SureFire PDI Lubricator

Automatic, Oil & Fluid Grease

General
The SureFire Pdi Lubricator is an automatic, robust and durable pump that can handle oil and soft greases. its compact size is designed to fit your space requirements and lubrication demands. The SureFire Pdi Lubricator is a self-contained electric motor-driven gear pump that can adapt to a broad range of production machinery. it can handle single injectors or injector groups serving up to 100 lubrication points. its versatility also allows it to perform with other lubrication system types and multiple applications.

Operation
The SureFire Pdi Lubricator has a motor-driven pump that pulls lubricant in from the reservoir and delivers pressurized lubricant to the distribution network through the outlet(s) in the top plate. Pressurizing the distribution network forces all of the positive displacement injectors (Pdis) in the system to fire, discharging the lubricant that was stored in each of their discharge chambers during the last pump cycle. Once all of the Pdis discharge, the pressure in the network continues to rise until the limit in the pressure switch is reached. Once this limit is reached, the pressure switch can be used to stop the motor, and momentary pressure in the distribution network becomes greater than the pressure at the outlet side of the gear pump. This pressure differential actuates a quick dump valve which relieves the distribution line pressure back into the reservoir.
Single Phase w/ Controller

Features
+ + + + + + + + Handles oil and fluid greases Low level switch for failsafe operation Hydraulic outlet connections on either side for easy installations Quick-snap reservoir release for fast and easy removal and service Convenient plug-in type terminal block provides fault-free electrical connections Large capacity fill cap with built-in strainer minimizes contamination Two controller versions available Optional timer available on some models

Single Phase w/ Lite Controller

Standard Controller/Monitor (Only Available on Single Phase Units)

The SureFire with on-board controller/monitor is designed to precisely control the lubrication to a piece of equipment. it does this by controlling the pumps cycle time, monitoring both internal and external inputs or switches, detecting and reporting faults, and offering visual feedback that can be continuously updated and improved to enhance the users experience with the product. Four screen languages are available for global use (English, German, French, Spanish). The functions of this microprocessor-based controller are as follows: + manage the on times and the off times of the pump + Provide prelube functionality on start up + detect and respond to various input signals + display in real time the status of the pump at any time + monitor for faults in the system + Provide output signals for feedback to the controlling machine
Additional information about the standard controller is available in the SureFire Operators Manual #35462. The standard controller also features the protection of settings, through password based security, protection of motors with limited duty cycles and restoration of default settings if required. BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijuRdELimOn.COm 2100 Gateway Centre blvd., Suite 109 morrisville, nC 27560

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Lite Controller/Monitor (Only Available on Single Phase Units)

The SureFire Lite Controller is a multi-purpose programmable controller. Controller settings are saved whenever power is interrupted. up to four operating modes can be selected which allows the controller to be used with various lubrication system designs. + + + + digital status display on front cover for easy programming System monitoring capabilities data memory function initiated at power down Compact design
Additional information about the lite controller is available in the SureFire Lite Supplement #35989.

ON/OFF Timer (Only Available on Single Phase Units)

The SureFire Lubricator is also available with an On/OFF timer to provide basic timing functions, as detailed below: + + + + + On time range = 0.1 seconds to 100 hours OFF time range = 0.1 seconds to 100 hours On and OFF time settings are adjusted with dials, using a screwdriver upon power up, timer begins with On time settings Timer is wired at the factory in series with each motor and will handle the maximum amp draw of each motor used (no fusing is required) + Customer simply connects (+) and (-) power to the lubricator terminal block

Technical Specifications
Output volume 115 VAC, 230 VAC (max.) Output volume 24 VDC (max.) Output volume Three phase (max.) Output pressure (max.) Pressure switch setting Lubricant viscosity Soft greases 3 Reservoir fill screen (oil only) Reservoir volume Reservoir material Motor voltage options Motor power requirements 4, 5 Operating temp. range IP rating Electrical fitting Output connection Single (main) feed line
1 2 3 4 5 1, 2

200cc/min @ 60 Hz (167cc/min @ 50 Hz) 250cc/min 200 or 500cc/min @ 60 Hz; 167 or 415cc/min @ 50 Hz 450 psi (31 bar) Closes at 290 psi (20 bar), opens at 392 psi (27 bar) Oil: 20 to 1500 cSt at operating temperature nLGi grade 000 & nLGi grade 00 (40,000 cSt max) 40 mesh, removable 1.8 liter, 2.7 liter, 6.0 liter, 12.0 liter Clear Terlux Plastic for 1.8, 2.7 and 6.0 liter, Steel for 12.0 liter 115 VAC, 230 VAC 50/60 Hz, 24 VdC (single phase) 230/415 VAC 50 Hz, 260/480 VAC 60 Hz (three phase) Approximately 140 watts 40F through 105F (5C through 40C) iP-54 Liquid tight G 1/4 bSPP 6mm O.d. minimum recommended BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijuRdELimOn.COm 2100 Gateway Centre blvd., Suite 109 morrisville, nC 27560

Pressure switch is not available on three phase models. External end-of-line pressure switch also available (part #26772-2; 225 psi). Please contact a Bijur representative for applications using soft grease. Only applies to SureFire PDI single phase models. Motor Overload Protection needs to be provided by the host machine and/or its control system.

