Doosan Heavy Industries & Construction

DOOSAN GAS TURBINES

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

GLOBAL LEADER IN POWER & WATER

Gas turbines from Doosan have earned global trust for technological advance and performance. The company has taken on the challenge of developing the industrys very best gas technology and know-how for gas turbines, an important source of power that moves the world. The challenging spirit of Doosan is timeless.

DOOSAN GAS TURBINES

CONTENTS
INTRODUCTION GAS TURBINE ADVANTAGES AND APPLICATION SIMPLE CYCLE PERFORMANCE COMBINED CYCLE PERFORMANCE M501F/M701F GAS TURBINE M501G GAS TURBINE M701 GAS TURBINE CASINGS / ROTOR ASSEMBLY COMPRESSOR / TURBINE COMBUSTION SYSTEM / COOLING SYSTEM CONTROL SYSTEM / TYPICAL GAS TURBINE CONTROL SYSTEM CONFIGURATION SYSTEM DEVICES 04 06 07 07 08 10 12 14 15 16 17 18

03

DOOSAN GAS TURBINES

INTRODUCTION

FUJAIRHA Power and Desalination Plant

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Doosan Gas Turbine

It is well known that the Gas Turbine has played a leading role in power generation arising from its high performance, reliability, fuel flexibility, low emissions and its compactness etc. Furthermore the Gas Turbine stands in a highlighted state of the art technology with high efficient continuous operation (covering base load operation) as well as peak load operation. Doosan is capable of producing the heavy duty Gas Turbine models of M501G, M501F, M701F and M701 under Technology License Agreement with Mitsubishi Heavy Industries.Ltd. Doosan has executed Yeongwol Combined Cycle Power Plant in South Korea by applying M501F Gas Turbine. And also Doosan has manufactured full assembled M501G Gas Turbine by Long Term Sourcing Agreement with MHI in Doosan Changwon Plant.

Doosan Heavy Industries & Construction Changwon Plant

05

DOOSAN GAS TURBINES

GAS TURBINE ADVANTAGES AND APPLICATION

Gas Turbine Advantages and Application
Low investment cost Short installation time High efficiency Fuel flexibility Meet emission requirement High reliability Operational flexibility

Application

Integrated Gasification Combined Cycle

Simple Cycle

Combined Cycle

Congeneration

Mechannical Drive

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

SIMPLE CYCLE PERFORMANCE / COMBINED CYCLE PERFORMANCE

Simple Cycle Performance
60Hz (3600rpm) Description M501F Output, MW @ISO Gas Turbine Heat Rate, Btu/kWh Electrical Efficency, % No.of Stage Pressure Ratio Exhaust Temp, Exhaust Gas Flow, kg/s No.of Combustor Compressor Turbine 185 9230 37.0 16 4 16 613 459 16 M501G 267 8730 39.1 17 4 20 600 599 16 M701 144 9810 34.8 19 4 14 542 441 18 M701F 278 8810 38.7 17 4 17 592 650 20 50Hz (3000rpm)

NOTE. 1. PERFORMANCE ARE THE POWER RATINGS AT THE GENERATOR TERMINALS AND ARE BASED ON THE USE OF NATURAL GAS FUEL WITH STANDARD INLET AND EXHAUST DUCT LOSSES.

Combined Cycle Performance

Model DPCP1(M701) DPCP2(M701) DPCP3(M701) Net Plant Output 212,500 kW 426,600 kW 645,000 kW Net Plant Efficiency 51.4 % 51.6 % 51.8 % Heat Rate (kJ/kWh) 7,000 6,974 6,947 GTG Power 142,100 kW 284,200 kW 426,300 kW STG Power 70,400 kW 142,400 kW 218,700 kW Number & Type Gas Turbine 1 x M701 2 x M701 3 x M701

DPCP1(M701F) DPCP2(M701F)

