L-

BCN-21374-52

USA-E99991-070-*

1
!

SPINDLE DRIVE CONTROLLER TYPE

FR-SD

MAINTENANCE MANUAL

c
leu publication effective July, 1982 Translated from Jananese manual RCN 21.17641
r

C O N T E N T S

CHAPTER I 1.1 1.2 1.3

GENERAL

. . . . . . . . . . . . . . . . . . . .

Scope of Maintenance Manual Safety Provisions and Maintenance Personnel

Storage

CHAPTER II 2.1 2.2 2.3

SPECIFICATIONS

. . . . . . . . . . . . . . . . . . . .

AC Spindle Motor AC Spindle Controller Composition AND ADJUSTMENT

Spindle III

Controller OPERATION for

CHAPTER 3.1

. . . . . . . . . . . . . . . . . . . . . . . . .

9 9 9 10 11 11 11 12

Preparation

Operation

3.2 Turning on the power source 3.3 3.4 Adjustment Initial Operation PERIODIC MAINTENANCE

CHAPTER IV 4.1 4.2

. . . . . . . . . . . . . . .

Checkin& the Controller Unit Checking the Motor

CHAPTER V 5.1 5.2 5.3 5.4

CARD CHECKING AND ADJUSTMENT

..... ..... . . . . . . . . . . . . . . . . . . . . . . . . .

15 15 16 17 18 18 18 19

Main Control Card FRS-SA2 Control Snubber Optional Card Card Card TROUBLESHOOTING FRS-GBl FRS-SN

CHAPTER VI 6.1 6.2 General Checking

before

Regular

Troubleshooting

. . . . .

- l/2 -

I-

6.3 6.4 -6.5

Indicator Typical

Lamp

List

. . . . . . . . . . for Each Trouble

20 22

Troubles Practice

Troubleshooting

. . . . . 23

CHAPTER

VII

COMPONENT of Module Each and

REPLACEMENT Card Module

..... ..... .....

36 36 38

7.1 7.2 7.3 7.4 7.5 7.6 7.7

Replacement Thyristor Diode DCCT

Control

Transistor

. . . . . 39 ..... and Coupling . . . . . . . . . .

39 39 42

B r u s h l e s s Tacho-generator . Cooling Bearing Fan

. . . . . 42

CHAPTER

11X

PARTS

LIST

. . . . . 4.5

8.1

TYPE TYPE TYPE TYPE

FR-SD-2 FR-SD-2A FR-SD-2B FR-SD-2T

...... ...... ...... ......

45
50 56 61

8.2 8.3 8.4

- 2/2

I-

CHAPTER

GENERAL

1.1

Scope of ,Maintenance Manual FR-SD Series is a line of regenerative type inverters used to drive a machine tool spindle on the AC power source. IhisMaintenance Manual mainly describes the information necessary to perform the periodic maintenance and troubleshooting. To assure long life and trustworthy operation of the FR-SD inverter, read the manual carefully and practice the periodic maintenance and troubleshooting. and Maintenance Personnel

1.2

Safety

Provisions

In order to assure safety in maintenance and adjustment, the following cautions are very important.
. -

Start-up, maintenance and checking should be performed . by qualified electrician. Note that it is very hazard-

ous that unqualified persons handle the unit. - Remove ring, wrist watch, tie tack, and other metallic objects from the body when the unit under live condition

is handled. - Electric shock is very dangerous, and may result in fatal accident. Carefully select and use testing apparatus because some parts of the unit are at high voltage no matter whether the power source is grounded or not.

When test appartus is applied to the unit, testing should take care not to touch any grounded object.

person

- l _ -

Usually, testing apparatus case is not grounded and therefor high voltage is produced between the testing apparatus case and the ground during the testing. - Do not wear loose working wears that may be involved into a rotating body of the machine when you gains access to

the working machine in maintenance or setting up. - Do not load or unload a PC board (card) while the unit is fed with the power source, or in operation, otherwise the unit may be damaged. - Immediately after the power source is turned off, do not touch the unit, but wait for at least one minute ( time taken for discharge of capacitor) and then start the maintenance or adjustment. 1.3 Storage When the unit is not immediately installed nor used, store it in a clean, dry environment at moderate temperature. Since vapor and dust in the unit cause deterioration to the insulated parts of the unit, keep the unit away from vapor and dust. When the unit is left out of use for any length of time, maintain the unit under the ambient conditions same as those while the unit is in operation. It is recommended in same

cases to use a space heater in the room where the unit is stored.

- 2-

CHAPTER II 2.1

SPECIFICATIONS

AC Spindle Motor Standard Specifications 3.7 5.5 5.5 1500 5.5 7.5 7.5 7.5 11
11

$ Continuous rating (kW) g-4 2: 30 min. rating (kW) @a g: 50% ED rating (kWY -0 Basic speed : (RPM) (RPM)

11 15
15

15 18.5 18.5 1500 4500

$ Max. speed
Frame No. Rated torque (cont. rating) GD2 Weight Allowable radial

Note 1
6000 All2 B112 3.57 0.12 80 200 75 VlO ~132 4.87 0.22 110 300 7.15 0.25 120

c132 9.74 0.35 140

(kg-m) (kg.m') (kg) load (kg) (W)

2.4 0.08 ,70 150

Cooling fan Vibration Noise level

(dB)(A)

75 Vertical or horizontal

80

Installation Overload
f-

capacity temperature class (OC)

120% of 30min. rating, for lmin. 0 F Munsell Brushless detector JIS C4004 5.5K (kVA) 9 7.5K 12 11K 17 15K 23 18.5K 28 N5.5 tacho-generator, overheat - 40

Ambient

Insulation Paint color Accessories Standard

applied

Controller Model: FR-SD-2Power capacity

Power supply

200/200- 230vi10%,

50/60H~+3%

Note 1:

For speeds over 4,5OORPM, the output is equal to the following

-3-

calculation result: Rated output x Note 2: 4500 Speed RPM

When the line power source other than specified above is employed, use a suitable power transformer.

.-

-4-

Standard

Specifications

(2) 1,lSOPRM) when

Adapt the following specifications (basic speed: a large gear reduction ratio is not available. xContinuous rating Q.f: 2: 30min. rating c, a' 2: 50% ED rating z 'Basic speed 8 Max. speed -1 Frame No. Rated torque (cont. rating) CD2 Weight Allowable Cooling fan radial (kg-m) (kg.m') (kg) load (kW) (kW) (kW) (RPM) (RPM) 1 B112 3.13 0.12 80 3.7 5.5 5.5 5.5 7.5 7.5 1,150 4,600 B132 4.66 0.22 110 6.35 0.25 120 300 75 VlO (dB)(A)
I I (OC) ) I

7.5 11 11

11 15 15

15 18.5 18.5

I Cl32 9.32 0.35 140 B160 12.7 0.65 220

I I
I

(kg) ) 200 1

I I

(W) 1

2oo

Vibration Noise level Installation Overload Ambient capacity temperature class 75

80
I

Vertical or horizontal 120% of 30min. rating, for lmin.

o-

40

I I

Insulation Paint color Accessories

F Munsell Brushless detector 7. SK 12 N5.5 tacho-generator, overheat

Controller Model: FR-SD-2Power consumption Power supply (kVA)

5.5K 9

11K 17

15K 23 50/60Hz_+3%

18.5K 28

200/200-23OV+lO%,

-5-

2.2 AC Spindle Speed Controller Specifications Model FR-SD-2-

I Output
"Output il cl

capacity current

(kW) (A)

!Z Power source capacity I (kVA) Heat value (WI

z I

Weight Main circuit Control Braking method method

(kg) Pulsewidth modulation (PWM) inverter

Slip control (Optimized V/F pattern control) Regenerative 35 - 6000 RPM Below 0.2% of the max. speed (at load regulation ranging form 10 to 100%) braking

