CHECKLIST FOR CONTROL & INSTRUMENTATION COMMISSIONING (NEW & R&M PROJECTS) CORPORATE OS-C&I 1.

POWER SUPPLY SLN DESCRIPTION O 1. UPS Complete configuration of UPS including chargers, inverters, and static switch, battery and distribution boxes erected and commissioned. Inverter and charger pairs are in service. Cables glanded and connected properly. All spare gland holes sealed. (Cabling may not be completed in distribution panels.) Proper tags on panels like inverter A, charger B etc and all breakers provided. Incoming (415Vac) feeders are identified. Check general condition of UPS room is satisfactory. (Civil works like walls, flooring and tiling completed. Air condition satisfactory. Room is clean.) Earthing completed as per drawing. Check displays for voltage, frequency and current of inverters and chargers to judge healthiness. Check condition of battery and battery room. Check polarities of battery terminal marked. Number of cells as per design available in each battery bank. Check signed protocols are available for UPS commissioning. Note down name plate details of inverter, charger and cells. REMARKS

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CHARGERS Complete configuration of chargers including battery and distribution boxes erected and commissioned. Check displays for voltage, frequency and current of chargers and ensure float voltage is set for proper battery and at panel ends. Check condition of cleanliness of charger, battery and battery room. Check polarities of battery terminal marked. Number of cells as per design available in each battery bank. Check signed protocols are available for chargers commissioning Note down name plate details of chargers and cells. CER / CCR CCR civil works completed (walls, flooring , ceiling and tiles) A/C is available and marinating temperature. General cleanliness of CCR is OK. Unused panel cutouts are sealed. Mounting arrangement of panels is OK. CER civil works completed (walls, flooring and tiles). A/C is available and marinating temperature. General cleanliness of CER is OK. Unused panel cutouts are sealed. Mounting of panels is OK Lighting sufficient Signed protocols are available for workstations, LVS and emergency push buttons commissioning.

DCS General condition of DCS panels satisfactory. Proper tags of available on all panels. Signal cables properly glanded, supported and dressed inside panels. Power cables properly glanded, supported and dressed inside panels, Screen is sleeved and connected to identified terminals. Redundant power to panels as per drawing wired and available. Communication cables dressed, supported and connected. Redundant communication network connected to each controller. All hardware like redundant controllers is available in controller panels. No faults are persisting on controllers, communication and other modules. Panel to panel interconnection cables are properly routed and terminated. Status of commissioned controllers is available on workstations. Switches, hubs, converters are mounted as per drawing and all cables are tagged. Complete configuration of DCS network completed or pending jobs.

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OPERATOR/ENGINEER WORKSTATIONS AND LVS Workstations, UPS and LVS are available and functional. PCs have proper mounting arrangement. All servers, PCs and UPS are tagged as per their function. Annunciation provided on LVS is working. Emergency push buttons for boiler, turbine and auxiliaries installed and commissioned. SOE commissioned and simulations done for all inputs Lighting sufficient

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CABLING, JUNCTION BOXES. Cable gallery General house keeping is good Trays are not overloaded. Cables are not hanging from trays Cables are dressed properly There is no mixing of power and signal cables. Coaxial cables are laid as per drawing and well protected. Fiber optic cables are laid as per drawing and well protected. CABLING NEAR INSTRUMENTS, JUNCTION BOXES AND BRANCH TRAYS Junction boxed are mounted as per drawing and tagged. Branch trays are complete upto the junction box and instrument. Cables are away from hot surface Cables glanded at JB and instruments. There is no mixing of power and signal cables Junction boxes are earthed

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LOCAL INSTRUMENTS Local instruments, E/P converters etc are properly mounted on frames Instruments, thermocouples and RTDs are tagged. Cable are glanded and cable entry sealed Cables are tagged. Canopies are provided where necessary. Copper tubes are neatly laid and supported. No leakage in instruments which are charged. Root valves and isolation valves provided as per schedule Calibration reports of all instruments available Complete schedule of flow elements, transmitters, gauges available with site Calibration report of flow elements (with curves) available.

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ACTUATORS Actuators have free access and platform for working General condition of actuator (painting, body condition) is good Cables are tagged, glanded and connected securely. Actuator tags are available All gland holes, covers on the actuator are sealed to prevent water entry. Actuator schedule, commissioning report, power supply feeder details with fuse rating , full open/close timing available Air pressure regulator, air lock and other accessories are provided as per drawing for pneumatic actuators. Positioner, feedback transmitters and solenoid valves are properly covered and sealed. Cables are glanded and sealed. Check for Instrument air leakage

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SWAS & OXYGEN ANALYZER General cleanliness of SWAS room OK Wet Panel erection, panel condition OK Sample conditioning equipment (coolers, pressure regulators, cation columns etc) for all samples tagged. No leakages in lines charged. Sample temperature within limits Pressure, temperature and flow indicators provided and working Grab samples available Sample table drains taken out through pipe to designated place and not left open any where Chiller Unit commissioned and working. Insulation of sample lines, cold water lines as required are completed. Lighting inside panel and in the room sufficient Analyzer panel general condition OK Analyzers installed and have proper tags No leakages of sample or reactants Room temperature maintained by AC Analyzer readings are available on DCS workstation Oxygen probes are located at identified location as per P&ID Flue gas oxygen analyzers installed and commissioned at all locations as per P&ID. Oxygen analyzers readings available at UCB

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DOCUMENTATION 1. Following signed commissioning protocols are available with site commissioning: Chargers and battery commissioning UPS commissioning Charging of panels and power supply change over Boiler Protection Oil and coal elevations & scanners commissioning P&I checks of boiler auxiliaries (ID/FD/PA/SGWC/Air Heater (including fire protection) etc.) Commissioning of servers, change over Commissioning of redundant networks EHC, P&I, TSI, ATRS ATT of turbine Auto synchronizer P&I of turbine auxiliaries (BFP, CEP, Heaters etc) Commissioning of BOP equipments (if C&I is involved) 2. Calibration reports of all instruments, alarm and trip settings, PID settings (pending fine tuning), and calibration curves for flow elements shall be documented and available. 3. Calibration report of TSI with procedure 4. SFD, FCD, jumper settings available 5. Drawings of FSSS, EHC, turbine protections, alarm and SOE list available 6. DCS manuals.