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Operating manual - Unisab III Control Control system for refrigerating compressors
Version 1.00
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Preface This Unisab III Operating manual covers reciprocating as well as screw compressors, unless otherwise stated. The manual offers a description of the Unisab III control system including function, application and service. This manual is produced by: Johnson Controls Denmark ApS Christian X's Vej 201 8270 Hoejbjerg, Denmark Phone +45 87 36 70 00 Fax +45 87 36 70 05 CVR No 19 05 61 71 Copyright 2007 Johnson Controls Denmark ApS This manual must not be copied without the written permission of Johnson Controls Denmark ApS and the contents must not be imparted to any third parties nor be used for any unauthorised purposes. Contravention will be prosecuted. Please read the manual carefully so that you fully understand the Unisab III control system and know how to operate it correctly. Damage occurring as a result of incorrect operation is not covered by Johnson Controls Denmark's guarantee. Note the version number of this manual. The version number is printed on the preceding page. It is important that this number is identical to the Unisab III version number, which is shown in the picture Service/Diagnosis/Software/Software version. Never use a manual with lower version number than Unisab III. Warning! If it is necessary to service the Unisab III control system, the power supply to the compressor motor must be switched off on the main switch to prevent the compressor from starting up accidentally. As the Unisab III cabinet contains live parts it is very important to comply with the safety regulations on site. Failure to do so may cause damage to equipment and affect personal safety. Even though the power supply to Unisab III is switched off, some of the terminals may still be live. Only authorized personnel is allowed to service Unisab III. If Unisab III is connected to a network, always remember that the compressor can be started from REMOTE. This cannot be avoided solely by changing settings on the Unisab III display. Emergency stop Activate the emergency stop by a light touch and deactivate it by turning it clockwise. The emergency stop breaks the power circuit of the compressor motor starter/motor guard. Activation of the emergency stop during operation will immediately disconnect the motor guard while there is still power on Unisab III. The compressor state can therefore always be read. Whenever the emergency stop is activated during operation, the alarm text Compr. motor error will appear in the display. Before the compressor can be restarted, deactivate the alarm by /RESET key and release the emergency stop. means of the Please note: If Unisab III is set at Remote or Auto, the compressor will restart automatically.
Technical data Nominal VAC Tolerance Hz 85-250 47-63 32 VA 0-55C (during operation) 10-90% relative humidity (not condensing) IP 54
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Contents
5 5 5 7 7 9 16 18 20 21 23 23 24 25 25 26 27 27 28 29 31 32 32 35 36 36
1.3. Timers
1.3.1. Timer values - screw compressors 1.3.2. Timer values - reciprocating compressors
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1.1.1. Start-up
On delivery all electrical components in the compressor are connected to Unisab III. On site it is only necessary to add the correct supply voltage from the local installations. The electric wiring must be carried out according to the wiring diagrams for Unisab III at the end of this manual. Note in particular that no outside voltage must be applied to the digital inputs of Unisab III. the supply voltage must be between 85 VAC and 250 VAC.
Before any voltage is applied to Unisab III, the emergency stop switch must be activated. When voltage is applied to Unisab III, the default picture shown below will appear in the display and Unisab III will be ready for operation.
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As Unisab III has been programmed with values for alarm limits, shutdown limits, set points, etc., the compressor can be started immediately. However, some of the values must be adapted to the actual operating situation. It is also recommended to read this manual carefully to acquire a thorough knowledge of how to operate Unisab III. Unisab III is operated exclusively by means of the front panel keys. Reading of operating conditions as well as changing limiting values and set points is carried out via the display. The display contains a number of different pictures. The control panel is usually closed and locked with two screws at the bottom of the front panel. When turning the screws, the front panel is loosened and can be lifted to an open position, yet still fastened to the cabinet. See Fig. 2.
This way the front panel remains easy to operate and easy access to the cabinet interior is obtained. When Unisab III is open, it is still fully operational.