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How to Order
SF
Reservoir Capacity 2 1.8 liter (Terlux plastic) 3 2.7 liter (Terlux plastic) 6 6.0 liter (Terlux plastic) 12 12.0 liter (Painted steel) Distribution System B Volumetric/PDI Options N Standard oil version B Standard grease version (grease level switch, no fill screen) A Quick connect grease version (grease level switch and quick connect style reservoir fill fitting for grease/no fill screen) C Quick connect oil version (quick connect style reservoir fill fitting for oil/no fill screen) D Standard oil version (2 position oil level switch) Required Wiring (if controller type C is selected) A M12

Controller Type A Terminal block* B ON/OFF timer (not available on 1.8 liter models)* C Programmable controller (for motor voltages B, C and D; use w/option D; use w/required wiring A) D Direct connect to three phase motor (for motor voltages E and F only) E Lite Programmable Controller (for motor voltages C, D, G and H; not available on 1.8 liter models; use w/option N) *CE approved

Voltage B 24 VDC, 2.4 amps C 115 VAC, 50/60 Hz, 2.2 amps D 230 VAC, 50/60 Hz, .95 amps E 230/480 VAC, three phase, 50/60 Hz, 0.5 amps (416/500cc/min, 50/60 Hz) F 230/480 VAC, three phase, 50/60 Hz, 0.5 amps (167/200cc/min, 50/60 Hz) G 100 VAC, 50/60Hz, 2.0 amps H 200 VAC, 50/60Hz, 2.0 amps

Standard versions include: float type reservoir low level switch, standard reservoir fill-cap screen, quick dump valve for PDI's, 450 psi pressure relief valve. * Controller type A & B are CE approved.

The SureFire Pdi lubricator features a smart part number ordering system, where you can tailor the pump to meet your needs. First, choose the reservoir capacity, distribution system, pump options, controller type and voltage you need. Then, put the numbers into the corresponding squares in the easy-to-use grid. You now have the customized part number. Example: To order a 1.8 liter reservoir with a volumetric/Pdi distribution system, standard options, terminal block controller and a 115 VAC motor, you would use Part #SF2bnAC.

BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijuRdELimOn.COm 2100 Gateway Centre blvd., Suite 109 morrisville, nC 27560

35465 R4 08/10

Dimensional Schematics
SureFire PDI 1.8, 2.7 & 6.0 Liter (115 VAC, 230 VAC and 24 VDC Single Phase)
Left View
A B C N N

Measurements shown in millimeters.

Left view A Left view B C

Left view

Front View

Front view Front view E E

Front view Front view E E

Left A view BA CB C (2) Electrical cable compression (2) Electrical fittings cable compression fittings N (2) Electrical cable compression (2) fittings Electrical cable compression fittings

F G K K D D D D G F G G

F F

H J H J

H J H J P U P U Q Q R PU R U (3) 7mm R R mounting slots (3) 7mm (2) 8.5mm mounting mounting slots slots on the(2)liter model 6 8.5mm mounting slots on the 6 liter model S S T T S T T (3) 7mm mounting slots (3) 7mm (2) 8.5mm mounting slots mounting slots (2) 8.5mm model on the 6 liter mounting slots on the 6 liter model

Right View

Back View
Q

(2) G1/4 BSPP female outlets (2) G1/4 (1) each side BSPP female outlets (1) each side

(2) G1/4 BSPP female outlets (2) G1/4 BSPP (1) each side female outlets (1) each side

Q Q

Q Q

S N L L N M N T T T T

M N

M M

Right view Right view

Reference 1.8 liter 2.7 liter 6.0 liter

Right view Right view

A 136 139 186 B 114 114 117 C 82 82 85 D 174 174 204 E 170 256 290 F 285 285 318 G 230 230 264 H 183 269 303 J 204 279 n/A K 154 154 187 L 141 141 174

Back view Back view

M 154 154 187 N 25 25 25 P 153 233 220 Q 5 5 5

Back view Back view

R 6 6 35 S 5 5 5 T 175 175 209 U n/A 215 n/A

BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijuRdELimOn.COm 2100 Gateway Centre blvd., Suite 109 morrisville, nC 27560

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Dimensional Schematics
SureFire PDI 12.0 Liter (115 VAC, 230 VAC and 24 VDC Single Phase)
Left View
261 243 64 261 243 64 64 261 243 43 261 (2) Electrical 243 cable compression fittings (2) Electrical cable compression fittings 370 (2) Electrical 370 cable compression 290 43 fittings 290 43

Measurements shown in millimeters.

