E
0.97 0.03
(0.038 0.001)
PLATED THROUGH
HOLES 2X

45.72
(1.800)
0.97 0.03
0.001)
(0.038
PLATED THROUGH
HOLES 4X

48.26
(1.900) 2X

29.21
(1.150)
5.08
(0.200)2X

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55.88
(2.200)

0.97 0.03
(0.038 0.001)
PLATED THROUGH
HOLES 4X

24.13
(0.950)

58.42
(2.300)

22.86
(0.900)

5.08
(0.200) 2x

66.04
(2.600)
33.02
(1.300)

5.08
(0.200) 4X
33.02
(1.300)

27.94
(1.100)

66.04
(2.600) 2X

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5.08
(0.200) 2X

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13

BGAPush Pin Attachment

HEAT SINKS FOR IC PACKAGES

Push pin attachment


Push pin heat sinks require two 3.10mm holes in the circuit card
to quickly attach the heat sink over the device. The one piece
design makes assembly a snap. Pressure is maintained by the
tension of the push pin coil springs to ensure even pressure
across the device. Push pins provide a greater margin of reliability in applications where gravity or vibration may cause tapes or
adhesives to fail. The addition of a phase change pad optimizes
thermal performance.

ORDERING INFORMATION
IC Pkg. Size (mm)

Part Number

W (mm)

L (mm)

H (mm)

S (mm)

T (mm)

n2

f 3

Finish

Fig.

PCB Fig. 1

Pin Style

28 x 28

10-6326-27G

28.00

28.00

6.00

46.60

6.50

44.10

13.13

Black anodize

Plastic

Yes

28 x 28

10-6326-28G

28.00

28.00

6.00

46.60

6.50

44.10

13.13

Black anodize

Brass

Yes

28 x 28

10-6327-01G

28.50

28.50

10.00

46.60

7.00

30.60

9.26

Black anodize

Plastic

No

35 x 35

10-TNT2-01G

36.10

48.00

11.60

6.50

18.80

6.13

Black anodize

Plastic

No

37.5 x 37.5

10-5597-02G

37.40

37.40

6.00

59.00

6.50

33.30

9.91

Green anodize

Plastic

No

37.5 x 37.5

10-5597-22G

37.40

37.40

6.00

59.00

6.50

33.30

9.91

Gold anodize

Plastic

Yes

37.5 x 37.5

10-5597-33G

37.40

37.40

6.00

59.00

6.50

33.30

9.91

Gold anodize

Brass

Yes

37.5 x 37.5

10-5607-04G

37.40

37.40

10.00

59.00

7.00

22.10

6.99

Black anodize

Plastic

Yes

37.5 x 37.5

10-5607-05G

37.40

37.40

10.00

59.00

7.00

22.10

6.99

Black anodize

Brass

Yes

37.5 x 37.5

372924M02000G

37.40

37.40

6.00

59.00

6.50

32.60

9.91

Green anodize

Plastic

No

45 x 45

10-L4LB-03G

45.20

41.40

11.89

58.80

8.00

16.70

5.60

Black anodize

Plastic

Yes

45 x 45

10-L4LB-05G

45.20

41.40

11.89

58.80

8.00

16.70

5.60

Black anodize

Brass

Yes

45 x 45

10-L4LB-11G

45.20

41.40

11.70

58.80

8.00

14.20

4.91

Black anodize

Plastic

No

1. Push pin mechanical drawings and board mounting drawings see page 15
2. Natural convection thermal resistance based on a 75 C heat sink temperature rise.
3. Forced convection thermal resistance based on an entering 1.0 m/s (200LFM) airflow.

14

Pad

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BGAPush Pin Attachment


Mechanical drawings
FIGURE 2

FIGURE 3

"T"

"T"

46.60
(1.835)

"H"

41.70
(1.642)

"H"

"S"

41.50
(1.634)

"L"

"L"

"L"

"W"
"W"

"T"

"H"

"W"

FIGURE 5

FIGURE 4

"T"

"S"

"H"

HEAT SINKS FOR IC PACKAGES

FIGURE 1

"S"

"L"

20.02
"L" (0.788)

"T"

"W"

10.69
(0.421)

"H"

"W"

Board mounting pattern information


FIGURE A

FIGURE B
3.10 0.030
(0.122 0.001)
THROUGH HOLES
(UNPLATED) 2X
46.60
(1.830) REF
32.95
(1.297)

59.00
(2.320)REF

3.10 0.03
(0.122 0.001)
THROUGH HOLES
16.48 (UNPLATED) 2X
(0.649)

16.48
(0.649)

41.74
(1.643)
20.87
(0.822)

32.95
(1.297)

20.87
(0.822)
41.74
(1.643)

FIGURE D

FIGURE C

3.10 0.03
( 0.122 0.001)
THROUGH HOLES
(UNPLATED) 2X

20.02
(0.788)

3.10 0.03
( 0.122 0.001)
THROUGH HOLES
(UNPLA TED) 2X

41.50
(1.634)

10.01
(0.394)

41.70
(1.642)

50.80
(2.000)

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20.85
(0.821)

20.75
(0.817)

25.40
(1.000)

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15

BGATape Attachment

HEAT SINKS FOR IC PACKAGES

Heat sinks for plastic BGA packages

"H"

"L"

"W"

Pressure sensitive, thermally conductive adhesive tape


easily and reliably bonds a heat sink to an integrated
circuit package. Tapes provide high thermal conductivity and exceptional bonding properties. Adhesives are
formulated for plastic and metal/ceramic packages.

Material: Aluminum

ORDERING INFORMATION
Part Number

W (mm)

L (mm)

H (mm)

n2

f 3

Finish

Tape code1

10 x 10

Plastic

375324B00035G

10.20

10.20

10.20

71.40

21.20

Black anodize

35

15 x 15

Plastic

375424B00034G

15.20

15.20

6.40

62.50

17.60

Black anodize

34

23 x 23

Plastic

374024B00035G

23.00

23.00

10.00

40.00

11.69

Black anodize

35

23 x 23

Plastic

374124B00035G

23.00

23.00

18.00

23.40

7.39

Black anodize

35

23 x 23

Plastic

374224B00035G

23.00

23.00

25.00

19.70

6.370

Black anodize

35

25 x 25

Plastic

335224B00034G

25.00

25.00

9.90

34.00

10.39

Black anodize

34

27 x 27

Plastic

374324B00035G

27.00

27.00

10.00

30.60

9.35

Black anodize

35

27 x 27

Plastic

374424B00035G

27.00

27.00

18.00

20.30

6.46

Black anodize

35

27 x 27

Plastic

374524B00035G

27.00

27.00

25.00

16.50

5.47

Black anodize

35

28 x 28

Plastic

373024B00034G

27.90

27.90

8.90

33.30

10.00

Black anodize

34

28 x 28

Plastic

2327B-CP50G

27.90

28.10

15.20

23.40

7.43

Black anodize

34

31 x 31

Plastic

335824B00034G

30.00

30.00

9.40

29.40

9.11

Black anodize

34

35 x 35

Plastic

371824B00034G

35.00

35.00

7.00

31.90

9.67

Black anodize

34

35 x 35

Plastic

374624B00035G

35.00

35.00

10.00

23.40

7.55

Black anodize

35

35 x 35

Plastic

374724B00035G

35.00

35.00

18.00

15.30

5.15

Black anodize

35

35 x 35

Plastic

374824B00035G

35.00

35.00

25.00

12.00

4.27

Black anodize

35

35 x 35

Plastic

372024B00034G

35.00

35.00

27.90

11.90

4.28

Black anodize

34

40 x 40

Plastic

374924B00035G

40.00

40.00

10.00

20.30

6.46

Black anodize

35

40 x 40

Plastic

364424B00034G

40.10

40.00

11.40

18.40

6.02

Black anodize

34

40 x 40

Plastic

375024B00035G

40.00

40.00

18.00

12.20

4.34

Black anodize

35

40 x 40

Plastic

375124B00035G

40.00

40.00

25.00

10.30

3.83

Black anodize

35

IC Pkg. Size (mm) IC Pkg. Style

1. For tape specifications see page 88


2. Natural convection thermal resistance based on a 75 C heat sink temperature rise.
3. Forced convection thermal resistance based on an entering 1.0 m/s (200LFM) airflow.

16

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BGATape Attachment

"H"

"L"

"W"

HEAT SINKS FOR IC PACKAGES

Heat sinks for metal/ceramic BGA packages

Material: Aluminum

ORDERING INFORMATION
Part Number

W (mm)

L (mm)

H (mm)

n 2

f 3

Finish

Tape Code1

10 x 10

Metal / Ceramic

375224B00032G

10.20

11.10

10.20

71.40

21.20

Black anodize

32

23 x 23

Metal / Ceramic

374024B00032G

23.00

23.00

10.00

40.00

11.69

Black anodize

32

23 x 23

Metal / Ceramic

374124B00032G

23.00

23.00

18.00

23.40

7.39

Black anodize

32

23 x 23

Metal / Ceramic

374224B00032G

23.00

23.00

25.00

19.70

6.370

Black anodize

32

25 x 25

Metal / Ceramic

335224B00032G

25.00

25.00

9.90

34.00

10.39

Black anodize

32

27 x 27

Metal / Ceramic

335324B00032G

26.90

26.90

11.40

27.70

8.71

Black anodize

32

27 x 27

Metal / Ceramic

374324B00032G

27.00

27.00

10.00

30.60

9.35

Black anodize

32

27 x 27

Metal / Ceramic

374424B00032G

27.00

27.00

18.00

20.30

6.46

Black anodize

32

27 x 27

Metal / Ceramic

374524B00032G

27.00

27.00

25.00

16.50

5.47

Black anodize

32

28 x 28

Metal / Ceramic

373024B00032G

27.90

27.90

8.89

33.30

10.00

Black anodize

32

28 x 28

Metal / Ceramic

373224M00032G

28.00

28.00

6.00

44.10

13.13

Green anodize

32

28 x 28

Metal / Ceramic

2327B-TACHG

27.90

28.10

15.20

23.40

7.43

Black anodize

32

31 x 31

Metal / Ceramic

335724B00032G

30.10

30.10

6.60

35.70

10.84

Black anodize

32

31 x 31

Metal / Ceramic

335824B00032G

30.00

30.00

9.40

29.40

9.11

Black anodize

32

32.5 x 32.5

Metal / Ceramic

2338B-TACHG

33.00

31.40

12.50

23.10

7.23

Black anodize

32

35 x 35

Metal / Ceramic

371824B00032G

35.00

35.00

7.00

31.90

9.67

Black anodize

32

35 x 35

Metal / Ceramic

374624B00032G

35.00

35.00

10.00

23.40

7.55

Black anodize

32

35 x 35

Metal / Ceramic

374724B00032G

35.00

35.00

18.00

15.30

5.15

Black anodize

32

35 x 35

Metal / Ceramic

374824B00032G

35.00

35.00

25.00

12.00

4.27

Black anodize

32

35 x 35

Metal / Ceramic

372024B00032G

35.00

35.00

27.90

11.90

4.28

Black anodize

32

37.5 x 37.5

Metal / Ceramic

373324M00032G

37.40

37.40

6.00

32.60

9.91

Green anodize

32

37.5 x 37.5

Metal / Ceramic

2319B-TACHG

38.10

38.10

10.16

12.50

3.50

Black anodize

32

IC Pkg. Size (mm) IC Pkg. Style

37.5 x 37.5

Metal / Ceramic

336624B00032G

38.10

38.10

16.00

15.30

5.15

Black anodize

32

40 x 40

Metal / Ceramic

374924B00032G

40.00

40.00

10.00

20.30

6.46

Black anodize

32

40 x 40

Metal / Ceramic

364424B00032G

40.10

40.00

11.40

18.40

6.02

Black anodize

32

40 x 40

Metal / Ceramic

375024B00032G

40.00

40.00

18.00

12.20

4.34

Black anodize

32

40 x 40

Metal / Ceramic

375124B00032G

40.00

40.00

25.00

10.30

3.83

Black anodize

32

42.5 x 42.5

Metal / Ceramic

2321B-TACHG

43.20

41.30

8.90

22.10

6.93

Black anodize

32

42.5 x 42.5

Metal / Ceramic

2332B-TACHG

43.20

41.30

16.50

12.90

4.53

Black anodize

32

45 x 45

Metal / Ceramic

2342B-TACHG

45.70

44.60

7.00

23.10

7.26

Black anodize

32

50 +

Metal / Ceramic

3334B-TACHG

50.50

50.20

16.50

6.0

3.3

Black anodize

32

1. For tape specifications see page 88


2. Natural convection thermal resistance based on a 75 C heat sink temperature rise.
3. Forced convection thermal resistance based on an entering 1.0 m/s (200LFM) airflow.

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17

BGAClip Attachment

HEAT SINKS FOR IC PACKAGES

Clip attachment

"H"

"L"

Aavid's BGS Clip heat sinks provide a mechanical


attachment alternative to tape applications
where it is desirable to attach the heat sink
directly to the device. The unique clip uses
spring pressure to ensure even contact across
the device while the end plates firmly engage
the edge of the package, locking the heat sink
in place. Each heat sink uses pre-applied thermal
grease for optimum thermal performance.

"W"

Material: Aluminum
Finish: Black Anodize

ORDERING INFORMATION
IC Pkg. Size (mm)
27 x 27

Part Number

W (mm)

L (mm)

H (mm)

IC Pkg. Style

n1

f 2

Interface

Clip

2317B-EP11-BGS1G

26.14

20.47

15.24

All

32.60

9.94

EP11

BGS1

35 x 35

2518B-EP11-BGS2G

30.50

28.10

15.60

All

22.70

7.05

EP11

BGS2

42.5 x 42.5

2519B-EP11-BGS5G

34.50

31.40

15.60

All

19.70

6.30

EP11

BGS5

42.5 x 42.5

2520B-EP04-BGS5G

38.10

38.00

15.60

All

15.60

5.17

EP04

BGS5

42.5 x 42.5

2522B-EP04-BGS5G

38.10

38.00

10.16

All

22.10

6.94

EP04

BGS5

1. Natural convection thermal resistance based on a 75 C heat sink temperature rise.


2. Forced convection thermal resistance based on an entering 1.0 m/s (200LFM) airflow.

THERMALCOTE
GREASE

TM

"E"

PULL TAB
"D"

TAPE TYPE AND INTERFACE MATERIAL INFORMATION


Material

Description

Adhesive

Thermal Resistance

Color

Carrier

D Dim

E Dim

EP11

ThermalcoteTM grease with release liner

None

0.18

White

None

13.34 (0.525)

13.34 (0.525)

EP04

ThermalcoteTM grease with release liner

None

0.03

White

None

31.75 (1.250)

31.75 (1.250)

For more information on Thermalcote see page 113.


TM

18

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BGA Bi Directional

"W"

"L"

"H"

Designed for applications with airflow traveling


in a single direction, these heat sinks are suitable
for a variety of standard square IC packages.
Models are available with pre-applied thermal
tape for easy attachment to the IC. Epoxy attach
models are also available.

Material: Aluminum

HEAT SINKS FOR IC PACKAGES

Bi Directional

ORDERING INFORMATION
IC Pkg Style

Part Number

W (mm)

L (mm)

H (mm)

n3

f 4

Finish

Attachment

Tape Code 2

10 X 10

All

615653B00250G

6.00

6.00

5.00

142.58

76.26

Black anodize

Epoxy1

N/A

10 X 10

All

709203B00400G

10.00

10.00

10.00

55.98

29.94

Black anodize

Epoxy1

N/A

24 X 24

Metal

335114B00032G

24.00

24.00

24.00

13.60

7.27

Black anodize

Tape

32

25 X 25

Metal

335214B00032G

25.00

25.00

10.00

10.00

5.35

Black anodize

Tape

32

25 X 25

Metal

335211B00032G

25.00

25.00

10.00

10.00

5.35

Black anodize

Tape

32

25 X 25

All

335214B00000G

25.00

25.00

10.00

10.00

5.35

Black anodize

Epoxy1

N/A

25 X 25

All

335211B00000G

25.00

25.00

10.00

10.00

5.35

Black anodize

Epoxy1

N/A

25 X 25

Plastic

335214B00034G

25.00

25.00

10.00

10.00

5.35

Black anodize

Tape

34

27 X 27

Plastic

335314B00035G

27.00

27.00

11.00

10.00

5.35

Black anodize

Tape

35

27 X 27

Metal

335314B00032G

27.00

27.00

11.00

10.00

5.35

Black anodize

Tape

32

IC Pkg Size

27 X 27

All

335314B00000G

27.00

27.00

11.00

10.00

5.35

Black anodize

Epoxy1

N/A

28 X 28

All

700353U01100G

28.00

28.00

9.00

18.49

9.89

Unfinished

Epoxy1

N/A

30 X 30

All

335814B00000G

30.00

30.00

9.00

10.50

5.61

Black anodize

Epoxy1

N/A

30 X 30

All

335714B00000G

30.00

30.00

7.00

15.20

8.13

Black anodize

Epoxy1

N/A

30 X 30

Metal

335814B00032G

30.00

30.00

9.00

9.20

4.92

Black anodize

Tape

32

30 X 30

Metal

335714B00032G

30.00

30.00

7.00

15.20

8.13

Black anodize

Tape

32

37.5 X 37.5

All

799403B01500G

38.00

38.00

10.00

12.21

6.53

Black anodize

Epoxy1

N/A

37.5 X 37.5

All

336314B00000G

36.00

36.00

17.00

11.00

5.88

Black anodize

Epoxy1

N/A

1. Epoxy ordered separately for information on Epoxy see page 114,115.


2. For tape specifications see page 88.
3. Natural convection thermal resistance based on a 75C heat sink temperature rise.
4. Forced convection thermal resistance based on an entering 1.0 m/s (200LFM) airflow.

AMERICA
EUROPE
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USA Tel: +1 (603) 224-9988 email: info@aavid.com


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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


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19

DIPS

200

Air VelocityFeet Per Minute


400
600
800

1000
20

Mounting Surface Temp


Rise Above AmbientC

100

Slide on heat sink with staggered fins


attaches to 8 pin DIP packages quickly and
easily. The heat sink features double spring
action and locking catch to firmly attach
the device creating a thermal conduction
path on both the top and bottom surfaces.
Available in two finishes.

80

16

60

12

40

20

0
0

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Slide on heat sink with staggered fins

14.27
(0.562)

15.24
(0.600)

2.0
11.43
(0.450)
LOCKING
CATCH

ORDERING INFORMATION
Finish

580100B00000G

Black anodize

580100W00000G

Black anodize with black paint on bottom side

5010

6.35
(0.250)

Grease
&
Epoxy
page112

Angle fin heat sink

Air VelocityFeet Per Minute


400
200
600
800

100

Angle fin heat sink is a simple low


cost solution for cooling DIP devices.
Suitable for 14 and 16 pin packages
and available in two finish options.
Easily attaches using thermal epoxy.

1000
100

80

80

60

60

40

40

20

20

0
0

0.4

0.8
1.2
1.6
Heat DissipatedWatts

19.05
(0.750)

2.0

15.34
(0.604)
REF
5.39
(0.212)

ORDERING INFORMATION
Part Number

Finish

501000J00000G

Pre black anodize*

501000B00000G

Black anodize

5.33
(0.210)

Material: 0.63 (0.025) Thick Aluminum


Finish: See Table

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part Number

10.54
(0.415)

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5801

6.35
(0.250)
Material: 1.27 (0.050) Thick Aluminum
Finish: See Table

* Edges cut during the manufacturing process will be unfinished.


See page 110 for more information.

Slide on heat sink with angled fins

200

Air VelocityFeet Per Minute


400
600
800

Slide on heat sink with angled fins


attaches to 14 and 16 pin DIP packages
quickly and easily. The heat sink features
double spring action and locking catch
to firmly attach the device creating a
thermal conduction path on both the
top and bottom surfaces. Available in
two finishes.

Mounting Surface Temp


Rise Above AmbientC

100

1000
20

80

16

60

12

40

20

0
0

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5602, 5802

22.61
(0.890)

15.24
(0.600)

2.0
10.42
(0.410)

21.34
(0.840)

LOCKING
CATCH 5.08
(0.200)
"A"

ORDERING INFORMATION
Part Number

20

Device Pkg Style

Finish

A Dim

560200B00000G

Ceramic

Black anodize

7.87 (0.310)

560200W00000G

Ceramic

Black anodize with black paint on bottom side

7.87 (0.310)

580200B00000G

Plastic

Black anodize

6.35 (0.250)

580200W00000G

Plastic

Black anodize with black paint on bottom side

6.35 (0.250)

AMERICA
EUROPE
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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

Material: 0.63 (0.025) Thick Aluminum


Finish: See Table

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Slide on heat sink with staggered fins

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

Slide on heat sink with staggered fins


attaches to 28 pin DIP packages quickly
and easily. The heat sink features double
spring action and locking catch to firmly
attach the device creating a thermal
conduction path on both the top and
bottom surfaces.

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5806

42.67
(1.680)

2.0

14.86
(0.585)
37.47
(1.475)
LOCKING
CATCH

12.70
(0.500)
13.72
(0.540)

Material: 0.81 (0.032) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION
Part Number

Description

580600B00000G

Slide on heat sink with staggered fins

Slide on heat sink with staggered fins

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
20

80

16

60

12

40

20

0
0

Slide on heat sink with staggered fins


attaches to 18 pin DIP packages quickly
and easily. The heat sink features double
spring action and locking catch to firmly
attach the device creating a thermal
conduction path on both the top and
bottom surfaces.

28.58
(1.125)

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5803

25.40
(1.000)

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

DIPS

23.62
(0.930)

2.0

14.12
(0.556)

LOCKING CATCH

5.33
(0.210)
6.35
(0.250)

ORDERING INFORMATION

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

Part Number

Description

580300B00000G

Slide on heat sink with staggered fins

AMERICA
EUROPE
www.aavidthermalloy.com

17.78
(0.700)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

21

DIPS
Slide on heat sink with staggered fins

Air VelocityFeet Per Minute


400
200
600
800

100

1000
20

80

16

60

12

40

20

Slide on heat sink with staggered fins


attaches to 20 pin DIP packages quickly
and easily. The heat sink features double
spring action and locking catch to firmly
attach the device creating a thermal
conduction path on both the top and
bottom surfaces.

0.4

0.8
1.2
1.6
Heat DissipatedWatts

28.58
(1.125)
Thermal Resistance From MTG
Surface to AmbientC/Watt

0
Mounting Surface Temp
Rise Above AmbientC

26.80
(1.055)

14.12
(0.556)

LOCKING CATCH

5.33
(0.210)
6.35
(0.250)
Material: 0.63 (0.025) Thick Aluminum
Finish: Black Anodize

ORDERING INFORMATION
Part Number

Description

580400B00000G

Slide on heat sink with staggered fins

5805

17.78
(0.700)

2.0

Slide on heat sink with staggered fins

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100
80

60

40

20

0
0

Slide on heat sink with staggered fins


attaches to 24 pin DIP packages quickly
and easily. The heat sink features double
spring action and locking catch to firmly
attach the device creating a thermal
conduction path on both the top and
bottom surfaces.

1000
10

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5804

37.08
(1.460)

2.0

25.60
(1.008)
14.73
(0.580)

LOCKING
CATCH

32.51
(1.280)

12.19
(0.480)
13.72
(0.540)

ORDERING INFORMATION

22

Material: 0.81 (0.032) Thick Aluminum


Finish: Black Anodize

Part Number

Description

580500B00000G

Slide on heat sink with staggered fins

AMERICA
EUROPE
www.aavidthermalloy.com

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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Extruded epoxy attach on heat sink with straight fins

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Extruded epoxy attach on heat sink


with straight fins attaches to 24, 28,
and 40 pin DIP packages quickly and
easily. May be added before or after
final board assembly. No additional
board space is required.

1000
20

80

16

60

12

40

20

0
0

508700
508600
508500

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5085, 5086, 5087

13.46
(0.530)

"A"
4.83
(0.190)

Material: Aluminum
Finish: Black Anodize

ORDERING INFORMATION
Part Number

DIP Package

A Dim

508500B00000G

24 pin

31.75 (1.250)

508600B00000G

28 pin

36.83 (1.450)

508700B00000G

40 pin

50.80 (2.000)

For epoxy information see pages 114-115.

Grease
&
Epoxy
page112

Extruded epoxy attach heat sink

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Extruded epoxy attach heat sink


which requires no additional board
space is suitable for narrow DIP
packages. May be added before
or after final board assembly. No
additional board space is required.
Attaches to 28 pin DIP.

25

80

20

60

15

40

10

20

0
0

2
3
4
Heat DissipatedWatts

12.06
(0.475)
REF

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

6284

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

DIPS

36.83 REF
(1.450)

13.46
(0.530)

ORDERING INFORMATION

Material: Aluminum
Finish: Black Anodize

Part Number

Description

6284BG

Extruded epoxy attach heat sink for 28 pin DIP

For epoxy information see pages 114-115.

5011, 5012

Grease
&
Epoxy
page112

Extruded epoxy attach heat sink with straight fins


FIGURE B

FIGURE A

4.83
(0.190)
6.35 REF
(0.250)
19.05
(0.750)

18.57
(0.730)

4.82 REF
(0.190)

0
Mounting Surface Temp
Rise Above AmbientC

ORDERING INFORMATION
Part Number

Description

501100B00000G

Extruded epoxy attach heat sink with straight fins

501200B00000G

Figure

Extruded epoxy attach heat sink with straight fins

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

80
1
501

60

1000
100
80

012

60

40

40

20

20

0
0.0

501100
501200

For epoxy information see pages 114-115.

www.aavidthermalloy.com

Air VelocityFeet Per Minute


400
200
600
800

100

ASIA

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: Aluminum
Finish: Black Anodize

Extruded epoxy attach heat sink with


straight fins attaches to 14 and 16 pin
DIP packages quickly and easily. May be
added before or after final board assembly.
No additional board space is required.
Available in two fin directions.

AMERICA
EUROPE

6.35
(0.250)

2.0

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

23

SMT
Surface mount heat sink for D-PAK (TO-252) package semiconductors

80

20

60

15

40

10

Case Temp Rise


Rise Above AmbientC

20

0
0.0

0.5

1.0
1.5
2.0
Heat DissipatedWatts

8.00
(0.315)

Thermal Resistance From MTG


Surface to AmbientC/Watt

1000
25

Surface mount heat sink for D-PAK


(TO-252) package semiconductors
remove the heat indirectly without
contacting the device like traditional
through hole heat sinks. The device
and the heat sink are soldered directly
to a modified drain pad creating a
thermal transfer path from package
tab to the heat sink.

Air VelocityFeet Per Minute


400
200
600
800

100

22.86
(0.900)

10.16
(0.400)

2.5

1.3
(0.05)

8.13
(0.320)
10.41
(0.410)
Material: 0.63 (0.025) Thick Copper
Finish: Tin Plated

Refer to Figure A and B on page 26 for board footprint information

ORDERING INFORMATION
Part Number

Packaging

573100D00010G

13" Reel, 250 per reel

573100D00000G

Bulk, 500 per bag

See page 25 for tape and reel information

Surface mount heat sink for D 2 PAK (TO-263) package semiconductors

Surface mount heat sink for D2 PAK


(TO-263) package semiconductors
remove the heat indirectly without
contacting the device like traditional
through hole heat sinks. The device
and the heat sink are soldered directly
to a modified drain pad creating a
thermal transfer path from package
tab to the heat sink.

Air VelocityFeet Per Minute


400
200
600
800

50

1000
20

40

16

30

12

20

10

0.0

0.5

1.0
1.5
2.0
Heat DissipatedWatts

12.70
(0.500)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5733

Case Temp Rise


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5731

26.16
(1.030)

10.16
(0.400)

7.37
(0.290)

2.5
12.70
(0.500)

1.3
(0.05)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated
Refer to Figure A and B on page 26 for board footprint information

ORDERING INFORMATION
Part Number

Packaging

573300D00010G

13" Reel, 250 per reel

573300D00000G

Bulk, 500 per bag

See page 25 for tape and reel information

Surface mount heat sink for D 2 PAK (TO-263), power SO-10 (MO-184) and SO-10 package semiconductors

Mounting Surface Temp


Rise Above AmbientC

Surface mount heat sink for D2 PAK


(TO-263), power SO-10 (MO-184)
and SO-10 package semiconductors
remove the heat indirectly without
contacting the device like traditional
through hole heat sinks. The device
and the heat sink are soldered directly
to a modified drain pad creating a
thermal transfer path from package
tab to the heat sink.

Air VelocityFeet Per Minute


400
200
600
800

5.33
(0.210)

100

1000
10

80

60

40

20

0
0

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

7106

25.91
(1.020)
10.16
(0.400)

9.52
(0.375)
7.62
(0.300)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

ORDERING INFORMATION
Part Number

Packaging

7106D/TRG

13" Reel, 200 per reel

7106DG

Bulk, 500 per bag

10.92 14.99
(0.430) (0.590)

14.99
(0.590)

Refer to Figure C on page 26 for board footprint information

See page 25 for tape and reel information

24

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Surface mount heat sink for D 2 PAK (TO-263) package semiconductors

Air VelocityFeet Per Minute


400
200
600
800

1000

Mounting Surface Temp


Rise Above AmbientC

100

Surface mount heat sink for D2 PAK


(TO-263) package semiconductors
remove the heat indirectly without
contacting the device like traditional
through hole heat sinks. The device
and the heat sink are soldered directly
to a modified drain pad creating a
thermal transfer path from package
tab to the heat sink.

80

60

40

20

0
0

2
3
Heat DissipatedWatts

19.38
(0.763)

Thermal Resistance From MTG


Surface to AmbientC/Watt

7109

25.40
(1.000)
15.24
(0.600)

5
11.43
(0.450)
11.43
(0.450)
Refer to Figure D on page 26 for board footprint information

ORDERING INFORMATION
Part Number

Packaging

7109D/TRG

13" Reel, 125 per reel

7109DG

Bulk, 500 per bag

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

See below for tape and reel information

Surface mount heat sink for D 3 PAK (TO-268) package semiconductors

1000
20

40

16

30

12

20

Case Temp Rise


Rise Above AmbientC

Surface mount heat sink for D3 PAK


(TO-268) package semiconductors
remove the heat indirectly without
contacting the device like traditional
through hole heat sinks. The device
and the heat sink are soldered directly
to a modified drain pad creating a
thermal transfer path from package
tab to the heat sink.

Air VelocityFeet Per Minute


400
200
600
800

50

10

0
0.0

0.5

1.0
1.5
2.0
Heat DissipatedWatts

12.70
(0.500)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5734

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

SMT

30.99
(1.220)
10.16
(0.400)

7.37
(0.290)

2.5
1.3
(0.05)

17.53
(0.690)

Refer to Figure A and B on page 26 for board footprint information

ORDERING INFORMATION

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

Part Number

Packaging

573400D00010G

13" Reel, 250 per reel

573400D00000G

Bulk, 500 per bag

See below for tape and reel information

Tape and Reel information

D
B

ORDERING INFORMATION
Part Number

A Dim

B Dim

C Dim

D Dim

7106D/TRG

44.00 (1.730)

40.40 (1.590)

24.00 (0.940)

4.06 (0.160)

7109D/TRG

44.00 (1.730)

40.40 (1.590)

36.00 (1.420)

4.06 (0.160)

573100D00010G

44.00 (1.730)

40.40 (1.590)

16.00 (0.630)

4.06 (0.160)

573300D00010G

44.00 (1.730)

40.40 (1.590)

24.00 (0.940)

4.06 (0.160)

573400D00010G

44.00 (1.730)

40.40 (1.590)

24.00 (0.940)

4.06 (0.160)

AMERICA
EUROPE
www.aavidthermalloy.com

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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

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25

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

SMT Footprints
FIGURE A

FIGURE B

Recommended copper heat speader drain pad footprint

Recommended heat sink solder mask opening

W1

W2

Note: The thickness of


the drain pad is variable
depending on the amount
of heat generated by the
SMT device, design limitations and process.

L
1.40
(0.060)

0.80
(0.030)

W1

W2

573100

9.53 (0.375)

13.97 (0.550)

573100

9.02 (0.355)

13.46 (0.530)

8.89 (0.350)

573300

14.22 (0.560)

16.26 (0.640)

573300

13.72 (0.540)

15.75 (0.620)

11.18 (0.440)

573400

14.22 (0.560)

21.08 (0.830)

573400

13.72 (0.540)

20.57 (0.810)

16.00 (0.630)

Part Number

Part Number

FIGURE C

FIGURE D

Recommended copper pad size


for heat sink and device mounting footprint

Recommended copper pad size


for heat sink and device mounting footprint

10.41
(0.410)
2.29
(0.090)
10.67
(0.420)
15.49
(0.610)

2.54
(0.100)

For MO-184 and SO-10

AMERICA
EUROPE
www.aavidthermalloy.com

10.67
(0.420)
16.76
(0.660)

7.62
(0.300)

For D Pak (TO-263)

26

20.32
(0.800)
2.54
(0.100)

15.49
(0.610)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Channel style heat sink with folded back fins

200

Air VelocityFeet Per Minute


400
600
800

Channel style heat sink with folded


back fins for increased cooling surface
area. Available with tin plated solderable tabs for easy attachment to the
printed circuit card.

Mounting Surface Temp


Rise Above AmbientC

100

80

60

40

20

0
0

4
6
Heat DissipatedWatts

5.08
14.48 (0.200)
(0.570)

28.70 23.62
(1.130) (0.930)

2.02
(0.080)

10

3.18
(0.125)
4.45
(0.175)
2.29
(0.090)

2.54
(0.100)

TAB
28.03
(1.104)

19.05
(0.750)

48.26
(1.900)
26.67
(1.050)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Mounting
Kits
page 99

3.81 THRU
(0.150)

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

7025

Description

7025BG

Channel heat sink with no solderable tabs

7025B-MTG

With solderable mounting tabs

24.13
(0.950)
Material: 1.27 (0.050) Thick Aluminum
Finish: Black Anodize

2.90 ( 0.114)

For additional options see page 85

Grease
&
Epoxy
page112

Narrow channel style heat sink with folded back fins

200

Air VelocityFeet Per Minute


400
600
800

Narrow channel style heat sink with


folded back fins for increased cooling
surface area. Available with tin plated
solderable tabs for easy attachment to
the printed circuit card.

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

0
0

4
6
8
Heat DissipatedWatts

11.94
(0.470)
Thermal Resistance From MTG
Surface to AmbientC/Watt

7019

25.40
(1.000)

Part Number

Description

Finish

7019BG

Channel heat sink with no solderable tabs Black anodize

7019PBG

Channel heat sink with no solderable tabs Pre black anodize*

7019B-MTG

With solderable tabs

Black anodize

3.81
(0.150)
THRU

14.48
(0.570)

4.83
(0.190)

TAB
38.23
(1.505)
39.37
(1.550)

10

2.03
(0.080)

3.18
5.08 (0.125)
(0.200)

9.52
(0.375)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION

Mounting
Kits
page 99

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

2.28
(0.090)

Material: 1.02 (0.040) Thick Aluminum


Finish: See Table

2.90 ( 0.114)

*Edges cut during the manufacturing process will be unfinished.


See page 110 for more information
For additional options see page 85

Mounting Surface Temp


Rise Above AmbientC

Narrow channel style heat sink with


folded back fins for increased cooling
surface area. Available with tin plated
solderable tabs for easy attachment to
the printed circuit card.

100
80

60

40

4
2

0
0

4
6
8
Heat DissipatedWatts

3.81 2x
(0.150)
"x"

Description
Narrow channel heat sink with no solderable tabs

7020B-MTG

With solderable tabs

7.87
(0.310)

36.83
(1.450)
CL

14.48
(0.570)

4.83
(0.190)

10

Dia of PCB
Plated Thru
Hole for Tabs

7020BG

Mounting
Kits
page 99

33.02
(1.300)

TAB

Part Number

11.94
(0.470)

2.02
(0.080)
31.88
(1.255)
17.78
(0.700)

6.10
(0.240)

3.18
(0.125)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

2.90 (0.114)

POPULAR OPTIONS: 7020B-

200

20

ORDERING INFORMATION

Base part no.