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1.1.2. Display
Top bar
Content area
Display The display has a background illumination with screen saver function. It consists of a top bar with navigation information, a content area with 7-11 lines of information, an info bar with mode and status information and an F-key area with information about the active function keys. Pressure levels, temperatures, set points as well as alarm and shutdown limits can be read in the display. The contrast is factory set but may be adjusted, if required. See subsection Contrast (display) in the Engineering manual.
Actual capacity Compressor mode Compressor status Password security
Fig. 4: Info bar in Unisab III display
Smiley status:
OK Alarm
Shutdown
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Control section Light above start key Off/green/yellow/red light indicating whether the compressor is stopped, running, in alarm mode or in shutdown. At start-up this light flashes green until Unisab III has received feedback from the motor starter. At the same time the text Starting (light flashes) and Running (light steady) can be seen at the bottom line of an operating picture. Yellow flashes = alarm. Red flashes = shutdown.
The compressor starts in manual operation when pressing this key once. Works only if the compressor is set at manual mode.
The compressor stops at manual operation when pressing this key once. Works only if the compressor is set at manual mode. Menu section
Move left in the menu system. Used to select pictures or a digit when changing a value.
Move right in the menu system. Used to select pictures, a value or a digit when changing a value.
Move up in a menu or in a picture in order to point to a certain line, or when changing a digit to a higher value.
Move down in a menu or in a picture in order to point to a certain line, or when changing a digit to a lower value.
The Enter (check) key has several functions. When changing the set values, pressing this key will enter the change into the Unisab III memory. To make changes, you must use the password provided by Johnson Controls Denmark. As to the encoding of a password, see section 1.1.6. Changing set values.
The Escape (full turn) key has several functions. When changing the set values, pressing this key will discard your changes. See section 1.1.6. Changing set values.
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F-key section
Function key 1. Has several functions, eg bringing the menu to the display.
Function key 2. Has several functions, eg increasing capacity during manual operation.
Function key 3. Has several functions, eg decreasing capacity during manual operation.
Function key 4. Has several functions, eg shutdown reset. The function of each key will always be shown in the display above the key.
In the menu tree, the selection of pictures is carried out by means of the arrow keys on the front panel. The and keys allow you to move left or right in the menu tree.
The and keys allow you to move up or down in the menu tree by moving the dark cursor from line to line. Press /MENU to get to the main menu consisting of the following menus: Favourites - a number of user definable operational pictures Alarm - list of active alarms Shutdown - list of active shutdowns Control values - all operational values with limits and set points History - historical shutdown information Service - maintenance and diagnosis information Setup - all compressor set up, configuration, timers, session etc.
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Unisab III HMI menu tree Bold text = menu Normal text = a selectable picture
Menu level 1 Favourites Menu level 2 Default User 1 User 2 User 3 User 4 User 5 User 6 Menu level 3 Menu level 4
Manage favourites
Alarms
Shutdown
Control values
Suction
Pressure Deg.
Limits Control
Temperature
Limits Control
Superheat
Limits Control
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Menu level 4
Pressure Deg.
Limits Control
Temperature
Limits Control
Superheat
Limits Control
Oil
Filter pressure
Temperature
Limits Control
Separator temp.
Motor
Power
Limits Control
Revolutions
Capacity
(Not recip.)
Vi slide pos.
Yield
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Menu level 4
User
Intermediate
Pressure Deg.
Limits
Limits
No of shutdowns
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Menu level 4
Diagnosis
Hardware
Analog inputs
Software
Software version
Power on Zero cap. pos. (screws only) COP Proficom Rotatune piston (rota rec. only) Sep. velocity (Screws only) Misc. functions Superuser password Examine all parameters Setup Compr. Control
Sequencing
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Menu level 1
Menu level 4
Compressor Block Plant Oil system Communication Dig. in via Profibus Measuring External input Aux. output Aux. limits R000 Calibration Pressure (If Aux output) (If Profibus Yes)
Process temperature Position Frequency Analog input Analog output Digital input Digital output Factory reset Timers Timer list (Recip./Screw)
Timer setup Date - Time Oil charging Motor fan P band factor Transfer Take-over
(Recip./Screw)
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Menu level 1
Menu level 4
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1.1.5. Session
When selecting the menu Session, the following picture appears:
Password When you want to change a parameter you must enter a four digit password.