416,400 kW 835,600 kW

59.0 % 59.2 %

6,120 6,082

273,800 kW 547,600 kW

142,600 kW 288,000 kW

1 x M701F 2 x M701F

DPCP1(M501F) DPCP2(M501F)

285,100 kW 572,200 kW

57.1 % 57.3 %

6,305 6,283

182,700 kW 365,400 kW

102,400 kW 206,800 kW

1 x M501F 2 x M501F

DPCP1(M501G) DPCP2(M501G)

398,900 kW 800,500 kW

58.4 % 58.6 %

6,165 6,144

264,400 kW 528,800 kW

134,500 kW 271,700 kW

1 x M501G 2 x M501G

NOTE. 1. ALL RATINGS ARE BASED ON ISO CONDITIONS. 2. ALL RATINGS ARE BASED ON THE USE OF NATURAL GAS FUEL AT THE GENERATOR TERMINALS.

07

DOOSAN GAS TURBINES

M501F/M701F GAS TURBINE

MULTI-STAGE AXIAL-FLOW AIR COMPRESSOR FEATURING
Variable inlet guide vanes. Horizontally split casing giving access to internal parts. Compressor blade rings. Individually removable stainless steel blading. Accessible pressure-lubricater, pivoted-pad journal bearing. Tilting-pad type thrust bearing. Cold end drive with solid coupling to generator.

FOUR-STAGE REACTION TYPE TURBINE FEATURING

Advanced cooling technology. Horizontally split casing giving access to internal parts. Alloy turbine blades individually removable. Cooled by air cooler with cooling air filtered. Individual first stage vanes removable with cylinder cover in place. Accessible pressure-lubricated, pivoted-pad journal bearing. Low loss axial exhaust system ideal for waste heat applications.

COMBUSTION SYSTEM INCLUDING THE FOLLOWING

Multiple can-type combustors in a circular array. Combustors removable with insulated cylinder cover in place. Low emissions design. Optional multiple fuels capability. Ignition system including retractable igniters.

Inlet Guide Vane

Compressor Disk

Compressor Stationary Blade Compressor Rotor Blade #2 Journal Bearing Thrust Bearing

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Model M501F

Combustor Basket Transition Piece Bypass Valve Turbine Vane Turbine Blade

Tangential Strut #1 Journal Bearing

Turbine Disk Trunnion Support

Model M701F
09

DOOSAN GAS TURBINES

M501G GAS TURBINE

The M501G include a host of long-proven MHI design elements. These include two-bearing rotor support, cold-end drive with axial exhaust, tangential exhaust bearing strut support, field-removable blades with the rotor in position, rotor cooling air taken offboard from the compressor and cooled prior to reentry into the turbine, and horizontally split casings throughout.
A M501G during assembly. Blades can be changed and the rotor balanced in site.

Combustor Swirler Assembly Thrust Bearing Compressor Disk Inlet Guide Vane Compressor Stationary Vane Compressor Rotor Blade

#2 Journal Bearing

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Model M501G

Combustor Liner Turbine Vane Bypass Valve Turbine Blade #1 Journal Bearing Tangential Strut

Turbine Disk

Turbine Support

11

DOOSAN GAS TURBINES

M701 GAS TURBINE

MULTI-STAGE AXIAL-FLOW AIR COMPRESSOR
Variable inlet guide vanes. Horizontally split casing giving access to internal parts. Individually removable stainless steel blading. Accessible pressure-lubricated, pivoted-pad journal bearing. Double acting thrust bearing. Cold-end drive with solid coupling to generatir.

FOUR-STAGE REACTION-TYPE TURBINE FEATURING

Horizontally split casing giving access to internal parts. Alloy turbine blades individually removable. Cooled by air cooler, whth cooling air filtered. Individual first-stage vanes removable with cylinder cover in place. Accessible pressure-lubricated, pivoted-pad journal bearing. Low loss axial-exhaust system ideal for waste heat application. Tangential exhaust casing struts to maintain rotor alignment.