Air VelocityFeet Per Minute


400
600
800

1000
10

Position

Grease
&
Epoxy
page112

Narrow channel style heat sink with folded back fins

Thermal Resistance From MTG


Surface to AmbientC/Watt

7020

G
A

Code

Description

TC10-MT

Insulating device mounting clip


and solderable tabs

Location

Details

Hole X

Page 93, 98

For additional options see page 85

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

27

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Channel style heat sink with folded back fins


Air VelocityFeet Per Minute
400
200
600
800

44.45
(1.750)

100

80

60

40

20

0
0

Channel style heat sink with


folded back fins for increased
cooling surface area. Available
with tin plated solderable tabs
for easy attachment to the
printed circuit card.

4
6
8
Heat DissipatedWatts

7.87
(0.310)

"X"
36.83
(1.450)

4.83
(0.190)
3.18
(0.125)

14.48
(0.570)

10

TAB

Mounting
Kits
page 99

2x 3.81
(0.150)

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

0
Mounting Surface Temp
Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

7021

2.02
(0.080)
43.05
(1.695)

2.67
(0.105)

5.58
(0.220)

17.78
(0.700)

9.65
(0.380)

2.28
(0.090)
Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

7021BG

Channel heat sink with no solderable tabs

7021B-MTG

With solderable tabs

2.90 ( 0.114)

POPULAR OPTIONS: 7021BBase part no.

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

G
A

Position

Code

TC10-MT

Description

MT5

Bifurcated tabs with 0.205 stand off

MT6

Bifurcated tabs with 0.115 stand off

TC10-MT5

Locking device mounting clip and solderable tabs

Location

Details

Hole X

Page 93, 98
Page 93
Page 93

Locking device mounting clip and bifurcated tabs

Hole X

Page 93, 98

For additional options see page 85

Grease
&
Epoxy
page112

Channel style heat sink with folded back fins

Mounting Surface Temp


Rise Above AmbientC

200

Air VelocityFeet Per Minute


400
600
800

2x 3.81 THRU
(0.150)

100

80

60

40

20

0
0

Channel style heat sink with


folded back fins for increased
cooling surface area. Available
with tin plated solderable tabs
for easy attachment to the
printed circuit card.

15.49
(0.610)
49.53
(1.950)

"X"

5.08
(0.200)

A
2.54
(0.100)

14.48
(0.570)

10

TAB

28.03
(1.104)

4.83
(0.190)

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

7023BG

Channel heat sink with no solderable tabs

7023B-MTG

With solderable tabs

19.05
(0.750)
3.18 SECTION A-A
(0.125)
2.29
(0.090)

24.13
(0.950)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

2.90 ( 0.114)

POPULAR OPTIONS: 7023B-

G
A

Position

Code

TC6-MT

Locking device mounting clip and solderable tabs

Description

Location

Hole X Page 93, 98

Details

TC7-MT

Insulating device mounting clip and solderable tabs

Hole X

Page93, 98

For additional options see page 85

28

AMERICA
EUROPE
www.aavidthermalloy.com

4.45
(0.175)

48.26
(1.900)
26.67
(1.050)

ORDERING INFORMATION

Base part no.

4
6
Heat DissipatedWatts

Mounting
Kits
page 99

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

7023

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Channel style heat sink with folded back fins

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

80

60

40

20

0
0

Channel style heat sink with


folded back fins for increased
cooling surface area. Available
with tin plated solderable tabs
for easy attachment to the
printed circuit card.

8
12
16
Heat DissipatedWatts

9.52
(0.375)

1000

100

Thermal Resistance From MTG


Surface to AmbientC/Watt

7022

"X"

Description

7022BG

Channel heat sink with no solderable tabs

Black anodize

7022PBG

Channel heat sink with no solderable tabs

Pre black anodize*

7022B-MTG

With solderable tabs

Black anodize

2.90 ( 0.114)

7022PB-MTG

With solderable tabs

Pre black anodize*

2.90 ( 0.114)

14.48
(0.570)

2x 3.81
(0.150)

2.02
(0.080)

TAB

2.67
(0.105)

3.18
(0.125)
2.29
(0.090)

Dia of PCB
Plated Thru
Hole for Tabs

Finish

49.99
(1.968)

21.03
(0.828)

20

4.44
(0.175)

Part Number

23.01
(0.906)
50.44
(1.986)
2x 3.81
(0.150)

4.83
(0.190)

ORDERING INFORMATION

Mounting
Kits
page 99

2x 2.03
(0.080)
24.16
(0.951)
Material: 1.27 (0.050) Thick Aluminum
Finish: See Table

* Edges cut during the manufacturing process will be unfinished.


See page 110 for more information

POPULAR OPTIONS: 7022BBase part no.


Position

Code

TC11-MT

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

G
A

Description
Insulated device mounting clip for T0-220 and solderable tabs

Location

Details

Hole X

Page 93, 98

For additional options see page 85

Grease
&
Epoxy
page112

High performance channel style heat sink with folded back fins

Air VelocityFeet Per Minute


400
200
600
800

100

1000
10

80

60

40

20

Mounting Surface Temp


Rise Above AmbientC

High performance channel style


heat sink with folded back fins
for greater cooling capacity in a
minimum of space when mounted
horizontally. Folded back fin design
maximizes surface area without
increasing the vertical space
required by the heat sink.

0
0

2
3
4
Heat DissipatedWatts

Mounting
Kits
page 99

3.68 THRU
(0.145)
12.78
25.55 (0.503)
(1.006)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5510

CL

9.91
(0.390)

13.21
(0.520)

13.46
(0.530)

13.46
(0.530)

5
19.99
(0.787)
36.83
(1.450)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION
Part Number

Description

551002B00000G

High performance channel style heat sink with folded back fins

POPULAR OPTIONS: 551002B0 00 00G


Base part no.
Position
A

Code

Description

Details

01

6-32 Wave On threaded insert


0.100 stand off

Page 89

For additional options see page 82

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

29

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Channel style heat sink with straight fins

Mounting
Kits
page 99

FIGURE B

FIGURE A
25.40
(1.000)
1.02
(0.040)

3.38
(0.133)

3.81 WIDE X
(0.150)
9.52 LONG SLOT
(0.375)

12.70
(0.500)

25.40
(1.000)
12.70
(0.500)

1.02
(0.040)

"X"
29.97
(1.180)

29.97
(1.180) 17.78
(0.700)

17.78
(0.700) 3.81
(0.150)
0.80
(0.032)
24.38
(0.960)

"B"

Channel style heat sink with


straight fins features integrated
solderable tabs for easy mounting
to the printed circuit card. Available
with a single device mounting hole
or slotted hole to accomodate
varying device lead lengths.

0.80
(0.032)
24.59
(0.968)

3.80
(0.150)

"A"

"B"
"A"

200

Air VelocityFeet Per Minute


400
600
800

100
80

60

40

20

0
0

4
6
Heat DissipatedWatts

Part Number

Description

Finish

Figure

Dia of PCB
Plated Thru
Hole for Tabs

A Dim

B Dim

6021BG

Channel heat sink with straight fins and integrated tabs

Black anodize

2.21 (0.087)

10.16 (0.400)

1.78 (0.070)

6021PBG

Channel heat sink with straight fins and integrated tabs

Pre-black anodize*

2.21 (0.087)

10.16 (0.400)

1.78 (0.070)

6221PBG

With slotted device mounting hole

Pre-black anodize*

3.18 (0.125)

6.99 (0.275)

2.54 (0.100)

ORDERING INFORMATION

1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: 1.02 (0.040) Thick Aluminum


Finish: See Table

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

6021, 6221

10

* Edges cut during the manufacturing process will be unfinished.


See page 110 for more information

6021-

POPULAR OPTIONS:
Available on the 6021 only

Base part no.

Position

Code

Description

Black anodize

G
B

PB

Pre-black anodize*

SF1

4-40 UNC-2A device mounting stud

Location

Details

Hole X

Page 96

For additional options for part 6021 see page 85

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Copper channel style heat sink


with straight fins features integrated
tabs which can be twisted to attach
the heat sink to the board prior to
wave solder.

8
6

40

20

0
2

4
6
8
Heat DissipatedWatts

Description

6230DG

Channel heat sink with straight fins and integrated tabs

AMERICA
EUROPE

9.53
(0.375)

29.97
(1.180)
17.78
(0.700)

3.81
(0.150)
2.54
(0.100)

25.40
(1.000)

10
12.70
(0.500)

6.98
(0.275)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

www.aavidthermalloy.com

1000
10

60

Mounting
Kits
page 99

3.81
(0.150)

80

ORDERING INFORMATION

30

Grease
&
Epoxy
page112

Copper channel style heat sink with straight fins

Thermal Resistance From MTG


Surface to AmbientC/Watt

6230

3.00 (0.118)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Narrow channel style heat sink features twisted fins

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

0
0

4
6
Heat DissipatedWatts

Mounting
Kits
page 99

2X 4.00 THRU
(0.158)

Thermal Resistance From MTG


Surface to AmbientC/Watt

TV35

CL

10
14.00
(0.552)

10.00
(0.394)

Narrow channel style heat sink


features twisted fins for increased
air turbulence and better cooling.
Mounts horizontally to accommodate two TO-220 devices.

42.00
(1.655)

25.00
(0.985)

ORDERING INFORMATION
Part Number

Description

TV35G

Channel style heat sink with twisted fins

35.00
(1.380)

38.00
(1.497)

Material: 0.81 (0.032) Thick Aluminum


Finish: Black Anodize

Air Velocity Feet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Narrow channel style


heat sink features twisted
fins for increased air turbulence and better cooling. Can be
mounted vertically or horizontally.

1000
20

80

16

60

12

40

20

0
0

TV58
TV46, TV47

2
3
4
Heat Dissipated Watts

4.00 THRU
(0.157)
CL

22.00
(0.887)
MAX

"A"
11.00
(0.433)
MIN

A Dim

B Dim

TV46G

13.00 (0.512)

9.50 (0.374)

TV47G

13.00 (0.512)

6.30 (0.248)

TV58G

11.00 (0.433)

6.30 (0.248)

AMERICA
EUROPE
www.aavidthermalloy.com

Mounting
Kits
page 99

19.00
(0.749)

ORDERING INFORMATION
Part Number

Grease
&
Epoxy
page112

Narrow channel style heat sink features twisted fins

Thermal Resistance From MTG


Surface to AmbientC/Watt

TV46, TV47, TV58

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

Material: 0.81 (0.032) Thick Aluminum


Finish: Black Anodize

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

31

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Channel style heat sink features twisted fins

Mounting Surface Temp


Rise Above AmbientC

100
80

16

60

12

40

20

0
0

TV1500
TV1505

4
6
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
200
600
800

1000
20
16
12

40

20

TV 265

2
3
Heat DissipatedWatts

Part Number

Description

TV265G

Channel style heat sink with twisted fins and solderable tabs

2.39 (0.094)

Channel style heat sink with twisted fins

TV1505G

With integrated twist tabs

0.75
(0.030)
25.40
(1.000)

10.15
(0.400)

FIGURE B
30.00
(1.181)

12.70
(0.500)
5.08
(0.200)

R 1.90
(0.075)

CL
30.20
(1.187)

Figure

TV1500G

1.90
(0.075)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION

5.08
(0.200)

CL

45.00
(1.772)

4.50
(0.177)

60

R 1.90
(0.075)

10

80

30.00
(1.181)
22.10
(0.870)

12.70
(0.500)

15.24
(0.600)

100

Channel style heat sink features


twisted fins for increased air turbulence and better cooling. Can be
mounted vertically or horizontally.
Models are available with integrated
twist tabs or mounting solderable tabs.

Mounting
Kits
page 99

FIGURE A
1000
20

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

Thermal Resistance From MTG


Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TV265, TV1500, TV1505

15.24
(0.600)

TAB
TV1505
ONLY

3.80
(0.150)

1.20
(0.047)

2.54
(0.100)

24.13
(0.950)

5.80
(0.228)

3.30 (0.130)
Material: 1.27 (0.050) Thick Aluminum
Finish: Black Anodize

Grease
&
Epoxy
page112

Channel style heat sink features solderable tabs and twisted fins

1000
10

80

60

40

0
Mounting Surface Temp
Rise Above AmbientC

Air VelocityFeet Per Minute


400
200
600
800

100

20
0

0
0

4
6
Heat DissipatedWatts

5.10
(0.201)

Description
Channel style heat sink with twisted fins and solderable tabs

Slots for
clip attach
15.20
5.00 (0.598)
(0.197)

10

1.90
(0.075)

0.80
(0.031)
24.20
(0.953)
25.00
(0.984)

Material: 1.19 (0.047) Thick Aluminum


Finish: Pre Black Anodize*

Dia of PCB
Plated Thru
Hole for Tabs

5900PBG

CL

31.20
(1.228)

11.10
(0.437)

Part Number

3.81
(0.150)

12.50
(0.492)

Channel style heat sink features


solderable tabs and twisted fins
for increased air turbulence for better cooling. For ease of assembly use
with clip 7701 (sold separately) to
attach device. See page 97 for clip
information.

ORDERING INFORMATION

Mounting
Kits
page 99

30.40
(1.197)
Thermal Resistance From MTG
Surface to AmbientC/Watt

5900

2.40 (0.094)

* Edges cut during the manufacturing process will be unfinished.


See page 110 for more information.

32

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

200

Air VelocityFeet Per Minute


400
600
800

Channel style heat sink features


twisted fins for increased air turbulence for better cooling. Two heights
are available and include wave solderable tin plated tabs for easy attachment
to the PC board.

A Dim

Dia of PCB
Plated Thru
Hole for Tabs

592902B03400G

24.89 (0.980)

2.36 (0.093)

593002B03400G

29.97 (1.180)

2.36 (0.093)

ORDERING INFORMATION

Mounting Surface Temp


Rise Above AmbientC

100

Part Number

Grease
&
Epoxy
page112

Channel style heat sink featuring twisted fins

1000
20

80

16

60

12

40

20

0
0

593002
592902

4
6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5929, 5930

Mounting
Kits
page 99

3.18
(0.125)
THRU
"X"
"A"
17.78
(0.700)

10

0.81
(0.032)

1.90
(0.075)

4.27
(0.170)
10.16
(0.400)

23.93
(0.942)
12.70
(0.500)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

POPULAR OPTIONS: 59 _ _ 02B034 00G


A

Base part no.


Position

Code

05

Description

Location Details

4-40 male semiconductor mount 0.380 LG

Hole X

Page 90

For additional options see page 82

Air VelocityFeet Per Minute


400
200
600
800

Channel style heat sink features three


integrated tabs for greater stability and
slotted mounting hole to accommodate a
variety of device lead lengths. Available in
two heights. Mounting tabs are designed
for either soldering (tin finish) or twisted.
ORDERING INFORMATION
29.97 (1.180)

Finish
Black anodize

80

60

40

20

0
0

563002
576602

4
6
Heat DissipatedWatts

12.70
(0.500)

9.52
(0.375)

"A"
CL

17.78
(0.700)

10

Material: 1.27 (0.050) Thick Aluminum


Finish: See Table

3.10 (0.122)

29.97 (1.180)

Tin plated

3.10 (0.122)

24.13 (0.950)

Black anodize

3.10 (0.122)

576602D00000G

24.13 (0.950)

Tin plated

3.10 (0.122)

Grease
&
Epoxy
page112

Channel style heat sink with two integrated tabs

Air VelocityFeet Per Minute


400
200
600
800

ORDERING INFORMATION
Finish

80

60

40

20

0
0

4
6
Heat DissipatedWatts

9.52
(0.375)

Black anodize

3.10 (0.122)

575002D00000G

Tin plated

3.10 (0.122)

AMERICA
EUROPE

Mounting
Kits
page 99
12.70
(0.500)

25.40
(1.000)
1000
10

29.97
(1.180)
CL

10
3.81
(0.150)

Dia of PCB
Plated Thru
Hole for Tabs

575002B00000G

www.aavidthermalloy.com

Mounting Surface Temp


Rise Above AmbientC

100

Channel style heat sink features two


integrated tabs and slotted mounting
hole to accommodate a variety of device
lead lengths. Mounting tabs are designed
for either soldering (tin finish) or twisted.

8.89
(0.350)

2.54 TYP
(0.100)

Dia of PCB
Plated Thru
Hole for Tabs

576602B00000G

Part Number

3.81
(0.150)

Mounting
Kits
page 99

5.08
(0.200)

563002D00000G

5750

25.40
(1.000)
1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

563002B00000G

A Dim

Mounting Surface Temp


Rise Above AmbientC

100

Part Number

Grease
&
Epoxy
page112

Channel style heat sink featuring three integrated tabs

Thermal Resistance From MTG


Surface to AmbientC/Watt

5630, 5766

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

17.78
(0.700)

5.08
(0.200)

10.16
(0.400)

2.54
(0.100)
Material: 1.27 (0.050) Thick Aluminum
Finish: See Table

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

33

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Channel style heat sink featuring recessed lower fins


Air VelocityFeet Per Minute
400
200
600
800

1000
10

Mounting Surface Temp


Rise Above AmbientC

100

Channel style heat sink features


recessed lower fins to allow closer component spacing and longer upper fins for
maximum cooling. Includes two solderable
tabs for easy attachment to the PC card.

80

60

40

20

0
0

2
3
4
Heat DissipatedWatts

Description

590102B03600G High performance heat sink with recessed lower fins

3.96 x 9.53 SLOT


(0.156) (0.375)

CL

42.54
(1.675)
17.78
(0.700)

5
1.27
(0.050)
2.54
(0.100)

12.70
(0.500)

Dia of PCB
Plated Thru
Hole for Tabs

Mounting
Kits
page 99

25.40
(1.000)

23.50
(0.925)

5.08
(0.200)

ORDERING INFORMATION
Part Number

25.40
(1.000)

Thermal Resistance From MTG


Surface to AmbientC/Watt

23.98
(0.944)
Material: 1.27 (0.050) Thick Aluminum
Finish: Black Anodize

2.92 (0.115)

For additional options see page 82

Grease
&
Epoxy
page112

Channel style heat sink featuring slotted mounting hole

Air VelocityFeet Per Minute


400
200
600
800

1000
10

100

Channel style heat sink features slotted


mounting hole to accommodate a variety of
devices and lead lengths. Includes two solderable tabs for easy attachment to the PC card.

60

40

20

0
0

2
3
4
Heat DissipatedWatts

Description

590302B03600G High performance heat sink with solderable tabs

3.96 x 9.52
(0.156) (0.375)
42.54
(1.675)
17.78
(0.700)

5
2.54
(0.100)

5.08
(0.200)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

80

Mounting
Kits
page 99

12.70 CL
(0.500)
Thermal Resistance From MTG
Surface to AmbientC/Watt

5903

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5901

0.81
(0.032)

11.43
(0.450)

24.89
(0.980)

2.92 (0.115)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

For additional options see page 82

Grease
&
Epoxy
page112

Slim low cost channel style heat sink


1000
20

80

16

60

12

40

Mounting Surface Temp


Rise Above AmbientC

Slim low cost channel style heat sink


is ideal where space and cost are limited.
Available in 3 fin heights with or without
solderable mounting tab.

Air VelocityFeet Per Minute


400
600
800

100

20

0
0

577002
577102
577202

200

2
3
Heat DissipatedWatts

"A"
Thermal Resistance From MTG
Surface to AmbientC/Watt

5770, 5771, 5772

13.21
(0.520)
CL

Part Number

Description

577002B00000G

Slim, low cost channel style heat sink with no solderable tabs

6.35 (0.250)

A Dim

577002B04000G

With solderable tab

6.35 (0.250)

577102B00000G

Slim, low cost channel style heat sink with no solderable tabs

9.52 (0.375)

577102B04000G

With solderable tab

9.52 (0.375)

577202B00000G

Slim, low cost channel style heat sink with no solderable tabs

12.70 (0.500)

577202B04000G

With solderable tab

12.70 (0.500)

3.81
(0.150) THRU

19.05
(0.750) 13.33
(0.525)

6.35
(0.250)

TAB

1.27
(0.050)

0.81
(0.032)

ORDERING INFORMATION

Mounting
Kits
page 99

10.67
(0.420)

Dia of PCB
Plated Thru
Hole for Tabs

1.73 (0.068)

1.73 (0.068)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

1.73 (0.068)

POPULAR OPTIONS: 577_ _02B 0 4000G


Base part no.

Position

Code

Description

Details

In-Sil-8TM pad

Page 86

For additional options see page 82

34

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

6109, 6110

Grease
&
Epoxy
page112

Low cost channel style heat sink featuring integrated alignment tabs
FIGURE A

FIGURE B

12.70
(0.500)

Mounting
Kits
page 99

25.40
(1.000)
AT BASE

3.81
(0.150)
12.70
(0.500)

29.97
(1.180)
18.03
(0.710)

10.92
(0.430)

25.40
(1.000)
AT BASE

Description

Figure

6109PBG

Low cost channel heat sink with device locating tabs

6110PBG

Low cost channel heat sink with device locating tabs

* Edges cut during the manufacturing process will be unfinished.


See page 110 for more information

Code

Description

Details

Solderable mounting tabs

Page 93

40

20

0
0

2
3
Heat DissipatedWatts

Mounting Surface Temp


Rise Above AmbientC

Copper narrow channel style heat sink


includes a single integrated tab to allow
easy attachment to the PC board. Tin plated
finish ensures easy solderability.

Air VelocityFeet Per Minute


400
600
800

100

1000
10

80

60

40

200

20

0
0.0

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Grease
&
Epoxy
page112

Copper narrow channel style heat sink with a single integrated tab

13.21
(0.520)
AT BASE
CL

3.81
(0.150)

19.05
(0.750) 13.34
(0.525)

Mounting
Kits
page 99

6.60
(0.260)

3.81
(0.150)

3.81
(0.150)

2.0
6.35
(0.250)

9.52
(0.375)

1.27
(0.050)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

7178DG

Narrow channel copper heat sink

7136, 7139

12

Thermal Resistance From MTG


Surface to AmbientC/Watt

7178

16

60

6109
6110

For additional options see page 85

1000
20

80

MT

Air VelocityFeet Per Minute


400
600
800

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

2.54 (0.100)

Copper channel style slide on heat sink featuring integrated mounting clip
FIGURE A

21.54
(0.848)

2x 2.79
(0.110)

17.78
(0.700)

19.81
(0.780)

2x 1.27
(0.050)
4.19
(0.165)

2x 1.27
(0.050)

Copper channel style slide on heat


sink features integrated mounting
clip for easy no hardware attachment to the device. Also includes
solderable mounting tabs for easy
attachment to the PC board.

16.51
14.86 (0.650)
(0.580)

13.08
(0.515)

13.08
(0.515)

2.79
(0.110)

2.03
(0.080)
13.21
(0.520)

13.21
(0.520)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

200

Air VelocityFeet Per Minute


400
600
800

Part Number

Description

Figure

Dia of PCB
Plated Thru
Hole for Tabs

7136DG

Vertical mount

2.54 (0.100)

7139DG

Horizontal mount

2.54 (0.100)

Mounting Surface Temp


Rise Above AmbientC

100

ORDERING INFORMATION

AMERICA
EUROPE

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

1000
20

80

16

60

12

40

20

0
0

7136
7139

www.aavidthermalloy.com

Top is cut away


to show detail

FIGURE B

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Position

200

3.81
(0.150)

CL

100
Mounting Surface Temp
Rise Above AmbientC

Part Number

Base part no.

10.92
(0.430)

Material: 1.27 (0.050) Thick Aluminum


Finish: Pre-Black Anodize*

ORDERING INFORMATION

POPULAR OPTIONS: 61_ _PB -

8.89
(0.350)

Thermal Resistance From MTG


Surface to AmbientC/Watt

11.68
(0.460)

Low cost channel style heat sink features


integrated alignment tabs to prevent the
device from rotating while applying torque
to the mounting hardware. Available in two
lengths with a pre-black anodized finish.

5.72
(0.225)

8.89
(0.350)

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

35

TO-220 Heat Sinks


Copper channel style heat sink with integrated clip

1000
10

80

60

40

20

Copper channel style heat sink with


integrated clip and locking tab for
secure attachment to the device. Narrow
profile uses less board space. Includes
tin plated solderable tabs for easy
attachment to the printed circuit card.

Top is cut
away to
show detail
Thermal Resistance From
Case to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

100

0
Case Temp Rise
Rise Above AmbientC

27.94
(1.100)

2
3
4
Heat DissipatedWatts

1.27
(0.050)
2.793.43
(0.1100.135)

20.32
(0.800)

0
0

6.12
(0.241)
10.80 1.68
(0.425) (0.066)
1.07
(0.042)

1.27
(0.050)

22.00
(0.866)

4.47
(0.176)
5.31
(0.209)

9.52
(0.375)
Material: 0.63 (0.025) Thick Copper
Finish: Tin Plated

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

7128DG

Slide on channel heat sink with integrated clip and locking tabs

6038

Channel style heat sink with integrated clip

2.92 (0.115)

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Channel style heat sink with


integrated clip and locking tab
for secure attachment to the device.
Tabs can be bent for mounting.

2.54
(0.100)
1000
10

80

60

40

20

0
0

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

7128

29.97
(1.180)

31.24
(1.230)

18.29
(0.720)

6.35
(0.250)
16.51
(0.650)

2.54
(0.100)
8.26
(0.325)

5.89
(0.232)
10.16
(0.400)

12.70
(0.500)

ORDERING INFORMATION
Part Number

Description

6038BG

Slide on channel heat sink with integrated clip and locking tabs

3.81 (0.150)

Air VelocityFeet Per Minute


400
200
600
800

Case Temp Rise


Above AmbientC

100

Narrow channel style heat sink with


integrated clip and locking tab for
secure attachment to the device.
Device can be mounted horizontally
using a single center tab that can be
soldered directly to the PC board.

1000
10
8

60

40

20

2
0

2
3
Heat DissipatedWatts

14.86 16.51
(0.585) (0.650)

19.81
(0.780)
2.54
(0.100)

CL

13.08
(0.515)

0.64
(0.025)
2.79
(0.110)

13.21
(0.520)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

7142DG

Slide on narrow channel heat sink with integrated clip and locking tabs

AMERICA
EUROPE
www.aavidthermalloy.com

Top is cut
away to
show detail

80

ORDERING INFORMATION

36

Material: 0.81(0.032) Thick Aluminum


Finish: Black Anodize

Narrow channel style heat sink with integrated clip

Thermal Resistance From


Case to AmbientC/Watt

7142

11.43
(0.450)
25.40
(1.000)
AT BASE

Dia of PCB
Plated Thru
Hole for Tabs

3.18 (0.125)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

TO-220 Heat Sinks


Channel style heat sink with integrated clip
B

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

6238, 6239

1.90
(0.075)
5.08
(0.200)

8.00
(0.315)

2.67
(0.105)

10.80
(0.425)

TAB

SECTION B-B

3.17
(0.125)

2.02
(0.080)

Channel style heat sink with


integrated clip features strong
spring tension and device locking tab to attach device securely
to the heat sink. Available with
solderable tabs for vertical
mount or without tabs for
mounting horizontally.

19.05
(0.750)

"A"

24.38
(0.960)

16.51
(0.650)
15.49
(0.610)

Material: 1.02 (0.040) Thick Aluminum


Finish: Black Anodize

25.53
(1.005)
AT BASE

200

Air VelocityFeet Per Minute


400
600
800

A Dim

Dia of PCB
Plated Thru
Hole for Tabs

With solderable mounting tabs

10.16 (0.400)

2.90 (0.114)

With solderable mounting tabs

6.99 (0.275)

2.90 (0.114)

ORDERING INFORMATION
Part Number

Description

6238BG

Channel heat sink with integral clip, no solderable tab

6238B-MTG
6239B-MTG

Mounting Surface Temp


Rise Above AmbientC

100
80

60

40

20

0
0

For additional options see page 85

2
3
4
Heat DissipatedWatts

FIGURE A

CLIP 53

17.78
(0.700)

CL

3.96
(0.156)
3.17
(0.125)

14.12
(0.556)

9.78
(0.385)

29.97
(1.180)

0.762 (0.063)
(0.030)

9.27
(0.365)
12.70
(0.500)

Dia of PCB
Plated Thru
Hole for Tabs

With Shur-Lock tabs and clip

Dia 3.05(0.120) x 0.64(0.025) High Dittin

2.39 (0.094)

With solderable mounting tabs and clip

Dia 3.05(0.120) x 0.64(0.025) High Dittin

2.39 (0.094)

534265B02853G

With Shur-Lock tabs and clip

No Dittin

2.39 (0.094)

534265B03453G

With solderable mounting tabs and clip

No Dittin

2.39 (0.094)

534202B03453G

TM

TM

For additional options see page 82

www.aavidthermalloy.com

1.90
(0.075)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Air VelocityFeet Per Minute


400
200
600
800

100

10.16
(0.400)
12.70
(0.500)

1000
10

80

60

40

20

0
0

AMERICA
EUROPE

29.97
(1.180)

9.78
(0.385)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

A Dim

534202B02853G

0.81
(0.032)
23.93
(0.942)

4.27
(0.170)

Figure

Description

CL

17.78
(0.700)

1.60
22.35
(0.880)

3.12
(0.123)

ORDERING INFORMATION
Part Number

25.40
(1.000)
12.06
(0.475)

4
6
8
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Channel style heat sink features


a dittin to locate the device and
a convenient clip to eliminate the
need for mounting hardware. The
twisted fins increase cooling efficiency. Available in two solderable
mounting tab styles. Can be ordered
without the ditton if electrical isolation is required or for mounting
tabless packages.

Mounting
Kits
page 99

FIGURE B

13.84
(0.545)

25.40
(1.000)

14.12
(0.556)

Grease
&
Epoxy
page112

Channel style heat sink with convenient clip

Mounting Surface Temp


Rise Above AmbientC

5342

1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

10

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

37

TO-220 Heat Sinks


Copper narrow channel style heat sink with integrated clip

80

60

40

Case Temp Rise


Above AmbientC

0
0

2
3
Heat DissipatedWatts

16.51
(0.650)

3.05
(0.120)

5.72
(0.225)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Description

7141DG

Narrow channel heat sink with integrated clip

13.21
(0.520)

2.77 (0.109)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

Grease
&
Epoxy
page112

Economy, narrow base, low profile channel style heat sink

100
80

16

60

12

40

20

0
0

2
3
Heat DissipatedWatts

"X"
19.05
(0.750)

13.34
(0.525)

9.52
CL (0.375)

9.65
(0.380)

Material: 1.27 (0.050) Thick Aluminum


Finish: See Table

ORDERING INFORMATION
Part Number

Mounting
Kits
page 99

19.05
(0.750)

3.81
(0.150)
THRU

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

1000
20

Economy, narrow base, low profile


channel style heat sink is perfect for use
on printed circuit boards with 0.500 inch
centering. When mounted horizontally, the
total height of the heat sink is just 0.380.

2.54
(0.100)
MAX

1.27
(0.050)
3.81
(0.150)

13.08
(0.515)

Part Number

5073

20

19.81
(0.780)

Thermal Resistance From


Case to AmbientC/Watt

1000
10

Copper narrow channel style heat


sink with integrated clip and locking
tab for secure attachment to the device.
Single center tab can be soldered
directly to the PC board.

Top is cut
away to
show detail

Air VelocityFeet Per Minute


400
200
600
800

100

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

7141

Finish

507302B00000G

Black anodize

507302J00000G

Pre-black anodize*

* Edges cut during the manufacturing process will be unfinished. See page 110 for more information

POPULAR OPTIONS: 507302 _ 000 00G


Base part no.
Position

Code

09

Description
Stud 440 x 0.350 LG

Location

Details

Hole X

Page 96

For additional options see page 82

5041, 5042

Grease
&
Epoxy
page112

Economy, narrow base, low profile channel style heat sink


3.66 THRU
(0.144)

FIGURE A

Mounting
Kits
page 99

3.66 THRU TYP 2


(0.144)

FIGURE B

"X"
17.80
(0.700)

"X"

13.46
(0.530)

"X"

19.81
(0.780)
9.91
(0.390)

13.47
(0.530)

Economy, narrow base, low profile


channel style heat sink is perfect for
use on printed circuit boards with tight
component spacing. Models are available
for single and dual device mounting.

0
100

Economy, narrow base channel style heat sink

504222B00000G

For dual devices

Mounting Surface Temp


Rise Above AmbientC

Figure

504102B00000G

POPULAR OPTIONS: 504_ _2B0 00 00G


Position

Code

01

Description
6-32 Wave On threaded insert 0.100 stand off

Location

Details

Hole X

Page 89

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

1000
10

80

60

40

20

0
0

504102
504222

For additional options see page 82

38

Air VelocityFeet Per Minute


400
200
600
800

4
6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

19.80
(0.780)

Description

Base part no.

21.59
(0.850)

36.83
(1.450)
Material: 1.02 (0.040) Thick Aluminum
Finish: Black Anodize

ORDERING INFORMATION
Part Number

13.47
(0.530)

21.60
(0.850)

10

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Narrow channel style heat sink features twisted fins

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

0
0

4
6
Heat DissipatedWatts

Mounting
Kits
page 99

4.00
(0.158)
2X THRU

Thermal Resistance From MTG


Surface to AmbientC/Watt

TV40

CL

13.00
(0.512)

6.00
(0.236)
28.00
(1.103)

10
22.00
(0.866)

Narrow channel style heat


sink features twisted fins
for increased air turbulence
and better cooling. Mounts
horizontally to accommodate
two TO-220 devices.

38.00
(1.497)
Material: 0.81 (0.032) Thick Aluminum
Finish: Black Anodize

ORDERING INFORMATION
Part Number

Description

TV40G

Narrow channel style heat sink with twisted fins

Grease
&
Epoxy
page112

Copper channel style heat sink featuring two integrated tabs

200

Air VelocityFeet Per Minute


400
600
800

Copper channel style heat sink


features two integrated tabs.
The heat sink is tin plated and
can be soldered to the PC board.

80

60

40

20

0
0

2
3
4
Heat DissipatedWatts

Description

7173DG

Copper channel style heat sink

Mounting
Kits
page 99

3.81
(0.150) THRU

19.05
(0.750) 13.34

3.81
6.35 (0.150)
(0.250)

(0.525)

3.81
(0.150)
1.27
(0.050)

19.05
(0.750)

5
9.52
(0.375)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

6236

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

7173

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

4.11
(0.162)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

2.54 (0.100)

Channel style heat sink featuring an integrated device retaining clip


Locking Catch
1000
20

80

16

60

12

40

20

Mounting Surface Temp


Rise Above AmbientC

0
0

4
6
8
Heat DissipatedWatts

Top is cut away


to show detail
Thermal Resistance From MTG
Surface to AmbientC/Watt

100

Channel style heat sink features


an integrated device retaining clip
that eliminates the need for attachment
hardware. Available in two finish options.

Air VelocityFeet Per Minute


400
200
600
800

17.78
(0.700)

2.54
(0.100)
CL
12.95
(0.510)

10

13.21
(0.520)

ORDERING INFORMATION
Part Number

14.22
(0.560)

Finish

6236BG

Black anodize

6236PBG

Pre-black anodize*

Material: 1.02 (0.040) Thick Aluminum


Finish: See Table

* Edges cut during the manufacturing process will be unfinished.


See page 110 for more information.

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

39

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Channel style heat sink with wide mounting surface


FIGURE A

FIGURE B

3.81
(0.150)
THRU

CL

29.97 "B"
(1.180)

"A"

"B"

Lightweight, low cost channel style


heat sink with wide mounting surface
and selection of lengths to accept a
variety of packages. Models accomodate
one or two devices.

"A"

12.70
(0.500)

"C"

25.40
(1.000)
AT BASE

ORDERING INFORMATION
Figure

A Dim

B Dim

530613B00000G

12.19 (0.480)

10.16 (0.400)

C Dim

530614B00000G

29.97 (1.180)

11.68 (0.460)

12.70 (0.500)

530714B00000G

18.03 (0.710)

12.32 (0.485)

12.70 (0.500)

25.40
(1.000)
AT BASE
Material: 1.27 (0.050) Thick Aluminum
Finish: Black Anodize

576012B00000G

22.86 (0.900)

11.43 (0.450)

9.65 (0.380)

576014B00000G

22.86 (0.900)

8.13 (0.320)

9.65 (0.380)

Air VelocityFeet Per Minute


400
200
600
800

0
100

For additional options see page 82

1000
10

80

60

40

20

0
0

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part Number

Mounting
Kits
page 99
3.81
(0.150)
THRU 2X

CL

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5306, 5307, 5760

576012, 530714 or 576014


530613 or 530614

5779, 5786

Grease
&
Epoxy
page112

Twin channel style heat sink


FIGURE A

FIGURE B

9.65
(0.380)
TYP 2

25.40
19.30
(1.000)
(0.760)

19.30 26.16
(1.030)
(0.760)

2.54
(0.100)

35.56
(1.400)
37.59
(1.480)

5.08
(0.200)

37.59
(1.480)

12.70
(0.500)

3.81 THRU
(0.150) TYP 2

3.81 THRU
(0.150) TYP 2

30.15
(1.187)

Twin channel style heat sink


vertically mounts two TO-220 devices
to a single heat sink. Center fins
increase cooling capacity. Available
with integrated twist tabs or staked
on solder tabs for easy attachment
to the PC board.