Speed control range Speed regulation

Speed control command signal voltage Acceleration/deceleration control Ambient temperature/ humidity Environmental ments Vibration Standard Cooling applied require-

*lOV DC (Input impedance: 10Kohm) Slip regulation (Time constant at accel./decel.:0.5-10sec. -5 - 50C/below 85% To be free from detrimental gas and dust (JEM 1103, Grade C)
I below 0.5G I

IEC Air-cooling by fan

-6-

Auxiliary Function (Signal)

functions Application Load meter Remarks Connected to DC ammeter single-swing

Load meter siganl

Full scale: 150% of rated load (adjustable within a range from 100% to 150%) Speed meter signal Speed meter Connected to DC ammeter single-swing

Full scale: Max. speed Zero speed signal Speed arrival signal Speed detect siganl Interlock Contacts open when motor speed goes down below SO*lOrpm. Contacts close when speed is within *15% of the preset speed. Contacts close if motor speed goes down below 500 rpm (adjustable from 50 to ll!jOrpm). Contacts close if slippage reaches near slip limit value (120% of output) Can be set within a range from 50% to 120%. Override can be reset by opening the circuit connected to controller terminals "DEF"

Feedback to NC equipment Mechanical brake operation _ Clutch shifting

Load detect signal

Prevention of stabbing of too1 Override in automatic operation

Override

- 7 -

2.3

Speed

Controller

Composition

The speed controller unit mainly consists of the following seven (1) (2) (3) (4) (5) (6) (7) components: Front Main panel control card, FRS-SA2

Control Orient Snubber

card, FRS-GBl card, card, DL-FM (Option)

FRS-SN

Converter Inverter

FRS-SA2 card -

Converter partsc I\

- 8 -

CHAPTER ICI 3.1 Preparation

OPERATION for

AND

ADJUSTMENT

Operation

When the controller is fed with the power source for the first time, perform the following checking before turning on the power switch. (1) Is the wiring in conformity with the corresponding wiring (2) (3) diagram?

Are the motor and control panel properly grounded? Are all shielding wires properly connected? - Are they correctly connected to shielding wire terminals? - Are shielding brades not looped?

t.4 1 (5) (6) 3.2

Are all parts not damaged,

and securely fastened?

Is there any wire chip or foreign matter in the unit? Do all PC boards ( cards) present good appearance?

Turning on the power source When the checking has been completed, apply the power source to the controller unit as follows:

(1)

Set the breaker (CBl) in the controller to OFF. Set the source frequency select switch -FREQf on the front panel to the frequency of the available power source.

(2)

(3)

Turn on the incoming power source and make sure the lamp IPHASE SEQUENCE1 lights. If the lamp does not light,

interchange the connection bewteen the two wires.

-9-

(4) Make sure no alarm lamp on the controller front panel lights. (5) Set the breaker (CBl) in the controller unit to ON. Now the controller unit is ready for opration. 3.3 Adjustment Although all potentiometers have been factory-adjusted,
__

readjust them to correct error that may be caused by connection with peripheral equipment. *Slip adjustment . . . . . . . ..a.... VR7 VR6 VR3

%Speed meter adjustment . . . . . . . +Load meter adjustment

. . . . . . .

3.4

Initial

operation

After directly connecting the controller unit to the motor, start the initial operation for accommodation of the controller system and verification of the operation. If hunting or overshoot of motor speed occurs, adjust as follows: <IHunting -%Overshoot ............ ........... Somewhat turn VR2 counter-clockwise. Somewhat turn SW2 clockwise.

Then apply a load to the motor and start the regular operation to check the following: - Unusual sound - Foreign smell - Temperature rise on bearings

- 10 -

CHAPTER IV

PERIODIC

MAINTENANCE

Because it is imperative for long-lasting, trouble free operation of the controller unit to perform trustworthy checking, be sure to practice the periodic maintenance as follows:

Warning:

Electric shock may result in serious accident or death. Before starting the maintenance, do not fail to make sure the entire control system has been disconnected from the line power source.

4.1 Checking the controller unit

,

Item 1. Cooling fan

Frequency Monthly

Checking (1) C an the fan shaft smoothly be turned by hand?

Remedy Replace the fan.

(2) Does the fan powerfully rotate? (2) Does unusual sound not occur in bear-

c
2. Cleanliness and looseness of screws 3. Miniature relay Every 3 months At suitaval

ings? Periodically clean each part and clamping screws and nuts.

ble inter- retighten terminal screws and other

(1) Are contacts not worn out? (2) Does the relay permit the main circuit contactor to close and open sat-

Replace relay.

the

isfactorily?

- 11 -

Item 4. Wiring

Frequency At suitaval

Checking Is any wire conductor case or other metallic part?

Remedy

ble inter- in contact with the

4.2

Checking Item 1. Noise, vibration

the

motor Checking Check if unusal sound or vibration occurs. If yes, perform checking: (1) Are foundation and installation proper? (2) Are the shafts accurately aligned? (3) Is vibration not transmitted from the coupled machine or device (load)? (4) Is bearing not damaged? Is unusual sound not caused by bearing? (5) Is unusual vibration or noise not caused by speed reduction gear, belt, or transmission system? the following Remedy

Frequency Monthly

(6) Is there any trouble associated unit? (7) Is there any trouble associated with fan? (8) Check belt tension. with controller

- 12 -

Item 2. Temperature rise

Frequency Monthly

Checking Is temperature on bearings usual? (Usual temperature: +lOC 40C over ambient temperature) Is motor frame temperature usual? If not, perform the following checking: (1) Is cooling fan running as usual? (2) Is cooling air stream not obstructed by foreign matter (between frame and cover)?

Remedy

Clean.

(3) Does

load

not

abruptly

increase? (4) Is there any trouble Refer to TROUBLESHOOTING. 3. Insulation resistante 6

with the controller?

Every

Check if insulation resistante unusally decreases. To check, disconnect the

months

motor from the controller and measure resistance across the entire circuit and the ground using a SOOV megger. (R esistance be over 1Mohm) If the resistance is below
1

should

Mohm, clean the motor in-

terior and dry. (To dry the

- 13 -

Item

Frequency

Checking motor, disassemble and

Remedy

place it in a drying oven at a temperature below 90C. 4. Cooling fan Weekly Monthly Check if cooling fan runs properly, and if unusal sound or vibration occurs.
I

- 14 -

CHAPTER V

CARD CHECKING AND ADJUSTMENT

Note:

All

control cards are factory-adjusted at shipping.

User should not change the settings of variable resistors used in the cards.
5.1 Main Control Card FSR-SA2 In the figure Wave form

Fig. 5.1 shows the main control card FRS-SA2. , lines shown in I] and r-1 are insulated.

measured at I=] is shown in II, and that measured at m

CHl CH2

4 Cbr,r,,t

detect

CH3 CH4 CH5

(

-l2sv/roo%

current 1 i3 output frequency

t125 tip. pin I1 53 low. pin t153 up. pin

CH7 CH31, 32, 33 c

Reference sine wave siganl --sv~ 1 output frequency CH41 _ 46 ' Transistor base signal CH12

a-

Fig. 5.1 Card FRS-SA2 CHlG . . . . . Current detect signal: -2.5V/lOO% current CHl9 . . . . . TG feedback: +lOV/CII max. speed, -lOV/C.CW max. speed CH26 . . . . . Speed command signal: -lOV/CW max. speed, +lOV/C.CW max. speed - 15 -

5.2 Control Card FRS-GBl Voltage wave form measured at each common of the card FRS-GBl
warning:

The terminal board TB102 of this card is at the main circuit voltage. tric shock. Carefully handle it avoiding elec-

CIll CH3 cn4 CHS

CHl&CHl9

CH6

Modulation pulse

'CH22 y-1 * Both ends of R130,

134, 135, 136, 140,

+2.5V/DC220V
\,cHll / ;yJ;er,voltage 1

hz-L!V
-0 - Ia-w

-5V/DC220V

TB102-

Fig. 5.2 Card FRS-GBl

This s ignal is for driving the main transistor and its wave form is not measuredat NOl, but measured on eat h both sides of R 130, 134, 135, 136, 140 and 141.