In Unisab III there are 4 password levels: Monitoring (no password) - monitoring access only User - access to change set points linked to normal operation Superuser - access to change configuration and critical set points Supervisor - Johnson Controls Denmark supervisor level
and . Choose the appropriate level with and Switch between the password levels with enter the four digit password using the arrow keys. When you have entered the four digits, press and then /OK. If the password is accepted you will return to the picture where you wanted to change a parameter and may change the parameter value with the and keys.
In section 1.1.6. Changing set values, you will find a detailed example of how to change a parameter, eg a limit value. You can always log into Unisab III even if you are not prompted for a password. Simply choose Current user in the Password picture in the Session menu.
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You may change the predefined password for a password level. Choose Change passwords in the Password picture in the Session menu. Log in at the level where you want to change your password and enter your new password. Make sure you remember your new password as you will need to contact Johnson Controls Denmark in order to have the password re-established if you forget it. User interface The user interface appearance can be changed (see section 1.1.6. Changing set values). This may be carried out even when the compressor is running. Menu Auto Expand. If this feature is set to No the automatic expansion and collapse of the menu tree will be disabled. The menu system will no longer automatically open to a lower menu level or close a lower level when you continue to the next higher level. Menu Auto Continue. If this feature is set to No you will not automatically continue from a lower level menu into the next higher level menu, without using the level up (left) arrow key. Languages Like any other function setting (see section 1.1.6. Changing set values) the language can be changed to any of the following, even when the compressor is running: en=English fi=Finnish fr=French es=Spanish da=Danish de=German cs=Czech sv=Swedish ru=Russian pl=Polish pt=Portuguese nl=Dutch it=Italian no=Norwegian hu=Hungarian el=Greek tr=Turkish When Unisab III is switched on for the first time the set language will be English (en).
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In the next picture, move the cursor down to Suction pressure with the /LIMITS to get to the (suction) limits picture.
Press four times to get to the Low shutdown value. To change the low shutdown limit, press .
You must enter a password to continue. To change this low shutdown limit you must choose a Superuser (or higher level) password.
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Switch between the password levels with the and keys. When you have selected the appropriate level with the key, you must enter in this case the four digit Superuser password using the arrow keys.
When you have entered the four digits, press change the Low shutdown limit with the and
and keys.
/OK.
If the password is accepted, you are now back in the Suction pressure limits picture and may
you have the possibility to undo the parameter change by pressing instead of so, the changes you have just made will not be stored in the memory.
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1.1.7. Favourites
Favourites contain a number of overview pictures for daily compressor operation. There is one predefined favourite picture designated as Default. The other six favourites pictures are user definable, named User 1 to User 6. Each favourite picture may contain up to seven parameters.
The User 1 to User 6 favourites pictures are as the name indicates user definable.
In the Manage Favourites picture, press /MANAGE. You are now ready to select values, set points, limits, timers or any other parameter you want to insert or you may bookmark into a User favourite.
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Place the cursor on the value you want to insert from (almost) any picture, eg a suction pressure set point, and press /BOOKMARK.
Unisab III automatically skips back to the Manage Favourites picture. In this picture, place the cursor on the user picture you want to insert the value into, eg. the User 1 favourite. Press /CONFIRM to insert the actual setpoint into User 1.
Press /OK to continue bookmarking. Repeat this operation up to seven times, ie until the User 1 picture is full as shown below.
You can change the order of the parameters by using the arrow keys to move parameters up and down in the User 1 picture. When satisfied with the order, press Favourites picture to terminate. /DONE in the Manage
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Alternate between manual and auto/remote control mode In the Default or any User favourites picture (if set up by the user) you may set Manual Mode to Yes, ie switch from remote or auto to manual operation. You can always switch between Manual and Auto/Remote even during operation.