Mounting
Kits
page 99

9.65
(0.380)
TYP 2

1.57
(0.062)
5.59
(0.220)
12.70
(0.500)

12.70
(0.500)
15.49
(0.610)
TYP 2

14.99
(0.590)

Twin channel style heat sink with integrated tabs

3.10 (0.122)

With staked on solderable tabs

1.91 (0.075)

Part Number

Description

577922B00000G
578622B03200G

For additional options see page 82

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

Air VelocityFeet Per Minute


400
600
800

ASIA

1000
10

80

60

40

20

0
0

40

200

100
Mounting Surface Temp
Rise Above AmbientC

Figure

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

3.43
(0.135)

Grease
&
Epoxy
page112

5069, 5070, 5071, 5072 Hat section style heat sink


FIGURE A

FIGURE B

3.66
(0.144)
THRU
17.78
(0.700) 13.46
(0.530)

Mounting
Kits
page 99
3.66
(0.144)
THRU TYP 2

CL

37.34
(1.470)

10.16
(0.400)

CL

13.59
(0.535)

"A"

Hat section style heat sinks are low


profile and perfect for use on printed
circuit cards with 0.500 inch centering
between boards. For higher power
applications the 5071 hat can be added
to the 5070 or 5072 for double sided
cooling of a TO-220 device.

17.78
(0.700)

17.78
(0.700)

9.52
(0.375)

9.52
(0.375)
44.45
(1.750)

Material: 1.02 (0.040) Thick Aluminum


Finish: Black Anodize

FIGURE C
44.45
(1.750)
10.67
(0.420)

10.29
(0.405)

ORDERING INFORMATION
Part Number

Description

Figure

A Dim

506902B00000G

Hat section heat sink

31.75 (1.250)

507002B00000G

Wide hat section heat sink

44.45 (1.750)

507102B00000G

Hat section heat sink with cut out

507222B00000G

Dual device hat section heat sink

13.46
(0.530)

17.78
(0.700)
3.66
(0.144)
12.70
(0.500)
12.70
(0.500)

POPULAR OPTIONS: 50_ _ _2B 0 0000G


Description

Details

Kon DuxTM pad

Page 86

Air VelocityFeet Per Minute


400
200
600
800

100
Mounting Surface Temp
Rise Above AmbientC

For additional options see page 82

80

60

40

20

0
2
4
6
Heat DissipatedWatts
507222
507222 with 507102 attached

7137, 7140

1000
10

Air VelocityFeet Per Minute


400
200
600
800

100
Mounting Surface Temp
Rise Above AmbientC

Thermal Resistance From MTG


Surface to AmbientC/Watt

Code

1000
10

80

60

40

20

0
0

10

506902

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Base part no.


Position

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

507102
507002

Copper, hat section, slide on heat sink


FIGURE A

FIGURE B
Top is cut away
to show detail

22.86
(0.900)

Copper, hat section, slide on heat sink


features integrated mounting clip
for easy no hardware attachment to
the device. Also included are solderable
mounting tabs for easy attachment
to the PC card.

17.78
(0.700)

19.05
(0.750)

22.86
(0.900)
2.54
(0.100)

9.52
(0.375)

9.52
(0.375)
13.21
(0.520)

13.21
(0.520)

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

Description

Figure

Dia of PCB
Plated Thru
Hole for Tabs

7137DG

Vertical mount

2.54 (0.100)

7140DG

Horizontal mount

2.54 (0.100)

www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

1000
10

80

60

40

20

0
0

AMERICA
EUROPE

Air VelocityFeet Per Minute


400
200
600
800

100
Mounting Surface Temp
Rise Above AmbientC

Part Number

3.05
(0.120)
1.57
(0.062)

ORDERING INFORMATION

11.05
(0.435)

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

21.54
(0.848)

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

41

TO-220 Heat Sinks


Hat section style heat sink featuring an integrated clip

200

Air VelocityFeet Per Minute


400
600
800

100

Hat section style heat sink


features an integrated clip
for secure attachment to the
device without added hardware. Available in two finishes.

1000
20

80

16

60

12

40

20

0
0

4
6
8
Heat DissipatedWatts

Top is cut away


to show detail
Thermal Resistance From MTG
Surface to AmbientC/Watt

0
Mounting Surface Temp
Rise Above AmbientC

17.78
(0.700)

14.22
(0.560)

10

2.54
(0.100)

22.86
(0.900)
9.52
(0.375)
13.21
(0.520)

Material: 1.02 (0.040) Thick Aluminum


Finish: See Table

ORDERING INFORMATION
Part Number

Finish

6237BG

Black anodize

6237PBG

Pre-black anodize*

* Edges cut during the manufacturing process will be unfinished.


See page 110 for more information

5690

Grease
&
Epoxy
page112

High power, square basket heat sink with folded back fins

200

Air VelocityFeet Per Minute


400
600
800

1000

Mounting Surface Temp


Rise Above AmbientC

100

80

60

40

20

1
0

0
0

8
12
16
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

6237

33.27
(1.310)
@ BASE

CL 1

"X"

6.35
(0.25)
REF
2.41
(0.095)
4.83
(0.190)

ORDERING INFORMATION

CL2

Description
High power, square basket, folded back fin heat sink

R 1.98
(0.078)
TYP 6

Base part no.


Code

01

11.18
(0.440)

33.27
(1.31) REF

1.78 TYP 2
(0.070)

3.56
(0.140) TYP 2
DETAIL-A
Material: 1.60 (0.063) Thick Aluminum
Finish: Black Anodize

POPULAR OPTIONS: 569022B0 00 00G


Position

46.48 SQ.
(1.83) REF

15.49
(0.61)
REF

4.19 TYP 2
(0.165)

CL1

14.73 TYP 2
(0.580)

569022B00000G

27.69
(1.09)
REF

CL 2

20

High power, square basket heat sink


accommodates two TO-220 devices.
Features folded back fins for increased
surface area for maximum cooling.

Part Number

3.66 THRU
(0.144) TYP 8

SEE DETAIL "A"

"X"

Mounting
Kits
page 99

Description
632 Wave On threaded insert, 0.100 stand off 0.062 Bd

Location

Details

Hole X

Page 89

For additional options see page 82

42

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Clip on style heat sink featuring an integrated clip


FIGURE A

FIGURE B
3.18 LOCKING CATCH
(0.125)

3.18 LOCKING CATCH


(0.125)

22.86
(0.900)

5.97
(0.240)

13.56
(0.530)

0.50
(0.020)
25.15
(0.990)

TAB

Clip on style heat sink features


an integrated clip to retain the
device meaning no mounting
hardware is required. Models
have fins on both sides, left or
right side and are available with
solderable tabs for easy attachment to the PC board.

25.91
(1.020)

9.52
(0.380)

10.67
(0.420)

Description

Figure

574802B00000G

Clip on heat sink, left & right side fins, no solderable tabs

574802B03300G

Left & right side fins with solderable tabs

579802B00000G

Left side fin, no solderable tabs

579802B03300G

Left side fin with solderable tab

579902B00000G

Right side fin, no solderable tabs

579902B03300G

Right side fin with solderable tab

1.57
(0.062)

5.08
(0.200)
10.67
(0.420)

Dia of PCB
Plated Thru
Hole for Tabs

Note: Fins on left or right. Right hand side model shown

200

Air VelocityFeet Per Minute


400
600
800

100
Mounting Surface Temp
Rise Above AmbientC

Part Number

9.52
(0.375)

19.05
(0.750)

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION

1.91 (0.075)

1.91 (0.075)

1.91 (0.075)

1000
20

80

16

60

12

40

20

0
0

For additional options see page 82

574802
579902
579802

2
3
4
Heat DissipatedWatts

Low cost, clip on style heat sink featuring a locking tab

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Low cost, clip on style heat sink


features a locking tab to prevent
the device from dislodging from
the heat sink. Also includes slide
runners to ensure proper device
alignment. Available in a pre-black
anodize finish.

"B"
1000
20

80

16

60

12

40

20

0
0

6094
6049
6043

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

6043, 6049, 6094

0.51
(0.020)

TAB

1.57
(0.062)

5.08
(0.200)
10.67
(0.420)

22.86
(0.900)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5748, 5798, 5799

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

"D"

"C"

"A"

"E"

Material: 0.63 (0.025) Thick Aluminum


Finish: Pre-Black Anodize*

ORDERING INFORMATION
Part Number

A Dim

B Dim

C Dim

D Dim

E Dim

6043PBG

25.40 (1.000)

16.51 (0.650)

10.16 (0.400)

20.32 (0.800)

6.81 (0.268)

6049PBG

25.40 (1.000)

16.51 (0.650)

10.16 (0.400)

13.97 (0.550)

6.81 (0.268)

6094PBG

19.71 (0.776)

14.73 (0.580)

10.92 (0.430)

20.32 (0.800)

6.45 (0.254)

*Edges cut during the manufacturing process will be unfinished.


See page 110 for more information

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

43

TO-220 Heat Sinks

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Slip on heat sink is tin plated and has


integrated tabs for soldering to the PC
board. Locating features provide simple
device alignment and spring action holds
the device for good thermal contact.

1000
20

80

16

60

12

40

20

0
0

PF750
PF758

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Slip on heat sink featuring integrated tabs

22.00
(0.866)

9.50
(0.374)
"B"

"A"

11.00
(0.433)
1.70
(0.067)

11.00
(0.433)

ORDERING INFORMATION
Part Number

Description

A Dim

B Dim

PF750G

Slip on heat sink with tabs

19.00(0.748)

3.00(0.118)

PF758G

Slip on heat sink with tabs

24.00(0.945)

5.20(0.205)

Material: 0.71 (0.028) Thick Aluminum


Finish: Tin Plate

Slip on heat sink


Air VelocityFeet Per Minute
400
200
600
800

100

1000
20

80

16

60

12

40

20

Slip on heat sink has locating features


for simple device alignment. Spring action
holds the device for good thermal contact.

0
0

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

PF752

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

PF750, PF758

19.00
(0.748)

22.00
(0.866)

5.00
(0.197)
11.00
(0.433)
3.00
(0.118)

10.70
(0.421)

15.00
(0.590)

Material: 0.71 (0.028) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION
Part Number

Description

PF752G

Slip on heat sink

PF720, PF723

Slip on heat sink

Mounting Surface Temp


Rise Above AmbientC

100

8.10
(0.319)

80

DIA 3.00
(0.118)

60
40

20.00
(0.787)

16.00
(0.630)

20

4.50
(0.177)

0
0

Slip on heat sink has locating features


for simple device alignment. Spring
action holds the device for good thermal
contact. Available with or without solderable mounting tabs

3.00
(0.118)

19.84
(0.781)

2
3
Heat Dissipated Watts

5
TAB
2.10
(0.083)

10.80
(0.425)
18.30
(0.720)

1.30
(0.051)

Material: 0.71 (0.028) Thick Aluminum


Finish: Pre-Black Paint*

ORDERING INFORMATION
Part Number

Description

PF720G

Slip on heat sink, no solderable tabs

PF723G

With solderable tabs

* Edges cut during manufacturing process will be unfinished

44

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

5744, 5745, 5746, 5749

Low cost, labor saving, slide on heat sink featuring spring action
FIGURE A

FIGURE B

HOLDING TABS

21.08
(0.830)

HOLDING TABS

3.18
(0.125)

9.02
(0.355)

4.19
(0.165)

21.84
(0.860)

9.02
(0.355)

21.84
(0.860)

DITTIN

3.81
(0.150)

DITTIN

"A"

Low cost, labor saving, slide on


heat sink features spring action
to firmly hold the device tab to the
heat sink providing maximum metal
to metal contact and good thermal
conduction. Available with solderable tabs for horizontal or vertical
mounting to the PC board.

"A"

14.99 10.03
(0.590) (0.395)

11.81 14.99
(0.465) (0.590)

1.57
(0.062)

11.81
(0.465)

9.52
(0.375)

9.52
(0.375)

TAB

Figure

A Dim

574402B00000G
574402B03200G

Low cost slide on heat sink, no solderable tabs

19.05 (0.750)

With solderable tabs for horizontal mounting

19.05 (0.750)

Low cost slide on heat sink, no solderable tabs

19.05 (0.750)

574502B03300G

With solderable tabs for vertical mounting

19.05 (0.750)

574602B00000G

Low cost slide on heat sink , no solderable tabs

17.53 (0.690)

574602B03300G

With solderable tabs for vertical mounting

17.53 (0.690)

574902B00000G

Low cost slide on heat sink , no solderable tabs

35.05 (1.380)

574902B03300G

With solderable tabs for vertical mounting

35.05 (1.380)

1.91 (0.075)

1.91 (0.075)

80

16

60

12

40

20

0
0

200

574402
574502

1.91 (0.075)

1.91 (0.075)

For additional options see page 82

Air VelocityFeet Per Minute


400
600
800

16
12

40

20

0
1

2
3
Heat DissipatedWatts

Mounting Surface Temp


Rise Above AmbientC

Low cost, labor saving, slide on heat sink


features spring action to firmly hold the device
tab to the heat sink providing maximum metal
to metal contact and good thermal conduction.
Includes a clearance hole in the top side to allow
the use of optional hardware to attach device
and heat sink to circuit board or other surface.
Also available with solderable tabs for vertical
mounting to the PC board.

1000
20

80

16

60

12

40

20

4
0

0
0

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

Part Number

Description

574102B00000G

Low cost slide on heat sink, no solderable tabs

574102B03300G

With solderable tabs

9.02
(0.355)
21.84
(0.860)
7.62
(0.300)
CLEARANCE

3.81
(0.150)
THRU

TAB

19.05
(0.750)

14.99
11.81 (0.590)
(0.465)

DITTIN

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION

Mounting
Kits
page 99

Low cost, labor saving, slide on heat sink featuring spring action

1000
20

60

100

80

574602
574902

5741

2
3
4
Heat DissipatedWatts

100
Mounting Surface Temp
Rise Above AmbientC

574502B00000G

1000
20

Thermal Resistance From MTG


Surface to AmbientC/Watt

Description

Dia of PCB
Plated Thru
Hole for Tabs

Mounting Surface Temp


Rise Above AmbientC

ORDERING INFORMATION

Air VelocityFeet Per Minute


400
200
600
800

100

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

Part Number

1.57
(0.062)
10.03
(0.400)

5.33
(0.210)

20.57
(0.810)

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

9.52
(0.375)

20.57
(0.810)

1.57
(0.062)

5.33
(0.210)
10.03
(0.395)

1.91 (0.075)

POPULAR OPTIONS: 574102B0 00 00G


Base part no.
Position

Code

37

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

Description

Details

Solderable tab with step to limit insertion depth

Page 92

For additional options see page 82

AMERICA
EUROPE
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USA Tel: +1 (603) 224-9988 email: info@aavid.com


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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

45

TO-220 Heat Sinks


Snap down style heat sink featuring two side fins
FIGURE A

FIGURE B
3.15
(0.124)
LOCKING CATCH

12.32
(0.485)
14.22
(0.560)

19.05
(0.750)

3.81
(0.150)
THRU

24.89
(0.980)
"A"

Snap down style heat sink features


two side fins that act as springs
to hold the semiconductor firmly
to the heat sink. Models include an
integrated clip and device locking
catch for more robust applications.
Available for both standard and
bevel edged TO-220 packages.

19.05
(0.750)

"A"

28.45
(1.120)

11.18
(0.440)

11.18
(0.440)

View A-A
579302

11.18
(0.440)
View A-A
579402

200

Air VelocityFeet Per Minute


400
600
800

100

ORDERING INFORMATION
Part Number

Description

575102B00000G

Snap down heat sink

579302B00000G

With integrated clip and locking catch

579402B00000G

Figure

With integrated clip and locking catch


for TO-220 with beveled edge

For additional options see page 82

80

60

40

20

0
0

200

579302
579402

2
3
4
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

46

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

1000
20

80

16

60

12

40

20

0
0

575102

1000
10

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5751, 5793, 5794

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Space saving staggered fin heat sink

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Space saving staggered fin heat sink


for vertical mounting TO-220 devices.
Features solderable mounting tabs for
easy attachment to the PC board.

1000
10

80

60

40

20

0
0

2
3
4
Heat DissipatedWatts

27.18
(1.070)

3.18
(0.125)
THRU
15.16
(0.597)

Part Number

Description

6225B-MTG

Space saving staggered fin heat sink

4.83
(0.190)

5
2.02
(0.080)

3.18
(0.125)

2.28
(0.090)

17.78
(0.700)
26.01
(1.024)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION

Mounting
Kits
page 99

8.00
(0.315)

Thermal Resistance From MTG


Surface to AmbientC/Watt

6225

Material: 1.02 (0.040) Thick Aluminum


Finish: Black Anodize

2.90 (0.114)

For additional options see page 85

1000
10

80

60

40

200

20

0
0

4
6
8
Heat DissipatedWatts

35.05
(1.380)
3.18 2x
(0.125)
50.80
(2.000)

10

25.40
(1.000)

4.75
(0.187)
2.46
(0.097)
Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

6032DG

Copper space saving staggered fin heat sink

3.10 (0.122)

Mounting Surface Temp


Rise Above AmbientC

Space saving staggered fin


heat sink for vertical mounting
TO-220 devices. Features staked
on solderable mounting tabs for
easy attachment to the PC board.

ORDERING INFORMATION

Air VelocityFeet Per Minute


400
600
800

1000
10

80

60

40

200

20

0
2

4
6
8
Heat DissipatedWatts

Finish

6022PBG

Pre-black anodize*

2.36 (0.093)

6022BG

Black anodize

2.36 (0.093)

Mounting
Kits
page 99

6.35
(0.250)
22.23
(0.875)
3.18
(0.125)

30.73
(1.210)

10

18.54
(0.730)

1.07
(0.042)
2.79
(0.110)

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

25.40
(1.000)

Grease
&
Epoxy
page112

100

18.28
(0.720)

Material: 1.27 (0.050) Thick Copper


Finish: Tin Plated

Space saving staggered fin heat sink

Mounting
Kits
page 99

12.70
(0.500)
Thermal Resistance From MTG
Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC

Copper, space saving staggered


fin heat sink for vertical mounting
TO-220 devices. Features solderable
mounting tabs for easy attachment
to the PC board.

Air VelocityFeet Per Minute


400
600
800

100

6022

Grease
&
Epoxy
page112

Copper, space saving staggered fin heat sink

Thermal Resistance From MTG


Surface to AmbientC/Watt

6032

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

1.78
(0.070)
17.78
(0.700)

Material: 1.02 (0.040) Thick Aluminum


Finish: See Table

*Edges cut during the manufacturing process will be unfinished.


See page 110 for more information
For additional options see page 85

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

47

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Space saving staggered fin heat sink

Space saving staggered fin heat sink


for vertical mounting TO-220 devices.
Features solderable mounting tabs
with triangular base for easy attachment to the PC board.

1000

100

80

60

40

20

0
0

4
6
8
Heat DissipatedWatts

13.00
(0.512)
3.18 2x
(0.125)
45.06
(1.774)
20.04
(0.789)

10

4.83
(0.190)
12.70
(0.500)

13.34
(0.525)

Finish

6232B-MTG

Black anodize

3.10 (0.122)

6232PB-MTG

Pre-black anodize*

3.10 (0.122)

Mounting
Kits
page 99

35.00
(1.378)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Air VelocityFeet Per Minute


400
200
600
800

Thermal Resistance From MTG


Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC

25.40
(1.000)

2.29
(0.090)

2.67
(0.105)

Material: 1.27 (0.050) Thick Aluminum


Finish: See Table

*Edges cut during the manufacturing process will be unfinished.


See page 110 for more information
For additional options see page 85

Grease
&
Epoxy
page112

Copper, space saving staggered fin heat sink

Air VelocityFeet Per Minute


400
200
600
800

100

Copper, space saving staggered fin


heat sink for vertical mounting TO-220
devices. Features integrated solderable
mounting tabs for easy attachment to
the PC board.

1000
10

80

60

40

20

0
0

2
3
Heat DissipatedWatts

3.18
(0.125)
THRU
31.75
(1.250)
19.56
(0.770)
8.89
(0.350)

17.78
(0.700)
6.34
(0.250)

Part Number

Description

6025DG

Copper, space saving staggered fin heat sink with solderable tabs

3.96
(0.156)
1.57
(0.062)

22.22
(0.875)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION

Mounting
Kits
page 99

10.67
(0.420)

Thermal Resistance From MTG


Surface to AmbientC/Watt

6025

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

6232

Material: 1.27 (0.050) Thick Copper


Finish: Tin Plated

2.54 (0.100)

For additional options see page 85

Grease
&
Epoxy
page112

Space saving twisted fin heat sink

1000
10

80

60

40

Mounting Surface Temp


Rise Above AmbientC

Space saving twisted fin heat sink


for vertical mounting TO-220 devices.
Features solderable mounting tabs for
easy attachment to the PC board.

Air VelocityFeet Per Minute


400
600
800

100

200

20

0
0

4
6
8
Heat DissipatedWatts

35.05
(1.380)
16.51
(0.650)

CL

10

50.80
(2.000)
25.40
(1.000)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

593202B03500G

Space saving twisted fin heat sink with solderable tabs

Mounting
Kits
page 99

12.20
(0.480)
Thermal Resistance From MTG
Surface to AmbientC/Watt

5932

4.75
(0.187)

2.84 (0.112)

3.17
(0.125)
THRU
TYP 2

18.30
(0.720)
0.81
(0.032)

2.46
(0.097)
25.40
(1.000)

POPULAR OPTIONS: 593202B0 00 00G


Base part no.
Position

Code

34

Description

Details

Solderable tab for 0.094 plated thru hole

Page 92

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

For additional options see page 82

48

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Space saving staggered fin heat sink

ORDERING INFORMATION

Mounting Surface Temp


Rise Above AmbientC

Space saving staggered fin heat


sink for vertical mounting TO-220
devices. Features integrated solderable
mounting tabs that can be twisted for
attachment to the PC board. Heat sink
is also available with tin plating for
soldering directly to the PC board.

Air VelocityFeet Per Minute


400
200
600
800

100

1000
20

80

16

60

12

40

20

0
0

2
3
4
Heat DissipatedWatts

3.17
(0.125)
THRU

19.56
(0.770)

Finish

542502B00000G

Black anodize

2.39 (0.094)

542502D00000G

Tin plated

2.39 (0.094)

1.57
(0.062)
17.78
(0.700)
22.22
(0.875)
6.35
(0.250)

Material: 1.27 (0.050) Thick Aluminum


Finish: See Table

1000
20

80

16

60

12

40

Finish

200

20

0
0

2
3
4
Heat DissipatedWatts

3.17 THRU
(0.125)

Black anodize

2.39 (0.094)

592502U03400G

Unfinished

2.39 (0.094)

6.35
(0.250)

CL
31.75
(1.250)
19.56
(0.770)

Dia of PCB
Plated Thru
Hole for Tabs

592502B03400G

Mounting
Kits
page 99

22.20
(0.875)

Thermal Resistance From MTG


Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC

Space savings twisted fin heat sink


for vertical mounting TO-220 devices.
Features staked on solderable mounting
tabs for easy attachment to the PC board.

Air VelocityFeet Per Minute


400
600
800

100

Part Number

Grease
&
Epoxy
page112

Space saving twisted fin heat sink

ORDERING INFORMATION

1.27
(0.050)

3.96
(0.156)

8.89
(0.350)

For additional options see page 82

5925

31.75
(1.250)

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Mounting
Kits
page 99

10.67
(0.420)
Thermal Resistance From MTG
Surface to AmbientC/Watt

5425

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 Heat Sinks

17.78
(0.700)

1.91 2x
(0.075)

5.03
(0.198)

Material: 1.27 (0.050) Thick Aluminum


Finish: See Table

For additional options see page 82

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

49

TO-220 Heat Sinks


Grease
&
Epoxy
page112

Extruded heat sink with radial fins

ORDERING INFORMATION

Mounting Surface Temp


Rise Above AmbientC

Extruded heat sink with radial fins


and channel clip attach feature
make device attachment easy.
Includes clip and two solderable
mounting pins which permit vertical
mounting and eliminate stress on
device leads. Available in three
heights for TO-220 devices.

1000
8

60

40

20

2
0
0

533802
534002
533902

A Dim

Dia of PCB
Plated Thru
Hole for Pins

533802B02554G

25.40 (1.000)

2.67 (0.105)

533902B02554G

38.10 (1.500)

2.67 (0.105)

534002B02554G

50.80 (2.000)

2.67 (0.105)

Part Number

10

80

0
4
6
8
Heat DissipatedWatts

12.32
(0.485)

6.15
(0.242)
Thermal Resistance From MTG
Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

100

10

2.34
(0.092)

7.92

"A"

1.78 x 10.19 (0.312)


(0.070) (0.401)
SLOT TYP 2

1.52
(0.060)

10.92
(0.430)

18.29
(0.720)
11.10
(0.437)

25.40
(1.000)

9.91
(0.390)
3.18
(0.125)
3.96
(0.156)

14.22
(0.560)

3.18
(0.125)

CLIP 54

12.70
(0.500)
15.88
(0.625)
34.93
(1.375)

Material: Aluminum
Finish: Black Anodize

For additional options see page 83

A Dim

Dia of PCB
Plated Thru
Hole for Pins

532602B02500G

38.10 (1.500)

2.67 (0.105)

532702B02500G

50.80 (2.000)

2.67 (0.105)

532802B02500G

63.50 (2.500)

2.67 (0.105)

ORDERING INFORMATION
Part Number

Grease
&
Epoxy
page112

High power extruded heat sink with large radial fins


Air VelocityFeet Per Minute
400
200
600
800

1000

100

80

60

40

20

0
0

532602
532702
532802

8
12
16
Heat DissipatedWatts

3.66
(0.144)
THRU

"A"

19.05
(0.750)

20

12.70
25.40 (0.500)
(1.000)

Material: Aluminum
Finish: Black Anodize

41.91
(1.650)

Grease
&
Epoxy
page112

Extruded channel style heat sink featuring serrated fins

Mounting Surface Temp


Rise Above AmbientC

Extruded channel style heat sink


features serrated fins for increased
cooling capacity. The base of the heat
sink is notched to clear the device
leads when mounted horizontally on
the printed circuit card. Narrow channel accommodates a TO-220 device.

80

16

60

12

40

20

0
0

4
6
8
Heat DissipatedWatts

20.00
(0.787)

2.15
(0.085)

10

15.00
(0.591)
3.15
(0.124)
THRU

7.49
(0.295)

25.00
(0.984)

19.50
6.00
(0.768) (0.236)

ORDERING INFORMATION
Description

10.30
(0.406)

Extruded channel style heat sink

AMERICA
EUROPE
www.aavidthermalloy.com

Mounting
Kits
page 99

2.00
(0.079)
1000
20

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

100

ML26AAG

25.40
(1.000)
2.54
(0.100)

11.68
(0.460)

Part Number

3.96
(0.156)
2.36
(0.093)

For additional options see page 83

ML26AA

Mounting
Kits
page 99

20.96
(0.825)
Thermal Resistance From MTG
Surface to AmbientC/Watt

5326, 5327, 5328

High power extruded heat sink


with large radial fins and
increased fin count for additional
cooling capacity. Solderable pins
allow vertical mounting without
stress on the device leads. Available
in three heights for TO-220 devices.

50

2.41 2x
(0.095)

3.18 x 0.63
(0.125) (0.025)
HIGH DITTIN

2.36
(0.093)

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5338, 5339, 5340

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Material: Aluminum
Finish: Black Anodize

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

5912

Plug in style heat sink featuring four spring action clips


FIGURE B

FIGURE A

TAB
1.27
(0.050)

14.48
(0.570)
MAX

Plug in style heat sink features


four spring action clips to firmly
hold the device to the heat sink
ensuring maximum metal to
metal thermal contact. Available
with solderable mounting tabs
for both horizontal and vertical
mounting to the PC board.

12.70
4.10 (0.500)
(0.160)

0.81
(0.032)
1.27
(0.050)

0.81
(0.032)
3.81
(0.150)

12.70
(0.500)

15.24
(0.600)

Part Number

Description

591202B00000G

Plug in style heat sink, no mounting tab

591202B03100G

With horizontal mounting tab

1.73 (0.068)

591202B04000G

With vertical mounting tab

1.75 (0.069)

200

Air VelocityFeet Per Minute


400
600
800

100
Mounting Surface Temp
Rise Above AmbientC

Figure

Dia of PCB
Plated Thru
Hole for Tabs

For additional options see page 84

1000
20

80

16

60

12

40

20

0
0

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: 0.81 (0.032) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION

5913

12.70
(0.500)

6.22
(0.245)

15.24
(0.600)

12.70
(0.500)

14.48
(0.570)
MAX

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 & TO-262 Heat Sinks

Plug in style heat sink featuring four spring action clips


FIGURE A

FIGURE B
1.27
(0.050)
TAB
MAX
14.48
(0.570)

1.02
(0.040)

Plug in style heat sink features four


spring action clips to firmly hold the
device to the heat sink ensuring maximum metal to metal thermal contact.
Includes 2 integrated standoffs to steady
the heat sink during wave soldering.
Available with solderable mounting tabs
for vertical mounting to the PC board.

3.15
(0.124)

12.70
(0.500)

12.70
(0.500)

2.67
(0.105)

19.05
(0.750)

1.02
(0.040)

3.15
(0.124)

0.81
(0.032)
19.05
(0.750)

12.70
(0.500)

6.22
(0.245)

Air VelocityFeet Per Minute


400
600
800

Figure

Mounting Surface Temp


Rise Above AmbientC

ORDERING INFORMATION

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

591302B00000G

Plug in style heat sink with integrated standoffs, no mounting tab

591302B02800G

With Shur-LockTM tab for vertical mounting

1.73 (0.068)

591302B04000G

With tab for vertical mounting

1.75 (0.069)

For additional options see page 84

80

60

40

20

0
0

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

1000
10

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

200

100

www.aavidthermalloy.com

12.70
(0.500)

Material: 0.81 (0.032) Thick Aluminum


Finish: Black Anodize

AMERICA
EUROPE

14.48
(0.570)
MAX

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

51

TO-220 & TO-262 Heat Sinks


Plug in style heat sink featuring four spring action clips
FIGURE B

FIGURE A

14.48
(0.570)
MAX

19.05
(0.750)

Plug in style heat sink features


four spring action clips to firmly
hold the device to the heat sink
ensuring maximum metal to
metal thermal contact. Available
with solderable mounting tabs
for both horizontal and vertical
mounting to the PC board.

14.48
(0.570)
MAX
19.05
(0.750)

12.70
(0.500)
1.27
(0.050)

0.813
(0.032)
4.19
(0.165)

4.06
(0.160)

12.70
(0.500)

12.70
(0.500)

6.22
(0.245) TAB

0.81
(0.032)

1.27
(0.050)

12.70
(0.500)

ORDERING INFORMATION
Figure

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

Finish

576802B00000G

Slim plug in heat sink, no mounting tab

576802V00000G

Slim plug in heat sink, no mounting tab

Black anodize
AavSHIELD3

576802U00000G

Slim plug in heat sink, no mounting tab

Unfinished

576802B03100G

With single tab for horizontal mounting

576802V03100G

With single tab for horizontal mounting

Black anodize
AavSHIELD3

576802U03100G

With single tab for horizontal mounting

Unfinished

1.73 (0.068)

576802B04000G

With single tab for vertical mounting

1.75 (0.069)
1.75 (0.069)
1.75 (0.069)

576802V04000G

With single tab for vertical mounting

Black anodize
AavSHIELD3

576802U04000G

With single tab for vertical mounting

Unfinished

Air VelocityFeet Per Minute


400
200
600
800

100

1.73 (0.068)
1.73 (0.068)

1000
10

80

60

40

20

0
0

2
3
Heat DissipatedWatts

576802B
576802V
579602U

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: 0.81 (0.032) Thick Aluminum


Finish: See Table

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5768

For additional options see page 84

Plug in style heat sink features pre-blackened finish

FIGURE A

FIGURE C

FIGURE B
4.00
(0.157)

19.50
(0.768)
19.50
(0.768)

13.00
(0.512)

5.00
(0.197)
0.40
(0.016)

3.00
(0.118)

5.70
(0.224)

Part Number

Description

Figure

Dim A

PF432G

Plug in style heat sink with solderable tab, vertical mount

6.20 (0.244)

1.60 (0.063)

PF433G

With vertical mount no tab

PF434G

With solderable tab, horizontal mount

PF435G

With solderable tab, vertical mount

ORDERING INFORMATION

With solderable tab offset from center, horizontal mount

1.60 (0.063)
9.50 (0.374)

AMERICA
EUROPE

1.60 (0.063)
1.60 (0.063)

www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

200

Air VelocityFeet Per Minute


400
600
800

100

ASIA

1000
10

80

60

40

20

0
0

*Edges cut during the manufacturing process will be unfinished.


See page 110 for more information

52

3.00
(0.118)

7.50
(0.295)

Material: 0.71 (0.028) Thick Aluminum


Finish: Pre-Black Anodize*

Dia of PCB
Plated Thru
Hole for Tabs

PF436G

0.27
(0.010)

12.70
(0.500)
7.50 3.00
(0.295) (0.118)

"A"
1.30
(0.051)

2.85
(0.112)

12.70
(0.500)

12.00
(0.472)

13.00
(0.512)

4.00
(0.157)

1.30
(0.051)

Case Temp Rise


Above AmbientC

Plug in style heat sink features


pre-blackened finish and two
spring action clips to firmly hold
the device to the heat sink
ensuring maximum metal to
metal thermal contact. Available
with solderable mounting tabs
for both horizontal and vertical
mounting to the PC board.

12.70
(0.500)

0.40
(0.016)

TAB

13.00
(0.512)

16.80
(0.661)

19.50
(0.768)

2
3
Heat DissipatedWatts

Thermal Resistance From


Case to AmbientC/Watt

PF432, PF433, PF434, PF435, PF436

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

TO-220 & TO-262 Heat Sinks


Plug in style heat sink with folded back fins
FIGURE A

FIGURE B

21.59
(0.850)
25.40
(1.000)

Plug in style heat sink with folded


back fins for extra cooling capacity.
Features four spring action clips to
firmly hold the device to the heat sink
ensuring maximum metal to metal
thermal contact. Available with or
without solderable mounting tabs
for both horizontal and vertical
mounting to the PC board.

6.20
(0.245)

TAB
1.27
(0.050)
25.40
(1.000)

21.59
(0.850)

CL
12.70
(0.500)

4.06
(0.160)

0.81
(0.032)

12.70
(0.500)
TAB

1.27
(0.050)

14.86
(0.585)

12.70
(0.500)

0.81
(0.032)

12.70
(0.500)

ORDERING INFORMATION
Figure

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

566902B00000G

Plug in style heat sink with no mounting tab

566902B03100G

With horizontal mounting tab

1.73 (0.068)

566902B04000G

With vertical mounting tab

1.75 (0.069)

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

For additional options see page 82

1000
10

80

60

40

20

0
0

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Material: 0.81 (0.032) Thick Aluminum


Finish: Black Anodize

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5669

TO-220 & TO-218 & TO-247 Heat Sinks


Grease
&
Epoxy
page112

Hat section heat sink with twisted fins

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
25

80

20

60

15

40

10

20

0
0

Hat section heat sink with


twisted fins is low profile and
perfect for use on circuit cards
with 0.500 spacing. The twisted
fins increase air turbulence for
better thermal performance.