- 16 -

5.3 Snubber

Card

FRS-SN

This card has the snubber circuit with thyristor on the converter side, and requires no adjustment.

Warning:

The terminals of this card areatthe main circuit voltage. Carefully handle the card avoiding electric shock.

5.4 Optional

Cards

Optional cards are available for special specification. For details of optional cards, refer to the respective instruction manual.

1)
2)

Orient Card, DL-FM . . . . . BCN-21374-S2 Orient Card, DL-AE

. . . . . BCN-18564-S2

- 17 -

CHAMPTER

VI

TROUBLESHOOTING

6.1

General If any trouble to occurs perform the with the the controller unit, it is re-

commended below The sult

preliminary

checking

instructed

before

regular

troubleshooting. be very helpful when you con-

preliminary

checking

will

manufacturer's

service

personnel.

Preliminary 1. Does

checking alarm

in lamp

case that

of

trouble occurrence of trouble

any

indicates the If lamp.

light? 2. Is Is Are Does tion, What any

If yes, fuse brown of and

identify out? the unit occur state when same

yes,

identify possible?

the

fuse.

3. 4. 5*

recurrence ambient the or is there

trouble

interior during

temperatures acceleration,

proper? or decelera-

trouble steady the any

operation? the trouble CW occurs? operation and C.CW op-

speed

6.

Is

difference

between

eration?

7. 8.

Did Does or

momentary the same

power

interruption occurs

not a

occur? specific operation

trouble

under

command? is the occur frequency on that or trouble? (Does the same

9.

What

trouble 10. 11. Did Has the the any

frequently occur been

rarely?) load is or engaged, remedied or disengaged? the

trouble unit

when

part

replaced

before

touble?

- 18 -

12.

How may years has been used the unit? Is the source voltage proper? at a certain interval? Is there voltage change

13.

6.2

Checking

before

regular

troubleshooting

At the first step of troubleshooting, check the following:

(1)

Power source voltage . . . . .

2OOV~lO%, 22ov,

50/60Hz;

21ov,

23OV*lO%,

60~2 (2oov

should not be below -lo%.)

(2)

Check if equipment and devices associated with the controller unit are satisfactory. Ex.: NC, sequence contol circuit, wiring, etc.

(3)

Check if the ambient temperature (unit interior temperature) is below SOOC.

(4)

Visually check the unit exterior for damage. Ex.: Damaged card component, burnt circuit pattern, etc. Loose connection, damage, foreign matter, etc.

- 19 -

6.3

Indicator

Lamp

List

The indicator lamps used in the controller unit are as listed below. indicating) Card No. Among them, LED1 _ LED10 are alarm (trouble

lamps. Name Description Lights when the line power source is correctly connected.

FRS-SA2 PLl

PHASE

SEQUENCE

LED1

IOC TRIP(INVERTER)

Lights when overcurrent flows into the inverter.

LED2

OVER

REGENERATION

Lights when voltage across the capacitor in the main circuit goes over 400V.

LED3

IOC

TRIP(CONVERTER)Lights

when

overcurrent

flows

into the converter. LED4 OVER HEAT (CONLights when temperature at heatsink of semiconductor in the main circuit goes over 1OOOC. LED5 LED~ LED7 MOTOR
OVER

TROLLER)

BREAKER

TRIP

Not

used

H EA T

(MOTOR) TRIP

Lights when motor overheats. Lights when overcurrent flows into the main circuit.

BREAKER

LED8

OVER

SPEED

Lights when motor speed exceeds. 115% of the maximum speed.

LED9

UNDER VOLTAGE (P15) Lights when l!jV power source goes down below 14V.

LED10 UNDER VOLTAGE (LINE) LED11 'TACH FB FINE LED12

Lights when the line power source goes down below 170V. Two LEDs light when slip adjustment is optimized during operation at the maximum speed.

- 20 -

Card

No.

Name NOR (SRN)

Description Lights when CW input command is "ON" .

FRS-SA2 LEDLJ

LED14 INV (SRI)

Lights when C.CW input command is "ON" .

LED15 DEF

Lights when override input is "ON" .

LED16

CURRENT

DETECTION

Lights when load current reaches the preset value.

LED17 ZERO SPEED

Lights when motor speed goes down below 25rpm.

LED18 SPEED DETECTION

Lights when motor speed reaches the preset speed.

LED19 UP-TO SPEED

Lights when motor speed is +_15% of the preset speed.

LED20 READY

Lights when the unit is ready for operation.

FRS-GBl LED51 GATE PULSE(U-PHASE)

Lights when U-phase gate pulse is output.

cLED52 GATE PULSE(V-PHASE) Lights when V-phase gate pulse is output. LED53 GATE PULSE(W-PHASE) Lights when W-phase gate pulse is output. LED54 GATE PULSE(X-PHASE) Lights when X-phase gate pulse is output. LED55 GATE PULSE(Y-PHASE) Lihgts when Y-phase gate pulse is output. LED56 GATE PULSE(Z-PHASE) Lights when Z-phase gate pulse is output.

LED61 POWER RUNNINGFIRING LED62 REGENERATIVE FIRING

Lights in power running firing. Lights in regenerative firing.

- 21 -

6.4

Typical

Troubles

There may be many kinds of trouble associated with the controller unit and it is impossible to foresee or predict all possible troubles.

In this section, description is restricted only to the most likely troubles. In the troubleshooting described here, the card should be judged to be defective and therefore replaced with a new one if the required adjustment is impossible on potentiometers in the card. 1. Alarm lamp will light when the following troubles occur. (1)
OVER HEA T

( CO N T RO L L ER,

MOTOR)

(2) BREAKER TRIP (3) IOC TRIP (INVERTER, CONVERTER) (4) OVER REGENERATION

(5) UNDER VOLTAGE (PlS) (6) UNDER VOLTAGE (LINE) (7) OVER SPEED 2. 3. Many alarm lamps light at the same time. No alarm lamp ligths, but the motor does not start at all , or stops from time to time. 4. No alarm lamp lights, but the motor does not run at high speed. The motor does not run at the commanded speed within a specific speed range. 6. Sufficient torque is not obtainable.

- 22 -

7. 8.

The motor comes to delay in starting and stopping. Acceleration/deceleration not output. end signal (UP-TO SPEED) is

9. 10. 11. 12. 13.

Feed motion commanded by the NC does not occur. Speed detect signal (SPEED DETECT) is not output. Zero speed signal (ZERO SPEED) is not output. Speed range change-over is impossible. The motor runs clockwise, but does not run counterclockwise, or vice versa, or braking is impossible.

14. 15. 16.

Motor speed cannot be accelerated over a certain speed. Reading of the load meter or speed meter is not stable. Large noise or vibration occurs.

6.5

Troubleshooting

Practice

for

Each

Trouble

6.5.1

When trouble can be identified by alarm lamp..... (1) OVER HEAT

Troubles A. The thermal protector in the controller was tripped....... Install heatsink to thyristor B. The thermal protector in the controller was not tripped, but that used in the motor was tripped . .

. . . . . . . OHSl- OHS2 is not conductive. C. Both the thermal protectors in the controller and the motor were not tripped..... Resumption of operation will be possible by once turningoffthe power source and then turning on again.

- 23 -

Trouble A

Cause Over load

Checking 1. Check loading condition of the motor. 2. Check if start and, stop are too frequent.

Remedy 1. Lighten the load.