COMBUSTION SYSTEM INCLUDING THE FOLLOWING

Cannular-type combustors in circular array. Low exhaust emissions level. Optional multiple fuels capability. Ignition system with retractable ignitors.

Thrust Bearing Journal Bearing

Compressor

Combustor

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Model M701D

Journal Bearing Turbine

13

DOOSAN GAS TURBINES

CASINGS / ROTOR ASSEMBLY

Casings
All engine casings are horizontally split to facilitate maintenance with the rotor in place. Individual inner casings (blade rings) are used for each turbine stationary stage and can be readily replaced or serviced with the rotor in place. Similar blade rings have been added in the compressor seventh stage through last stage. The aft-end bearing housing is supported by six tangential struts. Airfoil support the inner and outer-diffuser cones. Tangential struts maintain alignment of the bearing housing by rotating it as required to accommodate thermal expansion.

3D modeling for Turbine Cylinder

Compressor Combustor Cylinder

Rotor Assembly
Similar to all past 501/701 series designs, the single rotor is made up of the compressor and turbine components. The M501/M701 rotor is a bolted construction supported by two tilting-pad bearings. The thrust bearing is a tilting pad type. The compressor rotor is comprised of a number of elements that are spigotted and bolted together by twelve through bolts.

Rotor Disc manufacturing by applying Curvic & Broaching Machine

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

COMPRESSOR / TURBINE
Compressor
The compressor blade path is designed using a three-dimensional flow-field analysis computer program. Rotor blades are diaphragms per stage for double circular arc designs in the first four stages. Stationary blading, fabricated into two 180 easy removal, maintains the highly efficient inner-shroud sealing system. These seals are supported by machined seal rings, which can be removed to facilitate inspection and maintenance of shrouds and seals.

5 axle High Speed Milling Machine

Turbine
The turbine design of the M501/M701 maintains moderate aero-dynamic loadings in spite of the increased inlet temperature by choosing a 4-stage turbine. Furthermore, improvements in aero-dynamic airfoil shapes have been made possible by utilization of a fully three dimensional flow analysis computer code. The first and second stages on the turbine rotor are the free-standing type. The third and fourth stages use integral shrouds. Each row of vane segments is supported in a separate blade ring, which is keyed and supported to permit radial and axial thermal response independent of possible external cylinder distortions.

Turbine Blade

Turbine Vane

15

DOOSAN GAS TURBINES

COMBUSTION SYSTEM / COOLING SYSTEM

Combustion System
The M501/M701 combustion system consists of 16 and 20 can-annular combustors, respectively. The combustion system is a dual-fuel (natural gas and No. 2 distillate oil) system, which has provisions for steam or water injection for emissions control and power augmentation. A new premix lean-burn hybrid combustor is to be applied to meet the existing and new NOx emission limitations around the world. The hybrid combustor features a two-stage burner assembly and a bypass valve which directs a portion of the compressor delivery air directly into the transition piece to enhance flame stability during starting and to maintain desired fuel/air ratio during loading. This unique valving system then is modulated to full closed at full load.

F TYPE COMBUSTOR

G TYPE COMBUSTOR

Cooling System
The cooling circuits for the turbine section connsist of a rotor cooling circuit and four stationary cooling circuits. Rotor cooling air is provided by compressor discharge air extracted from the combustor shell. Direct compressor discharge air is used to cool the row 1 vane. Compressor bleed air from HP, IP and LP stages are used to provide cooling air to turbine blade ring cavities at stages 2, 3, and 4 respectively. This suppply of bleed air also cools the stage 2, 3, and 4 vane segments and ring segments and provides cooling air for the turbine interstage disc cavities.