TV96
TV97

2
3
Heat DissipatedWatts

Mounting
Kits
page 99

17.80
(0.701)
Thermal Resistance From MTG
Surface to AmbientC/Watt

TV96, TV97

10.20
(0.402)
3.66
(0.144)

CL

17.80
(0.701)

13.50
(0.531)

"A"

Material: 0.99 (0.039) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION
Part Number

A Dim

TV96G

31.70 (1.248)

TV97G

44.40 (1.748)

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

53

TO-220 & TO-218 & TO-247 Heat Sinks


Grease
&
Epoxy
page112

High rise style heat sink features twisted fins and Wave-OnTM solderable mounts

10.16
(0.400)

High rise style heat sink features


twisted fins and Wave-OnTM solderable mounts for easy attachment
to the PC card. Models include thru
holes on one side to attach devices
using standard hardware and dittins
with special slots on the other for
easy device attachment using a convenient spring clip. Dual models use
two dittins and clips to locate and
attach devices.

FIGURE A

FIGURE B

30.61
(1.205)

30.61
(1.205)

4.06
(0.160)
TYP

CLIP 50

4.06
(0.160)
TYP

CLIP 62
6.60
(0.260)

2.79 x 0.76
(0.110) (0.030)
HIGH DITTIN

44.45
(1.750)

2.54
(0.100)

1.57
(0.062)

2.54
(0.100)

3.00
(0.118)

2.54
(0.100)

14.99
(0.590)

14.99
(0.590)

12.45
(0.490)

12.45
(0.490)

3.48
(0.137)

4.24
(0.167)

6.60
(0.260)

2.79 x 0.76
(0.110) (0.030)
2X HIGH DITTIN

1.57
(0.062)

7.50
(0.295)

7.62
(0.300)

12.70
(0.500)

12.70
(0.500)

24.13
(0.950)
44.45
(1.750)
3.20
(0.126)
THRU

"A"

Mounting
Kits
page 99

Material: 1.60 (0.063) Thick Aluminum


Finish: Black Anodize

200

Air VelocityFeet Per Minute


400
600
800

1000

100

A Dim

Dia of PCB
Plated Thru
Hole for Tabs

21.08 (0.830)

4.75 (0.187)

21.08 (0.830)

4.75 (0.187)

ORDERING INFORMATION
Part Number

Description

Device

Figure

530101B00100G Heat sink twisted fin

TO-218, TO-247

530101B00150G With device clip #50

TO-218, TO-247

530102B00100G Heat sink twisted fin

TO-220

18.29 (0.720)

4.75 (0.187)

530102B00150G With device clip #50

TO-220

18.29 (0.720)

4.75 (0.187)

530161B00162G With two device clips #62

Dual TO-218, TO-247

21.08 (0.830)

4.75 (0.187)

530162B00162G With two device clips #62

Dual TO-220

18.29 (0.720)

80

60

40

20

0
0

8
12
Heat DissipatedWatts

16

Thermal Resistance From MTG


Surface to AmbientC/Watt

BASE PART

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5301

20

530161 or 530162
530101 or 530102

4.75 (0.187)

For additional options see page 82

5308

Grease
&
Epoxy
page112

High rise style heat sink features twisted fins and solderable tabs
BASE PART

FIGURE B

30.61
(1.205)

30.61
(1.205)

2.95 THRU 2x
(0.116)

RECOMMENDED
HOLE PATTERN

43.13
(1.698)

45.72
(1.800)

High rise style heat sink features


twisted fins and solderable tabs
for easy attachment to the PC card.
Models include thru holes on one
side to attach devices using standard hardware and dittins with
special slots on the other for easy
device attachment using a convenient spring clip. Dual models use
two dittins and clips to locate and
attach devices.

FIGURE A

12.70
(0.500)

CLIP 50

3.20
(0.126)

4.06
(0.160)
TYP

CLIP 62

6.60
(0.260)

2.79 x 0.76
(0.110) (0.030)
HIGH DITTIN

44.45
(1.750)
"A"

Mounting
Kits
page 99

12.70
(0.500)
4.06
(0.160)
TYP

6.60
(0.260)

2.79 X 0.76
(0.110) (0.030)
2X HIGH DITTIN

7.62
(0.300)

10.16
(0.400)
14.99 14.99
(0.590) (0.590)

2.54
(0.100)
3.00
(0.118)

22.90
(0.900)

12.45
(0.490)

12.45
(0.490)

3.48
(0.137)

Material: 1.60 (0.063) Thick Aluminum


Finish: Black Anodize

46.74
(1.841)

21.08 (0.830)

2.95 (0.116)

ORDERING INFORMATION
Part Number

Description

Device

530801B05100G

Heat sink twisted fin and solderable tabs

TO-218, TO-247

530801B05150G

With device clip #50

TO-218, TO-247

530802B05100G

Heat sink twisted fin and solderable tabs

TO-220

530802B05150G

With device clip #50

TO-220

530861B05162G

With two device clips #62

530862B05162G

With two device clips #62

Figure

21.08 (0.830)

2.95 (0.116)

18.29 (0.720)

2.95 (0.116)

18.29 (0.720)

2.95 (0.116)

Dual TO-218, TO-247

21.08 (0.830)

2.95 (0.116)

Dual TO-220

18.29 (0.720)

2.95 (0.116)

Air VelocityFeet Per Minute


400
600
800

1000

100
Mounting Surface Temp
Rise Above AmbientC

A Dim

Dia of PCB
Plated Thru
Hole for Tabs

200

80

60

40

20

0
0

8
12
Heat DissipatedWatts

16

20

530861 or 530862
530801 or 530802

For additional options see page 82

54

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Thermal Resistance From MTG


Surface to AmbientC/Watt

Grease
&
Epoxy
page112

High rise style heat sink features staggered fins and Wave-OnTM solderable mounts

200

Air VelocityFeet Per Minute


400
600
800

80

60

40

20

Mounting Surface Temp


Rise Above AmbientC

100

High rise style heat sink features


staggered fins and Wave-OnTM
solderable mounts for easy attachment to the PC card. Models include
thru holes on one side to attach
devices using standard hardware
and dittins with special slots on the
other for easy device attachment
using a convenient spring clip.

0
0

8
12
16
Heat DissipatedWatts

Mounting
Kits
page 99

30.61
(1.205)

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

5304

12.70
(0.500)

10.16
(0.400)

CLIP 50

24.13
(0.950)
44.45
(1.750)

4.06 TYP
(0.160)

19.05
(0.750)

3.20 THRU
(0.126)

2.79 x 0.76
(0.110) (0.030)
HIGH DITTIN

20
7.49
(0.295)

44.45
(1.750)

6.60
(0.260)

"A"

ORDERING INFORMATION
A Dim

Dia of PCB
Plated Thru
Hole for Tabs

TO-218, TO-247

21.08 (0.830)

4.75 (0.187)

TO-218, TO-247

21.08 (0.830)

4.75 (0.187)

High rise style heat sink staggered fins

TO-220

18.29 (0.720)

4.75 (0.187)

With device clip #50

TO-220

18.29 (0.720)

4.75 (0.187)

Part Number

Description

Device

530401B00100G

High rise style heat sink staggered fins

530401B00150G

With device clip #50

530402B00100G
530402B00150G

1.57
7.62
(0.300) (0.060)

2.54
(0.100)
3.00
(0.118)
4.24
(0.167)
14.99
(0.590)

3.48
(0.137)

2.54
(0.100)

12.45
(0.490)

14.99
(0.590)
Material: 1.60 (0.063) Thick Aluminum
Finish: Black Anodize

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 & TO-218 & TO-247 Heat Sinks

For additional options see page 82

Grease
&
Epoxy
page112

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

1000
10

80

60

40

20

0
0

53300X
53310X

Air VelocityFeet Per Minute


400
600
800

"B"

NOTCH
FOR CLIP 2x
1000
10

80

60

40

20

200

0
0

53320X
53330X

4
6
Heat DissipatedWatts

"A"

10

100

0
Mounting Surface Temp
Rise Above AmbientC

Extruded heat sink with radial


fins and clip attach feature
makes device attachment easy.
Includes two solderable mounting
pins which permit vertical mounting and eliminate stress on device
leads. Available in four heights for
TO-220, TO-218 and TO-247 devices.

4
6
Heat DissipatedWatts

3.18 X 0.64
(0.125) (0.025)
HIGH DITTIN

Thermal Resistance From MTG


Surface to AmbientC/Watt

0
100

Thermal Resistance From MTG


Surface to AmbientC/Watt

5330, 5331, 5332, 5333 Extruded heat sink with radial fins

3.96 2x
(0.156)
2.36 2x
(0.093)
25.40
(1.000)
"C"

12.70
(0.500)
34.92
(1.375)
6.60
(0.260)

39.10
(1.540)

10
13.50
(0.530)
CLIP 51

ORDERING INFORMATION
A Dim

B Dim

C Dim

Dia of PCB
Plated Thru
Hole for Pins

Part Number

Device

533001B02551G

TO-218, TO-247

25.40 (1.000)

21.59 (0.850)

17.02 (0.670)

2.67 (0.105)

533002B02551G

TO-220

25.40 (1.000)

18.29 (0.720)

15.88 (0.625)

2.67 (0.105)

533101B02551G

TO-218, TO-247

38.10 (1.500)

21.59 (0.850)

17.02 (0.670)

2.67 (0.105)

533102B02551G

TO-220

38.10 (1.500)

18.29 (0.720)

15.88 (0.625)

2.67 (0.105)

533201B02551G

TO-218, TO-247

50.80 (2.000)

21.59 (0.850)

17.02 (0.670)

2.67 (0.105)

533202B02551G

TO-220

50.80 (2.000)

18.29 (0.720)

15.88 (0.625)

2.67 (0.105)

533301B02551G

TO-218, TO-247

63.50 (2.500)

21.59 (0.850)

17.02 (0.670)

2.67 (0.105)

533302B02551G

TO-220

63.50 (2.500)

18.29 (0.720)

15.88 (0.625)

2.67 (0.105)

Material: Aluminum
Finish: Black Anodize

For additional options see page 83

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

55

TO-220 & TO-218 & TO-247 Heat Sinks

80

60

40

20

0
0

SW25
SW38
0

4
6
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
200
600
800

100

1000
10
8

60

40

20

0
0

4
6
Heat DissipatedWatts

ORDERING INFORMATION
A Dim

34.50
(1.358)
2.00
(0.079)

12.50
(0.492)

SEE NOTE 1

"A"
25.00
(0.984) 19.90
(0.783) 15.00
(0.591)
4.00
(0.157)

2.50
(0.098)

Dia of PCB
Plated Thru
Hole for Pins

Description

SW25-2G

Extruded heat sink with unequal channel widths front and back

25.00 (0.984)

No

3.00 (0.118)

SW25-4G

With device mounting holes

25.00 (0.984)

Yes

3.00 (0.118)

SW38-2G

Extruded heat sink with unequal channel widths front and back

38.00 (1.496)

No

3.00 (0.118)

SW38-4G

With device mounting holes

38.00 (1.496)

Yes

3.00 (0.118)

SW50-2G

Extruded heat sink with unequal channel widths front and back

50.00 (1.968)

No

3.00 (0.118)

SW50-4G

With device mounting holes

50.00 (1.968)

Yes

3.00 (0.118)

SW63-2G

Extruded heat sink with unequal channel widths front and back

63.00 (2.480)

No

3.00 (0.118)

SW63-4G

With device mounting holes

63.00 (2.480)

Yes

3.00 (0.118)

NOTE 1: This hole not present in SW25 model

Material: Aluminum
Finish: Black Anodize

Grease
&
Epoxy
page112

Extruded heat sink with large radial fins

Mounting Surface Temp


Rise Above AmbientC

80

60

40

20

0
0

8
12
Heat DissipatedWatts

16

20

Air VelocityFeet Per Minute


400
200
600
800

1000
5

80

60

40

20

0
0

52990X
53000X

8
12
Heat DissipatedWatts

Part Number

Device

A Dim

B Dim

C Dim

Dia of PCB
Plated Thru
Hole for Pins

529701B02500G

TO-218, TO-247

25.40 (1.000)

21.59 (0.850)

3.66 (0.144)

2.67 (0.105)

529702B02500G

TO-220

25.40 (1.000)

18.29 (0.720)

3.17 (0.125)

2.67 (0.105)

529801B02500G

TO-218, TO-247

38.10 (1.500)

21.59 (0.850)

3.66 (0.144)

2.67 (0.105)

529802B02500G

TO-220

38.10 (1.500)

18.29 (0.720)

3.17 (0.125)

2.67 (0.105)

529901B02500G

TO-218, TO-247

50.80 (2.000)

21.59 (0.850)

3.66 (0.144)

2.67 (0.105)

529902B02500G

TO-220

50.80 (2.000)

18.29 (0.720)

3.17 (0.125)

2.67 (0.105)

530001B02500G

TO-218, TO-247

63.50 (2.500)

21.59 (0.850)

3.66 (0.144)

2.67 (0.105)

530002B02500G

TO-220

63.50 (2.500)

18.29 (0.720)

3.17 (0.125)

2.67 (0.105)

ORDERING INFORMATION

16

"C"

"A"

"B"

100
Mounting Surface Temp
Rise Above AmbientC

Extruded heat sink with large radial


fins features equal channel widths on
both sides for single or dual device
mounting. Includes two solderable
mounting pins which permit vertical
mounting and eliminate stress on
device leads. Available in four heights
for TO-220, TO-218, and TO-247 devices.

52970X
52980X

Mounting
Kits
page 99

20.96
(0.825)

1000

100

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

Thermal Resistance From MTG


Surface to AmbientC/Watt

3.20
(0.126) TYP

25.40
(1.000)

10

Part Number

5297, 5298, 5299, 5300

Holes

Mounting
Kits
page 99

10

80

SW50
SW63

6.25
(0.246)

Thermal Resistance From MTG


Surface to AmbientC/Watt

1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC

Air VelocityFeet Per Minute


400
200
600
800

100

Extruded heat sink with unequal


channel widths front and back
can accommodate a TO-220, TO-218,
or TO-247 devices. Includes two solderable mounting pins which permit vertical mounting and eliminate stress on
device leads. Available in three heights.
Version without hole uses clip 5901
(sold separately) to attach device.
See page 97 for clip information.

Grease
&
Epoxy
page112

Extruded heat sink with unequal channel widths

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

SW25, SW38, SW50, SW63

3.18
(0.125)
14.22
(0.560)

3.96
(0.156)
2x
13.72
(0.540)

2.36
(0.093) 2x

25.40
(1.000)

20
1.57
(0.062)
25.40
(1.000)

17.02
(0.670)
41.91
(1.650)
Material: Aluminum
Finish: Black Anodize

For additional options see page 83

56

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

5334, 5335, 5336, 5337 Extruded heat sink with large radial fins

Air VelocityFeet Per Minute


400
200
600
800

1000
5

80

60

40

Mounting Surface Temp


Rise Above AmbientC

100

20
0

Extruded heat sink with large


radial fins and channel clip
attach feature makes device
attachment easy. Includes clip
and two solderable mounting
pins which permit vertical
mounting and eliminate stress
on device leads. Available in
four heights for TO-220, TO-218,
and TO-247 devices.

0
0

5335XX
5334XX

8
12
Heat DissipatedWatts

16

3.18 (0.125)
X 0.64 (0.025)
HIGH DITTIN

Thermal Resistance From MTG


Surface to AmbientC/Watt

"A"

3.17
(0.125)

25.40
(1.000)

CLIP 52
A

VIEW A-A
SINGLE HEAT SINK DEVICE

1000
5
4

60

40

20

0
4

5337XX
5336XX

8
12
16
Heat DissipatedWatts

Material: Aluminum
Finish: Black Anodize

25.40
(1.000)
17.02
(0.670)

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

80

Mounting Surface Temp


Rise Above AmbientC

7.62
(0.300)

2x 2.39
(0.093)

100

6.60
(0.260)

16.51
(0.650)

13.72
(0.540)

20

SEE NOTE 1

2x 3.96
(0.156)

"B"

25.65
(1.01)
REF

41.91
(1.650)
VIEW A-A
DUAL HEAT SINK DEVICE

12.70
(0.500)

20

25.40
(1.000)
17.02
(0.670)

SEE NOTE 1

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 & TO-218 & TO-247 Heat Sinks

41.91
(1.650)

NOTE 1: Graph depicts single device models. Dual device models


exhibit a 15% performance increase.

Part Number

Device

Description

A Dim

B Dim

Dia of PCB
Plated Thru
Hole for Pins

533401B02552G

TO-218, TO-247

Extruded heat sink with radial fins and device clip #52

38.10 (1.500)

21.59 (0.850)

2.67 (0.105)

533402B02552G

TO-220

Extruded heat sink with radial fins and device clip #52

38.10 (1.500)

18.29 (0.720)

2.67 (0.105)

533421B02552G

Dual TO-218, TO-247

With 2 device clips #52

38.10 (1.500)

21.59 (0.850)

2.67 (0.105)

ORDERING INFORMATION

533422B02552G

Dual TO-220

With 2 device clips #52

38.10 (1.500)

18.29 (0.720)

2.67 (0.105)

533501B02552G

TO-218, TO-247

Extruded heat sink with radial fins and device clip #52

50.80 (2.000)

21.59 (0.850)

2.67 (0.105)

533502B02552G

TO-220

Extruded heat sink with radial fins and device clip #52

50.80 (2.000)

18.29 (0.720)

2.67 (0.105)

533521B02552G

Dual TO-218, TO-247

With 2 device clips #52

50.80 (2.000)

21.59 (0.850)

2.67 (0.105)

533522B02552G

Dual TO-220

With 2 device clips #52

50.80 (2.000)

18.29 (0.720)

2.67 (0.105)

533601B02552G

TO-218, TO-247

Extruded heat sink with radial fins and device clip #52

63.50 (2.500)

21.59 (0.850)

2.67 (0.105)

533602B02552G

TO-220

Extruded heat sink with radial fins and device clip #52

63.50 (2.500)

18.29 (0.720)

2.67 (0.105)

533621B02552G

Dual TO-218, TO-247

With 2 device clips #52

63.50 (2.500)

21.59 (0.850)

2.67 (0.105)

533622B02552G

Dual TO-220

With 2 device clips #52

63.50 (2.500)

18.29 (0.720)

2.67 (0.105)

533701B02552G

TO-218, TO-247

Extruded heat sink with radial fins and device clip #52

25.40 (1.000)

21.59 (0.850)

2.67 (0.105)

533702B02552G

TO-220

Extruded heat sink with radial fins and device clip #52

25.40 (1.000)

18.29 (0.720)

2.67 (0.105)

533721B02552G

Dual TO-218, TO-247

With 2 device clips #52

25.40 (1.000)

21.59 (0.850)

2.67 (0.105)

533722B02552G

Dual TO-220

With 2 device clips #52

25.40 (1.000)

18.29 (0.720)

2.67 (0.105)

For additional options see page 83

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

57

TO-220 & TO-218 & TO-247 Heat Sinks


Grease
&
Epoxy
page112

Air VelocityFeet Per Minute


400
200
600
800

100

Wide extruded heat sink with


unequal channel widths on front
and back can accommodate a TO-220,
TO-218, or TO-247 device. Includes two
solderable mounting pins which permit
vertical mounting and eliminate stress
on device leads. Available in three heights.
Versions without hole use clip 6801 (sold
separately) to attach device. See page 97
for clip information.

1000
10

80

60

40

20

0
0

8
12
16
Heat DissipatedWatts

BW38
BW50
BW63

Thermal Resistance From MTG


Surface to AmbientC/Watt

Wide extruded heat sink with unequal channel

Mounting Surface Temp


Rise Above AmbientC

Mounting
Kits
page 99

3.6
(0.144)
"A"
21.60
(0.850)

20
4.00
2.60
(0.101) (0.157)

25.40
(1.000)
34.90
(1.375)

25.40
(1.000)

12.70
(0.500)
2.00
(0.079)

Part Number

Description

BW38-2G

Extruded heat sink with unequal channel widths front and back

38.00 (1.496)

No

3.00 (0.118)

BW38-4G

With device mounting hole

38.00 (1.496)

Yes

3.00 (0.118)

BW50-2G

Extruded heat sink with unequal channel widths front and back

50.00 (1.968)

No

3.00 (0.118)

BW50-4G

With device mounting hole

50.00 (1.968)

Yes

3.00 (0.118)

BW63-2G

Extruded heat sink with unequal channel widths front and back

63.00 (2.480)

No

3.00 (0.118)

BW63-4G

With device mounting hole

63.00 (2.480)

Yes

3.00 (0.118)

A Dim

Grease
&
Epoxy
page112

Extruded heat sink with radial fins


0

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

0
0

51300X
51310X

4
6
Heat DissipatedWatts

"C"
"A"

10

200

Air VelocityFeet Per Minute


400
600
800

80

60

40

20

1
0
0

51320X
51330X

4
6
Heat DissipatedWatts

3.18
(0.125)

1000

B Dim

C Dim

D Dim

"E"

2x 2.37
(0.093)

25.40
(1.000)
1.57
(0.062)
12.70
(0.500)

10

"D"
34.92
(1.375)
Dia of PCB
Plated Thru
Hole for Pins

ORDERING INFORMATION
A Dim

2x 3.96
(0.156)

"B"

100
Mounting Surface Temp
Rise Above AmbientC

Extruded heat sink with radial fins


feature equal channel widths on
both sides for single or dual device
mounting. Includes two solderable
mounting pins which permit vertical
mounting and eliminate stress on
device leads. Available in four heights
for TO-220,TO-218, and TO-247 devices.

Mounting
Kits
page 99

17.48
(0.688)
Thermal Resistance From MTG
Surface to AmbientC/Watt

5130, 5131, 5132, 5133

Material: Aluminum
Finish: Black Anodize

Dia of PCB
Plated Thru
Holes Hole for Pins

ORDERING INFORMATION

Thermal Resistance From MTG


Surface to AmbientC/Watt

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

BW38, BW50, BW63

Part Number

Device

E Dim

513001B02500G

TO-218, TO-247

25.40 (1.000)

21.59 (0.850)

3.66 (0.144)

17.02 (0.670)

13.72 (0.540)

2.67 (0.105)

513002B02500G

TO-220

25.40 (1.000)

18.29 (0.720)

3.17 (0.125)

15.88 (0.625)

11.10 (0.437)

2.67 (0.105)

513101B02500G

TO-218, TO-247

38.10 (1.500)

21.59 (0.850)

3.66 (0.144)

17.02 (0.670)

13.72 (0.540)

2.67 (0.105)

513102B02500G

TO-220

38.10 (1.500)

18.29 (0.720)

3.17 (0.125)

15.88 (0.625)

11.10 (0.437)

2.67 (0.105)

513201B02500G

TO-218, TO-247

50.80 (2.000)

21.59 (0.850)

3.66 (0.144)

17.02 (0.670)

13.72 (0.540)

2.67 (0.105)

513202B02500G

TO-220

50.80 (2.000)

18.29 (0.720)

3.17 (0.125)

15.88 (0.625)

11.10 (0.437)

2.67 (0.105)

513301B02500G

TO-218, TO-247

63.50 (2.500)

21.59 (0.850)

3.66 (0.144)

17.02 (0.670)

13.72 (0.540)

2.67 (0.105)

513302B02500G

TO-220

63.50 (2.500)

18.29 (0.720)

3.17 (0.125)

15.88 (0.625)

11.10 (0.437)

2.67 (0.105)

Material: Aluminum
Finish: Black Anodize

For additional options see page 83

58

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

80

60

40

Mounting Surface Temp


Rise Above AmbientC

200

20

0
2

531002
531102

4
6
Heat DissipatedWatts

1000
10

80

Mounting Surface Temp


Rise Above AmbientC

60

40

20

0
0

531202
531302

ORDERING INFORMATION
A Dim

531002B02500G 25.40 (1.000)


531002V02500G 25.40 (1.000)
531102B02500G 38.10 (1.500)
531102V02500G 38.10 (1.500)
531202B02500G 50.80 (2.000)
531202V02500G 50.80 (2.000)
531302B02500G 63.50 (2.500)
531302V02500G 63.50 (2.500)

Finish

4
6
Heat DissipatedWatts

"A"

10

100

SEE NOTE 1
3x 3.18
(0.125)

25.40
(1.000) 18.29
(0.720)

Air VelocityFeet Per Minute


400
200
600
800

13.46
(0.530)
9.40
(0.370)

2.67 (0.105)

Black anodize
AavSHIELD3

2.67 (0.105)

Black anodize
AavSHIELD3

2.67 (0.105)

Black anodize
AavSHIELD3

2.67 (0.105)

2x 3.96
(0.156)
11.10
(0.437)
25.40
(1.000)

2x 2.37
(0.093)

1.57
(0.062)
12.70
(0.500)

10

15.88
(0.625)
34.92
(1.375)

Dia of PCB
Plated Thru
Hole for Pins

Black anodize
AavSHIELD3

Mounting
Kits
page 99

17.48
(0.688)

Thermal Resistance From MTG


Surface to AmbientC/Watt

1000
10

Extruded heat sink with radial


fins and notched base features
equal channel widths on both sides
and mounting holes to accomodate
TO-220 and TO-202 devices. Includes
two solderable mounting pins which
permit vertical mounting and eliminate stress on device leads. Available
in four heights.

Air VelocityFeet Per Minute


400
600
800

100

Part Number

Grease
&
Epoxy
page112

Extruded heat sink with radial fins & notched base

Thermal Resistance From MTG


Surface to AmbientC/Watt

5310, 5311, 5312, 5313

Material: Aluminum
Finish: See Table

NOTE 1: This hole not present in 5310 series

2.67 (0.105)

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 & TO-202 Heat Sinks

2.67 (0.105)

2.67 (0.105)

2.67 (0.105)

For additional options see page 83

Grease
&
Epoxy
page112

Extruded heat sink with unequal channel widths

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

0
0

Extruded heat sink with unequal


channel widths front and back
can accommodate a TO-220 or
TO-202 device. Includes two solderable mounting pins which permit
vertical mounting and eliminate stress
on device leads. Clip 5901 (sold separately) can be used to attach device.
See page 97 for clip information.

SW25
SW38

4
6
Heat DissipatedWatts

6.25
(0.246)
Thermal Resistance From MTG
Surface to AmbientC/Watt

SW25-6, SW38-6

12.50
(0.492)

Mounting
Kits
page 99

34.50
(1.358)
2.00
(0.079)

SEE NOTE 1

10
"A"
25.00
(0.984) 19.90
(0.783) 15.00
(0.591)
4.00
(0.157)

NOTCH
11mm DEEP
10.4mm WIDE

3.20
(0.126) TYP

2.50
(0.098)
25.40
(1.000)

Part Number

Description

A Dim

Dia of PCB
Plated Thru
Hole for Pins

SW25-6G

Extruded heat sink with unequal channel widths front and back

25.00 (0.984)

3.00 (0.118)

SW38-6G

Extruded heat sink with unequal channel widths front and back.

38.00 (1.496)

3.00 (0.118)

ORDERING INFORMATION

NOTE 1: This hole not present in SW25 series

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Material: Aluminum
Finish: Black Anodize

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

59

TO-220 & TO-218 & TO-247 & Multiwatt Heat Sinks


Grease
&
Epoxy
page112

High power extruded heat sink with large radial fins

Mounting Surface Temp


Rise Above AmbientC

80

60

40

20

0
0

High power extruded heat sink


with large radial fins and solderable shoulder pins allows vertical
mounting without stress on the
device leads. Available with shoulder pins to provide fixed clearance
between the bottom of the heat
sink and the board. Available in
four heights for TO-220, TO-218,
TO-247and multiwatt devices.

6396
6398
0

8
12
16
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
200
600
800

1000

80

60

40

20

0
4

8
12
16
Heat DissipatedWatts

ORDERING INFORMATION
A Dim

"A"

19.05
(0.750)

3.81
(0.150)

20

100

6399
6400

Mounting
Kits
page 99

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

3.96
(0.156)

Thermal Resistance From MTG


Surface to AmbientC/Watt

0
100

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

6396, 6398, 6399, 6400

2.21
(0.087)

SEE DETAIL A
P2 MODEL ONLY
25.40
(1.000)
41.91
(1.650)
0.78
(0.031)

25.40
(1.000)

20

1.57
(0.062)

Dia of PCB
Plated Thru
Hole for Pins

Part Number

Description

6396BG

Extruded heat sink with large radial fins and straight pins

25.40 (1.000)

2.89 (0.114)

6396B-P2G

With solderable shoulder pins

25.40 (1.000)

3.10 (0.122)

6398BG

Extruded heat sink with large radial fins and straight pins

38.10 (1.500)

2.89 (0.114)

6398B-P2G

With solderable shoulder pins

38.10 (1.500)

3.10 (0.122)

6399BG

Extruded heat sink with large radial fins and straight pins

50.80 (2.000)

2.89 (0.114)

6399B-P2G

With solderable shoulder pins

50.80 (2.000)

3.10 (0.122)

6400BG

Extruded heat sink with large radial fins and straight pins

63.50 (2.500)

2.89 (0.114)

6400B-P2G

With solderable shoulder pins

63.50 (2.500)

3.10 (0.122)

1.27
(0.050)

DETAIL A
P2 MODEL ONLY

2.46 REF
(0.097)

2.41
(0.095)
5.49 REF
(0.216)

Material: Aluminum
Finish: Black Anodize

For additional options see page 85

Grease
&
Epoxy
page112

High power extruded heat sink

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

80

60

40

20

0
0

High power extruded heat sink


for SIP packages. Solderable pins
allow vertical mounting without
stress on the device leads. Available
in three heights. Can also be used
for dual TO-220, TO-218, TO-247
and multiwatt devices.

6380
6381
6382

8
12
16
Heat DissipatedWatts

3.81
(0.150)

"A"

20
18.29
(0.720)

3.96
(0.156)
2.21
(0.087)

Part Number

Description

A Dim

Dia of PCB
Plated Thru
Hole for Pins

6380BG

Extruded heat sink with solderable pins

25.40 (1.000)

2.89 (0.114)

6381BG

Extruded heat sink with solderable pins

38.10 (1.500)

2.89 (0.114)

6382BG

Extruded heat sink with solderable pins

50.80 (2.000)

2.89 (0.114)

ORDERING INFORMATION

Mounting
Kits
page 99

1000

100

Thermal Resistance From MTG


Surface to AmbientC/Watt

6380, 6381, 6382

11.91
(0.469)

9.93
(0.391)
19.86
(0.782)
33.05
(1.301)
31.74
(1.250)
1.58
(0.062)
25.40
(1.000)

2.64
(0.104)
28.70
(1.130)
41.91
(1.650)

For additional options see page 85

Material: Aluminum
Finish: Black Anodize

60

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Extruded heat sink for SIP packages

Air VelocityFeet Per Minute


400
200
600
800

80

Mounting Surface Temp


Rise Above AmbientC

100

Extruded heat sink for SIP


packages. Solderable pins
allow vertical mounting
without stress on the device
leads. Can also be used for
dual TO-220, TO-218, TO-247,
and multiwatt devices.

60

40

20

0
0

4
6
8
Heat DissipatedWatts

Mounting
Kits
page 99

3.81
(0.150) 2X

1000
Thermal Resistance From MTG
Surface to AmbientC/Watt

6374

DETAIL A
31.75
(1.250)
17.78
(0.700)

3.96
(0.156)

24.38
(0.960)
59.99
(2.362)
38.10
(1.500)
32.00
(1.260)

17.50
(0.689)

10

2.18
(0.086)

SEE DETAIL A

16.00
(0.630)
Dia of PCB
Plated Thru
Hole for Pins

ORDERING INFORMATION
Part Number

Description

6374BG

Extruded heat sink with solderable pins

2.92
(0.115)

8.00
(0.315)

2.89 (0.114)

Material: Aluminum
Finish: Black Anodize

For additional options see page 85

Grease
&
Epoxy
page112

High power flat back extruded channel style heat sink


0

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

High power flat back extruded channel


style heat sink features a wide channel
to accommodate several devices. Includes
two solderable pins to allow vertical
mounting without stress on the device
leads. Can be used with TO-220, TO-218,
TO-247, and multiwatt devices.

80

60

40

20

0
0

4
6
Heat DissipatedWatts

Part Number

Description

YB32-4G

High power flat back extruded heat sink

2X 4.00
(0.157)

10

38.30
(1.508)

8.00
(0.315)

3.48 (0.137)

Material: Aluminum
Finish: Black Anodize

Grease
&
Epoxy
page112

Mounting Surface Temp


Rise Above AmbientC

1000
10

80

60

40

20

2
0
0

58100X
58110X
58120X

2
3
Heat DissipatedWatts

#6 - 32 UNC THRU
"A"

5
"B"

Part Number

Device

A Dim

B Dim

Dia of PCB
Plated Thru
Hole for Pins

581001B02500G

TO-218

25.40 (1.000)

21.59 (0.850)

2.67 (0.105)

581002B02500G

TO-220

25.40 (1.000)

18.29 (0.720)

2.67 (0.105)

581101B02500G

TO-218

38.10 (1.500)

21.59 (0.850)

2.67 (0.105)

581102B02500G

TO-220

38.10 (1.500)

18.29 (0.720)

2.67 (0.105)

581201B02500G

TO-218

50.80 (2.000)

21.59 (0.850)

2.67 (0.105)

581202B02500G

TO-220

50.80 (2.000)

18.29 (0.720)

2.67 (0.105)

ORDERING INFORMATION

Mounting
Kits
page 99

8.13
(0.320)

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

3.96
(0.156)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

10.29
(0.405)

16.26
(0.640)

ASIA

2.36
(0.093)
TYP 2

3.45
(0.136)

16.26
(0.640)

For additional options see page 83

AMERICA
EUROPE

4.70
(0.185)

60.00
(2.362)

Flat back extruded heat sink featuring solderable pins

Flat back extruded heat sink features


solderable pins which allow vertical
mounting without stess on the device
leads. Available in three heights for
TO-220 and TO-218 devices.

2X 3.00
(0.118)

16.00
(0.630)

100

www.aavidthermalloy.com

32.00
(1.260)

19.00
(0.748)

32.00
(1.260)

Mounting
Kits
page 99

3.10 THRU
(0.122)

Dia of PCB
Plated Thru
Hole for Pins

ORDERING INFORMATION

5810, 5811, 5812

1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

YB32-4

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-220 & TO-218 & TO-247 & Multiwatt Heat Sinks

Material: Aluminum
Finish: Black Anodize

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

61

TO-218 Heat Sinks


Mounting
Kits
page 99

Plug in style heat sink

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Plug in style heat sink requires no


hardware to attach to the device.
The four spring action clips apply
even pressure eliminating gaps
between the heat sink and device
which rob thermal performance.

25.40
(1.000)
1000
2.0

80

1.6

60

1.2

40

0.8

20

0.4
0

0
0

8
12
16
Heat DissipatedWatts

11.94
(0.470)

Thermal Resistance From MTG


Surface to AmbientC/Watt

12.70
(0.500)

49.53
(1.950)
26.54
(1.045)
50.04
(1.970)

20

1.02
(0.040)

5.08
(0.200)
1.27
(0.050)

1.90
(0.075)

0.81
(0.032)
24.89
(0.980)

Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

592201B03400G

High power plug in heat sink with folded back fins


and solderable mounting tabs

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

2.39 (0.094)

For additional options see page 82

Grease
&
Epoxy
page112

Channel style heat sink with folded back fins


Air VelocityFeet Per Minute
400
200
600
800

100

1000
10

80

60

40

20

Channel style heat sink with


folded back fins for extra cooling
capacity. The heat sink features solderable tabs for easy attachment
to the PC board.

0
0

4
6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5931

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5922

10

3.81 THRU
(0.150)
41.66
(1.640)
CL

6.22
(0.245)

24.77
(0.975)

20.57
(0.810)

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

593101B03600G

Channel style heat sink with folded back fins


and solderable tabs

5.08
(0.200)
2.54
(0.100)

0.81
(0.032)

1.27
(0.050)

43.18
(1.700)

ORDERING INFORMATION

Mounting
Kits
page 99

1.02
(0.040)

12.70
(0.500)

8.89
(0.350)

2.92 (0.115)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

POPULAR OPTIONS: 593101B 0 0000G


Base part no.
Position

Code

Description

A
Details

Kon-DuxTM pad Page 86

In-Sil-8TM pad

Page 86

For additional options see page 82

Copper slide on heat sink

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

Copper slide on heat sink


requires no hardware to
attach the device. In addition,
the copper heat sink is tin/lead
plated to allow easy soldering
to the PC board.