2. Decrease start and stop frequency. 3. If the temperature is over 50C, prove imventilation.

High ambient temperature Thyristor trouble B Over load

Measure the ambient temperature around the controller. Check if the cooling fan

Replace the fan.

cooling fan is working satisfactorily.

1. Check

loading

condition

1. Lighten the load.

of the motor. 2. Check if start and stop are too freqeunt. Cooling fan Check if the cooling fan trouble Clogged motor air inlet Thermal protector Check if condition is improved after the motor fan 1. Short-circuit tween OHS1 and OHS2 for provisional remedy. 2. Replace the motor. Replace card. FRS-SA beis working satisfactorily. Check if sufficient air is fed into the motor. 2. Decrease start and stop frequency. Repair or replace the fan. Clean

semiconduc- is operated for several tor trouble minute while the spindle motor is kept in standstill.
C

FRS-SA card trouble

1.f trouble occurs although voltage across TH and NO2 is OV, the card is defective.

- 24 -

(2)

BREAKER

TRIP

The lamp BREAKER TRIP lights when the main (line source) input NFB trips. Troubles A. B. The main input NFB tripped. Although the NFB did not trip, the lamp BREAKER TRIP lights. Trouble A Refer to description TRIP". B FX-SA trouble card If trouble occurs although the NFB does not trip and voltage across terminals TH and NO2 is OV, the FRSSA2 card is defective. Replace FRS-SA2 card. "IOC Checking Refer to description "IOC TRIP". Remedy Refer to description "IOC TRIP".

.(3) IOC

TRIP

(INvERTER,

CO N V E RT ER )

IOC TRIP is caused either on the inverter side, or converter side and each one alarm lamp is provided for inverter and converter. The lamps light when overcurrent flows. Cause Defective transistor power Checking Check if lamp IOC TRIP lights when only controller disconnected from the motor is operated. - If yes; the power transistor is defective. Replace the power transistor. Remedy

- 25 -

Cause

Checking - If not,proceed to the next step.

Remedy

Too large motor load Wrong phase rotation

Check the load.

Lighten the load.

Check if lamp PHASE SEQUENCE light. If not, the phase rotation is not correct.

Correct phase rotation.

Wrong motor wiring

Check the motor wiring, and Correct the wiring. the terminal screws for looseness. Retighten loose terminal screws. resisReplace the motor.

Short-circuited or grounded motor winding

Measure

insulation

tance using a megger. If the resistance is less than 1 Mohm, the motor is defective.

Commutation fails due to low source voltage. Insufficient power capacity

Voltage should be at least 180~ in R, S and T phases.

Increase the source voltage.

180~ should be assured dur- Increase the power ing acceleration and deceleration as well as loaded operation. capacity.

Deformed form

source

Measure the source voltage wave form in acceleration and deceleration as well. 1. If voltage partly fails. Collect the wave form. 1. Increase the power capacity or use power cable of large To be shorter than 100 S. size. 2. Also remedy other

voltage wave

- 26 -

Trouble

Checking

Remedy solid-state deformation. equip-

ment that causes 2. If crest is chopped . . . .

Chopped crest should be less than 2 - 3%. Large source frequency gulation Speed detect circuit trouble If lamp IOC TRIP lights while CHlO is not defective, the speed detect circuit is defective. reFrequency regulation should Improve frequency

be less than +3% of the rated frequency. Check that -2.5v/ioo% is measured at CHlO.

regulation.

Replace FRS-SA card

- 27 -

(4)

OVER

REGENERATION lights if voltage acoss

The lamp OVER REGENERATION

the incorporated smoothing capactor exceeds the permissible Cause Over load voltage. Remedy
.ILighten the load.

Checking Check the load if the lamp OVER LOAD lights while the motor is in deceleration.

Too large GD2

Check GD2 if the alarm lamp lights while the motor is in deceleration,

Decrease GD2.

Too short deceleration time

The time taken for decelera- Turn VR27 in FRStion to Orpm from the maximun speed should be longer than 2 sec. If it is shorter than 2sec., , prolong the time. SA2 card clockwise.

Speed

detect trouble

If the trouble cannot be re- Replace medied, one of the most likely causes of the trouble is defective speed detect circuit. card.

FRS-SA2

circuit

(5)

UNDER

VOLTAGE

The lamp UNDER VOLTAGE lights when +15V power source in the control circuit goes down below 14V. Cause Speed detect trouble Checking Check that +lSV is measured across CH2- CH4 of FRS-SA2 card. The speed detect circuit is defective. Remedy Replace FRS-SA2 card.

circuit

- 28 -

Cause Power circuit (in control circuit)

<

Checking If +lSV is not measured across CH2 and CH4 of FRSSA2 and FRS-GBl cards, the power source circuit is defective. (6) UNDER VOLTAGE (LINE)

Remedy Replace FRS-GBl card

trouble

If the line source voltage drops below 17OV mentarily,

even mo-

the lamp UNDER VOLTAGE lights for warning

, but the operation does not stop and no adverse ef-

fect is given to the controller unit. - When the lamp lights continuously . . . . Increase the source voltage. - When the lamp lights at speed change or heavy duty operation (7) OVER SPEED . . . . . . Increase the power capacity.

The lamp OVER SPEED lights if motor speed reaches

115% of the rated speed and the over speed detect circuit gets into function. Cause Checking Measure voltage across CH26 and CH4 of FRS-SA2 card Remedy If voltage is over

Command input clamp circuit trouble

&lOV, the clamp cirduring high speed operation. cuit is defective. Replace FRS-SA2 card.

c
Unsatisfactory adjustment on TG feedback When operation is at the maximum speed, measure voltage across CHl9 and CH4 of FRS-SA2 card.

If voltage is not within a range of *lOI

, TG feedback adjust-

ment is not satisfactory. Adjust per "TG FEEDBACK ADJUSTMENT".

- 29 -

Cause Speed detect circuit trouble

Checking

Remedy If voltage is within +lOV, the speed detect circuit is defective. Replace FRS-SA2 card.

Overshoot of the speed

Check if speed overshoots only in start at maximum speed.

Turn SW2 and VR2 clock wise in FRS-SA2.

6.5.2 When many alarm lamps light at the same time . . . . . . The most likely cause of the trouble is loose plugging at connectors CON1 and CON2. are locked. 6.5 3 When no alarm lamp lights, but the motor does not run at all, or stops from time to time . . . . . . .
L

Make sure the connector plugs

Cause Wrong wiring

Checking

Remedy

or open circuit Input source voltable trouble

Check the wiring. Voltage should be 200V 50~~j200, 60HZ. 210, 220, 230~

Remedy the wiring. Restore the source voltage.

Wrong

phase

Check if lamp PHASE SEQUENCE lights.

rotation FRS-GBl trouble card

If not, correct phase rotation sequence. If any one of them does not light, FRSGBl card is defective. Replce FRS-GBl card.

Check light.

that

1EDs 51-56

FRS-SA2 card trouble

Check if LEDs 13, 14 light when SRN or SRI is input.

If lights, FRS-SA2 card is defective. If not, the external sequence is not satisfactory.

- 30 -

6.5.4 When no alarm lamp lights, but the motor does not run at high speed . . . . . . Cause Wrong motor cable connection Checking Check if the motor cable is connected in correct phase sequence Input source voltage trouble (U,V,W). Restore input source voltage. Remedy Correct motor cable connection.

Check that input power source is adequate.

Wrong phase rotation sequence setting

Check if lamp PHASE SEQUENCE Correct the phase rota lights. Check if the line source frequency switch. meets the setting of the phase change-over tion sequence.

Improper

If not, set the switch properly.

of phase changeover switch

Improper speed signal

exteranl

Check that motor speed increases in proportion to the external speed command signal voltage.