In Manual operation, the compressor operation (ie starting/stopping and regulating capacity) is entirely controlled by the operator overruled only by the built-in capacity limiters and the alarm/shutdown supervision. In Auto operation, the compressor operation is controlled by the built-in regulator - depending on its configuration during commissioning. In Remote operation, the compressor operation is controlled by a remote regulator/sequence controller - depending on configuration during commissioning. The built-in capacity limiters and the alarm/shutdown supervision are also active in Auto and Remote. Manual loading or unloading of capacity In manual mode and can be used for manual loading or unloading of capacity. Pressing increases capacity and pressing decreases capacity. All manual compressor operation must be carried out from one of the seven favourite pictures. Manual start In manual mode and if the compressor is ready you can start the compressor by pressing . Compressor status in the info bar will be prelubrication, starting or running depending on compressor type. During the starting period the light diode above the start key will flash green. After feedback from the motor starter, the light diode changes to a steady green light. Manual stop You can stop the compressor immediately by pressing . Compressor status in the info bar will be cap. slide down or pause depending on compressor type. The light diode above the start key will be off.
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A compressor alarm is automatically acknowledged when the alarm cause is no longer present and the alarm message will disappear from the alarm queue. An alarm does not stop the compressor. It is indicated by quick yellow flashes in the light diode above the start key.
The factory settings are stated in the tables in the sections Alarm and shutdown, Timers and Compressor regulation (Engineering manual). Before performing a factory reset, always stop the compressor for safety reasons. Select Setup/Configuration/Factory Reset and change Factory Reset from No to Yes. and within a few seconds Unisab III will display the Favourites/Default picture Now press shown in Fig. 1. The reset operation is complete and Unisab III is now restored to its factory settings. Unisab III must then be adjusted to the actual operating conditions. Remember to fill in the forms for actual settings before making a factory reset. These forms (Settings for Unisab III 1.00) are included in the back of this manual.
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1.2. Pressure levels and temperatures 1.2.1. Measured and calculated pressure levels - screws
Measuring Suction pressure (bar) High shutdown High alarm Low alarm Low shutdown High shutdown High alarm Low alarm Low shutdown Low alarm Low shutdown Low alarm Low shutdown Low alarm Low shutdown Set point 1 Set point 2 Low alarm Low shutdown Min. 1.5 -1.0 -1.0 4.0 3.0 -1.0 1.5 1.0 0.0 0.0 1.0 0.5 0.0 0.0 1.5 1.0 1.5 1.0 0.0 0.0 1.5 1.0 0.0 0.0 0.0 0.0 Max. 9.0 6.0 6.0 24.0 22.0 -1.0 6.0 5.0 6.0 5.0 6.0 5.0 10.0 10.0 6.0 5.0 6.0 5.0 10.0 10.0 6.0 5.0 10.0 20.0 1.5 1.3 Factory 5.0 1.5 1.0 16.0 15.0 -1.0 4.0 2.5 0.0 0.0 1.5 1.2 2.5 4.0 2.0 1.5 4.0 3.0 5.5 7.0 2.0 1.5 2.5 3.0 1.0 0.7 Note 3+4+5 3+4+5 3+4+5 1+6 1+6 1+5 2+7 2+7 2+9 2+9 2+9 2+9 21 21 2+9+17 2+9+17 2+9 2+9 22 22 2+9 2+9 21 21 2+11a 2+11a
Discharge pressure (bar) Oil pressure (bar) Calculated value SAB Mk 1 compressors Oil pressure (bar) Calculated value SAB Mk 2 compressors Oil pressure (bar) Calculated value SAB Mk 3, Mk 4 compressors SAB 202, 283 Mk1, 330, 355 Mk1, FV 19, SV 24/26, FV 24/26 Oil pressure (bar) Calculated value VMY Mk 2-2.5 compressor Oil pressure (bar) Calculated value VMY Mk 3 compressors
Low alarm Low shutdown Set point 1 Set point 2 Low alarm Oil pressure (bar) Low shutdown Calculated value Set point 1 SAB 120-151 and SAB 193-355 Set point 2 Diff. pressure across oil filter (bar) High shutdown Calculated value High alarm All types except SAB 80, SAB 120-151 and SAB 193-355 Diff. pressure across oil filter (bar) High shutdown Calculated value High alarm SAB 120-151 and SAB 193-355 Low alarm Oil pressure (bar) Low shutdown Calculated value Set point 1 SAB 80 Set point 2 Diff. pressure across oil filter (bar) High shutdown Calculated value High alarm SAB 80