60

40

20

0
0

2
3
4
Heat DissipatedWatts

26.04
(1.025)

17.15
(0.675)

16.51
(0.650)

3.81
(0.150)
1.27
(0.050)

1.27
(0.050)
2.79
(0.110)
9.52
(0.375)

15.49
(0.610)
25.53
(1.005)

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

7130DG

Slide on, channel style heat sink with integrated tabs

AMERICA
EUROPE
www.aavidthermalloy.com

1000
10

80

ORDERING INFORMATION

62

Top cut away


to show detail
Thermal Resistance From MTG
Surface to AmbientC/Watt

7130

Material: 0.63 (0.025) Thick Copper


Finish: Tin Plated

2.54 (0.100)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

Low profile hat section heat sink

1000
20

80

16

60

12

40

20

Mounting Surface Temp


Rise Above AmbientC

Low profile hat section heat sink


has a total height of 0.375 making
it perfect for mounting to printed
circuit boards with 0.500 centering
between boards.

Air VelocityFeet Per Minute


400
200
600
800

100

0
0

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5063

10.41
(0.410)

44.45
(1.750)

5.59
(0.220)
17.78
(0.700)

3.66
(0.144)
THRU

7.78
(0.700)
9.52
(0.375)

Part Number

Description

506304B00000G

Hat section heat sink

Material: 1.02 (0.040) Thick Aluminum


Finish: Black Anodize

For additional options see page 84

Low cost slide on heat sink

1000
20

Mounting Surface Temp


Rise Above AmbientC

Low cost slide on heat sink


provides positive retention with
an integral locking tab. The spring
tension ensures excellent thermal
contact for maximum performance.
Requires no hardware to mount.

80

16

60

12

40

20

0
0

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

20.32
(0.800)

Air VelocityFeet Per Minute


400
200
600
800

100

2.36
(0.093)
DITTIN

9.40
(0.370)
10.16
(0.400)
14.66
(0.577)

Material: 0.63 (0.025) Thick Aluminum


Finish: See Table

Finish

574004B00000G

Black anodize

574004U00000G

Unfinished

6.35
(0.250)

7.75
(0.305)

ORDERING INFORMATION
Part Number

NOTCH IS
0.410 WIDE
X 0.220 DEEP

13.46
(0.530)

ORDERING INFORMATION

5740

Mounting
Kits
page 99

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-202 Heat Sinks

5742, 5796, 5797 Low cost slide on cooler heat sink


FIGURE A

FIGURE B
2.36
(0.093)
22.86
5.97
(0.240) 15.88 (0.900)
(0.630)

22.86
(0.900)

25.15
(0.990)

Low cost slide on cooler heat sink


is easy to assemble to the device
and requires no mounting hardware.
Models have fins on both sides, or
the left or right. Available with or
without staked on solderable tab
for easy board mounting.

25.91
(1.020)
10.67
(0.420)

0.51
(0.020)

TAB

9.52
(0.380)

18.54
(0.730)

1.57
(0.062)
10.67
(0.420)
REF

1.57
(0.062)

18.92
(0.750)
10.67
(0.420)

10.67
(0.420)
REF

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

Low cost slide on cooler, no solderable tabs

Figure
A

574204B03300G

With solderable tabs

579604B00000G

With left side fin only, no solderable tabs

579604B03300G

With left side fin only and solderable tabs

579704B00000G

With right side fin only, no solderable tabs

579704B03300G

With right side fin only and solderable tabs

100

1.910 (0.075)

1.910 (0.075)

574204
579604
579704

For additional options see page 84

USA Tel: +1 (603) 224-9988 email: info@aavid.com

ASIA

1000
20

80

16

60

12

40

20

0
0

1.910 (0.075)

Italy Tel: +39 051 764011 email: sales.it@aavid.com


United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

Air VelocityFeet Per Minute


400
200
600
800

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Description

574204B00000G

Dia of PCB
Plated Thru
Hole for Tabs

Mounting Surface Temp


Rise Above AmbientC

Part Number

www.aavidthermalloy.com

9.52
(0.380)

TAB

Note: Fins on Left or Right. Right hand fin model shown.

ORDERING INFORMATION

AMERICA
EUROPE

0.51
(0.020)

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

63

TO-202 Heat Sinks


Grease
&
Epoxy
page112

16

60

12

40

20

4
0
0

576904
577304
577404

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

80

ORDERING INFORMATION
Part Number

3.81 THRU
(0.150)

100
Mounting Surface Temp
Rise Above AmbientC

Slim low profile channel style


heat sink is notched to accommodate the TO-202 center tab
packages. Available in 3 heights.

Air VelocityFeet Per Minute


400
200
600
800

1000
20

Mounting
Kits
page 99

3.81
(0.150)
13.21 REF
(0.520)

13.34
(0.525)
19.05
(0.750) REF

"A"

A Dim

576904B00000G

6.35 (0.250)

577304B00000G

9.53 (0.375)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

577404B00000G 12.70 (0.500)


For additional options see page 84

Grease
&
Epoxy
page112

Space saving staggered fin heat sink

Air VelocityFeet Per Minute


400
200
600
800

100

Space saving heat sink features


staggered fins for increased cooling
efficiency. This verticle mount heat
sink features integrated matte tin
plated tabs to solder directly to the
PC board.

1000
10

80

60

40

20

0
0

4
6
8
Heat DissipatedWatts

Mounting
Kits
page 99

3.15
(0.124)

Thermal Resistance From MTG


Surface to AmbientC/Watt

6034

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5769, 5773, 5774 Slim low profile channel style heat sink

12.70
(0.500)

9.35
(0.368)

50.80
(2.000)
17.87
(0.704)

10

2.46
(0.097)

1.27
(0.050)

4.75
(0.187)

25.40
(1.000)

35.05
(1.380)
Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

6034DG

Space saving staggered fin heat sink with


integrated tin plated tabs

6046, 6047

Material: 1.27 (0.050) Thick Copper


Finish: Tin Plated

3.10 (0.122)

Compact slide on heat sink


FIGURE A

15.24
(0.600)

7.62 O.D.
(0.300)

FIGURE B

"A"

15.24
(0.600)

21.59
(0.850)
REF

7.62 O.D.
(0.300)

21.59
(0.850)
REF

6.35
(0.250)

Compact slide on heat sink


makes assembly easy. The 6046
features a positive device catch
to lock the heat sink to the device.

SECTION AA

"A"

6.35
(0.250)
"A"

SECTION AA

10.41
(0.410)

"A"
10.41
(0.410)

Material: 0.63 (0.025) Thick Aluminum


Finish: Pre-Black Anodize*

Description

Figure

6046PBG

With device catch

6047PBG

Compact slide on heat sink

Mounting Surface Temp


Rise Above AmbientC

Part Number

*Edges cut during the manufacturing process will be unfinished.


See page 110 for more information.

AMERICA
EUROPE
www.aavidthermalloy.com

Air VelocityFeet Per Minute


400
600
800

1000
20

80

16

60

12

40

20

0
0

64

200

100

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

2
3
4
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

ORDERING INFORMATION

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Slip on heat sink

1000
20

80

16

60

12

40

20

Mounting Surface Temp


Rise Above AmbientC

Slip on heat sink requires no


hardware to attach to the device.
Spring pressure ensures excellent
retention. May be assembled
before or after the device is
attached to the board.

Air VelocityFeet Per Minute


400
200
600
800

100

2
3
Heat DissipatedWatts

13.21
(0.520)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5775

19.81
(0.780)
0.63
(0.025)

5
8.13
(0.320)

7.87
(0.310)

ORDERING INFORMATION
Part Number

Finish

577500B00000G

Black anodize

577500U00000G

Unfinished

TV4

10.67
(0.420)

Material: 0.63 (0.025) Thick Aluminum


Finish: See Table

Grease
&
Epoxy
page112

Narrow channel style heat sink featuring twisted fins

Mounting
Kits
page 99

CL
1000
20

Mounting Surface Temp


Rise Above AmbientC

100
80

16

60

12

40

20

0
0

Narrow channel style heat


sink features twisted fins
for increased air turbulance for
better cooling. Can be mounted
horizontally or vertically.

2
3
4
Heat DissipatedWatts

4.00
(0.158)

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-126 Heat Sinks

22.00
(0.866)

19.00
(0.749)

ORDERING INFORMATION
Part Number

Description

TV4G

Narrow channel style heat sink with twisted fins

19.00
(0.749)

13.40
(0.528)
Material: 1.63 (0.064) Thick Aluminum
Finish: Black Anodize

Slip on heat sink


FIGURE A

FIGURE B
3.20
(0.126)

13.20
(0.520)

8.60
(0.338)

8.60 17.90
(0.338) (0.705)
3.00
(0.118)
4.00
(0.157)

Slip on heat sink has locating


features for simple device alignment. Spring action holds the
device for good thermal contact.
The tabbed version is made from
tin plated copper and the no tab
version is lightweight aluminum.

4.00
(0.157)

TAB

11.50
(0.453)

11.50
(0.453)

1.30
(0.511)
3.40
(0.139)

0
Mounting Surface Temp
Rise Above Ambient C

Description

PF730G

Slip on heat sink

PF732G

With solderable tabs

Material

Finish

Figure

Aluminum

Black anodize

Copper

Tin plated

AMERICA
EUROPE
www.aavidthermalloy.com

19.70
(0.775)

3.00
(0.118)

ORDERING INFORMATION
Part Number

8.10
(0.319)

13.20
(0.520)

8.10
(0.319)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

Air VelocityFeet Per Minute


400
200
600
800

1000

100

50

80

40

60

30

40

20

20

10

0
0

ASIA

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

PF730, PF732

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

65

SIPS
Plug in style heat sink
FIGURE B

FIGURE A

10.67
(0.420)

TAB

22.86
(0.900)

CL

0.81
(0.032) 1.91
(0.075)
12.70
(0.500)

12.70
(0.500)

8.13
(0.320)
5.03
(0.198)

30.99
(1.220)

25.40
(1.000)

15.88
CL (0.625)
30.99
(1.220)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

566010B00000G

Plug in style heat sink, no solderable tabs

566010B03100G

With solderable tab for horizontal mounting

1.73 (0.068)

566010B03400G

With solderable tabs for vertical mounting

2.39 (0.094)

POPULAR OPTIONS:

Figure

Code

28

200

Description

Details

Solderable Shur-LockTM Tab for vertical mounting

Page 91

1.27
(0.050)

12.06
(0.475)
25.40
(1.000)

Air VelocityFeet Per Minute


400
600
800

100

566010B0 00 00G
Base part no.

Position

4.06
(0.160)

1000
10

80

60

40

20

0
0

4
6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Plug in style heat sink features


four spring action clips to firmly
hold the device to the heat sink
ensuring maximum metal to metal
contact. Available with or without
solderable tabs for horizontal or
vertical mounting to the PC board.

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5660

10

For additional options see page 84

Channel style heat sink with integrated clip

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100
80

16

60

12

40

20

0
0

Channel style heat sink with


integrated clip features strong
spring tension and device locking
catch to attach device securely to
the heat sink. Available in two finishes.

1000
20

2
3
Heat DissipatedWatts

CL
Thermal Resistance From MTG
Surface to AmbientC/Watt

5305

3.30
(0.130)
LOCKING CATCH
3.73
(0.147)

15.75
(0.620)

3.81
(0.150)

12.70
(0.500)

9.65
(0.380)
0.64
(0.025)

21.46
(0.845)
Material: 0.81 (0.032) Thick Aluminum
Finish: See Table

ORDERING INFORMATION

66

Part Number

Finish

530510U00000G

Unfinished

530510B00000G

Black anodize

AMERICA
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ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

SIPS

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

A
1000
10

80

60

40

20

0
0

Channel style slide on heat sink


features an integrated clip and
device retaining tab to hold the
heat sink to the device. Small footprint consumes less board space.

2
3
Heat DissipatedWatts

1.65
(0.065)
15.75
(0.620)

SECTION AA

15.24
(0.600)

6.35
(0.250)

9.65
(0.380)
23.24
(0.915)
Material: 0.81 (0.032) Thick Aluminum
Finish: Black Anodize

Part Number

Description

7038BG

Channel style slide on heat sink

Copper channel style slide on heat sink featuring an integrated clip and solderable tabs

100

1000
10

80

60

40

20

0
Mounting Surface Temp
Rise Above AmbientC

Air VelocityFeet Per Minute


400
200
600
800

Copper channel style slide on


heat sink features an integrated
clip and solderable tabs. Includes
a device retaining tab to securely
hold the heat sink to the device.
Small footprint consumes less
board space.

2
3
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

15.24
(0.600)

SECTION AA

17.78
(0.700)

20.19
(0.795)

4.06
(0.160)
MAX

DETAIL E

23.24
(0.915)
MAX AT BASE

Description

7148DG

Slide on heat sink with integrated clip

5.08
(0.200)

2.79 - 3.18
(0.110) - (0.125)

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

1.90
(0.075)

9.65
(0.380)

ORDERING INFORMATION

1.27
(0.050)
3.81
(0.150)

2.54 (0.100)

Material: 0.81 (0.032) Thick Copper


Finish: Tin Plated

Clip on heat sink featuring louvers

Mounting Surface Temp


Rise Above AmbientC

Air VelocityFeet Per Minute


400
200
600
800

100

80

60

40

20

0
0

Clip on heat sink features louvers


to provide excellent cooling in natural
or forced air convection. Spring action
provides strong clamping force to
securely hold the heat sink to the
device. Available with or without
solderable tabs.

31.75
(1.250)

1000

4
6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5840

3.95
(0.155)

ORDERING INFORMATION

7148

13.28
(0.523)

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

Channel style slide on heat sink featuring an integrated clip and device retaining tab

Thermal Resistance From MTG


Surface to AmbientC/Watt

7038

9.91
(0.390)

3.18
(0.125)
DITTIN
TYP 2

43.18
(1.700)

10

5.84
(0.230)

TAB
2.46
(0.097)

9.91
(0.390)

3.18
(0.125)

0.81
(0.032)

29.21
(1.150)
Dia of PCB
Plated Thru
Hole for Tabs

ORDERING INFORMATION
Part Number

Description

584000B00000G

Clip on heat sink. no solderable tabs

584000B03500G

With solderable tabs for vertical mounting

Material: 1.02 (0.040) Thick Aluminum


Finish: Black Anodize

2.84 (0.112)

For additional options see page 84

AMERICA
EUROPE
www.aavidthermalloy.com

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ASIA

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67

TO-92 Heat Sinks

Mounting Surface Temp


Rise Above AmbientC

Low cost slip on heat sink


features an expandable collar
that tightly grips the device
meaning no extra mounting
hardware is required. Three
heights to choose from.

80

20

60

15

40

10

20

18.29 (0.720)

575300B00000G

24.64 (0.970)

575400B00000G

30.99 (1.220)

0.2

575400
575200

Air VelocityFeet Per Minute


400
200
600
800

1000
25
20

60

15

40

10

20

0
0.0

0.2

0.4
0.6
0.8
Heat DissipatedWatts

"A"

5.59
(0.220)

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

1.0

Low cost brass clip on heat sink

Air Velocity Feet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above Ambient C

Low cost brass clip on heat sink


requires no hardware to attach
to the device. Includes integrated
tabs that can be soldered or twisted
to attach the heat sink to the board
reducing stress on the device leads.
ORDERING INFORMATION

80

20

60

15

40

10

20

0
1

2
3
Heat Dissipated Watts

8.50
(0.335)

13.80
(0.543)

2.50
(0.098)

1.00
(0.039)
10.16
(0.400)

11.40
(0.449)

0.40
(0.016)
4.27
(0.039)

Material: 0.38 (0.015) Thick Brass


Finish: Unfinished

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

92FG

Brass clip on heat sink

1.73 (0.068)

AMERICA
EUROPE
www.aavidthermalloy.com

25

13.70
(0.539)

1000
Thermal Resistance From MTG
Surface to Ambient C/Watt

0
100

68

15.29
(0.602)

1.0

80

575300

92F

0.4
0.6
0.8
Heat DissipatedWatts

100

A Dim

575200B00000G

0
0.0

ORDERING INFORMATION
Part Number

1000
25

Thermal Resistance From MTG


Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

Thermal Resistance From MTG


Surface to AmbientC/Watt

0
100

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5752, 5753, 5754 Low cost slip on heat sink

USA Tel: +1 (603) 224-9988 email: info@aavid.com


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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

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Grease
&
Epoxy
page112

Two piece heat sink


FIGURE A

FIGURE B

2x 5.54
(0.218)
THRU

2x 4.78
(0.188)
THRU

Two piece heat sink adds


extra cooling in the same
amount of board space as
other solutions. Base and
top can be ordered separately.

16.89
(0.665)
30.15
(1.187)
38.86
(1.530)

7.87
(0.310)

3.71
(0.146)
THRU TYP 2

5.46
(0.215)
4.34
(0.171)

38.95
(1.534)
30.65
(1.206)

14.17
(0.558)

31.75
(1.250)
10.92
(0.430)

Mounting
Kits
page 99

12.70
(0.500)

4.06
(0.160) THRU TYP 2

2.81
(0.110)

9.27
(0.365)
21.34
(0.840)

Material: 1.60 (0.063) Thick Aluminum


Finish: Black Anodize

Air VelocityFeet Per Minute


400
200
600
800

0
100
Part Number

Description

Mounting Surface Temp


Rise Above AmbientC

ORDERING INFORMATION
Figure

520327B00000G

Two piece heat sink assembly, base and top

520328B00000G

Top only

520329B00000G

Base only

For additional options see page 84

80

60

40

20

0
0

520327
520328
520329

4
6
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
200
600
800

Space saving expandable collar heat sink


has the same footprint as the device being
cooled meaning no extra board space is
required to fit the heat sink. The expandable
collar tightly grips the device meaning no
extra hardware is required. May also be used
with any diamond or square basket heat sink
to form a two piece heat sink for additional
cooling. Available in conductive AavSHIELD3
or black anodize finish.

Mounting Surface Temp


Rise Above AmbientC

100

10

Mounting
Kits
page 99

1000
20

80

16

60

12

40

20

0
0

2
3
4
Heat DissipatedWatts

4.06 x 4.83
(0.160) (0.190)
SLOT
28.57
(1.125)

30.15
(1.187)
39.12
(1.540) REF

9.91
(0.390)

Part Number

Finish

579103B00000G

Black anodize
AavSHIELD3

579103V00000G

Grease
&
Epoxy
page112

Low profile hat section heat sink

Air VelocityFeet Per Minute


400
200
600
800

Low profile hat section heat sink


is ideal for applications where low
component heights are required
such as card cages with PCBs
mounted on 0.500 centers.

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

2
0

0
0

8
12
16
Heat DissipatedWatts

Mounting
Kits
page 99

30.15
(1.187)
CL 1
Thermal Resistance From MTG
Surface to AmbientC/Watt

9.52
(0.375)

10.92
(0.430)
30.48
(1.200)

CL 2

44.45
(1.750)

5.46
(0.215)

20
2x 5.54
(0.218)
THRU

ORDERING INFORMATION

1.82
(0.072)

15.06
(0.593)

2x 4.78
(0.188)
THRU

50.80
(2.000)

Part Number

Description

506003B00000G

Low profile hat section heat sink

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

For additional options see page 84

AMERICA
EUROPE
www.aavidthermalloy.com

22.10
(0.870)

Material: 1.27 (0.050) Thick Aluminum


Finish: See Table

ORDERING INFORMATION

5060

Space saving expandable collar heat sink

Thermal Resistance From MTG


Surface to AmbientC/Watt

5791

1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

5203

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-3 Heat Sinks

USA Tel: +1 (603) 224-9988 email: info@aavid.com


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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

69

TO-3 Heat Sinks

80

60

40

20

575803B00000G

25.40 (1.000)

575903B00000G

31.75 (1.250)

"X"
15.07
(0.594)

41.40
(1.630)
30.15
(1.187)

CL 2

1.83
(0.072)

"X"

10
5.46
(0.215)

Air VelocityFeet Per Minute


400
200
600
800

80

60

40

20

0
0

575903
575803

32.77
(1.290)

1000
5

4
6
8
Heat DissipatedWatts

Mounting
Kits
page 99

4.78
(0.188)
TYP 2

CL1

5.54
(0.218)
TYP 2

10.92
(0.430)

Thermal Resistance From MTG


Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC
19.05 (0.750)

4
6
Heat DissipatedWatts

100

A Dim

575703B00000G

575703
575603

ORDERING INFORMATION
12.70 (0.500)

0
0

Thermal Resistance From MTG


Surface to AmbientC/Watt

1000
10

Space saver diamond shaped


basket heat sink featuring a
narrow base with slanted fins to
increase air turbulence in natural
and forced convection applications.
Made from heavy gauge material.
Four heights to choose from.

575603B00000G

Air VelocityFeet Per Minute


400
200
600
800

100

Part Number

Grease
&
Epoxy
page112

Space saver diamond shaped basket heat sink

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5756, 5757, 5758, 5759

"A"

Material: 2.29 (0.090) Thick Aluminum


Finish: Black Anodize

10

POPULAR OPTIONS: 575_03B 0 00 00G


A B

Base part no.


Position

Code

Description

Kon-DuxTM pad

Location

In-Sil-8TM pad

01

6-23 Wave-OnTM threaded insert


0.100 stand off

Details
Page 86
Page 86

Hole X

Page 89

For additional options see page 84

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above AmbientC

100

501503B00000G

25.40 (1.000)

501603B00000G

31.75 (1.250)

POPULAR OPTIONS:

40

20

0
2

4
6
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
200
600
800

80

60

40

20

2
0

0
501603
501503

4
6
Heat DissipatedWatts

4.75
(0.187)
TYP 2

CL

"X"

15.07
(0.594)
30.15
(1.187)

Mounting
Kits
page 99

5.54
(0.218)
TYP 2
47.75
(1.880)
CL
AT BASE

"X"

100

1.83
(0.072)

10

1000
10

Mounting Surface Temp


Rise Above AmbientC

12.70 (0.500)
19.05 (0.750)

A Dim

501403B00000G

60

501403
501303

ORDERING INFORMATION
501303B00000G

80

Low cost diamond shaped


basket heat sink with
straight fins. High fin count
enhances efficiency. Four
heights to choose from.

1000
10

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part Number

Grease
&
Epoxy
page112

Low cost diamond shaped basket heat sink

35.56
(1.400)
5.46 AT BASE
(2.150)
10.92
(0.430)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5013, 5014, 5015, 5016

"A"

Material: 1.60 (0.063) Thick Aluminum


Finish: Black Anodize

10

501_03B 0 00 00G
Base part no. A B

Position

Code

Description

Kon-DuxTM pad

Location

Details

01

6-23 Wave-OnTM threaded insert 0.100 stand off

Hole X

Page 89

08

6-32 x 0.350 Solderable stud

Hole X

Page 96

Page 86

For additional options see page 84

70

AMERICA
EUROPE
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Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

5197, 5198, 5199, 5201 Heavy gauge square basket heat sink
Air VelocityFeet Per Minute
400
600
800

60

40

20

0
4

8
12
16
Heat DissipatedWatts

Mounting Surface Temp


Rise Above AmbientC

A Dim

519703B00000G

38.10 (1.500)

519803B00000G

44.45 (1.750)

519903B00000G

50.80 (2.000)

520103B00000G

31.12 (1.225)

32.02
(1.300)

200

Air VelocityFeet Per Minute


400
600
800

5.46
(0.215)
"A"

Material: 3.17 (0.125) Thick Aluminum


Finish: Black Anodize

5
4

60

40

20

0
0

10
15
20
Heat DissipatedWatts

10.92
(0.430)

1000

80

520103
519903

39.37
(1.550)

"X"

1.83
30.15 (0.072)
(1.187)

20

100

Part Number

"X"

4.75
(0.187) C 2
TYP 2 L
15.09
(0.594)

48.26
(1.900)
@ BASE

ORDERING INFORMATION

10.41
(0.410)

5.54
(0.218)
TYP 2

CL 1

Thermal Resistance From MTG


Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC

80

519803
519703

12.24
(0.482)

1000
5

Heavy gauge square basket


heat sink provides excellent
performance by using 1/8 thick
aluminum to maximize efficiency.
Available in 4 heights.

200

Thermal Resistance From MTG


Surface to AmbientC/Watt

0
100

Mounting
Kits
page 99

25

POPULAR OPTIONS: 5_ _ _03B 0 00 00G


Base part no.

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-3 Heat Sinks

A B

Position

Code

Description

Kon-DuxTM pad

Location

01

6-32 Wave-OnTM theaded insert 0.100 stand off

Details
Page 86

Hole X

Page 89

For additional options see page 84

Grease
&
Epoxy
page112

Square basket heat sink features folded back fins

Air VelocityFeet Per Minute


400
200
600
800

30.23
(1.190)
1000

Mounting Surface Temp


Rise Above AmbientC

100

Square basket heat sink


features folded back fins
to increase surface area
and power dissipation.
Two heights are available.

80

60

40

20
0

1
0
0

569003
579003

8
12
16
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

5690, 5790

20

1.78
(0.070)

4.83
(0.190)
THRU
TYP 2
10.92
(0.430)

33.27 (1.310)

579003B00000G

25.40 (1.000)

3.66 THRU
(0.144) TYP 8

46.48 SQ.
(1.830) REF

5.46
(0.215)
CL
5.59 THRU
(0.220) TYP 2

6.35
(0.250)
REF

"A"

Material: 1.60 (0.063) Thick Aluminum


Finish: Black Anodize

A Dim

569003B00000G

15.11
(0.595)

27.69
(1.090)
REF

CL

ORDERING INFORMATION
Part Number

Mounting
Kits
page 99

POPULAR OPTIONS: 5_9003B 0 0000G


Base part no.
Position

Code

A
A

Description

Details

Kon-DuxTM pad

Page 86

In-Sil-8TM pad

Page 86

For additional options see page 84

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

71

TO-3 Heat Sinks


Grease
&
Epoxy
page112

80

60

40

20

1
0

0
0

500103
500203

8
12
16
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
200
600
800

A Dim

500103B00000G

12.70 (0.500)

500203B00000G

19.05 (0.750)

500303B00000G

25.40 (1.000)

500403B00000G

31.75 (1.250)

60

40

20

0
0

500303
500403

8
12
16
Heat DissipatedWatts

38.10
(1.500)

5.46
(0.215)
10.92
(0.430)

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part Number

45.97 SQ.
(1.810)

CL 2

5.54
(0.218)
TYP 2

1000

80

CL 1

4.78
(0.188)
TYP 2

20

100

ORDERING INFORMATION

30.15
(1.187)

Mounting
Kits
page 99

3.81
(0.150)
THRU TYP 4

1000

100
Mounting Surface Temp
Rise Above AmbientC

Square basket heat sink featuring


a slanted fin design for increased
air turbulence and four integrated
mounting holes. Four heights to
choose from.

Air VelocityFeet Per Minute


400
200
600
800

Thermal Resistance From MTG


Surface to AmbientC/Watt

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5001, 5002, 5003, 5004 Square basket heat sink featuring slanted fins

15.06
(0.593)
1.83
(0.072)

"A"

Material: 2.29 (0.090) Thick Aluminum


Finish: Black Anodize

20

POPULAR OPTIONS: 500_03B 0 0000G


Base part no.
Description

Position

Code

Details

Kon-DuxTM pad Page 86

In-Sil-8TM pad

Page 86

For additional options see page 84

Grease
&
Epoxy
page112

Square basket heat sink featuring straight fins

CL1
5

80

60

40

20

0
0

505103
505303
505403

4
6
Heat DissipatedWatts

5.54
(0.218)
TYP 2

"X"

10
10.92
(0.430)

12.70 (0.500)

505303B00000G

25.40 (1.000)

505403B00000G

31.75 (1.250)

45.21
(1.780)

5.46
(0.215)

1.83
(0.072)
15.06
(0.593)
30.15
(1.187)

"A"

Material: 2.29 (0.090) Thick Aluminum


Finish: Black Anodize

A Dim

505103B00000G

"X"

4.78
(0.188)
TYP 2
CL 2

ORDERING INFORMATION
Part Number

Mounting
Kits
page 99

1000

100
Mounting Surface Temp
Rise Above AmbientC

Square basket heat sink


features straight fins and
0.090 thick aluminum for
increased cooling capacity.
Three heights to choose from.

Air VelocityFeet Per Minute


400
200
600
800

Thermal Resistance From MTG


Surface to AmbientC/Watt

5051, 5053, 5054

POPULAR OPTIONS: 505_03B0 00 00G


Base part no.
Position

Code

01

Description
6-23 Wave-OnTM threaded insert 0.100 stand off

Location

Details

Hole X

Page 89

For additional options see page 84

72

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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

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Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

Grease
&
Epoxy
page112

5761, 5762, 5763, 5764 Square basket heat sink featuring slanted vane fins

Mounting
Kits
page 99

CL1

12.32
(0.485)

4.77
(0.188)
TYP 2

"X"
5.54
(0.218)
TYP 2

45.97
(1.810)
REF

CL 2
"X"

Square basket heat sink features


slanted vane fins for efficient heat
dissipation. Air movement from any
direction is diverted into the center
of the heat sink to create turbulence
and improve heat transfer. Four
heights to choose from.

576303B00000G

25.40 (1.000)

576403B00000G

31.75 (1.250)

100

80

60

40

20

0
0

POPULAR OPTIONS: 576 _ 03B 0 00 00G


Code

Description

Kon-DuxTM pad

01

6-32 Wave-OnTM theaded insert


0.100 stand off

576103
576203

A B

Base part no.


Position

Location

8
12
16
Heat DissipatedWatts

200

Air VelocityFeet Per Minute


400
600
800

1000

100

80

60

40

20

20

0
576303
576403

8
12
16
Heat DissipatedWatts

20

Thermal Resistance From MTG


Surface to AmbientC/Watt

19.05 (0.750)

1000
Mounting Surface Temp
Rise Above AmbientC

576203B00000G

Air VelocityFeet Per Minute


400
200
600
800

Thermal Resistance From MTG


Surface to AmbientC/Watt

0
Mounting Surface Temp
Rise Above AmbientC

12.70 (0.500)

"A"
Material: 2.29 (0.090) Thick Aluminum
Finish: Black Anodize

A Dim

576103B00000G

30.15
1.83
(0.072) (1.187)

5.46
(0.215)

10.92
(0.430)

ORDERING INFORMATION
Part Number

15.09
(0.594)

12.32
(0.485)

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

TO-3 Heat Sinks

Details
Page 86

Hole X

Page 89

For additional options see page 84

PF523, PF526, PF527

Diamond shaped heat sink


DIA 22.90
(0.902)

"A"
3.40
(0.134)

Approx DIA 8.00(0.315)


area flat around holes

30.15
(1.19)
CTRS

Diamond shaped heat sink


is the same profile as the device
which saves space on the board.
This rugged design is made from
cast aluminum and is available
in three different heights.

DIA 4.20 (0.165)


4.10 (0.161)
TYP (2)

40.80
(1.606)

26.90
(1.060)
Material: Cast Aluminum
Finish: Black Anodize

A Dim

PF523G

12.50 (0.492)

PF526G

19.00 (0.748)

PF527G

25.00 (0.984)

Air VelocityFeet Per Minute


400
600
800

AMERICA
EUROPE

1000
10

80

60

40

20

0
0

PF523
PF526
PF527

www.aavidthermalloy.com

200

100
Mounting Surface Temp
Rise Above AmbientC

Part Number

6
9
Heat DissipatedWatts

12

Thermal Resistance From MTG


Surface to AmbientC/Watt

ORDERING INFORMATION

15

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ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


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73

TO-66 Heat Sinks


Grease
&
Epoxy
page112

1000
10

80

60

Mounting Surface Temp


Rise Above AmbientC

40

20

0
0

Low cost diamond shaped


basket heat sink with straight
fins. High fin count enhances
efficiency. Four heights to
choose from.

501706
501806

4
6
Heat DissipatedWatts

ORDERING INFORMATION
A Dim

501706B00000G

12.70 (0.500)

501806B00000G

19.05 (0.750)

501906B00000G

25.40 (1.000)

502006B00000G

31.75 (1.250)

Air VelocityFeet Per Minute


400
200
600
800

1000
10

80

60

40

20

0
0

501906
502006

4
6
Heat DissipatedWatts

"A"

Material: 1.60 (0.063) Thick Aluminum


Finish: Black Anodize

10

Mounting Surface Temp


Rise Above AmbientC

Air VelocityFeet Per Minute


400
200
600
800

100

1000
20

80

16

60

12

40

20

Space saving expandable collar


heat sink has the same footprint
as the device being cooled meaning
no extra board space is required to
fit the heat sink. The expandable
collar tightly grips the device.

Mounting
Kits
page 99

0
0

2
3
Heat DissipatedWatts

20.62
(0.812)

Part Number

Finish

579206B00000G

Black anodize
AavSHIELD3

3.96 x 4.95
(0.156)(0.195)
SLOT

13.72
(0.540)

9.27
(0.365)
4.44
(0.175)

Material: 1.27 (0.050) Thick Aluminum


Finish: See Table

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11.68
(0.460)

24.38
(0.960)
31.00
(1.220)

ORDERING INFORMATION

74

39.37
(1.550)
@ BASE

CL2

Space saving expandable collar heat sink

579206V00000G

3.96
(0.156)
TYP 4

12.19
(0.480)
24.38
(0.960)
2.54
(0.100)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5792

10

2.54
(0.100)

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part Number

CL1

26.42
(1.040)
@ BASE

100

Mounting
Kits
page 99

5.08
(0.200)
Thermal Resistance From MTG
Surface to AmbientC/Watt

Air VelocityFeet Per Minute


400
200
600
800

100

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

5017, 5018, 5019, 5020 Low cost diamond shaped basket heat sink

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

TO-05 Heat Sinks

Mounting Surface Temp


Rise Above AmbientC

80

40

60

30

40

20

20

10

0
0.0

0
Mounting Surface Temp
Rise Above AmbientC

A Dim

578105B00000G

3.96 (0.156)

578205B00000G

6.35 (0.250)

578305B00000G

12.70 (0.500)

578405B00000G

19.05 (0.750)

578505B00000G

25.40 (1.000)

200

0.8
1.2
1.6
Heat DissipatedWatts

Air VelocityFeet Per Minute


400
600
800

100

ORDERING INFORMATION
Part Number

0.4

578105
578205

Snap on cooler features easy


no tools installation. Folded
back fins provide maximum
surface area while preserving
valuable board space.

1000
50

40
30

40

20

20

10

578405
578305

30

40

20

20

10
0

0
0.4

578505

60

0.4

40

60

0.0

1000
50

0.8
1.2
1.6
Heat DissipatedWatts

1000
50

80

2.0

80

0.0

Air VelocityFeet Per Minute


400
200
600
800

0
100

0.8
1.2
1.6
Heat DissipatedWatts

2.0

10.03
(0.395)

8.03
(0.316)

21.08
(0.830)

"A"

2.0

6.35
(0.250)

Material: 0.63 (0.025) Thick Aluminum


Finish: Black Anodize

Space saving expandable heat sink

Air VelocityFeet Per Minute


400
200
600
800

Space saving expandable heat sink


features a collar that tightly grips the
device meaning no extra hardware is
required. Heat sinks are constructed of
pre-black anodize material to lower cost.

Mounting Surface Temp


Rise Above AmbientC

100

1000
50

80

40

60

30

40

20

20

10

0
0.0

0.4

6201
6202
6203

0.8
1.2
1.6
Heat DissipatedWatts

32.51
(1.280)
Thermal Resistance From MTG
Surface to AmbientC/Watt

6201, 6202, 6203

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

200

Thermal Resistance From MTG


Surface to AmbientC/Watt

0
100

Thermal Resistance From MTG


Surface to AmbientC/Watt

Snap on cooler heat sink

Thermal Resistance From MTG


Surface to AmbientC/Watt

5781, 5782, 5783, 5784, 5785

"A"

6.35
(0.250)

2.0

ORDERING INFORMATION
Part Number

A Dim

# Fins

6201PBG

6.35 (0.250)

6202PBG

12.70 (0.500)

6203PBG

19.56 (0.770)

8.03 I.D.
(0.316)

Material: 0.63 (0.025) Thick Aluminum


Finish: Pre Black Anodize*

* Edges cut during the manufacturing process will be unfinished.


See page 110 more more information

Low cost push on heat sink

Air VelocityFeet Per Minute


400
200
600
800

Mounting Surface Temp


Rise Above Ambient C

100

Low cost push on heat sink


uses spring pressure to firmly
grip the device case creating
a good thermal interface.