Repair or adjust the external speed command circuit.

command

6.5.5 When the motor does not run at the command speed within a specific speed range . . . . .

Cause Improper speed signal external

Checking Check that the external speed command signal voltage increases linearly from OV to 1OV.
I

Remedy Repair or adjust the external speed command circuit.

command

6.5.6

When sufficient torque is not obtainable . . . . . Perform the checking according to para. 6.5.3, 4 and 5.

- 31 -

6.5.7 When the motor comes to delay in starting and stopping . . . . . . . Cause Large load Checking Check the load. Remedy Lighten the load.

6.5.8 When acceleration/deceleration end signal (UP-TO SPEED)

is not output...... Cause FRS-SA2 card relay (RAS) trouble Checking Check if LED19 lights when acceleration or deceleration is completed. If yes, the relay is defective. Acceleration/ deceleration checking circuit trouble 6.5.9 When feed motion commanded by the NC does not occur . . . . The cause of the trouble is that UP-TO SPEED does not get into function. Check the control sequence and perform 15V should be measured at pin 10 of 1~113. FRS-SA2 card trouble Remedy Replace the relay ( RA5) or FRS-SA2 card.

the checking per 6.5.8. 6.5.10 When speed detect signal (SPEED DETECTION) is not output . . . . . . Cause FRS-SA2 card relay (RA4) touble Checking Check if LED18 lights when set speed. If yes, the relay is defective. Remedy Replace relay (RA4)

motor speed exceeds the pre- or FRS-SA2 card.

- 32 -

Cause Speed detect circuit trouble

Checking If LED18 does not light

, the speed detect circuit

Remedy Replace the FRS-SA2 card.

is defective. 6.5.11 When zero seed signal (ZERO SPEED) is not output Cause FRS-SA2 card relay (RA6) trouble Checking Check if LED17 lights when motor speed is below 25rpm. If signal is not output although LED17 lights, the relay is defective. Zero speed detect circuit trouble If LED17 does not light, the zero speed detect circuit is defective. 6.5.12 When speed range change-over is impossible . . . . . . Replace FRS-SA2 card. Remedy Replace relay (RA6) or FRS-SA2 card.
. . . . .

The cause of the trouble is the SPEED DETECT function or ZERO SPEED function does not work satisfactorily. Perform the checking per para. 6.5.10 and 6.5.11. 6.5.13 When the motor runs clockwise, but does not run counterclockwise, or vice versa, or braking is impossible . . . .

The most likely cause of the trouble is defective thyristor switching circuit in FRS-GBl card. Replace the FRS-GBl card.

6.5.14 When speed cannot be accelerated over a certain speed . . .

. . . . .

Perform the checking per para. 6.5.5.

- 33 -

6.5.15 When reading of the load meter or speed meter is not suitable . . . . . Cause Low tacho-generator output voltage Checking Check the output voltage from the tacho-generator. Check if 2'~O%V/lOOOrpm (motor speed) is measured across PGl and PG2 of connector CONl. Check if ripple of tachogenerator becomes 3%. Card trouble If reading of the load meter or speed meter is not stabilized although the
.

Remedy If voltage is too low, replace the tachogenerator.

If ripple is too large

, replace the tacho-

output

voltage

large.

generator.

Ripple should be below

Replace FRS-SA2 card.

tacho-generator satisfactorily,

works the most

likely cause of the trouble is defective FRS-SA2 card. 6.5.16 When Cause Too high or low converter age voltlarge noise or vibration occurs ...... Trouble across Adjust converter voltage by turning VR52 If the adjustment is FRS-GBl card.

Checking Voltage measured

terminals P and N of FRSin standstill should be 32V.

GBl card while the motor is of FRS-GBl card. within a range from ~~28 to impossible, replace

Too high voltage applied to motor

Check if voltage at CHSA of Adjsut the voltage by FRS-SA2 card is +5.5V when measured while the motor runs at the maximum speed. turning VR24 of FRSSA2 card.

- 34 -

Cause Improper rotation phase sequence

Checking Check if the lamp PHASE SEQUENCE lights.

Trouble Correct the phase rotation sequence

If not, the phase sequence is inverse. Decreased tion insulaDisconnect the power cable If insulation resistat R, S and T phases and measure between, CH17 and Ground CH4 and Ground All I/O terminals and Ground (Resistance should be larger than 1 Mohm when measured by SOOV megger.)
/

resistance

ante is found decreased, locate deportion teriorated and remedy.

resistances

Defective bearing

motor

Check that the motor shaft Replace defective can be turned lightly by hand. bearing if found.

Loose motor mount-

Check if any motor mounting bolt is loose. Check if any trace of physical impact is found on the motor shaft.

Retighten loose bolts.

ing bolt Runout of motor shaft

Repair or replace the motor.

c
Irregular sine wave reference

Check if wave form at CH31 Replace FRS-SA2 card.

, 32

and 33 is well balan-

ced.

- 35 -

CHAPTER VII
7.1 Replacement 7.1 .l

COMPONENT of Each

REPLACEMENT Card

Control

FRS-SA2 card When this card is replaced, the should be adjusted.

(1) VRlO,

following

potentiometers

VR12

(DCCT

zero

adjustment)

Set these potentiometers so that voltages at CH~ and CH9 are Olt5mV while the motor is in standstill. (2) VR7 (TG feedback adjustment)

Set this variable resistor so that LED11 or LED12 lights while the system is in operation with command signal of about 1V. Then gradually increase command

signal voltage and set the variable resistor so that the LED11 and LED12 light at the same time when the voltage reaches 1OV. (3) VR29 (CW speed command signal adjsutment)

Turn this potentiometer when the maximum speed deviates from the speed preset for speed command in CW operation. Since the VR has been factory-adjusted, no readjustment is required for usual operation. (4) ~~28 (C.CW speed command signal adjustment)

Turn this potentiometer when the maximum speed deviates from the speed preset for speed command in C.CW operation. No readjustment is required for usual operation.

- 36 -

(5)

VRS (Speed detect setting) This potentiometer is used to set the speed to be detected. Usually this is set at 500rpm.

Do not change setting of this potentiometer unless it is particularly necessary.

(6)

VR6 (Speed meter calibration) Set this potentiometer so that the speed meter reads 100% when the motor speed reaches the maximum speed. To verify that the motor is actually running

at the maximum speed, use a tachometer or the like.

7.1.2

FRS-GBl card In general, no adjustment is required. Care should be taken, however, to assure secure plugging of connectors.

7.1.3

FRS-SN card No particular adjustment is required. Care should be taken to securely tighten terminal screws.

7.1.4

Option cards For details of option cards including DL-FM or DL-AE card, refer to the respective instruction manual.

c
(1) DL-FM card . . . . . BCN-21374-S2 (2) DL-AE card . . . . . BCN-18564-S2

l-

- 37 -

7.2 Thyristor Module and Transistor Module 1. Removal of defective module Disconnect wires from the defective module and remove the module from the heatsink. In the removal, it should be noted that thyristor gate terminal "G", transistor module base terminal "B" and

emitter terminal "El' are of plug type. 2. Greasing Uniformly apply silicon of each module. grease to the reverse surface

3.