TURBINE ROTOR COOLING

#4 Stage #3 Stage #2 Stage Rotor Cooling Filiter Cooler

ESR

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

CONTROL SYSTEM / TYPICAL GAS TURBINE CONTROL SYSTEM CONFIGURATION

Control System
Operation of the M501/M701 gas turbine and its combined cycle plant is supported by Mitsubishi plant control system DIASYS Series. DIASYS Netmation is the latest gas turbine control system, which is Mitsubishi Heavy Industries total plant control system also. It is a product that unites state-of-the-art info-com technology, MHIs rich experience as a plant manufacturer, and control technology for maximum satisfaction of such customer demands as high reliability, economy, advanced automation, and easy maintenance.

Typical Gas Turbine Control System Configuration

3

Site OPS(Operator Station) Human I/F for monitoring & Ope. Graphic, Trend, Alarm Control Plate Control Logic Monitoring

Browser OPS Internet based CRT operation Graphic, Trend, Alarm Control Plate Control Logic Monitoring ACS(Accessory Station) Data store & management, and Web server, Gateway Reports, Trip log, Event log, Ope. Action log, Flight Recorder

Internet
Firewall

Unit Network
100M-Ethernet

MPS(Multiple Process Station) I/O processing to the field Control logic Execution Short term data preservation

EMS(Eng. & Maint. Station) Maintenance of whole system by DIASYS-IDOL++ System configuration HMI setting Graphic creation Object data base modification Drawing management

17

DOOSAN GAS TURBINES

SYSTEM DEVICES

MULTIPLE PROCESS STATION(MPS)

The Multiple Process Station used to perform automatic turbine Control by I/O processing. It features advanced arithmetic processing capabilities that enable it to support a wide range of applications that require high-speed processing, such as turbine governor control as well as automatic plant start/stop control.

OPERATOR STATION(OPS)

Operator station is a human-machine interface for monitoring and operating a plant. Adoption of the latest, most powerful, Windows XP based PCs enables plant operator personnel to perform power plant operations and monitoring with a minimal use of time. Moreover, since screen configuration elements have been implemented as components based on Microsofts Active X component technology, users can customize the OPS by themselves.

ENGINEERING MAINTENANCE STATION(EMS)

Engineering Maintenance Station is an engineering tool for performing maintenance of control system. EMS provides the functions to perform a host of operations, modification and creation of control logic on Multiple Process Stations, design of graphic displays, trends and control loop plates on Operator Stations, and configuration of GT Control systems. These operations are performed using software named DIASYS-IDOL++. DIASYS-IDOL++ eliminates the need for burdensome programming of a must of control and arithmetic processing.

GLOBAL NETWORK
Overseas Subsidiaries
DOOSAN POWER SYSTEMS LTD. 11 The Boulevard, Crawley West Sussex, RH10 1UX, UK Tel +44-1293-61-2888 Fax +44-1293-58-4816 DOOSAN POWER SYSTEMS LTD. (BABCOCK) Porterfield Road, Renfrew, PA4 8DJ, UK Tel +44-141-886-4141 Fax +44-141-885-3338 DOOSAN POWER SYSTEMS AMERICAS LTD. 5 Paragon Drive Montvale, New Jersey 07645, USA Tel +1-201-746-8210 Fax +1-201-746-8610 DOOSAN POWER SYSTEMS EUROPE LTD. Bredeneyer Strasse 2b, 45133 Essen, Germany Tel +49-201-4517- 320 Fax +49-201-4517-328
>

DOOSAN ENGINEERING & SERVICES LLC 5 Paragon Drive Montvale, NJ 07645, USA Tel +1-201-746-8200 Fax +1-201-746-8210 DOOSAN HEAVY INDUSTRIES VIETNAM CO., LTD. (DOOSAN VINA) Dung Quat Economic Zone, Binh Thuan Commune Binh Son District, Quangngai Province, Vietnam Tel +84-55-713-001 Fax +84-55-713-008 DOOSAN VINA HAIPHONG CO., LTD. Km 92, National Highway 5, So Dau Ward Hong Bang District, Haiphong City, Vietnam Tel +84-31-371-2710~11 Fax +84-31-371-2714 HANJUNG POWER LTD. P.O.Box 2803, Borokom NCD, Papua New Guinea Tel +675-320-0529 Fax +675-321-2984

