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As interest in windpower as a future source of energy grows, attention is turning to investments in offshore wind farms. Wrtsil and Aker Solutions have combined their expertise to develop an offshore wind farm installation vessel which offers unique technical features and maximum levels of cost efficiency. The result of the cooperation is the High Performance Turbine Installation Vessel (HPTIV).
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in-depth
Its design allows the HPTIV to withstand the rough environments which often occur in the seas of northern Europe. [Below]
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[ IN-DEPTH ]
he High Performance Turbine Installation Vessel (HPTIV) is a customised design which offers a highly efficient route to the construction of offshore windpower facilities. Equipped with jack-up legs, HPTIVs are designed to carry out installation work in waters of shallow to medium depth. Their construction allows them to withstand the rough environments which often occur in the seas of northern Europe. Wrtsil will be providing the HPTIV with vessel design, electrical power generation equipment, propulsion machinery and high-end automation. Aker Solutions, an international oil and gas services company, is supplying a hydraulic jacking system which incorporates the company's own novel technical solution. The new vessel concept fulfils industry requirements for a large deck space, adequate crane capacity, all-year-round and all-weather operational capabilities and cost-efficient operating systems. As the three 6-cylinder in-line Wrtsil 34DF and two 9-cylinder in-line Wrtsil 20DF dual-fuel engines which provide the vessels main and auxiliary power operate on liquefied natural gas (LNG) with low levels of emissions, the HPTIV will be capable of operating in IMO emission control areas. HPTIVs will be marketed as a complete package. Wrtsil and Aker Solutions will also offer 24/7 global support for repairs, maintenance and component supply.
WRTSIL AND AKER SOLUTIONS ARE WELL-KNOWN IN THE NORTH SEA
"Combining Wrtsil's vessel design expertise and Aker Solutions unique jacking system has resulted in an environmentally sound concept for a complete vessel solution with new features that are not on offer elsewhere," says Henning von Wedel, Senior Mechanical Engineer, Wrtsil Ship Design in Germany. In recent years, Wrtsil has developed two different designs for offshore wind farm installation vessels, and vessels of these types are under construction at shipyards in Poland and South Korea. The new HPTIV co-operative venture with Aker Solutions which was announced at the end of March 2011 has attracted considerable attention. "We are already engaged in intensive dialogue with some potential customers for this new generation of installation vessels, says von Wedel. The HPTIV concept has been much welcomed, especially by oil and gas companies who have an interest in offshore wind farms and operations in the North Sea. Both Aker Solutions and Wrtsil are well known as reliable suppliers who provide extensive, in-depth support at all levels."
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According to von Wedel, the unique features of the HPTIV design are focused in two overall solutions: the jacking system and efficient use of the vessels main deck. Conventional jack-up vessels are equipped with either massive tubular or square-section legs. When vessels reach a certain size and also when the strength requirements are high triangular truss legs have to be employed: At each installation site, the vessels legs are lowered onto the seabed and it is then jacked up until it is at the required operational height. Vessels of this type have only previously been used by the offshore oil and gas industry. "Offshore drilling vessels are jacked up maybe once a year, says von Wedel. But when youre installing wind turbines, this operation could be performed every other day. And the weather can be really bad in the middle of the North Sea, so both the vessel and its truss legs have to be able to cope with it." "Traditionally, jack-up vessels with truss legs use a rack and pinion system to carry out the jacking-up operation, he continues. The HPTIV required technology that is both more flexible and robust. The solution was to replace rack and pinion mechanisms with a continuous hydraulic jacking system which allows smooth and reliable operation even when the weather is bad. The truss legs also provide a robust form of construction for operation in harsh environments.
MOVABLE GANTRY CRANE MAKES OPERATION MORE EFFICIENT
The large open deck of the HPTIV has been optimised for wind turbine installation operations. "A large area is more valuable if the whole of it can be reached by the crane, says von Wedel.
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OFFSHORE WIND FARMS CAN COVER VERY LARGE AREAS AND ALLOW THE SIZE OF THE WIND TURBINES EMPLOYED TO BE LARGER.
The unique approach we employed is to have a gantry crane running on rails. As the crane is movable, it can be used to access the whole of the vessels working deck." The HPTIV can carry three windmill foundations or five complete 5 MW wind turbine assemblies on deck. Compared to traditional constructions, the 1000-ton offshore-type gantry crane results in a significant improvement in installation efficiency. "As the crane is centrally located between the vessels four legs, its weight is evenly distributed and none of the legs is exposed to stress that is too high, says von Wedel. And the HPTIV can therefore be jacked up in places where its legs would otherwise sink into the mud on the sea floor. Wind-farm installation operations in offshore locations have to be efficient, he continues. Making offshore wind energy competitive means minimising the cost of each megawatt of installed generating capacity."
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