Installation To install module again, tighten the mounting screw with the specified torque and connect the wires. Be sure to cover the thyristor gate terminal, transistor module base terminal and emitter terminal with silicon tube.
~~~

Note:

Since the thyristors and transistors based on our specifications are used in the unit, be sure to place order with us for spares or replacement.
Max. clamp torque (kg-cm) Recommended clamp torque (kg-cm) 20*2
..

Screw size

TMSSDZ-H Thyristor' TMqODY-H ;;znSiSQMlOODY-H Table 6.1

M6 x 1.0

30 30
20

M6 x 1.0
MS x 0.8

20*2

17*2

Clamp torque list

- 38 -

7.3

Diode 1. Removal of defective diode Disconnect wires from the defective diode and remove the diode from the heatsink. 2. Greasing Uniformly apply silicon grease where the diode is in contact with the heatsink to assure good heat radiation. Since the silicon grease is non-conductive, do not apply it to the screw where conductivity is 3. Installation Install a new greased diode by tightening it mounting screw with the specified torque and connect the wires. Clamp torque: ZZOkg-cm required.

7.4

DCCT When the DCCT is replaced, use care not to turn the potentiometer in the DCCT because it has been factory-.adjusted.

Whenever the DCCT is replaced, be sure to perform the zero adjustment per para. 7.1.1. 7.5 Brushless Tacho-generator and Coupling

Replace tacho-generator and coupling, referring to Fig. 7.1, as follows: (1) Remove Terminal Box Cover 5 0 and disconnect the cables

from the controller.

- 39 -

I-

Three motor leads (U, V, W), two cooling fan leads (BU, BV), overheat detector leads (OHSl, OHS2), and plug of tacho-generator (TG) connector 4 0

(2)

(3)

0 and remove the connector from the TG connector block0 3 . Remove four cover mounting bolts 0 using hexagon 6 2 wrench key and remove the cover 0 together with the cooling fan 0 from the bracket 0 on the counter-load 1 9
Depress the lock lug of TG connector 4 side. Loosen two set screws 22 0 22 0 used to secure the coupling

(4)

using a hexagon wrench key passed through a hole

in the bracket side wall of the tacho-generator 24 (5) Remove two tacho-generator mounting screws 21 0

0.

from

the tacho-generator bracket and remove the tacho-generator 24 0 from the bracket

side and the coupling 22 (6)

0.

9 0

on the counter-load

Loosen another pair of coupling set screw to secure the coupling @ to the shaft

23 0
0 2 0

used using a from

hexagon key wrench and remove the coupling the (7) (8) shaft the 0. tacho-generator 24 0 the

Replace

or couping 22 procedure (1) -

0.
(6) in

To assemble again, perform

reverse order to the disassembling.

- 40 -

No.

Name of part Cooling fan Cover TG connector block TG connector

No. 15 16 17 18 19 20 21

Name of part Bracket, load side Pre-load spring Shaft Bearing, load side Bracket mounting bolt, load side Bearing, counter-load side TG mounting screw Coupling Coupling set screw Tacho-generator (TG) Cooling fan terminal box Cooling fan leads Cooling fan mounting screw

1 2 3
i

Terminal box cover 5 6 Cover mounting bolt 7 8 9 10 Bearing hold plate screw

i-

Bracket mounting bolt, counter- 22 load side Bracket, counter-load side Bearing hold plate Rotor Stator Frame cover Frame Fig. 7.1 AC Spindle Motor Part List 23 24 2.5 26 27

11 12 13 14

- 41 -

7.6

Cooling

Fan

Disassemble the unit and replace the cooling fan, referring to Fig. 7.1 as follows:

(1)

Remove the screws securing the cooling fan terminal box 25 0 using a screwdriver and remove the ternial box 25

from the cooling fan 1

0 .

(2)

Remove two screws securing the cooling fan leads the cooling fan terminal box 26 0 from the cooling fan 1 0 5 0 .

26 0

in

and remove the leads

(3)

Remove four cooling fan mounting screws 27 screwdriver and remove the cooling fan cover 2 .

0 using a 1 0 from the

(4) (5)

Replace the cooling fan 1

with a new one. (3) in reverse order to the

Perform the procedure (1) -

diassembling to assemble again.

7.7

Bearing (1) Remove the tacho-generator (TG) @ and coupling @

as instructed for disassembling of the brushless tachogenerator and coupling (7.5). (2) Remove four bracket mounting bolts 8 0 (counter-load

side) that secure the bracket @ on the counter-load side from the frame (3) Remove four bearing 14 0 hold using a spanner. plate mounting screws 7 0 using

a screwdriver and disconnect the bearing holding plate 10 0 from the bracket

09 .

- 42 -

(4)

Remove ing

the

bracket

00
out

9 0

from

the

frame

14

and

the

bear-

(counter-load the rotor 11

side). toward counter-load side from

(5)

Draw the

stator 12

0.

Note: Make

sure

the

pre-load

the load side bracket 15 (6) Replace bearing the 20 0 load side

spring Q 6

installed in

are in position. counter-load side

bearing 0 and 8

with new ones.

Note: When the counter-load side bearing

00 is

re-

placed, make sure the bearing hold plate @ is positioned between the counter-load side bearing

00
(7) To assemble

and the rotor 11

0.

again, fit the counter-load side bracket 9

with the counter-load side bearing 20 ,

lightly

tighten

four bearing hold plate mounting screws 7 the counter-load side bearing 9 0

and position

and bearing hold plate

0 0. (8) Align the motor leads with the Stead hole of the coanter-

load

side

bracket side

9 0

and insert the rotor 11 9 0 into the stator.

with the

counter-load

bracket

Note: Make sure the pre-load spring 16 bewteen the load side bracket load (9) Tighten four side bearing 0 . 8 side bracket