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1+6 1+6 1+6 1+6 2+7+12 2+7+12 2+7+10 2+7+10 2+7+10 2+7+10 23 23
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Intermediate gas temperature (C) Two-stage compressors only Suction gas superheat (C) Calculated value Discharge gas superheat (C) Calculated value
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Oil pressure (bar) Calculated value High diff. pressure Pc - Pe (bar) Calculated value Discharge temperature (C)
Process out temperature (C) Suction gas superheat (C) Calculated value Discharge gas superheat (C) Calculated value
Table 13: Measured and calculated pressure levels and temperatures - HPO/HPC
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1.2.6. Notes
Note 1 Note 2 Note 3 Note 4 Note 5 Shutdown cannot be switched off until the problem has been solved. Shutdown can be switched off immediately ( Shutdown is switched off automatically. Safety limits can be entered in bar or C/R. Shutdown monitoring active when digital output "compressor starting signal" has been selected. Shutdown monitoring always active - except when Blocked has been selected in the picture Compressor ctrl mode. Shutdown monitoring delayed 300 sec. after compressor start. Shutdown monitoring delayed 180 sec. after compressor start. Shutdown monitoring delayed 45 sec. after compressor start. A 0.0 setting prevents monitoring. 300 sec. delay, regardless of when limits are exceeded. 600 sec. delay, regardless of when limits are exceeded. The compressor must have been above 5% capacity. When below 5% capacity monitoring is prevented. Shutdown monitoring delayed 15 sec. after compressor start. 60 sec. delay, regardless of when limits are exceeded. HPO and HPC compressors only. Shutdown monitoring delayed 20 sec. after compressor start. For VMY Mk 2-2.5, calculate the following: (see Fig. 6) Oil pressure = Oil pressure 3 (after oil filter) - Discharge pressure 2. For all other compressor types (except SAB 80, see Note 20), calculate the following: Oil pressure = Oil pressure 3 (after oil filter) - Suction pressure 1. The limits are not active until Ext. inp. s. has been selected in the menu Setup / Configuration/External input. For SAB 80 the differential pressure across the oil filter is calculated as follows: (see Fig. 6) Oil filter diff. pressure = Discharge pressure 2 - Oil pressure 4 (after oil filter). The stated oil filter pressure will thus be 0.1 to 0.7 bar higher than the actual pressure loss across the filter due to the pressure loss across the oil separator and the oil cooler. 29/37 /RESET key).
Note 6
Note 18
Note 19
The maximum allowed pressure drop across the oil filter is 1.2 bar. Consequently, the alarm limit should be set between 0.8 and 1.4 bar or lower. The shutdown limit should be set between 1.1 and 1.7 bar or lower. Note 20 Set points 1 and 2 are used for shutdown monitoring of the mechanical oil pump, see Engineering manual. For SAB 80, the oil pressure is calculated as follows: (see Fig. 6) Oil pressure = Oil pressure 3 (after pump) - Suction pressure 1. The set points are only used if the compressor is equipped with an electrical oil pump. The set points are used to control the oil pump. When the differential pressure falls below set point 1, the oil pump will start. When the differential pressure exceeds set point 2 for 60 seconds, the oil pump will stop. The set points are used to control the full flow pump. When the pressure falls below set point 1, the full flow pump will start. When the pressure exceeds set point 2 for 60 seconds, the full flow pump will stop. The set points are used for liquid slugging, alarm and shutdown. This alarm/shutdown is released by a sudden decrease in discharge temperature which is greater than the liquid slugging alarm/shutdown set point for a fixed 5-second period. Set point 1 = alarm set point. Set point 2 = shutdown set point. Oil temperature settings on heat pumps should be increased to: High shutdown: 95 High alarm: 90 Low alarm: 55 Low shutdown: 50 For SABCube, the differential pressure across the oil filter is calculated as follows: (see Fig. 6): Oil filter diff.pressure = Discharge pressure 2 - Oil pressure 3 (after oil filter). The shown oil filter pressure will thus be 0.1 to max. 0.5 bar higher than the actual pressure loss across the filter due to the pressure loss across the oil separator and the oil cooler.