1000
50

80

40

60

30

40

20

20

10

0
0

0.5

1
1.5
Heat DissipatedWatts

16.00
(0.630)

Thermal Resistance From MTG


Surface to AmbientC/Watt

5F

12.70
(0.500)

7.90
(0.311)

2.5
Material: Aluminum
Finish: Black Anodize

ORDERING INFORMATION
Part Number

Description

5FG

Low cost push on heat sink

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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


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75

TO-5 Heat Sinks

1000
50

80

40

60

30

40

20

20

10

Mounting Surface Temp


Rise Above AmbientC

Extruded collar style heat


sink with radial fins. The split
collar design provides a press fit
between the transistor and the
heat sink creating an excellent
thermal conduction path.
Available in two heights.

Air VelocityFeet Per Minute


400
600
800

100

200

0
0.0

0.4

326005
325705

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Extruded collar style heat sink with radial fins

12.70
(0.500)

8.07
(0.318) THRU

2.0

"A"

Material: Aluminum
Finish: Black Anodize

ORDERING INFORMATION
A Dim

325705B00000G

6.35 (0.250)

326005B00000G

9.53 (0.375)

3201, 3202

Extruded collar style heat sink with swept back fins

200

Air VelocityFeet Per Minute


400
600
800

100

Extruded collar style heat sink with


swept back fins for increased surface
area in a small volume. The split collar
design provides a press fit between
the transistor and the heat sink creating
an excellent thermal conduction path.
Available in two inside diameters.

"A"
1000
50

80

40

60

30

40

20

20

10

0
0.0

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part Number

Mounting Surface Temp


Rise Above AmbientC

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

3257, 3260

12.70
(0.500)

6.35
(0.250)

2.0
Material: Aluminum
Finish: Black Anodize

ORDERING INFORMATION
A Dim

320105B00000G

8.07 (0.318)

320205B00000G

7.75 (0.305)

3230

Extruded collar style heat sink with mounting hole

Air VelocityFeet Per Minute


400
200
600
800

Extruded collar style heat sink


with mounting hole for hardware
attachment to the circuit card. The heat
sink includes a mount boss that will
accept a 4-40 screw for secure mounting
in high vibration environments. The split
collar design provides a press fit between
the transistor and the heat sink creating
an excellent thermal conduction path.

Mounting Surface Temp


Rise Above AmbientC

100

1000
50

80

40

60

30

40

20

20

10

0
0.0

0.4

0.8
1.2
1.6
Heat DissipatedWatts

Thermal Resistance From MTG


Surface to AmbientC/Watt

Part Number

8.08
(0.318)

R 7.62
(0.300)
3.17
(0.125)

2.0

19.05
(0.750)

6.35
(0.250)

Material: Aluminum
Finish: Black Anodize

ORDERING INFORMATION

76

Part Number

Description

323005B00000G

Extruded collar style heat sink with mounting boss

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ASIA

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Copper heat sink for axial lead devices

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

100

1000
10

80

60

40

20

0
0

4
6
Heat DissipatedWatts

25.40
(1.000)
Thermal Resistance From MTG
Surface to AmbientC/Watt

6000

6.35
(0.250)
@ BASE

CL SYM

15.24 REF
(0.600)

25.40
(1.000)

30.48
(1.200)
REF

27.30
(1.075)

10

Copper heat sink for axial


lead device requires no extra
board space to mount. One lead
of the heat sink is soldered to
the device while the other solders to the PC board. Available
in two finishes.

1.90
(0.075)

14.20
(0.559)

1.27
(0.050)

FIGURE A
20.32
(0.800)
15.24
(0.600)

DIA as required
for lead size

2.36
(0.093)

ORDERING INFORMATION

Dia of PCB
Plated Thru
Hole for Tabs

Part Number

Description

Finish

6000UG

Heat sink for axial lead device

Unfinished

See figure A

6000DG

Heat sink for axial lead device

Tin plated*

See figure A

Material: 0.53 (0.021) Thick Copper


Finish: See Table

* See page 110 for more information

THRU HOLE DISCRETE SEMICONDUCTOR PACKAGES

Axial Lead Devices

Bridge Rectifiers
6222, 6223, 6224 Square basket style heat sink for bridge rectifiers

200

Air VelocityFeet Per Minute


400
600
800

Mounting Surface Temp


Rise Above AmbientC

80

60

40

20

0
0

Square basket style heat sink


for bridge rectifiers uses no
additional board space. Available
with three different mounting
hole diameters.

1000
10

4
6
Heat DissipatedWatts

"A"
Thermal Resistance From MTG
Surface to AmbientC/Watt

0
100

31.75
(1.250)

15.24
(0.600)

10
26.92
SQ
(1.060)

Material: 1.27 (0.050) Thick Aluminum


Finish: Black Anodize

ORDERING INFORMATION
Part Number

A Dim

6222BG

3.61 (0.142) Dia Thru

6223BG

4.14 (0.163) Dia Thru

6224BG

4.77 (0.188) Dia Thru

AMERICA
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United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

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77

OPTIONS & ACCESSORIES CONTENTS

Thermal solutions go beyond the heat dissipator itself.


Aavid Thermalloy offers a total solution package,
which includes a number of options and accessory
items described in this section of the catalog.

A total thermal solution includes an efficient thermal


interface and means of mechanical attachment. Aavid
Thermalloy has a full-line of interface materials that
can be pre-applied or supplied as an accessory item.
Mechanical assembly options include attachment of
semiconductors to heat sinks, heat sinks to printed
circuit boards, and heat sinks to sockets of CPUs.

Aavid Thermalloy offers the most complete line


of value added options of any supplier in the industry.
Our full line of accessories includes mounting kits,
shoulder washers, insulators, mounting pads,
and various grease products and epoxies, which
are sold separately, and can be used with a variety
of Aavid heat sinks.

This section will provide the most complete solution


to your thermal requirement.

CONTENTS
How to decipher or construct an Aavid 12 digit part number....................... 80
How to decipher or construct a "Thermalloy" origin part number............... 81
Indexes................................................................................................................................. 82
Interface Materials
Pads
In-Sil-8TM Pads....................................................................................................................
Kon-DuxTM/Grafoil Pads..............................................................................................
Hi-Flow Pads...................................................................................................................
Alignment Pads................................................................................................................

86
86
87
87

Double Sided Tape Options (factory applied)


T414...................................................................................................................................... 88
T405R.................................................................................................................................... 88
T412...................................................................................................................................... 88
T411...................................................................................................................................... 88
T410R.................................................................................................................................... 88
Labor Saving Heat Sink to Board and Device to Heat Sink Mounts
Wave-OnTM Mounts.......................................................................................................... 89
Semiconductor Mounts................................................................................................. 90
Shur-LockTM Tabs............................................................................................................... 91
Solderable Staked on Tabs........................................................................................... 91
Solderable Mounting Tabs............................................................................................ 93
Solderable Pins................................................................................................................. 94
Solderable Nuts................................................................................................................. 94
Clinch Nuts.......................................................................................................................... 95
Solderable Studs............................................................................................................... 96
Device Mounting Studs.................................................................................................. 96
Clips
Aavid Kool-KlipsTM............................................................................................................ 97
Thermal Clips..................................................................................................................... 98

78

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EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw

CONTENTS
Accessories
Mounting Kits
TO-220/TO-3 Mounting Kits......................................................................................................................... 99

OPTIONS & ACCESSORIES CONTENTS

Insulating Shoulder Washers


Polyphenylene Sulfide (PPS) Shoulder Washers................................................................................... 100
Nylon Shoulder Washers................................................................................................................................100
Insulators
ThermalfilmTM Polymide Plastic Films........................................................................................................101
ThermalfilmTM/ ThermalfilmTM MT................................................................................................................ 102
Mica, ThermalsilTMlll.......................................................................................................................................... 103
Aluminum Oxide Ceramic Insulators........................................................................................................ 104
Stanchion Pads..................................................................................................................................................105
Insulating Covers
TO-3 Insulating Covers................................................................................................................................... 106
Teflon-Filled Acetal Insulators..................................................................................................................... 106
Teflon-Filled Acetal Bushings.......................................................................................................................106
Mounting Pads
(TO-5, TO-18, IC, Universal, TO-18 Lead Conversion, Epoxy Lead Conversion)................ 107
Finishes .............................................................................................................................................................. 110
Card Ejectors
Snap-On Ejectors..............................................................................................................................................111
Standard Ejectors............................................................................................................................................. 111
Thermal Greases and Epoxies
Sil-FreeTM.............................................................................................................................................................. 112
Ther-O-LinkTM..................................................................................................................................................... 112
UltrastickTM.......................................................................................................................................................... 112
ThermalCoteTM................................................................................................................................................... 113
ThermalCoteTM II............................................................................................................................................... 113
Ther-O-BondTM 1500........................................................................................................................................ 114
Ther-O-BondTM 1600........................................................................................................................................ 114
Ther-O-BondTM 2000........................................................................................................................................ 114
ThermalbondTM.................................................................................................................................................. 115

AMERICA
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www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

79

HOW TO DECIPHER A 12 DIGIT PART NUMBER

How to decipher an Aavid standard 12 digit part number


Aavid Thermalloy's standard product line in most cases consists of a 12-digit part number sequence. In most standard offerings, Digits 1 through 4,
define the model basic part number. Digits 5 and 6 designate the package style that a particular heat sink is designed to cool. The 7th digit determines the finish, and the 8th identifies the interface material, if one can be used for that particular style heat sink. The 9th and 10th digits define
the PC board mounting method, and the 11th and 12th digits define the method of attachment of the package to the heat sink. For digits
8,9,10,11 and 12, the absence of any of those options is always designated by a zero in those positions. Important NOTE: The 12 digit part number
sequence is a general format. Due to the different variations and styles of heat sinks, we have included an Option Index on pages 8284 to show
available options and accessories for the products covered in this catalog.

Standard board level:

A = Base Part Number


B = Package Style
C = Finish
D = Interface Material
E = PC Board Mounting
F = Package Mounting
G = RoHS Compliant

5748 02 B 0 37 00 G
A

B C D E

F G

To order most Aavid Thermalloy heat sinks, you must use a 12 digit part number using the following options:

Digits 5-6: Package style

Digit 7: Finish

Digit 8: Interface material

CODE
00
01
02
03
04
05
06
08
10
21
22

CODE
B
D
J
M
U
V
W

CODE
0
1
2
3
4
7
8

DEVICE
Blank
TO-218
TO-220, TO-216, TO-217
TO-3
TO-202
TO-5, TO-39
TO-66
TO-247
Multiwatt/SIP
Dual TO-218
Dual TO-220

DESCRIPTION
Black Anodize
Solderable 100% Tin Finish
Pre-Black Anodize
Green Anodize
Unfinished
AavSHIELD3
Black Anodize w/Black Paint

For additional information see page 110

Digits 9-10: PC Board mounting


Solderable pins
for board mounted extrusions
CODE
DESCRIPTION
21
Solid Pin with
Stand Off Shoulder 0.050
25
Solid Solderable Pin

Solderable Wave-On mounts


CODE
01
02
03
04*
05
07
09
13

STAND-OFF
0.100
0.100
0.045
0.100
0.045
0.100
0.200
0.129

THREAD
#6-32
#4-40
#4-40
#6-32
#6-32
3.5mm
#6-32
#6-32

For additional information see page 94


Solderable nut
CODE
DESCRIPTION
13
SNE-2 6-32 UNC-2B
14
SNE-1 4-40 UNC-2B

* 0.090 PCB (others 0.062)


For additional information see page 89

LENGTH
0.305
0.305

For additional information see page 94

DESCRIPTION
None
One Kon-Dux Pad
Two Kon-Dux Pads
One In-Sil-8 Pad
Two In-Sil-8 Pad
One Hi-Flow Pad
Two Hi-Flow Pads

For additional information see pages 86 and 87

Solderable staked on **tabs


CODE
DESCRIPTION
28
Shur-Lock Tab
(0.130 for 0.062 PC Boards)
31
Centered Horizontal
(0.050 W x 0.130 L)
32
Centered Horizontal
(0.050 W x 0.130 L)
33
Centered Vertical
(0.062 W x 0.340 L)
34
Vertical Pair L & R
(0.075 W x 0.170 L)
35
Vertical Pair L & R
(0.097 W x 0.200 L)
36
Centered Vertical
(0.100 W x 0.150 L)
37
Centered Step
(0.062 W x 0.250 L with 0.125 wide step)
39
Centered Vertical
(0.050 W x 0.375 L)
40
Centered Vertical
(0.050 W x 0.245 L)
43
Centered Step
(0.050 W x 0.375 L)
48
Centered Vertical
(0.062 W x 0.280 L)
53
MT Tab Vertical Pair
(0.090 W x 0.125 L)
54
MT2 Tab Vertical Pair
(0.090 W x 0.125 L)
55
MT3 Tab Vertical Pair
(0.090 W x 0.125 L)
56
Bifurcated Tab Vertical Pair
(0.110 W x 0.125 with 0.190 step)
57
Bifurcated Tab Vertical Pair
(0.110 W x 0.125 with 0.100 step)
For additional information see pages 9193
** For additional tab options, please contact
Application Engineering at (603) 224-9988

Digits 11-12: Package mounting


Semiconductor mounts
CODE
DESCRIPTION
LENGTH
01
#6-32 Female
02
#4-40 Female
03
M-3 Female
04
#6-32 Male
0.380
05
#4-40 Male
0.380
For additional information see page 90

Standard clips
Kool-Klips
Sold separately
CODE
PART#
50
115000
51
115100
52
115200
53
115300
54
115400
62
116200
For additional information see page 97
Thermal clips
Factory applied to heat sink
CODE
PART#
32
TC-1
33
TC-10
34
TC-11
35
TC-12
For additional information see page 98

80

AMERICA
EUROPE
www.aavidthermalloy.com

Studs
CODE
DESCRIPTION
06
SE-2 Stud #6-32
07
SM-3 M-3 Male
08
SE-1 Stud #6-32
09
SE-3 Stud #4-40
11
SF-1 M3 x 0.5
14
SE-4 Stud #6-32
17
SM-1M-3 Male
For additional information see page 96

LENGTH
0.485"
0.350
0.350"
0.350"
0.302"
0.350"
0.350"

Clinch nuts
CODE
DESCRIPTION
12
CNE-42 4-40 Clinch nut
13
CNM-1 M3 X 0.5 Clinch nut
For additional information see page 95

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw

Aavid Thermalloy features a variety of Thermalloy origin standard products that consist of a different part
number sequence than the standard Aavid 12 digit part numbering system. In most cases, digits 1 through
4, designate the basic model number of the heat sink. Digits 5-6, designate the finish of the heat sink. Digits
6-13 can designate any number of different options that come with a specific model number. (Please refer
to Option Index D on page 85 to see Aavid Thermalloys offerings per base number.)

To order most Thermalloy origin heat sinks you must use the basic part numbering system below:
Standard board level:

6021
A

G
D

Popular finishes*
(followed after base number in location B above)
B=Black Anodize
PB= Pre-Black Anodized
D=Tin Plated
U=Clean, No Finish
V=AavSHIELD3

*For additional information see page 110

A = Model Number
B = Finish
C = Productivity Enhancement (if applicable)
D = Second Productivity Enhancement (if applicable)
E = RoHS Compliant Suffix

Popular productivity enhancing options:


Digits (Figure C-D above)
P_= Solderable Roll Pins (see page 94)
TC_ _ = Thermal Clip (see page 98)
CNE_ _ = Clinch Nuts (see page 95)
CNM_= Clinch Nuts Metric (see page 95)
MT= Mounting Tabs (see page 93)
8223-CL03,8241-CL11 = Alignment Pad (see page 87)
SE-_= Solderable Studs (see page 96)
SF_= Mounting Studs (see page 96)
G_= Grafoil Pad (see page 86)
SNM_= Solderable Nuts Metric (see page 94)
SNE= Solderable Nuts (see page 94)
BGS_= BGS Clip (page 18)

HOW TO DECIPHER A THERMALLOY ORIGIN PART NUMBER

How to decipher a Thermalloy origin part number?

Note: For a wide range of part number specific options, please see our Aavid Option Index D on page 85

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw

81

Option Index A
Available option codes for Aavid 12 digit part numbers. For additional information on option codes see "How to decipher
an Aavid 12 digit part number" on page 80. To find the appropriate Option Index for a selected part number please refer
to the main product section in the front of the catalog or "How to use this catalog" on page 2.

Ordering Codes

OPTION INDEX

Base part

82

504102
504222
506902
507002
507102
507222
507302
530101
530102
530161
530162
530401
530402
530613
530614
530714
530801
530802
530861
530862
534202
534265
542502
551002
563002
569022
574102
574402
574502
574602
574802
574902
575002
575102
576012
576014
576602
577002
577102
577202
577922
578622
579302
579402
579802
579902
590102
590302
592201
592502
592902
593002
593101
593202

Finishes
(page 110)

B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B

U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U

Solderable tabs
(page 9193)

53

J
J
J
J

J
J

V
V
V

V
V

56

57

53

54 55

56

57

53
33

54 55
36 39

56
40

57
50
50
62
62
50
50

53
53
53

28
28
J

54 55

Clips
(page 97)

54 55
54 55
54 55

56
56
56

Wave-OnTM mounts
(page 89)

KonduxTM pads In-Sil-8TM pads Hi-Flow pads


(page 86)
(page 86)
(page 87)

01
01
01
01

02
02
02
02

03
03
03
03

05
05
05
05

1
2
1
1

01
01
01
01
01
01
01
01

02
02
04
04
04
04
04
04

03
03
05
05
05
05
05
05

05
05
07
07
07
07
07
07

1
1
1
1
1
1
1
1

01
01
01
01

04
04
04
04

05
05
05
05

07
07
07
07

1
1
1
1
1

01 02

05
03 05

1
1

01 02

03 05

57
57
57
50
50
62
62
53
53

34 35
34 35

33
33
33
33
37
33

37
37
37
37

48
43

37

43

D
V
V
V

4
3
3
2
2
2
2
2
2
2
1
1
1
2
2
2
2

1
1
1

V
V

28
28
33

33 36
33 36
36 38

39
39
39

28

32 34

35

33
33
36
36
34
28
28
28
36
28

01 02
01 02
01 02

03 05
03 05
03 05

37
34 35
34
34 35

01 02

03 05

34 35

01 02

03 05

1
1
1

1
1
1
1
1

3
3
3
3
3

USA Tel: +1 (603) 224-9988 email: info@aavid.com

01

02 03 05 07 08

01

02 03 05 07 08

01
01

02 03 05 07 08
02 03 05 07 08

01
01

02 03 05 07 08
02 03 05 07 08

01

02 03 05 07 08

01
01
01

02 03 05 07 08
02 03 05 07 08
02 03 05 07 08

01

02 03 05 07 08

7
7

7
7

7
7

4
4

1
1
1

Italy Tel: +39 051 764011 email: sales.it@aavid.com


United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

3
3
3
3
3
3
3
2
2

02

AMERICA
EUROPE
www.aavidthermalloy.com

40
40
40

3
3
3
3
3
3
3
3
3
3
3
3
3

3
3
3
3

D
V
V
V
V
V

Studs
(page 96)

D
32
32
32
32
33
28

Semiconductor mnts
(page 90)

05

ASIA

01
01
01
01
01

02 03 05 07 08
02 03 05 07 08
02 03 05 07 08
02 03 05 07 08

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw

Option Index B
Available Option codes for Aavid 12 digit part numbers. For additional information on option codes see "How to decipher
an Aavid 12 digit part number" on page 80. To find the appropriate Option Index for a selected part number please refer
to the main product section in the front of the catalog or "How to use this catalog" on page 2.

513001
513002
513101
513102
513201
513202
513301
513302
529701
529702
529801
529802
529901
529902
530001
530002
531002
531102
531202
531302
532602
532702
532802
533001
533002
533101
533102
533201
533202
533301
533302
533401
533402
533421
533422
533501
533502
533521
533522
533601
533602
533621
533622
533701
533702
533721
533722
533802
533902
534002
581001
581002
581101
581102
581201
581202

Finishes
(page 110)

B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B

U
U
U
U
U
U
U
U

U
U
U
U
U
U

Clips
(page 9798)

V
V

33 34
33 34
33
V
V
V
V

U
U
U
U
U
U
U
U

U
U
U
U
U
U
U
U
U

51
51
51
51
51
51
51
51
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
54
54
54
V

AMERICA
EUROPE
www.aavidthermalloy.com

KonduxTM pads
(page 86)

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2

2
2

2
2

2
2

2
2
2
2
2

In-Sil-8TM pads
(page 86)

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

Hi-Flow pads Semiconductor mounts Solderable pins


(page 87)
(page 90)
(page 94)

4
4
4
4
4
4
4
4
4
4
4
4
4
4

01

01
01
01
02
01

02
05
02

01
01
01
01
01
02

02
02
02
02

02
01
02
01
01
02

03
02

7
7
7
7
7
7
7
7

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

03

7
7
7

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

03
03

02

02

05
05

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21

25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

Studs
(page 96)

Clinch nuts
(page 95)

11
11
11

12
12
13

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw

OPTION INDEX

Ordering Codes
Base part

83

Option Index C
Available option codes for Aavid 12 digit part numbers. For additional information on option codes see "How to decipher
an Aavid 12 digit part number" on page 80. To find the appropriate Option Index for a selected part number please refer
to the main product section in the front of the catalog or "How to use this catalog" on page 2.

Ordering Codes
Base part

Finishes
(page 110)

Wave-OnTM mounts

OPTION INDEX

(page 89)

84

500103
500203
500303
500403
501303
501403
501503
501603
505103
505303
505403
506003
506304
519703
519803
519903
520103
520328
520329
566010
566902
569003
574204
575603
575703
575803
575903
576103
576203
576303
576403
576802
576904
577304
577404
579003
579604
579704
584000
591202
591302

B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B

U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U

V
V

01
01
01
01
01
01
01
01
01
01
01

02
02
02
02
03
02
03
02
02
02
02

04
04
03
03
04
03
05
04
03
03
03

07
09
05
05
07
07
09
07
05
05
05

In-Sil-8TM
pads
(page 86)

1
1
1
1
1
1
1
1
1
1
1

3
3
3
3
3
3
3
3
3
3
3

Semiconductor
mounts
(page 90)

Solderable
tabs
(page 9193)

Solderable
nuts
(page 94)

13
13
04
13

13

V
V
V
V

01
01
01
01
01

53
03
03
03
04

04
04
04
05

05
05
05
07

07
07
09
09

1
1
1
1

13
14

Solderable
studs
(page 96)

06
06
06
06
06
06
06

08
08
08
08
07
08
08
08

09
09
09
09
08 09
17
17
17

14
14

3
3
3
3
08
28 31 34 37
31 37 39 40

01

02

04 05

06

08

17

09

11

32 33
V

V
V
V
V

01
01
01
01
01
01
01
01

03
03
04
03
02
02
02
02

04
04
05
04
03
03
04
04

01
01
01

02
02
02
05

03 05
03 05
03 05

05
05
07
05
04
04
05
05

09
07
05
05

1
1
1
1
1
1
1
1

3
3
3
3
3
3
3
3
31 32 33 37 39 40
01
05
32
32
33
31
28

AMERICA
EUROPE
www.aavidthermalloy.com

05
05
04
04
05
05
07
05
04
04
04

KonduxTM
pads
(page 86)

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

33
33
35
33 37 38 39 40
40

ASIA

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Option Index D
Available option codes for Thermalloy origin part numbers. For additional information on option codes see "How to decipher
a Thermalloy Origin part number" on page 81. To find the appropriate Option Index for a selected part number, refer to the
main product section in the front of the catalog or "How to use this catalog" on page 2.

Ordering Codes
Finishes

Mounting
tabs
(page 93)

(page 110)

6021
6022
6025
6109
6110
6225
6230
6232
6238
6239
6374
6380
6396
6398
6399
6400
7019
7020
7021
7022
7023
7025

B U
B U
PB
B U
B U
B U
B U
B U
B U
B U
B
B
B
B
B
B
B U
B U
B U
B U
B U
B U

Clips
(page 98)

PB
PB
D
PB
PB
PB
PB D
PB
PB

TC-10

MT MT3 MT5
MT MT5 MT6
MT

TC-1

PB

MT
MT6
MT MT2 MT5 MT6 TC-10
MT MT5 MT6
TC-10
MT
MT5
TC-1
MT
MT5
TC-1 TC-6
MT MT3 MT6
TC-12

AMERICA
EUROPE
www.aavidthermalloy.com

Clinch
nuts
(page 95)

Solderable
nuts
(page 94)

CNM1
CNM1
CNE42
CNE42
CNE42

TC-11
TC-11
TC-11
TC-7

P2
P2
P2
P2
P2
P2
SE3
TC-12 SE3
TC-12
TC-12 SE3
TC-12
SE3

Grafoil
pads
(page 86)

G5
G5
G5
G5
G5

CNE42
CNM1 CNM2
CNE42 CNE43
CNM2

P3

Alignment
pads
(page 87)

G5

SF1

TC-6
TC-6
PB

Device
mtg. studs
(page 96)

SF1
SF1 SF2
SF1 SF3
SE3 SE1 SF1
SE1 SM3
SF1

TC-10
TC-1

MT MT5
MT
MT

Solderable
studs & pins
(page 9496)

SF1

OPTION INDEX

Base
part

G7
G7
SNM1

CNM1 CNE42
CNE42
SF1

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SNE2

ASIA

8223-CL03
G5 G4
8223-CL03
G5
8241-CL11 8223-CL03
G4
8223-CL03

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85

Interface Material/Pads
In-Sil-8TM
TO-3

INTERFACE MATERIALS

These silicone based pads provide both thermal


conductivity and electrical isolation. In-Sil-8TM
pads have a fiberglass carrier that withstands
the rigors of assembly, harsh environments
and aging under continuous use. In-Sil-8TM pads
install faster than traditional mica and grease
and will not contaminate solder baths. Screw
mounting is recommended to achieve the best
thermal performance.

TO-218

TO-220

2X 3.56
(0.140)
12.70
(0.500)

41.91
(1.650)

19.05
(0.750)

2X 2.36
(0.093)

18.80
(0.740)

3.73 DIA
(0.147)

14.30
(0.563)

21.84
(0.860)

16.76
(0.660)

28.96
(1.140)

ORDERING INFORMATION
example 12 digit part 507222B _ 0000G

MATERIAL PROPERTIES
Color

Ordering code

Grey

Thickness

0.18 (0.007)

Breakdown voltage

3500

Dielectric constant

5.5

The shape and hole pattern of the heat sink will determine the shape and hole
pattern of the pad. If you are ordering a heat sink which mounts to a semiconductor on both sides, the ordering code for two pads should be used. To order
additional In-SilTM pads separate, or factory applied variations please contact
an Aavid sales rep for inquiries.

TO-3

TO-220

Thermal resistance (approx.)

0.33

1.25

0.77

Ordering code

Screw size

6-32

4-40

4-40

Torque inlbs

68

46

46

Description

No pads

One In-Sil-8TM pad

Two In-Sil-8TM pads

TO-218

KonDux / Grafoil Conducta-Pad**


Kondux interface pads are a cost effective
alternative to thermally conductive grease
compounds. Kondux pads are electrically
conductive and ideal for use with small,
discrete semiconductors. Aavid pre-applies
Kondux to your heatsink to enhance heat
conductance from the semiconductor case
and speed your manufacturing process.

Figure A

Figure B
2X 3.56
(0.140)

"C"

"B"

41.91
(1.650)

"A"

ORDERING INFORMATION
example 12 digit part 575703B _ 0000G
Ordering code
The shape and hole pattern of the heat sink will determine the shape and hole
pattern of the pad. If you are ordering a heat sink which mounts to a semiconductor on both sides, the ordering code for two pads should be used.
Ordering code

Device

Figure

1 or 2*

TO-3

1 or 2*

TO-218

1 or 2*

TO-220

2X 2.36
(0.093)

"A" Dim

"B" Dim

"C" Dim

19.05 (0.750)

4.57 (0.180)

15.24 (0.600)

15.88 (0.625)

2.68 (0.105)

10.67 (0.420)

28.96
(1.140)

MATERIAL PROPERTIES

*Factory applied only


One KonDuxTM pad

Color

example
Thermalloy origin part 6109B A
Suffix
G1

Device

Figure

TO-3

G
B

"A" Dim

A = Model number
B = Grafoil pad
C = RoHS compliant
"B" Dim

"C" Dim

TO-218

19.30 (0.760)

4.83 (0.190)

15.75 (0.620)

G5

TO-220

16.51 (0.650)

3.43 (0.135)

10.67 (0.420)

Multiwatt

17.53 (0.690)

2.92 (0.115)

20.07 (0.790)

0.13 (0.005)

Thermal resistance

See Graph pg 10

Electrical resistivity

15 x 10-6 Ohms

Compression strength:
for 10% reduction in thickness
Tensile strength

G4

G7

Black (metallic)

Thickness

Ultimate compression strength


Service temperature
Liner

580 psi
650 psi
12500 psi
-240C to +300C
None

** The Grafoil name was originally marketed by Thermalloy and is the same material as KonduxTM
Grafoil is a registered trademark of the Union Carbide Company

86

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2.69 DIA
(0.160)

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Interface Material/Pads
Hi-Flow *
TO-3

Aavid Thermalloy has added a phase change


pad to its line-up. These pads provide low
thermal resistance and electrical isolation
for low pressure spring mount applications.
Above the phase change temperature the
material flows to fill in surface irregularities
and maximize the heat conduction path.

41.91
(1.650)

19.05
(0.750)

18.80
(0.740)

3.73 DIA
(0.147)

2.69 DIA
(0.160)

21.84
(0.860)

14.30
(0.563)

16.76
(0.660)

INTERFACE MATERIALS

12.70
(0.500)

2X 2.36
(0.093)

28.96
(1.140)

MATERIAL PROPERTIES

ORDERING INFORMATION
example 12 digit part 530101B _ 5150G

Reinforcement carrier

Ordering code

Polymide

Thickness

The shape and hole pattern of the heat sink will determine the shape and hole
pattern of the pad. If you are ordering a heat sink which mounts to a semiconductor on both sides, the ordering code for two pads should be used. To order
additional Hi-Flow pads separate, or factory applied variations please contact
an Aavid sales rep for inquiries.
Ordering code

TO-218

TO-220
2X 3.56
(0.140)

0.127 (0.005)

Continuous use temp (C)

150

Phase change temp(C)

55

Dielectric breakdown voltage (Vac)

5000

Dielectric constant (1000 Hz)

4.5

Volume resistivity (Ohm-meter)

Description

1012

No pads

One Hi-Flow pad

Pressure

Two Hi-Flow pads

TO-220 Thermal performance (C/W)

Thermal impedance vs. pressure


10

25

50

200

1.15

1.14

1.12

1.1

* Hi-Flow is a registered trademark of the Bergquist Company

Alignment Pads
Solderable alignment pads are an innovative
way to attach the heat sink to your transistor that
could cut your assembly time by more than half.
Alignment pads provide cost effective solderability,
while providing numerous additional benefits.
Alignment pads are factory applied and can be
bought separately as well. Please refer to accessory
Index D on page 85.
ORDERING INFORMATION
example
Thermalloy origin part 7022B8223CL03 G
A
Suffix

Device

Figure

8223-CL03G

TO-220

8241-CL11G

TO-218

Figure A

Figure B
30.48
(1.200)

7.62
(0.300)
13.21
(0.520)

25.02
(0.985)

11.68
(0.460)

3.25
(0.128)
9.40
(0.370)

3.10
(0.122)
25.40
(1.000)

A = Model number
B = Alignment pad
C = RoHS compliant

20.07
(0.790)

17.02
(0.670)

5.08 21.84
(0.200) (0.860)

0.76
(0.030)

21.84
(0.860)

0.76
(0.030)
14.22
(0.560)

0.51
(0.020) 3.18
TYP THK (0.125)

5.08
(0.200)

Typical installation
Shown with part number 8241-CL11

Recommended hole pattern for 8223-CL03G

PLATED THRU HOLE PER


DEVICE MANUFACTURERS
RECOMMENDATION

2.54
(0.100)

2.95 DIA PLATED


(0.116) THRU HOLE

2.54
(0.100)

CLIP ASSEMBLY

AMERICA
EUROPE

14.73
(0.580)

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2.95 DIA PLATED


(0.116) THRU HOLE
TYP(2)

1.60 DIA PLATED


(0.063) THRU HOLE
TYP(3)

5.46
(0.215)

5.46
(0.215)
12.70
(0.500)

7.37
(0.290)

CL1

www.aavidthermalloy.com

Recommended hole pattern for 8241-CL11G

25.40
(1.000)

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87

Interface Material / Double Sided Tape

INTERFACE MATERIALS

Double-sided thermal tapes adhere the heat sink to the device and offer
good thermal characteristics. They are easy to apply, require no curing time,
can be electrically conductive or isolating, and need no mechanical support
to provide thermal or physical contact between the device and the heat sink.
Aavid can apply one side to a heat sink.

ORDERING INFORMATION
example 12 digit part 375224B000 _ _G
Ordering code

Ordering code

Tape option

31

T414

32

T405R

33

T412

34

T410R

35

T411

T414 for ceramic or metal packages

T405R for ceramic or metal packages

Uses a 0.001 inch (0.03 mm) Kapton MTTM filled polymide


film coated on both sides with high-bond strength, pressuresensitive acrylic adhesive that is loaded with aluminum oxide
particles. This provides both good thermal performance and
excellent electrical isolation.

Uses a 0.002 inch (0.05 mm) aluminum foil core coated on both sides
with high-bond strength, pressure-sensitive acrylic adhesive that is
loaded with aluminum oxide particles. The aluminum foil provides
added thermal conductivity for applications where electrical isolation
is not required. The combination of filter, expanded metal and embossed
surface enhances both tape conformability and thermal performance.

Color

Beige

Color

White

Electrical function

Insulating

Electrical function

Conductive

Thickness

0.127 mm (0.005)

Thickness

0.006 (0.015)

Carrier

Kapton MTTM

Carrier

Aluminum

Thermal impedance

0.60 C-in2/w

Thermal impedance

0.54 C-in2/w

Thermal conductivity

0.37 w/m-k

Thermal conductivity

0.50 w/m-k

Breakdown voltage

5000 VAC

Breakdown voltage

N/A

Volume resistivity

5 x 1015 Ohm-cm

Volume resistivity

3 x 10-2 Ohm-cm

Lap shear adhesion

125 (0.862) psi

UL flammability

94V-0

Rating

U.L.94

Lap shear adhesion

134 psi

Die shear adhesion


Aluminum 25C
Aluminum 150C
Alum.oxide 25C
Alum.oxide 150C

125 psi
55 psi
145 psi
60 psi

Creep adhesion
25C @ 12 psi
150C @ 12 psi

>50 days
>50 days

Die shear adhesion


Aluminum 25C
Aluminum 150C

150 psi
15 psi

Creep adhesion
25C @ 12psi
150C @ 12psi

>50 days
>10 days

T412 for ceramic or metal packages

T410R / T411 for plastic packages

Uses an expanded foil carrier coated on both sides with


high-bond strength, pressure sensitive acrylic that is
loaded with titanium diboride particles. The combination
of filter, expanded metal and embossed surface enhances
both tape conformability and thermal performance.

T410R thermally conductive tape consists of a high bond strength,


pressure sensitive acrylic adhesive loaded with aluminum oxide and
coated onto a 0.002 inch (0.05mm) aluminum foil carrier. The other
side of the foil carrier has a silicone pressure sensitive adhesive which
provides excellent adhesion to silicone-contaminated plastics and
other low energy surfaces.
T411 thermally conductive tape consists of a high bond strength,
pressure sensitive adhesive with an aluminum mesh carrier layer. The
mesh carrier allows the tape to conform to curved surfaces of plastic
molded IC packages, providing a high adhesive strength attachment
for heat sinks. The high performance silicone PSA allows adhesion to
silicone-contaminated plastics and other low energy surfaces.