0 15 0

is placed and the counter-

counter-load

mounting

screws

8 0

using a spanner and secure the counter-load side 9

bracket

0 to

the

frame

14

0.

- 43 -

(10)

Tighten

four

bearing

hold

plate

mounting

screws

7 0

using a screwdriver and secure the bearing hold plate 10 0 Note: to the counter-load side bracket 9 . 0 can be lightly rotated

Make sure the rotor 11

by hand without causing foreign sound. (11) For assembling of the coupling and cover

02 ,

0 22

, tacho-generator

0 24

refer to 7.5

"Brushless

Tacho-generator

and Coupling".

- 44 -

CHAPTER IIX

PARTS LIST

8.1 TYPE FR-SD-2

NOTE: Option spare parts A . . . . . . Maintenance spare parts for every tuo years. Option spare parts B . . . . . . Uaintenance spare parts for every five years. Option spare parts C . . . . . . Recommended spare parts for machine maker's stock.

- 46 -

I,

-l

-1

ITEM

DECRIPTION 5.5 kW 7.5

TYPE

MANUFACTURER

SYMBOL

Q'TY

SPARE PARTS OPTION STAND. A B C

NOTE

3PH8KVA BKO-C1736-HO5 YOSHIKAWA 3PH12KVA BKO-C1736-HO6 3PH15KVA BKO-C1736-HO7 3PHlOVA BKO-C1796-HO1 1PHlOOVA BKO-C1797-HO1 BKO-C1798-HO1 lPH4VA NNC-05AMS BKO-Cl734-HO1 150/0.05A BKO-cl268-~04 OHD-100B OHD-60B ZGB2202-1 MY2-DC24V MF60NR-5A-S YOSHIKAWA YOSHIKAWA YOSHIKAWA NANA ELECTRONIC YOSHIKAWA TOHOKU KINZOKU TOHOKU KINZOKU TDK TATEISHI ELECTRONIC TOY0 T3 T2 Tl CTl, 2 CT3 nlsl-3 THs4 FILl RAl Fl-3 1 1 1 2 1 3 1 1 1 3 0 0 0 0 0 0 0 0 0 3 0 0 01 01 T4 1 0 0 01

TRANSFORMER

kW 11 kW 15 kW -

9 10
I

TRANSFORMER TRANSFORMER TRANSFORMER

v
I

11

0 0 1 0 0 0 01 01 13

12 CT 13 14 15 16 17 18 CT DETECTOR THERMAL THERMAL DETECTOR FILTER RELAY FUSE

0 1 1 0 1 1 0 1 3

3 3 6

ITEM
19

DESCRIPTION RESiSTOR RESISTOR CAPACITOR -

TYPE KHZlS30W2KOHM MO&A20W20OHM MElJZlOfiK600A BKO-NA1061-HO5 FRS-SA2 FRS-CBl _ 5.5 kW kW 11

kW

MANUFACTURER JAPAN RESISTOR MICRON SUIZUKI MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC TAMACAWA SEIKI

SYMBOL Rl, 2 R3 c2-Ul,U2 c2-Vl,V2 C2-Wl,W2

@'rn 2 1
6

SPARE PARTS OPTION STAND. A B C 0 0

o

NOTE

20 21

0 0 0 0 0 0
0 3 6

22
23 24
I

PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD TACHOCENERATOR

1 1 1 1 1

0 0 0 0 0

0 1 1 0 1 1 0 1 1 0 1 1 0 01 OPTION CARD

IRS-SN2 DL-FM/DL-AE TS3033E2 0.2MH5OA BKO-C1793-HO2 0.17~~60~

BKO-Cl793-HO4

25 26

P
al I

7.5 . 27

AC REACTOR

- CHUO DENKI

01

FOR EXTERNAL WIRING

15

kW 28
29

O.lMHlOOA BKO-Cl793-HO5 M976Z104H03 PFA-600 NIHON MINIATURE COUPLING AKAMATSU ELECTRIC 1 1 0 0 0 1 1 1 1 2 FOR TACHOGENERATOR FPR MOTOR

COUPLING FAN

- 49 -

a.2

TYPE F'R-SD-2A
...... Maintenance Recommended spare spare spare parts parts parts for for for every every two five years. years. stock. B ...... Maintenance

NOTE: Option spare parts A Option spare parts

Option spare parts C ......

machine

maker's

ITEM

DESCRIPTION

TYPE 5.5 kW_ ';; QMlOODY-H

MANUFACTURLR

SYMBOL

Q'TY

SPARE PARTS OPTION STAND. A H C

NOTE

6 MITSUBISHI ELECTRIC TRU TRV TRW

0 0 6 FOR INERTER

TRANSISTOR

11

kW

9 12

0 0

0 0 9 0 0 12

181;;

15 kW

QMlOODY-HE BKO-C1819-HO4 QMZOOHA-H

5.5
I

cn c
I

CAPACITOR

7:: kW 11 . 4000UF kW ~~o-c1784~01 15 kW 18.5 kW 5.5 kW 7.5 kW 8550~ 11 kW 15 kW 18.5 kW

2 MITSUKO Cl-l Cl-2 Cl-3 Cl-4

0 2 2

0 3 3

0 4 4

FAN

TOOBISHI

FANl-1 FANl-2 FANl-3

1 1 3

r(

r(

0 0

0 0

0 0

0
0

0 0

0 0

0 0

ea

e4 .

E E

- 52 -

SPARE PARTS

ITEM

DEsCR~PTI@N

TYPE

MANUFACTURER

SYMROL

Q'TY

OPTION STAND. A H C 0 0 0 0
3

NOTE

14 15

DETECTOR THERMAL DETECTOR THERMAL FILTER RELAY FUSE RESISTOR RESISTOR CAPACITOR CIRCUIT BOARD PRINTED PRINTED CIRCUIT BOARD -

OHD-1009 OHD-609 ZMB2202-11

m2-~~24

TOHOKU KINZOKU TOHOKU KINZOKU TDK TATEISHI ELECTRO. TGYO JAPAN RESISTOR MICRON SHIN-E1 TUSHIN MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC TAMAGAWA SEIKI

THSl-3

0 0

nrs4 FILl RAl Fl-3 R1,2

R3 ~3-8

1 1 1
3

0 0 1 0 1 1 0
1 3

16
17 18 19
I

MF60NR-SA-S KHZIS30W2KOHM MG4HA20W200HM~K CQ921MlH103K FRS-SA2 FRS-GBl FRS-SN2 FRS-vc TS3033NSE2

3 3 6

2
1 6

0
0 0

0 0 2
0 0 0 0 3 6

F2
I

20 21 22
23 24

1 1 1 1 1

0 0 0 0 0

0 1 1 0 1 1 0 1 1 0 1 1 0 1 1

25
26

PRINTED CIRCUIT BOARD PRINTED CIR- ~ _ CUIT BOARD TACHO-GENERATGR

ITEM

DESCRIPTION 5.5

TYPE

MANllFACTURER

SY HROL

QTY

SPARE PARTS OPTION

NOTE

STAND. A B C

27

AC REACTOR

7:: kW ! 11 kW 15
kW kW

0.2HH50A BKO-C1793-HO2 _ CHUO DENKI 0.17MH60A BKO-Cl793-HO4 O.lMHlOOA BKO-C1793-HO5 0.08w1120~ BKO-Cl793-HO6 M976Z104H03 PFA-600 NIHON MINIATURE COUPLING AKAMATUS ELECTRIC 1 1 0 0 0 1 1 11 2 FOR TACHOGENERATOR FOR MOTOR 1 0 0 0 1

18.5 28 29 COUPLING FAN

5.5 kW . 630722 7.5

kW kW

3o

(%ilitDE)

11 15 . 631022 kW
8 l l;ws 5i: 630622

NIHON SEIKO OR NTN TOY0 BEARING

0 1 1

FOR MOTOR

31

BEARING (OPPOSITE SIDE)

7ii

11 kW 1 ZW
18.5

NIHON SEIKO OR NTN TOY0 BEARING 630822

FOR MOTOR

kW

-1

ITEM

DESCRIPTION

TYPE

MANUFACTURE3

SYHBOL ~~~

NOTE

H
II 5.5
kW

7.5
kW

32

CAPACITOR

MEUZ105K600A 11 kW BKO-NA1061-HO5 n

SHIZUKI

cz-Ul,UZ u3,u4 cz-Vl,VZ v3,v4

cz-Wl,WZ

w3,w4

OPTION CARD
-

41 42 43

MAGNE-SENSOR ORIENT P.C.B. ENCODER ORIENT P.C.B. OPERATIONAL AMP. P.C.B.

DL-FM30 DL-AElO FUS-OP

MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC

1 1 1

0 0 0

0 -

1 BMFRSDOOZ'JO I 1 BMFRSDOO I 1

0 0
-

0 -

8.3

TYPE FR-SD-2B
Maintenance Maintenance spare spare spare parts parts parts for for for every every tuo five years. years. stock. Option spare parts B ......

NOTE: Uption spare parts A ......