SAO PAULO OFFICE

(DOOSAN POWER SYSTEMS)

Alameda Santos 787, 7th floor, Sao Paulo, 01419-001, Brazil Tel +55-11-2348-0100 ATLANTA OFFICE
(DOOSAN POWER SYSTEMS)

SHANGHAI OFFICE Rm 809, Building A, Far East International Plaza No. 319, Xian Xia Road, Chang Ning District Shanghai 200051, China Tel +86-21-5877-8696 Fax +86-21-5877-5938 TAIPEI OFFICE 7 Fl 4, No.51, Keelung Road Section 2, Taipei, Taiwan, R.O.C. Tel +886-2-2739-2255 Fax +886-2-2739-2266

1050 Crown Pointe Parkway Suite 1200, Atlanta GA 303385, USA Tel +1-770-551-5750 Fax +1-770-551-5753

ASIA
DOOSAN HEAVY INDUSTRIES JAPAN CORP. Mita Kokusai Building, Room 2410 1-4-28, Mita, Minato-gu Tokyo 108-0073, Japan Tel +81-3-3452-5451~3 Fax +81-3-3452-5624 BANGKOK OFFICE 10th Floor, M-Thai Tower, All Seasons Place, 87 Wireless Road Phatumwan, Bangkok 10330, Thailand Tel +66-2-654-0690 Fax +66-2-654-0693 BEIJING OFFICE Gateway Plaza, Tower B, 19th Floor No. 18 Xiaguangli, North Road, East Third Ring Chaoyang District, Beijing 100027, China Tel +86-10-8454-7131~33, 7122 Fax +86-10-8484-7139 HANOI OFFICE #1101, Daeha Business Center, 360 Kim Ma, Ba Dinh District Hanoi, Vietnam Tel +84-4-6273-0545 Fax +84-4-6273-0550 JAKARTA OFFICE Plaza Bapindo, Mandiri Tower 20F, Jl Jend Sudirman No 54-55, Jakarta, Indonesia Tel +62-21-2995-0105 Fax +62-21-2995-0108 MUMBAI OFFICE 501, CNB Square, Sangam Complex, Andheri Kurla Road, Andheri(E), Mumbai 400059, India Tel +91-22-6177-0500 NEW DELHI OFFICE 515, Fifth Floor, Time Tower, MG Road Gurgaon, 122002, Haryana New Delhi, India Tel +91-11-4665-3300 Fax +91-11-4665-3333 HYDERABAD OFFICE 119, 1F, White House, Block-3, 6-3-1192/1/1, Kundan Bagh, Begumpet, Hyderabad 500 016, India Tel +91-40-6613-2444 Fax +91-40-6613-4227

EUROPE
FRANKFURT OFFICE Arabella Center, 9th Floor, Lyoner Strasse 44-48 Frankfurt am Main 60528, Germany Tel +49-69-69-5004-11 Fax +49-69-69-5004-10