Color

Grey

Electrical function

Conductive

Thickness

0.009 (0.23 )

Carrier

Expanded aluminum

Thermal impedance

0.25 C-in2/w

Thermal conductivity

1.40 w/m-k

Breakdown voltage

N/A

Typical properties

T410R

T411

Volume resistivity

N/A

Acrylic

Silicone

UL flammability

N/A

Construction
Adhesive (to heat sink side)

Lap shear adhesion

70 psi

Color

White

Clear (silver)

Carrier

Aluminum foil

Aluminum mesh

Adhesive (onto component side)

Silicone

Silicone

Color (to component side)

Clear (Silver)

Clear (Silver)

Thickness, mm (inch)

0.18 (0.007)

0.28 (0.011)

Thermal impedance @<1 psi C-cm2/w (C-in2/w)


Operating temperature range, C

7.1 (1.1)
-50 to + 150

6.5 (1.0)
-50 to + 150

Lap shear adhesion, psi (MPa)


Die shear adhesion, psi (MPa) steel/FR4
25C
125 C

60 (0.414)

14 (0.094)

170 (1.172)
40 (0.276)

80 (0.552)
20 (0.138)

Die shear adhesion


Aluminum 25C
Aluminum 150C
Alum.oxide 25C
Alum.oxide 150C
Creep adhesion
25C @ 12 psi
150C @ 12 psi

135 psi
25 psi
125 psi
40 psi
>50 days
>10 days

Note: Double Sided Tapes are factory applied only.

88

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Wave-OnTM Mounts
Solderable mounts can be factory installed to practically
every board-mountable heat sink and flat sided extrusion.
The female threaded through holes permit pre-assembly
to the semiconductor via machine screws , allowing the
heat sink/semiconductor package to be treated as one unit
when fitted in PC board through holes for wave soldering.

Typical Wave-OnTM mount installation


HEAT SINK

DIM "C"
STAND-OFF LENGTH

FEATURES
Saves production time and cost
Cuts production steps by half

DIM "T"
PC BOARD

Factory installation eliminates steps


Permits soldering in one step
All the benefits of female threaded mount
Automated fastening

7.92
(0.312)

Excellent solderability

"D"

Better thermal performance


Built in stand-off adds air space between PCB
and heat sink for improved air flow and easier
cleaning

"C"

No lockwashers, nuts or separate


mounts with various thread lengths

"B"

"A"

ORDERING INFORMATION
example part 574802B0 _ _ 00G
Ordering code

Model

A Dim

B Dim

C Dim

D Dim

Threaded
thru holes

01

4.32 (0.170)

2.54 (0.100)

2.54 (0.100)

0.96 (0.038)

#6-32

02

EA

3.43 (0.135)

2.54 (0.100)

2.54 (0.100)

0.96 (0.038)

#4-40

03

EG

3.43 (0.135)

2.54 (0.100)

1.14 (0.045)

0.96 (0.038)

#4-40

04

EH

4.32 (0.170)

3.43 (0.135)

2.54 (0.100)

0.96 (0.038)

#6-32

05

EK

4.32 (0.170)

2.54 (0.100)

1.14 (0.045)

0.96 (0.038)

#6-32

07

EM

4.32 (0.170)

2.54 (0.100)

2.54 (0.100)

0.96 (0.038)

3.5MM

09

ER

4.32 (0.170)

2.54 (0.100)

5.08 (0.200)

0.96 (0.038)

#6-32

Ordering code

Model

Dia of PCB plated


thru hole

PCB
thickness T

EA, EG

3.68 (0.145)

1.57 (0.062)

E, EK, EM, ER

4.75 (0.187)

1.57 (0.062)

EH

4.75 (0.187)

2.29 (0.090)

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LABOR SAVING HEAT SINK TO BOARD & DEVICE TO HEAT SINK MOUNTS

Wave-OnTM Mounts

89

LABOR SAVING HEAT SINK TO BOARD & DEVICE TO HEAT SINK MOUNTS

Semiconductor Mounts
Female Semiconductor Mounts
"A"

Fastens semiconductor to heat sink fast and efficiently

"C"

Up to 10 times faster than fastening


with standard nuts and bolts
Used with most JEDEC case sizes, factory installed
"A"

"B"
INSTALL
MOUNT

ORDERING INFORMATION
example 12 digit part 542502B000 _ _G

"C"

"D"

Ordering code

Ordering code
01

Thread

A Dim

B Dim

C Dim

D Dim

#6-32

7.11 (0.280)

4.75 (0.187)

1.78 (0.070)

2.74 (0.108)

02

#4-40

6.35 (0.250)

4.19 (0.165)

1.78 (0.070)

2.74 (0.108)

03

3.00 (0.118)

6.35 (0.250)

4.22 (0.166)

1.50 (0.059)

2.47 (0.097)

Male Semiconductor Mounts


Captive male studs for semiconductor attachments
Used with most JEDEC case sizes, factory installed

MALE SEMICONDUCTOR
MOUNT

9.65
(0.380)

0.63
(0.025)

ORDERING INFORMATION
example 12 digit part 507302B000 _ _G
Ordering code

Ordering code

90

Thread

04

#6-32

05

#4-40

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TM
Shur-Lock

TM

Tabs

Aavids Shur-Lock self locking stand-off tab (U.S. Patent


#5,437,561) positively secures any heat sink to the printed circuit
board. This Shur-Lock tab exhibits many unique design features.

FEATURES
Positive PCB engagement
Integrated PCB stand-off

The rounded and bifurcated tip of the Shur-Lock solderable tab


has been designed to easily snap into any 0.093 diameter hole.
Once through the hole, the tab provides a positive resistance to
backing or falling out of the hole. In addition, the spring action
between the tab and the plated through hole prevents leaning
or lift-off of the heat sink prior to or during the soldering process.
The tip extension of the Shur-Lock tab has been designed to
protrude less than 0.060 beyond the back of a standard 0.0625
PC board, which is below the normal lead trimming allowance
for assembled PCBs.
Shur-Locks stand-off design facilitates the cleaning of assembled PCBs and permits electrical traces to be routed under the
heat sink. The wide base supports of the tab further improve
the stability of the heat sink assembly.

Quick snap-in assembly design


Reduces installed assembly cost
Designed for rugged shock
and vibration environments
Can be installed on a variety of stamped
and extruded board level heat sinks
Factory applied only

Tab ordering code 28


1.58
(0.062)

ORDERING INFORMATION
example 12 digit part 574802B0 _ _ 00G
Ordering code

PRODUCT INFORMATION
Material

Spring steel

Finish

Tin plating over a copper flash

Pull-out force*

70 lbs/tab minimum

Recommended
PCB hole diameter
PCB thickness

0.092 0.096
0.065 0.068

0.76
(0.030)

6.35
(0.250)

2.67
(0.105)

6.35
(0.250)

Variations of the above specifications are possible. Contact Aavid Thermalloy for
additional details for use with thicker PCB sizes, such as 0.093 or other hole diameters.
*Vertical force applied to the sink-tab joint.

10.41
(0.410)

TM
Solderable Staked on Tabs
Aavid solderable tabs stake onto heat sinks for solder mounting into the
PC board. The tabs are available in a variety of lengths, widths and thicknesses.

LABOR SAVING HEAT SINK TO BOARD & DEVICE TO HEAT SINK MOUNTS

Tabs

Tabs are factory applied for both vertical and horizontal mountings including:
step tabs, which keep the heat sink elevated above the board, and tabs with a
triangular base for extra stability.
Many of Aavids tabs are customized. Below are examples of standard tabs.
Please consult Aavids customer service department for information about
other tab options.
ORDERING INFORMATION
example 12 digit part 574802B0 _ _ 00G
Ordering code

Tab ordering code 31

Tab ordering code 32


3.56
(0.140)

1.27
(0.050)

1.57
(0.062)
6.10
(0.240)

6.35
(0.250)
0.51
(0.020)

6.10
(0.240)

0.76
(0.030)

4.37
(0.172)

9.53
(0.375)

1.02
(0.040)

2.79
(0.110)

4.06
(0.160)

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91

LABOR SAVING HEAT SINK TO BOARD & DEVICE TO HEAT SINK MOUNTS

Tabs
Tab ordering code 33

Tab ordering code 34

7.87
(0.310)

0.76
(0.030)

1.57
(0.062)

1.90
(0.075)

6.10
(0.240)

6.10 C
(0.240) L

0.64
(0.025)

0.76 R
(0.030)
5.03
(0.198)

7.11
(0.280)

8.89
(0.350)
0.51
(0.020)

15.62
(0.615)

1.75
(0.069)

0.81
(0.032)
12.14
(0.478)

Note: The drawing above shows the right hand of a matched pair
which are supplied mounted to the heat sink.

Tab ordering code 36

Tab ordering code 35

5.08
(0.200)

7.11
(0.280)

5.08
(0.200)

6.10
(0.240)

2.41
(0.095)

2.46
(0.097)
8.89
(0.350)

12.95
(0.510)
0.81
(0.032)

1.63
(0.064)

1.78
(0.070)
0.81
(0.032)

Tab ordering code 37

Tab ordering code 39

9.53
(0.375)

6.35
(0.250)

3.18
1.60 (0.125)
(0.063)

6.35
(0.250)

1.27
(0.050)

6.35
(0.250)

0.51
(0.020)

15.88
(0.625)

9.53
(0.375)

15.88
(0.625)
1.02
(0.040)
0.81
(0.032)

92

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1.63
(0.064)

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Tab ordering code 40

Tab ordering code 43

6.32
(0.245)

6.35
(0.250)
3.18
(0.125)

6.35 C
(0.250) L

3.18
1.27 (0.125)
(0.050)

6.35
(0.250)

1.27
(0.050)

15.88
(0.625)

12.57
(0.495)

1.63
(0.064)

0.51
(0.020)

1.02
(0.040)

0.81
(0.032)

Solderable Mounting Tabs


FIGURE A

Heat sinks ordered with solderable mounting


tabs have tin-plated spring steel tabs permanently locked onto the heat sink to provide
wave solderability. The solderable tabs are
mounted on the heat sink after anodizing,
thus eliminating any special coating or handling. The result is a wave solderable heat
sink with black anodized performance.

FIGURE B

7.62
(0.300)

7.62
(0.300)

"A"
"A"
"B"
"B"
3.18
(0.125)

2.79
(0.110)

3.18
(0.125)

ORDERING INFORMATION
example 12 digit part 574802B0 _ _ 00G
Ordering code

example
Thermalloy origin part 6070B
A

G
B

2.28
(0.090)
4.83
(0.190)
MT3 ONLY
7.87
(0.310)

A = Model number
B = Mounting tab suffix
C = RoHS compliant

7.87
(0.310)

2.03
(0.080)

LABOR SAVING HEAT SINK TO BOARD & DEVICE TO HEAT SINK MOUNTS

Tabs

SEE DETAIL B

BEVELED
CORNERS
MT3 ONLY
3.09
(0.122)
DETAIL B
Typical Installation

ADD TO
HEIGHT OF PART
"A" REF
TRIANGULAR
TAB

Suffix

Features

Figure

Recommended
PCB plated
thru hole:

Ordering code

Stand-off height

A Dim

B Dim

MT

53

5.21 (0.205)

Solderable mounting tab

15.88 (0.625)

4.83 (0.190)

2.90 0.10 (0.114 0.004)

MT2

54

8.51 (0.335)

Solderable mounting tab

19.18 (0.755)

8.13 (0.320)

2.90 0.10 (0.114 0.004)

MT3

55

5.21 (0.205)

50 degree beveled corners on stand-off portion reducing board footprint


from 7.87 (0.310) to 4.83 (0.190) width. Only tab with this feature.

15.88 (0.625)

4.83 (0.190)

2.90 0.10 (0.114 0.004)

MT5

56

5.21 (0.205)

Bifurcated tabs in lieu of triangular shape

15.88 (0.625)

4.83 (0.190)

2.95 0.05 (0.116 0.002)

MT6

57

2.92 (0.115)

Bifurcated tabs in lieu of triangular shape

13.59 (0.535)

2.54 (0.100)

2.95 0.05 (0.116 0.002)

Notes: Mounting tabs have unique locking features built into their design. Aavid Thermalloy adds
to standard and custom heat sinks. For this reason, the tabs are factory applied, and cannot be sold
separately. Please see page 85 for additional tab options.

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Solderable Pins / Solderable Nuts


Solderable Pins
FIGURE A

Vertically mounted, extruded heat sinks are


converted to wave solderable with the addition
of solderable roll pins. Roll pins are available
with stand-off shoulders in different heights
for easier cleaning after wave soldering.

2.34
(0.092)

5.49 2.46
(0.216) (0.097)

4.45
(0.175)

2.41
(0.095)

Pin P2-P3

B C

Suffix

Ordering code

1.27
(0.500)
2.41
(0.095) REF

5.49
(0.216)
REF

Ordering code

Typical installation P2-P3

3.96
(0.156)

ORDERING INFORMATION
example 12 digit part 529902B0 _ _ 00G
G

2.46
(0.097) REF

A = Model number
B = Solid pin suffix
C = RoHS compliant

Description

12.70
(0.500)

"A"

Pin 25

example
Thermalloy origin part 6396B

FIGURE B

12.70
(0.500)

Heat sink
"A"

A Dim

Figure

P2

21

Solid pin w/stand-off shoulder 0.050"

0.050

P3

N/A

Solid pin w/stand-off shoulder 0.125"

0.125

N/A

25

Solid solderable pin

PC Board
Stand-Off Shoulder

Solderable Nuts
Solderable nuts are permanently swaged into the heat sink
for quick pre-assembly with the transistor. Screws are used
to mount to the heat sink and are installed from the top.
Solderable nuts feature a closed end that prevents solder
from wicking into threads and trapping contaminants or flux.
Heat sink and transistor are then handled as a single component and dropped into plated-thru holes in the PC board for
wave soldering. (Solderable nuts require slightly larger printed
circuit board hole sizes)

FEATURES
Pre-mounted to heat sink at factory
Ease of pre-assembly in production
Mechanical and electrical integrity
Wave solderability

ORDERING INFORMATION
example 12 digit part 506003B0 _ _ 00G

3.56
(0.140)

3.28
(0.129)

Ordering code

example
Thermalloy origin part 7019B
A

G
B

A = Model number
B = Solderable nut suffix
C = RoHS compliant

Suffix

Ordering code

Dia of PCB thru hole

SNM-1

N/A

4.95 (0.195)

M3X0.5

SNE-1

14

4.95 (0.195)

4-40 UNC-2B

SNE-2

13

4.95 (0.195)

6-32 UNC-2B

7.62
(0.300)

4.32
(0.170)

Thread

7.75
(0.305)

Note: If a part number requires 2 solderable nuts, simply add a "/2" after the solderable
nut character suffix on Thermalloy origin parts.

THREAD

Mechanical drawings showing heat sinks with solderable nuts


1.27
(0.050)
3.28
(0.129)
4.32
(0.170)

CL

SOLDERABLE
NUT

3.56
(0.140)
4.32
(0.170)
1.65
(0.065)

3.56
(0.140)

3.28
(0.129)

SOLDERABLE NUT

94

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Clinch Nuts
Clinch nuts are threaded nuts that allow quick assembly of the
transistor to the heat sink. A single screw mounts the transistor
to the heat sink, reducing your hardware requirements. Clinch
nuts are permanently pressed into the heat sink, and come in a
variety of English and Metric threadsCNE designates an English
thread, and CNM designates a Metric thread.

FIGURE A

FIGURE B
SECTION A-A

1.50
(0.059)

1.78
(0.070)

"A"
"A"

"A"

"B"

"A"
6.35
(0.250

6.30
(0.248)

Mechanical drawing showing heat sink with clinch nut

ORDERING INFORMATION
example 12 digit part 529801B000 _ _ G
example
Thermalloy origin part 7019B
A

CLINCH NUT

Ordering code

G
B

A = Model number
B = Clinch nut suffix
C = RoHS compliant

Suffix

Ordering code

Thread

A Dim

CNE42

12

4-40 UNC-2B

0.96 (0.038)

CNE43

N/A

4-40 UNC-2B

1.37 (0.054)

CNM1

13

M3 X 0.5

0.76 (0.030)

4.06 (0.160)

CNM2

N/A

M3 X 0.5

0.96 (0.038)

4.22 (0.166)

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B Dim

CLINCH NUT
INSTALLED

Figure
A
A

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Clinch Nuts

95

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Studs
Solderable Studs
Threaded solderable studs are permanently swaged in place
for quick pre-assembly with the transistor. The device is
placed over the stud (s) followed by the lock washer and
nut. This entire component is then dropped into plated-thru
holes in the printed circuit board for wave soldering. The
end of the stud is tin-plated for excellent solderability and
extends only 0.040" below a 0.062" PC board to clear lead
trimming saws.

"A"

5.49
(0.216)
"B"
"C"

ORDERING INFORMATION
example 12 digit part 501303B000 _ _ G
example
Thermalloy origin part

FIGURE A

Ordering code

7022B
A

Suffix

Typical installation

A = Model number
B = Stud suffix
C = RoHS compliant

G
B

FIGURE B

Ordering code

Dia of PCB thru hole

A Dim

B Dim

C Dim

Figure

SE-1

08

3.68 (0.145)

8.89 (0.350)

6-32

1.13-1.26 (0.045-0.050)

SE-2

06

3.68 (0.145)

12.32 (0.485)

6-32

1.14-1.27 (0.045-0.050)

SE-3

09

3.68 (0.145)

8.89 (0.350)

4-40

1.14-1.26 (0.045-0.050)

SE-4

14

3.68 (0.145)

8.89 (0.350)

6-32

3.05 (0.120)

SM-1

17

3.68 (0.145)

8.89 (0.350)

M3 x 0.5

3.05 (0.120)

SM-3

07

3.68 (0.145)

8.89 (0.350)

M3 x 0.5

1.13-1.26 (0.045-0.050)

HEAT
SINK

HEAT
SINK
"C"

"C"

PC BOARD
PC BOARD

Note: Factory installed only

Device Mounting Studs


Device mounting studs for "Thermalloy-origin"
items are available as options on certain vertical
and board mount heat sinks as a labor-saving aid
for mounting semiconductors. This optional feature
speeds production assembly time and reduces
hardware requirements.

"A"

"D"

"B"
"C"

ORDERING INFORMATION
example 12 digit part 529801B000 _ _G
Mechanical drawing showing heat sink with device mounting studs

Ordering code

example
Thermalloy origin part 7019B
A
Suffix

G
B

A = Model number
B = Stud suffix
C = RoHS compliant

Ordering code

A Dim

B Dim

C Dim

D Dim

SF1

11

7.92 (0.312)

4-40 UNC-2A

0.25 (0.010)

4.75 (0.187)

SF2

N/A

8.00 (0.315)

M3 x 0.5

0.25 (0.010)

4.60 (0.181)

SF3

N/A

7.92 (0.312)

6-32 UNC-2A

0.25 (0.010)

5.23 (0.206)

CL
Device
Mounting
Stud

Note: Factory installed only

96

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Aavid Kool-KlipsTM
These one piece stainless steel clips eliminate the need for
screws, lock washers and nuts in the assembly process, therefore reducing assembly time and cost. These can be bought
separately, or found in the 11th or 12th position when deciphering an Aavid Standard product. Please reference Indexes
to see which clips are popular with which product offering.

6801G

14.25
(0.561)

37.10
(1.461)

ORDERING INFORMATION
To order clips seperately use part number below.
To order a clip as an option use ordering code.
example 12 digit part 530101B000 _ _ G

7.54
(0.297)

5901G

Ordering code
Part number

Transistor case style

115000F00000G

TO-220, TO-218

50

115100F00000G

TO-220, TO-218

51

115200F00000G

TO-220, TO-218

52

115300F00000G

TO-220, TO-218

53

115400F00000G

TO-220

54

7.24
(0.285)

Ordering code

3.99
(0.157)

37.08
(1.460)

7701G

116200F00000G

TO-220, TO-218

5901G

TO-220, TO-218, TO-247

Sold separately only

62

6801G

TO-220, TO-218, TO-247

Sold separately only

7701G

TO-220

Sold separately only

6.60
(0.260)

16.00
(0.630)
11.00
(0.433)

4.75
(0.187)

115000F00000G Code 50

115100F00000G Code 51

30.60
(1.205)

6.60
(0.260)

39.10
(1.540)

8.70
(0.342)

12.70
(0.500)

13.50
(0.530)

LABOR SAVING HEAT SINK TO BOARD & DEVICE TO HEAT SINK MOUNTS

Clips

6.60
(0.260)

115200F00000G Code 52

115300F00000G Code 53
3.18
(0.125)

13.84
(0.545)

6.60
(0.260)
25.65
(1.010)

12.06
(0.475)
7.62
(0.300)

115400F00000G Code 54

116200F00000G Code 62

7.92
(0.312)

6.60
(0.260)

30.61
(1.205)
8.69
(0.342)

10.92
(0.430)

12.70
(0.500)

5.97
(0.235)

14.22
(0.560)

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Clips
Thermal Clips
Factory-Installed ONLY thermal clips, available on many
standard heat sinks (shown below) eliminate the use of screws
and nuts in assembling the heat sink and transistor. Plastic
case transistors slip into place for easy assembly. Thermal clips
are available in a variety of configurations. Locking clips have
an internal tab to lock the transistor permanently in place.
ORDERING INFORMATION
example 12 digit part 530600B000 _ _ G
example
Thermalloy origin part 7023B
A
Suffix

Ordering code
A = Model number
B = Clip suffix
C = RoHS compliant

G
B

Ordering code Transistor case style

Clip/Cover features

TC1

32

TO-220

TC6

36

TO-218, TO-220, Multiwatt

Locking
Locking

TC7

N/A

TO-218, TO-220, Multiwatt

Insulated

TC10

33

TO-220, TO-218

Locking

TC11

34

TO-220

Insulated

TC12

35

TO-218, TO-220

Locking

TC-1 Code 32

TC-6 Code 36

17.78
(0.700)

17.78
(0.700)

6.35
(0.250)

3.94
(0.155)

11.82
(0.465)
19.90
(0.783)
28.88
(1.137)

TC-7 Code N/A

10.16
(0.400)

11.82
(0.465)

5.13
(0.202)
28.90
(1.138)

TC-10 Code 33

17.78
(0.700)

5.26
(0.207)

12.70
(0.500)
19.05
(0.750)
28.91
(1.138)

6.35
(0.250)

10.16
(0.400)

10.16
(0.400)

11.81
(0.465)
28.91
(1.138)

TC-11 Code 34

TC-12 Code 35
6.35
(0.250)

6.35
(0.250)

10.16
(0.400)

6.98
(0.275)

10.16
(0.400)

12.70
(0.500)
19.05
(0.750)
28.91
(1.138)

98

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12.70
(0.500)
28.90
(1.138)

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Mounting Kits
Mounting Kits
FEATURES
Pre-packaged in heat-sealed plastic bags for use on assembly line.
Stock mounting hardware using one number
for better control and identification.
Three different insulating materials available:
Low cost ThermalfilmTM
High temperature Mica
High performance ThermalsilTM lll

ACCESSORIES

Other insulator materials available for special order include:


hard anodized aluminum and aluminum oxide.
Individually packaged for convenient stocking and handling
of mounting hardware. Kits contain all hardware necessary to
electrically isolate the transistor from the heat sink.

TO-220 Mounting kit part number 4880


ORDERING INFORMATION
Part number

Description

4880G

Kit with ThermalfilmTM

4880MG

Kit with Mica Insulator

4880SG

Kit with Thermalsil III

TRANSISTOR
NOT INCLUDED

TM

EACH KIT INCLUDES:


Part number

Item

Qty

Insulator
ThermalfilmTM (see page 101)
Mica (see page 103)
ThermalsilTM III (see page 103)

7721-7PPS

Shoulder washer

MS15795-804

Flat washer #4
No. 4-40 UNC-2B

MS35649-244

Hex nut
No. 4-40 UNC-2A X

43-77-9
(56-77-9)
(53-77-9)

Description

MS51957-17

1/2 Long phillips pan head screw

MS35338-135

Lock washer, No. 4

Note: Smooth side of flat washer should be placed against insulator when using the kit.

TO-3 Mounting kit part number 4804


ORDERING INFORMATION
Part number

Description

4804G

Kit with ThermalfilmTM

4804MG

Kit with Mica Insulator

4804SG

Kit with ThermalsilTM III

TRANSISTOR
NOT INCLUDED

EACH KIT INCLUDES:


Part number

Item

Qty

43-03-2
(56-03-2)
(53-03-2)

Description
Insulator
ThermalfilmTM (see page 101)
Mica (see page 103)
ThermalsilTM III (see page 103)

7721-5PPS

Shoulder washer

MS15795-805

Flat washer #6

MS35649-264

No. 6-32 UNC-2B


Hex nut

MS 51957-30

No. 6-32 UNC-2A X


1/2 Long phillips pan head screw

MS35338-136

Lock washer, No. 6

322-156

Solder lug

2
3
7
6
4

Note: Smooth side of flat washer should be placed against insulator when using the kit.

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99

Insulating Shoulder Washers


FEATURES
Available in nylon or polyphenylene sulfide
Chemically inert [no known solvents under 200C (392F)]
Maximum recommended service temperature of 260C (500F)
Recommended torque is 0.565Nm to 0.678Nm (5 to 6 inch-pounds)
on all shoulder washers except 7, which has recommended torque
of 0.452Nm (4 inch-pounds)

Polyphenylene Sulfide PPS Shoulder Washers


FIGURE B

ACCESSORIES

FIGURE A

"B"

"A"

"A"

"D"
DIA
5.59
(0.220)

"E"
DIA

"C"
"E"

Note: This figure is common to


figures A and B

Part number

A Dim

B Dim

C" Dim

"D" Dim

"E" Dim

Screw size

Figure

7721-1PPSG

7.11 (0.280)

3.18 (0.125)

1.07 (0.042)

2.84 (0.112)

3.81 (0.150)

7721-2PPSG

7.11 (0.280)

4.70 (0.185)

1.07 (0.042)

2.84 (0.112)

3.81 (0.150)

7721-3PPSG

7.11 (0.280)

3.18 (0.125)

1.07 (0.042)

2.84 (0.112)

3.56 (0.140)

7721-5PPSG

7.92 (0.312)

0.79 (0.031)

1.19 (0.047)

3.66 (0.144)

4.50 (0.177)

7721-6PPSG

7.11 (0.280)

0.79 (0.031)

1.19 (0.047)

3.00 (0.118)

3.68 (0.145)

7721-7PPSG*

5.46 (0.215)

0.81 (0.032)

1.02 (0.040)

2.95 (0.116)

3.43 (0.135)

7721-10PPSG

7.62 (0.300)

2.41 (0.095)

1.40 (0.055)

2.97 (0.117)

3.56 (0.140)

4 **

Note: A single gate extension, not to exceed 0.64 (0.025) in length, is allowable on the outside of all shoulder washers.
* Design allows insertion in the tab of a TO-220.
** Also for M3 screw.

Nylon Shoulder Washers

"C"
"A"

"E"

Shoulder
Washer

"D"

0.33
(0.013)

"B"

Material is nylon type 6

Part number

100

A Dim

B Dim

"C" Dim

"D" Dim

"E" Dim

7721-11NG

7.80/8.05 (0.307/0.317)

2.87/3.00 (0.113/0.118)

3.56/3.81 (0.140/0.150)

3.76/3.89 (0.148/0.153)

1.09/1.35 (0.043/0.053)

7721-13NG

5.89/6.05 (0.232/0.238)

2.87/3.00 (0.113/0.118)

N/A

3.43/3.56 (0.135/0.140)

1.19/1.40 (0.047/0.055)

7721-15NG

5.59/6.10 (0.220/0.240)

2.90/2.95 (0.114/0.116)

1.73/1.91 (0.068/0.075)

3.43/3.58 (0.135/0.140)

0.51/0.64 (0.020/0.025)

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Thermalfilm and Thermalfilm MT


Thermalfilm Polyimide Plastic Films
Thermalfilm and Thermalfilm MT are low cost polymide plastic insulating films designed
to be an improved replacement for mica. These insulators have a distinctive amber color and
can be easily recognized and assembled on a production line.

ACCESSORIES

Thermalfilm MT, made from high performance Kapton MT material, provides thermal
conductivity nearly 2-5 times greater than standard Thermalfilm. Both insulators have an
extremely high resistance to flow or thin out under high compressive stresses, particularly at
elevated temperatures. Excellent physical, mechanical and electrical properties remain nearly
constant over a wide range of temperatures and frequencies. They are radiation resistant,
have no melting points, and have no known organic solvents. The polymide plastic film is UL
listed as a component in ULs publication Component Plastic Material dated September
18, 1969. The UL card number is E39505R, Guide QMFZ2 filed by E. I. du Pont de Nemours
& Co., Inc. ThermalfilmTM is rated 94-V/0.

ORDERING INFORMATION
For standard pre-cut sizes of ThermalfilmTM
and ThermafilmTM MT see page 102.

ELECTRICAL TYPICAL VALUE @ 25 C


THERMALFILM

PROPERTY

0.03mm (1-mil)
240 x 103 volts/mm
(6,100 volts/mil)
3.5
Dielectric constant
0.002
Dissipation factor
1017 ohm-cm
Volume resistivity
1016 ohms
Surface resistivity
Corona start voltage 0.025mm (1-mil) 465 volts
100.000 megohm mfds.
Insulation resistance
Dielectric strength

THERMALFILM MT

TEST METHOD

177.2 x 103 volts/mm


(4500 volts/mm)

ASTM D149-64

4.3
0.002
1017 ohm-cm
1016 ohms
465 volts
100.000 megohm mfds.

ASTM D150-64T
ASTM D150-64T
ASTM D257-61
ASTM D257-61
ASTM D1868-61T
Based on 0.05 mfd wound
capacitor using 0.25 mm
(1-mil) Film

PHYSICAL

Material thickness
Ultimate tensile strength (MD)
Bursting strength test (Mullen)
Tear strength initial
Density
Folding endurance (MIT)

0.05mm (0.002)
1.72 x 108 Pa (25,000 psi)
3.10 x 105 Pa (45 psi)
27,559 gm/mm (700 gm/mil)
1.42 gm/cm3 (88.7 lb/ft3)
>10,000 cycles

Melting point
Zero strength temperature
Cut through temperature

NONE
815C (1499F)
435C (815F)
525C (977F)
-260C to 240C
(-436F to 464F)
0.156W/m C
(0.09 BTU/hr-ft-F)
V-0, UL E card E39505

0.05mm (0.002)
103 MPa (1500 psi)
0.31 MPa (45 psi)
35,433 gm/mm (900 gm/mil)
1.78 gm/cm3 (111.1 lb/ft3)
>10,000 cycles

ASTM D882-64T
ASTM 0774-63
ASTM D1004-61
ASTM D1505-63T
ASTM D2176-63T

THERMAL

Service temperature
Thermal conductivity
Flammability

NONE
815C (1499F)
435C (815F)
525C (977F)
-260C to 240C
(-436F to 464F)
0.379 W/m C
(0.219 BTU/hr-ft-F)
V-0, UL E card E39505

Hot Bar (Du Pont test)


Weighted probe on heated film
(Du Pont test)

Model TC-1000 twin heatmeter


Comparative tester
UL 94

Notes: One mil equals 0.001 inch


Dimensional tolerances are 0.38mm (0.015), hole diameters are 0.25mm (0.010) and angularity is 1 1/2 unless otherwise specified.

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101

Insulators Thermalfilm and Thermalfilm MT


Thermalfilm for TO-3

"A"
1.83
(0.072)

ORDERING INFORMATION
Part number

A Dim

B Dim

C Dim

D Dim

43-03-2G

42.04 (1.655)

27.00 (1.063)

3.96 (0.156)

1.57 (0.062)

43-03-4G

39.70 (1.563)

26.67 (1.050)

3.56 (0.140)

1.57 (0.062)

"D"
DIA
TYP (2)
10.92
(0.430) "B"
"C"
DIA
TYP (2)

ThermalfilmTM information on page 101


Dimensional tolerances are 0.38mm (0.015), hole diameters are 0.25mm (0.010)
and angularity is 1 1/2 unless otherwise specified.

ACCESSORIES

30.15
(1.187)

Thermalfilm for TO-5 and TO-18


ORDERING INFORMATION
Part number
43-05-1G

Device

Figure

A Dim

B Dim

C Dim

TO-5

9.91 (0.390)

5.08 (0.200)

0.91 (0.036)

43-05-2G

TO-5

9.91 (0.390)

5.08 (0.200)

0.91 (0.036)

43-18-1G

TO-18

6.35 (0.250)

2.54 (0.100)

0.91 (0.036)

ThermalfilmTM information on page 101


Dimensional tolerances are 0.38mm (0.015), hole diameters are 0.25mm (0.010)
and angularity is 1 1/2 unless otherwise specified.

FIGURE B

FIGURE A
"A"

"A"

"C"
DIA
TYP (4)

"C"
DIA
TYP (3)

"B"

"B"

Thermalfilm for TO-220, TO-126, Case 77, Case 199, Case 90, TO-218 and TO-3P

ORDERING INFORMATION
Part number

Device

A Dim

B Dim

C Dim

D Dim

43-77-1G

TO-126, Case 77

11.10 (0.437)

7.92 (0.312)

3.56 (0.140)

2.36 (0.093)

43-77-2G

Case 90, Case 199

17.45 (0.687)

14.27 (0.562)

5.54 (0.218)

3.18 (0.125)

43-77-8G

Case 90, Case 199

18.92 (0.745)

13.84 (0.545)

5.38 (0.212)

3.81 (0.150)

43-77-9G

TO-220

18.42 (0.725)

13.21 (0.520)

4.32 (0.170)

2.92 (0.115)

46-77-9G*

TO-220

18.42 (0.725)

13.21 (0.520)

4.32 (0.170)

2.92 (0.115)

43-77-20G

TO-220, TO-218, TO-3P

23.24 (0.915)

18.80 (0.740)

6.98 (0.275)

3.66 (0.144)

"A"

"D"
DIA
"B"

"C"

* ThermalfilmTM MT part numbers begin with 46


Thermalfilm information on page 101
Dimensional tolerances are 0.38mm (0.015), hole diameters are 0.25mm (0.010)
and angularity is 1 1/2 unless otherwise specified.
TM

102

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Insulators Mica and ThermalsilTM III


Mica and ThermalsilTM III
FIGURE A

Thermalsil III provides excellent thermal conductivity


and electrical resistance. It is used as an electrically-isolating interface material composed of silicone elastomer
binder with a thermally conductive filler. It is reinforced
with glass cloth to resist tearing and cut-through due to
burrs on transistors or heat sinks.

"A"

"A"

1.83
(0.072)
"D"
DIA
TYP (2)

"D"
DIA
10.92
(0.430) "B"

"B"

"C"
DIA
TYP (2)
"C"

30.15
(1.187)

Mica insulators provide high maximum operating temperatures (550C) and excellent electrical properties.

ACCESSORIES

Thermalsil III eliminates the need for grease application


and conforms to mounting surfaces under clamping pressure for optimum heat conduction. The finely woven glass
cloth provides the thinnest possible matrix for enhanced
thermal resistance. Thermalsil III is available in any configuration with adhesive backing.