Option spare parts C ...... Recommended

machine

maker's

56 _

SPARE PARTS I TEM FESCRIPTION TY FE !4ANIIPACTtRER SYHHOL

Q'TY

,Ol'TI@N STAND. A B C 0 0 2 2

MITE

5.5 7:: 5 CAPACITOR kW 11 kW 4000UF BKO-Cl784HOl NITSUKO ' Cl-l Cl-2 Cl-3 Cl-4

3 4

0 0

0 3 3 0 4 4

5.5 7::
I

FAN

G
I

11 kW

kW

8550~

TOOBISHI

FANl-1 FANl-2 FANl-3

11 3

DC REACTOR

5.5 kW 7.5 kW 11 kW 5.5

1MH BKO-C1737-HO4 CHINO 1MH BKO-C1737-HO6 Ll 1 0 0 0 1

kW 7.5
kW

3PH 30KVA BKO-C1736-H15 3PH 48KVA

BKO-Cl7363116 CHINO

TRANSFQRMER

11 kW

T4

00 1

S P A R E PARTS I TEH

'DESCRIPTI@N TRANSFORMER TRANSFORMER TRANSFORMER -

TYPE 3PH IOVA BKO-Cl796-HO1 1PH lOOVA BKO-C1797-HO1 1PH 4VA BKO-C1798-HO1 NNC-05AMS BKO-C1724-HlI 150/0.05A BKO-C1268-HO4

MANUFACTURER YOSHIKAWA CHINO CHINO NANA ELECTRONIC YOSHIKAWA TOHOKU KINZONKU TOHOKU KINZOKU TDK TATEISHI ELECTRONIC T O Y 0 JAPAN RESISTOR MICRON SHIN-E1 TUSHIN MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC

SYMBOL T3 T2 Tl CT1,2 CT3 THSl-3 THs4 FILl RAl Fl-3 R1,2 R3 ~3-8

Q'TY
STAND.

OPTION
A R C

NOTE

9 10 11

1 1 1 2 1 3 1 1 1 3 2 1 6 1 1

0 0 0 0 0 0 0 0 0 3 0 0 0 0 0

0 0

01 01

0 .o 1 0 0 01 01

12 CT 13 CT 14 15 16 17 18 19 20 21 22 23 TIlERHAL DETECTOR THERHAL DETECTOR FILTER RELAY FUSE RESISTOR RESISTOR CAPACITOR PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD

- OHD-1009 - OHD-609 zMB2202-11 MY2-DC24V MF60NR-5A-S KHZlS30W2KOHM M04HA20W200HM-K CO921MlH103K FRS-SA2 IRS-G91

0 0 3 0 01

0 1 1 0 13

3 3 6 0 0 2 0 0 0 0 3 6 0 1 1 0 1 1

SPARE F.tRTS

ITEM
24 25

DEsCRIPTIGN

TYPE FRS-SN2 FRS-vc

TS3033N5=

MANllFACTURLR MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC TAMAGAWA SEIKI

SYMBOL

Q'TY

OPTJON STAND. A B C 0 0 0 0 1 1 0 1 1 0 1 1

NOTE

PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD TACHOGENERATOR

5.5

1 1 1

26

27
I

AC REACTOR

7s

kW 11 kW

&rPdl;;3-H02 0.17MH60A BKO-C1793-HO4 M976Z104H03 PFA-600

CHUO DENKI

0 1 1

3
I

28 29 30

COUPLING FAN 5.5 kW 7kJ 11 kW

NIHON MINIATURE COUPLING AKAMATSU ELECTRIC NIHON SEIKO OR NTN TOY0 BEARING

1 1

0 0

0 1 1 1 1 2

FOR TACHOGENERATOR FORMOTOR

BEARING ( LOAD SIDE)

630722

0 1 1

FOR MOTOR

6310ZZ

31

BEARING (OPPOSITE SIDE)

-pp 5&i 630622 NIHON SEIKO OR 7ii? NTN TOY0 BEAR11 ING kW 630822

0 1 1

FOR MOTOR

ITEM

DESCRIPTION 5.5 kW

TYPE

MANUFACTURER

SYHROL
c241,u2,

Q'TY

SPARE PARTS OPTION

NOTE

STAND. A R C
3 6 9 0 0 3 6 9 3 6 9

u3 32

CAPACITOR

7;; 11
kW

MEUZ105K600A BKO-NA1061-HO5

SHIZUKI

c2-Vl,V2,
v3

c2-Wl,W2, w3

OPTION CARD
I 8 I

41 42

MAGNE-SENSOR ORIENT P.C.9 ENCODER ORIENT P.C.B. PERATIONAL AMP P.C.B

DL-FM30 DL-AElO FRS-OP

MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC

1 1 1

0 0 0

00 00 00

1 1 1

BMFRSD002()0 BMFRSDOO

43

-l_

8.4 TYPE FR-SD-2T

NOTE: Option spare parts A . . . . . . Maintenance spare parts for every two years. Option spare parts B . . . . . . Maintenance spare parts for every five years. maker's stock. :ion spare parts C . . . . . . Re

0 0 0

/-

4
z

E g
a

- 61 -

- 62 -

ITF?l

IVISCRI PTION

TYPE
5.5 7F 1MH

Mt\NllFACTllRb:R

SY MHOL

tJ'TY

PARTS OPTION STAND. A H C

SP.tRE

NOTE

BKO-C1737-HO7 1HH BKO-C1737-HO8 1MH BKO-Cl737-HO9 3PH 25.7KVA BKO-C1736-H51

3al 37.4KVA

kW
7

DC REACTOR

11 kW
15 18.5

CHINO

Ll

0 0 1

kW

kW
5.5

kW 7.5
I

l2
I

8'

kW 11
kW

CHINO
~

T4

01

15

kW kW

18.5
9
TRANSFORMER -

BKO-C1736-H52 3PH 56KVA BKO-C1736-H53

3PH 1OVA BKO-C1796-HO1

YOSHIKAWA CHINO CHINO NANA ELECTRONIC YOSHIKAWA TOHOKU KINZOKU

T3 T2 Tl CT1,2 CT3 THSl-3

1 1 1 2 1 1

0 0 0 0 0 0

0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1

10 11 12 13 14

TRANSFORMER TRNASFCRMER CT CT THERMAL DETECTOR

1PH lOOVA BKO-C1797-HO1 1PH 4VA BKO-C1798-HO1 NNC-05AMS BKO-C1724-Hll 150/0.05A BKO-CL~~~-HO~

OHD-1009

ITEM DESCRIPTION 15 16
17

TYPE

MANUFACTURER

SYMROL

QTY

SPARE PARTS OPTION

NOTI-

ST.dND. A B C _ OHD-60B ZMB2202-11 MY~-DC~~V MF60NR-SA-S KHZlS30W2KOHM MO4HA20W20OHM-K ski CQ921MlH103K IRS-SA2 FRS-GBl FRS-SN2 FRS-vc TS3033NSE2 0.2bli50A BKO-C1793-HO2 0.17~60~ BKO-Cl793-HO4 O.lMHlOOA BKO-C1793-HO5 0.08~~120~ BKO-cl793-~06 CHUO DENKI 1 0 0 01
.

MmlAL DETECTOR FILTER RELAY FUSE RESISTOR RESISTOR CAPACITOR PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARD TACHOGENERATOR

TOHOKU KINZOKU TDK TATEISHI'ELECTRO. TOY0 JAPAN RESISTOR MICRON SHIN-E1 TUSHIN MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC TAMAGAWA SEIKI

THs4

1 1 1 3 2 1 6 1 1 1 1

0 8 0 3 0 0 0 0 0 0 0 0

01

FILl RAl Fl-3 R1,2 R3 C3-9 _

0 1 1 0 1 3

18 19 20
I

3 3 6 0 0 2 0 0 .o 0 3 6 0 1 1 0 1 1 0 1 1 C l 1 0 1 1

p
I

21 22 23 24 2s 26

27

AC REACTOR

7kr5 11 kW 12 _ W 18.5 kW

TYPE 28
29 COUPLING

Q'T'
ST!\N

7-

NOTE FOR TACHOGENERATO FOR MOTOR

: -

M976Z104HO3

FAN

I- 1
,

PFA-600

NIHON MINIATURE COUPLING AKAMATUS ELECTRIC

1 1

1 2 -

5.5
7k;. . 630722

BEARING (LOAD SIDE)

kW 11 kW 15 ' 631022 kW
i?W

NIHON SEIKO OR NTN TOY0 BEARING

FOR MOTOR

I ul I

1
18.

5.5 BEARING (OPPOSITE SIDE)

kW 6 3 0 6 2 2

7d i

NIHON SEIKO OR NTN TOY0 BEARING

FOR MOTOR

c2-Ul, u2 32 CAPACITOR MEuzlO5K600A BKO-NAlO61 -HO5

3 6 9 12
0

SHIZUKI

u3, u4
c2-Vl, v2 v3, v4 c2-Wl, w2 W3, W4

3 tiGT !

OP'i'ION CARD ITEM

DESCRI PTIC'N

TYPE

MANUFACTURER MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC MlTSUBISHl ELECTRIC

SYMBOL

Q'TY

SPARE PARTS OPTION STAND. A B C 0 d 0 0 0 0 01 01 01

NOTE

41 42 43

MAGNE-SENSOR ORIENT P.C.B. ENCODER ORIENT P.C.B OPERATIONAL AMP P.C.B.

DL-FM30 DL-AK10 FRS-OP

1 1 1

BMIWD00290 BMFRSDOO