MIDDLE EAST & AFRICA

ABU DHABI OFFICE Al Ghaith Tower, 5th, Room 508, Hamdan Street P.O. Box 27767, Abu Dhabi, UAE Tel +971-2-627-6273 Fax +971-2-627-6274 MIDDLE EAST OPERATIONS CENTER Monarch Office Tower, Level 30, Sheikh Zayed Road, P.O.Box 11859, Dubai, UAE Tel +971-4-327-5545 Fax +971-4-327-5592 DUBAI OFFICE 30th Floor, Monarch Office Tower, One Sheikh Zayed Road, P.O. Box 11859, Dubai, UAE Tel +971-4-327-5545 Fax +971-4-327-5529 DOOSAN WATER DUBAI R&D CENTER Monarch Office Tower, Level 29, Sheikh Zayed Road, P.O.Box 11859, Dubai, UAE Tel +971-4-327-5545 Fax +971-4-327-5596 RIYADH OFFICE Office No. 205 & 206, The Plaza Building (Akariya No.4), Olaya Street, P.O.Box 9656, Riyadh 11423, Kingdom of Saudi Arabia Tel +966-1-419-1696 Fax +966-1-419-1995 DOHA OFFICE Abdulla Al Kuwari Building, Al Muntaza Area, C Ring Road, Doha, Qatar Tel +974-4443-5201 Fax +974-4443-5218 CAIRO OFFICE 2nd floor, Land Mark Building 1, Southern 90th Road(just after NATA Building, City Center, the first section) Cairo, Egypt Tel +20-2-2613-1038

SKODA POWER LTD. Tylova 1/57, 301 28 Plzen, Czech Tel +420-378-185-128 Fax +420-378-185-900 DOOSAN POWER SYSTEMS INDIA PVT., LTD. [New Delhi Office] DLF Building No. 8A, 3rd Floor DLF Cyber City Phase II Gurgaon 122 002, Haryana, India Tel +91-124-439-8200 Fax +91-124-414-7007 [Chennai Office] Gee Gee Universal, 5th Floor No. 2 McNichols Road Chetpet, Chennai 600 031, India Tel +91-44-2836-6930 Fax +91-44-2836-6936 DOOSAN CHENNAI WORKS PVT., LTD. 18/2A Senneerkuppam Bypass Road, Poonamallee, Chennai 600 056, India Tel +91-44-2649-2050 Fax +91-44-2649-4012 DOOSAN HYDRO TECHNOLOGY INC. 912 Chad Lane, Tampa, FL 33619 USA Tel +1-813-805-8860 Fax +1-813-623-6092 DOOSAN HF CONTROLS CORP. 1624 West Crosby Road, Suite 124 Carrollton, TX 75006, USA Tel +1-469-568-6526 Fax +1-469-568-6589 DOOSAN IMGB 104 Berceni Road, Bucharest 4, Romania Tel +40-21-301-3745 Fax +40-21-301-2502

Overseas Branches
AMERICAS
DOOSAN HEAVY INDUSTRIES AMERICA CORP. Parker Plaza, 10th Floor 400 Kelby Street, Fort Lee, NJ 07024, USA Tel +1-201-944-4554 31, 24 Fax +1-201-944-5022 PITTSBURGH OFFICE C/O Westinghouse Electric Company Suite 115c, 600 Cranberry Woods Drive, Cranberry Township, PA 16066, USA Tel +1-412-374-6071 Fax +1-724-720-0903 SANTIAGO OFFICE Nueva Tajamar 481, Oficina 1103, Las Condes, Santiago, Chile Tel +56-2-657-3333 Fax +56-2-657-3343 SCHENECTADY OFFICE General Electric Building 33, Room 202A, One River Road Schenectady, NY 12345, USA Tel +1-518-385-5218 Fax +1-518-385-4984 TAMPA OFFICE 912 Chad Lane, Tampa, FL 33619, USA Tel +1-813-805-8800 Fax +1-813-623-6666 WINDSOR OFFICE 20 International Drive, Windsor, CT 06095, USA Tel +1-860-731-6479 Fax +1-860-731-6482

Doosan Heavy Industries & Construction

SEOUL OFFICE
465 Gangnam-daero, Seocho-Gu, Seoul 137-920 Korea Tel. 82-2-513-6114 Fax. 82-2-513-6200

www.doosanheavy.com
HEAD OFFICE AND CHANGWON PLANT
22 DoosanVolvo-ro, Seongsan-Gu Changwon, Gyeongnam 642-792 Korea Tel. 82-55-278-6114, 7114 Fax. 82-55-264-5551,5552