FIGURE B

ORDERING INFORMATION
Part number

Description

Device

"A" Dim

"B" Dim

"C" Dim

"D" Dim

56-77-9G

Mica

TO-220

18.42 (0.725)

13.21 (0.520)

4.32 (0.170)

2.92 (0.115)

Figure
B

56-03-2G

Mica

TO-3

42.04 (1.655)

27.00 (1.063)

3.96 (0.156)

1.57 (0.062)

53-77-9G

ThermalsilTM III

TO-220

18.42 (0.725)

13.21 (0.520)

4.32 (0.170)

2.92 (0.115)

53-03-2G

ThermalsilTM III

TO-3

42.04 (1.655)

27.00 (1.063)

3.96 (0.156)

1.57 (0.062)

TYPICAL PROPERTIES FOR MICA INSULATORS

TYPICAL PROPERTIES FOR THERMALSILTM III

Property

Property

Typical value 25C

Test method

Electrical

Electrical
Dielectric strength
172 X 103 volts/mm (4500 volts/mil)
0.025 mm to 0.076 mm thick in air (1 to 3 mils thick in air)

Dielectric constant

2.5@50 Hz
2.5@103 Hz
2.5@106 Hz

ASTM D-150

Dielectric constant

6.5 to 8.7

Dissipation factor

0.0001-0.0004 @ 106 Hz

Dielectric breakdown voltage 26.3 x 103 volts/mm (667 volts/mil)

Volume resistivity

10 ohm-cm

Volume resistivity

5.7 x 1015 ohm-cm

ASTM D-257

Physical

Dielectric dissipation factor

0.008@50 Hz
0.004 @103 Hz
0.004 @106 Hz

ASTM D-150

15

Modules of elasticity in tension

172 X 103 Mpa (25 X 106) psi

Tensile strength

310 Mpa (45,000 psi)

Hardness mohs, shore

3.0, 115

Compressive strength

2.21 X 108 Pa (32,000 psi)

Specific gravity

Physical
Thickness

0.15mm
(0.006 inch)

2.9

Color

Gray-Green

Thermal

Tensile strength

6.1 x 107 Pa (8786 psi)

Thermal conductivity

0.528 W/(m C ) (0.30 Btu/hr-ft F)

Hardness, shore A

87

Coefficient of thermal expansion

3.24 X 10-5 C (1.8 X 10-5 F)

Elongation

Specific heat

0.084 KJ/Kg C (0.02 Btu/Lb F)

Melting point

1275C (2327 F)

Thermal conductivity

0.92 W/(m C ) (0.532 Btu/hr. ft F)

Max. operating temperature

550 C (1022 F)

Flame resistance

UL 94V-0

Service temperature

-60C to 180C
(-76F to 356F)

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ASTM D-149

2% or less
Thermal

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103

Insulators Aluminum Oxide


Aluminum Oxide
Aluminum oxide has unique thermal conductivity qualities
and features low loss factors at high frequencies. It has high
compressive strength, high volume resistivity, low thermal
expansion and resists radiation.
Aluminum oxide insulating washers have a dielectric strength
of approximately 21.7 x 103 volts/mm for .76mm material (550
volts/mil for 0.030 inch material) and 16.9 x 103 volts/mm for
1.57mm material (430 volts/mil for 0.062 inch material). The
thermal conductivity of aluminum oxide is 15.06W/(mC) at 75C.

PROPERTY
A1203

CHEMICAL TYPICAL VALUE


94% nominal

Dielectric constant 25C (77F)

ELECTRICAL
8.9 (1MHz)
8.9 (10GHz)
0.0001 (MHz)
0.0010 (10GHz)
>1014 ohm-cm
8.66 x 103 volts/mm (6.35mm thick)
[220 volts/mil (0.250 thick)]
16.73 x 103 volts/mm (1.27mm thick)
[425 volts/mil (0.050 thick)]
28.35 x 103 volts/mm (0.25mm thick)
[720 volts/mil (0.010 thick)]
PHYSICAL
3.62 g/cm3 (226 lb/ft3)
78 (Rockwell 45 N)
MECHANICAL
3.17 x 108 Pa (minimum) [46.00 psi (minimum)]
3.52 x 108 Pa (typical) [51,000 psi (typical)]
2.83 x 1011 Pa (41 x 106 psi)
0.21
1.93 x 108 Pa (28,000 psi)
2.10 x 109 Pa (305,000 psi)
THERMAL
7.9 x 106/C (4.4 x 106/F)
18.01 W/(mC) @ 25C
14.24 W/(mC) @ 100C
79.56 W/(mC) @ 400C
8.79 x 104 KJ/kgC [2.1 x 104 Btu/lb F]
>3600C (6512F)
1700C (3100F)

Dissipation factor 25C (77F)

ACCESSORIES

Electrical resistivity 25C (77F)


Dielectric strength (AC)

Density
Hardness
Flexural strength 25C (77F)
Modules of elasticity
Poissons ratio
Tensile strength 25C (77F)
Compressive strength 25C (77F)
Coefficient of thermal expansion
Thermal conductivity

Specific heat (100C)


Melting point
Maximum temperature for
continuous use

Aluminum Oxide for TO-3

Part number Thickness

A Dim

B Dim

4103G*

1.91 (0.075)

39.70 (1.563)

26.67 (1.050)

13.34 (0.525) 4.75 (0.187) 30.40 (1.197)

C Dim

D Dim

4104G*

1.78 (0.070)

44.45 (1.750)

31.75 (1.250)

15.88 (0.625) 7.16 (0.282) 30.15 (1.187)

ASTM D150-70
ASTM D2520-70
ASTM D150-70
ASTM D2520-70
ASTM D1829-66
ASTM D116-69

ASTM C20-70
ASTM E18-67
ACMA Test #2
ASTM C623-69T
ASTM C623-69T
ACMA Test #4
ASTM C528-63T
ASTM C372-56
ASTM C408-58

ASTM C351-61

"C" RAD
TYP (2)

3.68
(0.145)
DIA TYP (4)

ORDERING INFORMATION

TEST METHOD
Spectrographic analysis
(100%-% by wt. of total
metallic impurity)

"A"

1.83
(0.072)

E Dim
10.92
"B"
(0.430)

5.46
(0.215)
"D"
RAD
TYP (2)
15.09
(0.594)
"E"

Aluminum Oxide Ceramic for TO-220

"D"

"C"

ORDERING INFORMATION
Part number

Thickness

4169G*

1.57 (0.062)

4170G**

1.78 (0.070)

4171G**
4177G**

A Dim

B Dim

C Dim

D Dim

E Dim

19.30 (0.760) 13.97 (0.550) 4.78 (0.188)

6.98 (0.275)

3.68 (0.145)

19.30 (0.760) 13.97 (0.550) 4.78 (0.188)

6.98 (0.275)

3.68 (0.145)

1.78 (0.070)

16.51 (0.650) 12.70 (0.500) 4.32 (0.170)

6.35 (0.250)

3.81 (0.150)

1.78 (0.070)

17.45 (0.687) 14.27 (0.562) 5.54 (0.218)

7.14 (0.281)

3.18 (0.125)

"A"
"E"
DIA

"B"

"B"

Aluminum Oxide Ceramic for TO-218, TO-247, and TO-3P

"D"

ORDERING INFORMATION
Part number

Thickness

4180G*

1.78 (0.070) 23.24 (0.915)

A Dim

B Dim

C Dim

18.80 (0.740) 6.98 (0.275)

D Dim

E Dim

9.40 (0.370)

3.96 (0.156)

"A"

"C"
"E"

104

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Insulators Stanchion Pads


8923-1, 8923-2, 8924 Stanchion Pads
FEATURES
Reduces stress on leads during wave solder and post-soldering operations
Provides stable mount to resist shock and vibration damage to leads

2.54
(0.100)
2.54
(0.100)

8923-1, 8923-2, and 8924 fit the TO-220


SEE DETAIL "D"
(8924 ONLY)

4.06
(0.160)

1.52
(0.060)

1.02
(0.040)

ORDERING INFORMATION
A Dim

B Dim

C Dim

8923-1G

2.54 (0.100)

20.32 (0.800)

8.00 (0.315)

8923-2G

1.27 (0.050)

19.05 (0.750)

8.00 (0.315)

8924G

1.27 (0.050)

19.05 (0.750)

7.87 (0.310)

Note: Tolerances 0.25 (0.010) unless otherwise specified.


Material is nylon 6/6 rated 94 V-O

DETAIL "D"
(8924 ONLY)

3.05
(0.120)

10.16
(0.400)

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11.18
(0.440)

3.05
(0.120)

1.52
(0.060)
SQ TYP (4)

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1.40
(0.055)

"B"

8.26
(0.325)

AMERICA
EUROPE

ACCESSORIES

Part number

"A"

ASIA

2.03
(0.080)
DIA THRU
TYP (3)

"C"

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105

Insulating Covers
TO-3 Insulating Covers
Insulating covers are designed to provide protection from accidental shock
during field service or repair.
Pan head screws not providedMS 51957-30 or equivalent recommendedsecure the cover
to the TO-3. At the typical mounting screw torque of 0.680.90 Nm (6-8 inch pounds), the
TO-3 cover material cold-flows around the screw head to securely fasten the cover.

ACCESSORIES

Included are No.6 split washers as inserts to provide electrical connection of mounting screws
to the TO-3 collector and an insulating snap-in cover for the screw heads. A test probe hole is
provided in the top of the cover.
The 8903VB is made from thermoplastic polyester that meets the requirements of UL Bulletin
94 V-O. In addition to its excellent flammability rating, thermoplastic polyester offers resistance
to most chemical environments, heat deflection temperature to 215.6C (420F) and UL continuous use temperature of 130C (266F).

41.91
(1.650)

ORDERING INFORMATION
Part number

Material

Color

Flammability standards

8903NWG

Nylon

White

Self-extinguishing UL 94 V-2

8903VBG

Thermoplastic polyester

Black

Self-extinguishing UL 94 V-0 UL 492 Type 1

1.19
(0.047)
DIA THRU

28.45
(1.120)

30.23
(1.190)

6.22
(0.245)
DIA THRU TYP (2)

4.57
(0.180)
9.91
(0.390)
22.61
(0.890)
39.88
(1.570)

Teflon-filled Acetal Insulators for TO-3

Part number

Fits notch

A Dim

103G

4.83 (0.190)

4.90 (0.193)

109G

6.35 (0.250)

6.35 (0.250)

1.47
(0.058)

"A"

3.58 9.52
(0.141) (0.375)

5.54
(0.218)

Teflon-filled Acetal Bushings for TO-3

Part number

I.D.

O.D.

110G

5.03/5.21(0.198/0.205)

6.81/6.98 (0.268/0.275)

1.57/1.40 (0.062/0.055)

113G

6.43/6.60 (0.253/0.260)

7.82/8.00 (0.308/0.315)

1.57/1.40 (0.062/0.055)
"O.D."

"I.D."

"T"

106

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Mounting Pads
FEATURES

PRODUCT INFORMATION

Prevent heat damage during soldering

Suffix

Base material

NG

Nylon base resin


per ASTM STD
D4066-82-PA111

121.0C 250F

243.3C 470F

Natural

DAPG*

Diallyl Phthalate
per MIL-M-14G
type SDG

204.4C 400F

282.2C 540F

Black only

Facilitate board clean-up


Prevent solder bridges
Assure uniform device height

MAXIMUM OPERATING TEMPERATURE


Continuous
Deflection
Color

* All DAP mounting pads meet UL 94 V-0


Note: Please specify material for each mounting pad: N = nylon; DAP = Diallyl Phtalate.
Example: 7717-3NG, 7717-86DAPG

ACCESSORIES

Index of Semiconductor Lead Conversion Pads

ORDERING INFORMATION
Part number

Converts lead
spacing from

To

# of Leads

Outside dia

Thickness

5.84 (0.230)

1.02 (0.040)

For epoxy transistors


7717-130G

0.05 In-Line

TO-92 & TO-15

3
For TO-18

7717-247G

TO-18

TO-5

7.11 (0.280)

3.81 (0.170)

7717-26G

TO-18

TO-5

8.71 (0.343)

3.05 (0.120)

7717-44G

TO-18

TO-5

7.75 (0.305)

3.18 (0.125)

See pages 108 and 109 for mechanical drawings

Index of Semiconductor Mounting Pads

ORDERING INFORMATION
Part number

Leads

Outside dia

Thickness

For TO-5
7717-86G

8.71 (0.343)

1.91 (0.075)

7717-178G

8.89 (0.350)

0 .53 (0.021)

7717-79G

9.02 (0.355)

0.97 (0.038)

7717-3G

34

8.64 (0.340)

1.91 (0.075)

7717-15G

8.89 (0.350)

0.51 (0.020)

7717-5G

8.89 (0.350)

3.18 (0.125)

7717-4G

9.53 (0.375)

1.91 (0.075)

For TO-18
7717-16G

5.08 (0.200)

7717-18G

5.08 (0.200)

0.51 (0.020)
2.54 (0.100)

7717-108G

5.16 (0.203)

1.78 (0.070)

7717-89G

6.35 (0.250)

2.03 (0.080)

7717-7G

6.35 (0.250)

3.18 (0.125)

For integrated circuits


7717-122G

9.27 (0.365)

7717-8G

9.53 (0.375)

1.78 (0.070)
1.91 (0.075)

7717-156G

14

19.05 x 11.43 (0.750 x 0.450)

1.27 (0.050)

Misc. mounting pads


7717-175G Crystal Can Relay

10.16 / 20.32 (0.400 x 0.800)

1.27 (0.050)

See pages 108 and 109 for mechanical drawings

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107

Mounting Pads
7717-3G

7717-4G

2.54
(0.100)
TYP

1.27
(0.050)

1.40
(0.055)

1.90
(0.075)

0.13
(0.005)

8.64
(0.340)

1.52 DIA
(0.060)
TYP (4)
9.52
(0.375)

5.08
(0.200)
5.08
(0.200)
0.64
(0.025)

0.91
(0.036)
TYP (4)

1.91
(0.075)

0.64
(0.025)

7717-7G

7717-5G

ACCESSORIES

1.27
(0.050)
C SINK
TYP (4)

1.90
(0.075)
TYP(8)

1.27
(0.050)

0.51
(0.020)

1.27
(0.050)
0.51
(0.020)
TYP

5.08
(0.200)

8.89
(0.350)

1.27
(0.050)
C SINK TYP (4)

2.54
(0.100)
B.C.

0.64
(0.025)

0.71
(0.028)
TYP (4)

6.35
(0.250)

3.18
(0.125)

1.65
(0.065)
TYP

0.71
(0.028)
TYP
3.18
(0.125)
MAX

7717-15G

7717-8G
1.90
(0.075)

0.91
(0.036)
TYP (8)
1.52
(0.060)
TYP (4)

1.40
(0.055)

0.51
(0.020)
5.08
(0.200)

9.52
(0.375)
1.27
(0.050)
TYP (8)

8.89
(0.350)

0.91
(0.036)
TYP (4)

5.08
(0.200) B.C.
0.64
(0.025)

7717-18G

7717-16G

2.54
(0.100)

0.51
(0.020)
2.54
(0.100)
B.C.

1.52
(0.060)
5.08
(0.200)

5.08
(0.200)

0.64
(0.025)
TYP (4)
THRU

0.91
(0.036)
TYP (4)

7717-26G

Lead Conversion

7717-44G

2.67
(0.105)
1.57
(0.062)
TYP (6)

3.05
(0.120)

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0.51
(0.020)
1.02
(0.040)
0.51
(0.020)

6.48
(0.255)
B.C.

1.40
(0.055) TYP

8.71
(0.343)

108

1.02
(0.040)

0.51
(0.020)

Lead Conversion

1.14
(0.045)

5.08
(0.200)

1.02
(0.040)

7.75
(0.305)

0.83
(0.033)
THRU
TYP (4)
5.08
(0.200)
B.C.

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ASIA

1.02
(0.040)
OPP TYP (4)

0.25
(0.010)

0.51
(0.020)

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Mounting Pads
7717-79G

7717-86G
0.43
(0.017)

5.08
(0.200)
9.02
(0.355)

1.57
(0.062) TYP (3)

0.25
(0.010)

1.14
(0.045)

1.90
(0.075)
DIA TYP (3)

5.08
(0.200)

1.52
(0.060)

8.74
(0.344)

1.14
(0.045)
TYP (3)

1.27
(0.050)
TYP (6)

0.51
(0.020)

0.97
(0.038)

7717-89G

1.91
(0.075)

2.03
(0.080)
1.14
(0.045)
2.54
(0.100) B.C.

4.78
(0.188)
0.71
(0.028)
TYP (4)

7717-130G

8.00
(0.315)
B.C.

5.08
(0.200)

1.02
(0.040)
0.51
(0.020)

0.71
(0.028)
TYP (2)

0.64
(0.025)

7717-156G

12.70
(0.500)

1.78
(0.070)

Epoxy Transistors

1.02
(0.040)
TYP (4)

0.13
(0.005)

1.78
(0.070)

0.79
(0.031) TYP

0.63
(0.025)
TYP (3)

9.27
(0.365)

1.02
(0.040)
TYP (4)

1.02
(0.040) TYP

0.51
(0.020)

5.84
(0.230)
MAX
2.54
(0.100)

0.76
(0.030)

1.02
(0.040)

5.16
(0.203)

1.40
(0.055)
TYP (4)

2.67
(0.105)

0.56
(0.022)

7717-122G

0.25
(0.010)

2.67
(0.105)

2.39
(0.094)

6.35
(0.250)

1.27
(0.050)
C SINK
TYP (4)

2.39
(0.094)

0.64
(0.025)
THRU TYP (4)

ACCESSORIES

7717-108G

1.52
(0.060)
OPP
TYP (4)

1.57
(0.062)
TYP (4)

0.76
(0.030)

7717-175G
1.43
(0.450)

1.27
(0.050)

19.05
(0.750)

2.54
(0.100)
TYP 6 PLCS

2.54
(0.100) TYP

5.08
(0.200)
TYP
0.89
(0.035)
THRU TYP (8)

1.27
(0.050)
C SINK TYP (14)

4.19
(0.165)

7717-178G

7717-247G
0.53
(0.021)

1.52
(0.060)
C SINK
TYP (3)

2.54
(0.100)

0.51
(0.020)

20.32
(0.800)

1.27
(0.050)
TYP (8)
C SINK

0.51
(0.020)

Lead Conversion
3.81
(0.150)
2.54
(0.100)

5.08
(0.200) P.C.
0.56
(0.022)

0.25
(0.010)

7.11
(0.280)
8.89
(0.350)

5.08
(0.200)

AMERICA
EUROPE

1.02
(0.04)
4 BOSSES

6.35
(0.250)

1.14
(0.045)
THRU TYP (3)

www.aavidthermalloy.com

1.57
(0.062)
TYP (6)

5.08
(0.200)
TYP

6.35
(0.250)

7.62
(0.300)
9.86
(0.388)

0.76
(0.030)

10.16
(0.400)

0.51
(0.020)

0.89
(0.035)
THRU TYP (14)

2.03
(0.080)

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ASIA

0.51
(0.020)

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109

Finishes

ACCESSORIES

Finish

Aavid Code

Thermalloy Suffix

Description

Black Anodize

Recommended for increased thermal performance.


Anodize is electrically isolating and does not provide
electrical insulation.

AavSHIELD3

For corrosion protection or painting only.


Color variation may be expected with this finish.
Chromate is electrically conductive.
Does not provide electrical insulation.

Tin Plating

Allows heat sink to be soldered to the PC Board.

Pre-Black Anodized

PB

Edges cut during the manufacturing process will be unfinished.

Green Anodize

Unfinished

Black Anodize w/Black Paint

Alternative finish to Black anodize.


Recommended for increased thermal performance.
Electrically isolating but does not provide electrical insulation.

Clean, no finish.

Paint on mounting surface prevents metal


from contacting the circuit thus avoiding shorts.

ORDERING INFORMATION

Aavid Thermalloy code Finish option must be noted by one of the above letters in the 7th position.
Aavid's standard finish is black anodize (B) unless otherwise noted.
example 12 digit part 530122B00000G
A

A = Base part
B = Finish code
C = RoHS compliant

Thermalloy origin suffix The suffixes should be added after the model number to indicate the desired finish.
example
Thermalloy origin part 6396B G
A

B C

A = Model number
B = Finish suffix
C = RoHS compliant

Note : All thermal graphs reflect black anodize finish.

110

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Card Ejectors
Snap-On Ejectors / Pullers
FEATURES

5021NG Ejector

Saves time no roll pin required

17.02
(0.670)
13.97
(0.550)

7.14
(0.281)

Excellent for retrofit applications

2.49
(0.098)

Material is nylon per ASTM D4066-82PA162F11


21.26
(0.837)

Cost no more than conventional ejector/puller

31.75
(1.250)

Rated at 222.5N (50 lbs.) / ejector force per pair


One piece no assembly required

0.89
(0.035)

0.51
(0.020)

ACCESSORIES

May be heat stamped


ORDERING INFORMATION

2.67
(0.105)

Part number

7.24
(0.285)

5021NG

Standard Ejectors / Pullers


FEATURES
Lever action releases card from its connector safely and quickly
Cards, their components and connectors are less frequently damaged when extracting PC boards
No special extraction tools are needed for board removal
Material is nylon per ASTM D4066-82 PA120B4413F24, UL 94 V-O rated (natural color)
Roll pins are provided (NAS 561-P3-4)
FIGURE A

5005-09NG PULLER *
11.12
(0.438)

ORDERING INFORMATION
Part number

Figure

5005-09NG

5005-08NG

5005-25NG

22.22
(0.875)
9.52
(0.375)

1.90
(0.075)
63.50
(2.500)
11.12
(0.438)

3.18
(0.125)
DIA TYP(2)
6.55
(0.258)

50.80
(2.000)

4.70
(0.185)

*No roll pins provided

FIGURE B

5005-08NG SLIM FACE/ FLAT

FIGURE C

7.24
(0.285)

31.75
(1.250)

11.10
(0.437)

5005-25NG COMBINATION EJECTOR/PULLER

30.48
(1.200)

15.88
(0.625)

22.22
(1.875)

14.27
(0.562)

2.46
(0.097)
7.14
(0.281)

3.05
(0.120)
1.57
(0.062)
2.36
(0.093)

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6.35
(0.250)

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ASIA

7.14
(0.281)

1.78
(0.070)

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111

Grease & Epoxy


Sil-FreeTM
Sil-FreeTM 1020 is a metal-oxide-filled, silicone-free synthetic grease
specially formulated to enhance heat transfer across the interface
between the semiconductor case and the heat sink without the
migration or contamination associated with silicone-based products.

Color

White

Thermal
conductivity

0.79 W/(m-C)

Dry interface case-to-sink thermal resistance is typically reduced


50% to 75% with proper application of Sil-FreeTM 1020.

Operating
temperature range

-40C to +200C

Volume

1012 Ohm-cm 2.3 0.5

Weight

47.5 grams

Dielectric strength

225 volts/mil

Consistency

Paste

Bleed

0.09 max
% after 24hr @ 200C

Specific gravity

2.8 0.2

Shelf life

Indefinite
(unopened)*

ACCESSORIES

This virtually "no-bleed", high-performance compound will not dry


out, harden, melt, or run, even after long-term continuous exposure
to temperatures up to 200C. Even in a vacuum atmosphere (10-5
Torr, 24 hours@100C), Sil-FreeTM 1020 exhibits virtually "no bleed"
or evaporation.

ORDERING INFORMATION
Part number

Package

Size

101700F00000G

Syringe

43 grams (1.5 oz)

101800F00000G

Tube

57 grams (2.0 oz)

101900F00000G

Jar

57 grams (2.0 oz)

102000F00000G

Tube

143 grams (5.0 oz)

102100F00000G

Jar

457 grams (16.0 oz)

PRODUCT INFORMATION

* It is recommended that the containers be turned over


every 6 months to minimize settling for ease of mixing

Ther-O-LinkTM
Ther-O-LinkTM is a silicone-based thermal compound that
cost effectively enhances the heat transfer between a semiconductor case and a heat sink. Easy to apply, Ther-O-LinkTM
substantially reduces dry interface thermal resistance, while
providing long life under a variety of conditions.
ORDERING INFORMATION
Part number

Package

Size

100000F00000G

Ampule

1 gram (0.03 oz)

100100F00000G

Syringe

35.7 grams (1.25 oz)

100200F00000G

Tube

57 grams (2.0 oz)

100500F00000G

Tube

143 grams (5.0 oz)

100800F00000G

Tube

228.6 grams (8.0 oz)

101600F00000G

Can

0.45 kg (1 lb)

108000F00000G

Can

2.27 kg (5 lb)

132000F00000G

Can

9.07 kg (20 lb)

PRODUCT INFORMATION
Color

White

Thermal conductivity

0.73 W/(m-C)

Operating
temperature range

-40C to +200C

Volume resistivity

1.0 x 1015 Ohm-cm

Dielectric strength

250 volts/mil

Consistency

Paste

Bleed

0.6 max

Specific gravity

2.8

Shelf life

Indefinite (unopened)*

* It is recommended that the containers be turned over


every 6 months to minimize settling for ease of mixing

UltrastickTM
Aavid's UltrastickTM is a unique phase-change thermal interface material that surpasses grease in thermal performance
and long-term stability. This solid, silicone-free, paraffinbased thermal compound changes phase at 60C, with a
concurrent volumetric expansion that fills gaps between the
mating surfaces. UltrastickTM comes in a convenient applicator bar, allowing for neat, fast application to both heat sink
and component surfaces. One cost-effective application
leaves a thin, film-like deposit, providing excellent heat
transfer and low interface thermal resistance.

PRODUCT INFORMATION
Temperature range

-40C to +200C

Volume resistivity

1.0 X 1.015 Ohm-cm

Dielectric strength

250 volts/mil

Consistency

Paste

Bleed

0.6 max

Specific gravity

0.28

Color

Opaque White

Thermal resistance

0.03C/W per square inch @ 20 psi


0.02C/W per square inch @ 100 psi

Shelf life

Indefinite*

ORDERING INFORMATION
* Recommended max. storage temperature: 40C (105F)
Part number
100300F00000G

112

Package
Bar

Size
47.5 grams (0.16 oz)

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Grease & Epoxy


ThermalcoteTM
ThermalcoteTM is a superior thermal joint compound of thermally loaded silicone based grease for use with all heat sinks.
It improves the transfer of thermal energy across the metal
to metal interfaces between the transistor or rectifier case
and the heat sink. ThermalcoteTM conducts heat approximately
15 times better than air and more than 4 times better than
unloaded silicone grease. It is non-toxic, extremely stable,
and neither cakes or runs from -40 to 204C (-40F to 399F).

PRODUCT INFORMATION
Color

Opaque white

Operating
temperature range

-40C to 204C (-40F to 399F)

Thermal conductivity

0.765W/(m C )(.226 Btu/hr ft F)

Dielectric strength

11.8 x 103 volts/mm (300 volts/mil)


1.27 mm gap (0.050" gap)

Cleaning solvent

Mineral spirits or turpentine

Specific gravity

1.6

Evaporation
24 hours@200C (392F), wt%

Shelf life

Indefinite (unopened)*

Part number

Net weight

249G

28 grams (1 oz) tube

250G

57 grams (2 oz) tube

251G

0.45 kg (1 lb) can

252G

2.27kg (5 lb) can

253G

4.54 kg(10 lb) can

* It is recommended that the containers be turned over


every 6 months to minimize settling for ease of mixing

ACCESSORIES

ORDERING INFORMATION

ThermalcoteTM ll
Thermalcote II was developed as the sensible alternative
to silicone-based thermal greases. ThermalcoteTM II employs
a highly conductive synthetic base fluid that enables the
finished product to exhibit the same thermal characteristics as the silicone-based products.
Thermalcote II contains no silicone. The high lubricity of
the base oil permits efficient application to both semiconductor case or heat sink, and it will effectively fill the microscopic air gaps on the metal-to-metal mating surfaces. It is
non-toxic, extremely stable, and neither cakes or runs from
-40 to 200C (-40F to 392F).

PRODUCT INFORMATION
Color

Blue

Operating
temperature range

-40C to 200C (-40F to 392F)

Thermal conductivity

0.699W/(M C) (0.204 Btu/hr ft F)

Dielectric strength

7.9 x 103volts/mm (200volts/mil)


1.27 mm gap (0.050" gap)

Cleaning solvent

Mineral spirits or turpentine

Specific gravity

2.93@60F (15.6C)

Evaporation,
24 hours@200C (392F), wt%

0.6 max

Shelf life

Indefinite (unopened)*

ORDERING INFORMATION
Part number

* It is recommended that the containers be turned over


every 6 months to minimize settling for ease of mixing

Net weight

349G

28 grams (1 oz) tube

350G

57 grams (2 oz) jar

351G

0.45 kg (1 lb) can

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113

Grease & Epoxy


Ther-O-BondTM Adhesive

ACCESSORIES

ORDERING INFORMATION
Part number

Description

Package/Kit

Size

159900F00000G

Ther-O-BondTM 1500

Resin and hardener

0.946 liter (1 qt)

161000F00000G

Ther-O-BondTM 1600

2-Part plastic kit

10gm (0.35 oz)

164000F00000G

Ther-O-BondTM 1600

2-Part plastic kit

40gm (1.40 oz)

200000F00000G

Ther-O-BondTM 2000

Adhesive syringe
Activator bottle

25ml
13ml

Ther-O-BondTM 1500

Ther-O-BondTM 1600

Ther-O-BondTM 1500 is a versatile epoxy casting system developed


for high performance, production potting and encapsulating applications where low shrinkage and rapid air evacuation are required.
This formulation has a very low surface tension and a flowable
viscosity, which affords excellent air release. Ther-O-BondTM 1500
adhers to rigid plastics and laminates, metals and ceramics, has
a low coefficient of thermal expansion and is readily machined
and shaped with ordinary shop tools. The fully cured epoxy system
is an excellent electrical insulator which provides good resistance
to electrolysis, leakage and corrosion room water, weather, gases
and chemical compounds.

For smaller applications, Ther-O-BondTM 1600 produces a stable,


durable, high-impact bond, with good heat transfer characteristics. It is a thixotropic (smooth paste) thermally conductive epoxy
system used for staking thermistors, diodes, resistors, integrated
circuits and other heat sensitive components to printed circuit
boards. This two-part adhesive develops strong, durable, high
impact bonds at room temperature, which improve heat transfer
while maintaining electrical insulation. Ther-O-bondTM 1600 bonds
readily to itself, to metals, silica, steatie, alumina, sapphire and
other ceramics, glass, plastics and many other materials because
its coefficient of thermal expansion provides a good match for
those materials over a fairly wide temperature range.

HANDLING CHARACTERISTICS

HANDLING CHARACTERISTICS

Mix ratio by weight,


resin to hardener:

100 to 15

Mix ratio by weight,


resin to hardener:

100 to 5

Mixed viscosity @ 25C, cps:

1000 - 1500

Mixed viscosity @ 25C, cps:

33,000

Work-life @ 25C

45 Minutes

Work-life @ 25C

45 Minutes

Gel time @ 25C

3-6 Hours

Gel time @ 25C

3-6 Hours

Cure schedule @ 25C

8 Hours

Cure schedule @ 25C

8 Hours

Cure schedule @ 65C

1 Hour

Cure schedule @ 65C

1 Hour

Cure schedule @ 100C

0.5 Hour

Cure schedule @ 100C

0.5 Hour

PHYSICAL PROPERTIES

PHYSICAL PROPERTIES

Color

Black

Color

Blue

Specific gravity

1.5

Specific gravity:

2.30

Operating temp, C

-60 to 155

Operating temp, C

-70 to 115

Heat distortion temp, C

100

Hardness, shore D:

90

Hardness, shore D:

88

Izod impact, F1 Lbs/Inch of notch

0.49

Thermal
conductivity W/(mC)

1.26

Thermal
conductivity W/(m-C)

0.85

Compressive strength, psi

14,000

C.T.E. (ppm/C)

25

Dissipation factor,

0.01

Tensile strength (@25C)

9200 psi

Self extinguishing:

yes

Tensile lap shear, psi

2900

C.T.E. (ppm/C)

25

Dielectric strength (volts/mil)

410

Tensile strength (@25C)

9200 psi

Dielectric constant (1 KHz @ 25C)

5.9

Dielectric

800

Dissipation factor, KH@ 25C

5.9

Shelf life

18 months*

Shelf life

18 months*

* Stated shelf life is from date of manufacture. To allow for inventory cycle, product shipped from Aavid will
have less than 18 months remaining shelf life. Aavid guarantees a minimum of 3 months remaining shelf life.
Please adjust order quantity so all product will be consumed within 3 months of date of shipment.

Ther-O-BondTM 2000
Ther-O-BondTM 2000 acrylic adhesive cures rapidly
at room temperature, while providing a repairable,
thermally conductive bond.

PRODUCT INFORMATION
Color

White

Thermal
conductivity W/(m-C)

0.48

C.T.E. (ppm/C)

25

Tensile strength (@25C)

2360 psi

Dielectric strength (volts/mil)

220

Shelf life

18 months*

* Stated shelf life is from date of manufacture. To allow for inventory cycle, product shipped from Aavid will
have less than 18 months remaining shelf life. Aavid guarantees a minimum of 3 months remaining shelf life.
Please adjust order quantity so all product will be consumed within 3 months of date of shipment.

114

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw

Grease & Epoxy


Thermalbond
Thermalbond is a thermally conductive, high strength epoxy
adhesive. It provides exceptional adhesion to copper, aluminum,
steel, glass, ceramics, and most plastics. ThermalbondTM also has a
coefficient of thermal expansion compatible with aluminum, copper,
and brass, making it particularly well suited for thermally bonding
semiconductors and other components to chassis or heat sinks.

ORDERING INFORMATION

HANDLING CHARACTERISTICS

Net weight

Typical electrical and physical properties at room temperature with RT-7 hardener

4949G

0.8 oz (25 gram kit)

Color

Green

4950G

1.7 oz (50 gram kit)

Specific gravity

2.35

4951G

3.5 oz (100 gram kit)

Working viscosity

25,000 cps

4952G

7.0 oz (200 gram kit)

Thermal conductivity

1.34W/(m C) (0.77 Btu/hr ft F)

4953G

4 lbs (1814 grams)

Thermal resistivity

29.4C in/watt

Tensile strength

6.34 x 107 Pa (9,2000 psi)

Compressive strength

1.44 x 108 Pa (20,9000 psi)

Bond shear strength


aluminum to aluminum, 25.4mm (1") overlap @ 25C, (77F)

3.17 x 107 Pa (4,6000 psi)

Thermal coefficient of expansion

24 x 10-6/C (1.32 x 10-6/F)

Water absorption, % after 10 days@ 25C (77F)

0.20

Hardness, Shore D

86

Volume resistivity

1.0 x 1016

Dielectric strength

59.1 x 103 volts/mm (1500 volts/mil)

Dielectric constant@25C (77F) 100KHz

6.1

Dielectric factor@25C (77F) 100KHz

0.020

Operating temperatures

-65C to 155C (-85F to 311F)

Linear shrinkage

0.002 in/in

Shelf life

12 months*

Pot life@25C (77F)

2-3 hours

Suggested stripping agent

Miller-Stephenson MS 111

Cleaning solvent

Acetone

MIXING INSTRUCTIONS
Mix resin thoroughly before removing material.
Add 7.1 parts of RT-7 hardener to 100 parts of resin
by weight, or 17 parts of RT-7 hardener to 100 parts
of resin by volume. Adhesive will set up in:
24 hrs at 25C (77F)
2 hrs. at 65C (149F)

1 hr. at 100C (212F)


30min. at 130C (266F)

Note: For maximum electrical and physical properties, a post cure is neccessary.
Post cure at room temperature for 4 days or for 4 hours at 93C (200F).

ACCESSORIES

Part number

* Stated shelf life is from date of manufacture. To allow for inventory cycle, product shipped from Aavid will
have less than 12 months remaining shelf life. Aavid guarantees a minimum of 3 months remaining shelf life.
Please adjust order quantity so all product will be consumed within 3 months of date of shipment.

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw

115

THE TOTAL INTEGRATED SOLUTION FOR COOLING ELECTRONICS

The Total Integrated Solution for Cooling Electronics

Aavid Thermalloy has the expertise to design and


manufacture cooling solutions spanning the entire
range of thermal efficiency and mechanical complexity.
The board level products displayed in this catalog
represent only a fraction of our capabilities. Most
applications require custom solutions, which is why
so many leading electronics companies partner with
Aavid Thermalloy.
For demanding applications Aavid Thermalloy
can design and validate custom innovative solutions
utilizing the most advanced engineering resources
saving you precious development time. Our manufacturing facilities, located in strategic markets around
the globe, deliver cost effective products providing
you a competitive advantage. From concept to
production, Aavid Thermalloy can enable your
design anywhere in the world.

Experts at solving cooling challenges ranging from


networking, telecom and consumer electronics, to
power and biomedical devices. Our clients include
Cisco, Nortel, HP, Apple, Sun, Bio-Rad, Mitsubishi and
other industry leading companies worldwide. Utilizing
the latest CFD/FEA and experimental techniques we can:
Perform conjugate analyses with conduction,
convection and radiation
Optimize venting and fan placement
Increase power density
Reduce noise, cost and size.
Increase MTBF
Dedicated thermal engineers characterize your system
and provide the most advanced and effective cooling
solutions, saving thousands in engineering resources,
thermal modeling software, and test hardware.

There are 4 cooling mechanisms that Aavid Thermalloy and Applied Thermal Technologies take pride in
having expertise in: natural convection, forced convection, fluid phase change and liquid cooling. The
above graph is a starting point to determine which technology can be used for your system configuration.
For more information regarding any of these cooling mechanisms, please contact Aavid Thermalloy at:

www.aavidthermalloy.com

116

AMERICA
EUROPE
www.aavidthermalloy.com

USA Tel: +1 (603) 224-9988 email: info@aavid.com


Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com

ASIA

Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg


Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw

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