Front View
370 290 43 370 290 370 290

153 224 243 224 298 243 298

224 243 298

167

252

153

252

Right View

(2) G1/4 BSPP female outlets (1) each side (2) G1/4 BSPP female outlets (1) each side 67 167 12 67 167

(2) G1/4 BSPP female outlets (1) each side (2) G1/4 BSPP female outlets (1) each side 67 167 12 67 167 12

Back View
252 252 58 58 174 174 40 40 40 58 252 40 58 58

153

153 40

(2) G1/4 BSPP female outlets (1) each side

12 167

12

174

(4) 9

(4) 9

5/16-24 - UNF = .56" (4) places as shown(4) 9

(4) 9 5/16-24 - UNF = .56" (4) places as shown

(4) 9

Bottom View
5/16-24 - UNF = .56" (4) places as shown

5/16-24 - UNF = .56" (4) places as shown

5/16-24 - UNF = .56" (4) places as shown

150 150

150

39

150

150

39

174

260

55

260 39

BIJUR DELIMON INTERNATIONAL

55 39

39

260 260 55

55

260

(919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijuRdELimOn.COm 2100 Gateway Centre blvd., Suite 109 morrisville, nC 27560

55

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174

67

224 153 243 298 224 243 298

(2) Electrical cable compression fittings 167

43 (2) Electrical cable compression fittings

Dimensional Schematics
SureFire PDI 1.8, 2.7 & 6.0 Liter (230/480 VAC Three Phase)
B B

Measurements shown in millimeters.

Left View B
A B A

Front View

E E

E E

G G H H

G G

D D

CD CD

C C

F F

F F

H H

Left view Left view Left view Left view

J J

J J

Front view Front view Front view Front view

Right View
B B B B (2) G1/4 BSPP (2) G1/4 BSPP female outlets outlets female (1) each side each side (1) (2) G1/4 BSPP (2) G1/4 BSPP female outlets outlets female (1) each side each side (1)

Back View
K K L L L L L L L L P P K K P P (3) 7mm(3) 7mm mounting mounting slots slots M (2) (2) 8.5mm 8.5mm mounting mounting slots on slots on (3) 7mm(3) 7mm the 6 literthe 6 liter model mounting model slots mounting slots M (2) 8.5mm 8.5mm M (2) mounting mounting slots on slots on the 6 literthe 6 liter model model L C C C C N N N N L N N L L N N

Right view Right view Right view Right view

Reference 1.8 liter 2.7 liter 6.0 liter A 135 144 190

Back viewBack view Back viewBack view

P Q 5 5 5 R 6 6 35 n/A 215 n/A

B 36 45 48

C 163 163 196

D 149 149 182

E 170 256 290

F 188 188 221

G 317 317 350

H 202 202 237

J 183 269 303

K 153 233 220

L 5 5 5

M 6 6 35

N 175.5 175.5 209

S 5 5 5

T 175 175 209

U n/A 215 n/A

BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijuRdELimOn.COm 2100 Gateway Centre blvd., Suite 109 morrisville, nC 27560

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249 230 100 230 249 21.7 21.7 128 128

370 370 30 30 75 75

100 Dimensional Schematics

Measurements shown in millimeters.

SureFire PDI 12.0 Liter (230/480 VAC Three Phase)

254

Left View
170 249 170 230 100 Left view 100 230 249

323

Front View
254 154 370 154 21.7 21.7 128 Front view 128 19 19 Front view 5/16-24 - UNF = .56" (4) places as shown 323 323 5/16-24 - UNF = .56" (4) places as shown 154 Bottom view Bottom view
150

323

30

60 60

30 75

210 75

370

Left view

254

254

210

170

170

154

Left view Left view

Right View
21.7 128

100 (2) G1/4 BSPP female outlets 370 100 (1) each side (2) G1/4 BSPP female outlets (1) each side 75

Back View

5/16-24 - UNF = .56" UNF = .56" 260 5/16-24 (4) places (4) places as shown as shown 55

Bottom view Bottom view

170

150

150

30

39

19 260 Front view Front view 55

19 60

39 150

60

210

170

254

260 210 100

260

55

55

100 154 Right view Right view 19

(2) (2) G1/4 BSPP G1/4 BSPP female outlets female outlets (1) (1) each side each side Back view 60 Back view

Bottom View

Front view

150

Right view Right view Bottom view

170

170

5/16-24 - UNF = .56" (4) places as shown

39

BIJUR DELIMON INTERNATIONAL

Back view Back view 39

(919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijuRdELimOn.COm

260

55

P s

2100 Gateway Centre blvd., Suite 109 morrisville, nC 27560

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39

210