Note 21
Note 22
Note 23
Note 24
Note 25
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SAB 80
Oil separator
Others
Oil separator
SABCube
Oil separator
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1200 600/60 3600 300 60 3600 300 0 3600 300 60 3600 0 0 1200 300 60 3600 10/60/0/6/50/ Prelub. 1)/2)/3)/4)/5)/6) 0 120 0 600/90/60/120 Oil flow 1)/2)/3)/4)/5)/6) --/600/0 Oil flow delay 1)/2)/3)/4) 50/0/20/10 --No oil/flow 1)/2)/3)/4)/5) 10/2/6/120/30 Lubrication time/flow 1)/2) 60/300 Differential pressure OK 60 Oil pressure low 1)/2)/3) 45/300/25 Filter differential pressure high 1)/2) 300/600 60 120 Oil temperature low 300 Oil temperature high 300 Superheating low 300 Superheating high 300 Discharge pressure overload 300 Current overload 300 Motor start 45 5 120 PMS feedback 60 10 300 F.F. Pump start 10 5 30 Oil pump start 10 5 30 Oil rectifier start 900 0 3600 Oil rectifier delay 300 0 3600 Oil rectifier disable 3600 0 7200 Start high pressure 30 0 120 No chiller 10 Capacity negative 5000 60 20000 Start unload 1)/2) 15 0 60 Low suction pressure 0 0 60 Lubricating pressure 120 Vi-pause 60 Oil log shutdown 30 0 300 Low oil flow 180 Oil circuit alarm 600 Oil circuit shutdown 900 SSSTV delay 0 0 60
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Notes Timer 7 1. 2. 3. 4. 5. 6. For SAB 202, SAB Mk3 and VMY Mk3. For SAB 163 Mk1. For SV 10/20, FV 10/20, SAB 110 SR/LR, SAB 128 HR and SAB 163 HR. For SAB 283 Mk1, SAB 355 Mk1, GSV, RWF and SAB 330 B. (B is short for Booster, which can be selected in the Config. menu). For SAB 330 HP. (HP means Booster = No). For SAB 120151 and SAB 193355 prelubrication is not used.
Timer 8 1. 2. 3. 4. 5. 6. For SAB 202, SAB Mk3 and VMY Mk3. For SAB 163 Mk1. For SV 10/20 and FV 10/20 For SAB 283, SAB 355, GSV, RWF and SAB 330 B. (B is short for Booster, which can be selected in the Config. menu). For SAB 330 HP. (HP means Booster = No). For SAB 120151 and SAB 193355 prelubrication is not used.
Timer 9 1. 2. 3. 4. For SAB Mk2 110/128/163, SAB 80 and SABCube. For compressors with prelubrication delay = 0 sec. For SV 10/20 and FV 10/20. SAB 120151 and SAB 193355.
Timer 10 1. 2. 3. 4. 5. For SAB 110, 128, 163, 202 and VMY compressors. For SV 10/20 and FV 10/20. For GSV/RWF. For SAB 80. SAB 120151 and SAB 193355.
Timer 11 1. 2. For SAB 202, SAB Mk3 and VMY Mk3, SV 10/20 and FV 10/20. For SAB 163 Mk1.
Timer 13 1. 2. 3. For SAB 202, SAB Mk2, SAB Mk3, VMY, SAB 80, SAB 283 Mk1, SAB 355 Mk1, SV 10/20 and FV 10/20. For SAB 163 Mk1 SAB 120151 and SAB 193355.
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Timer 14 1. 2. For all compressors except SAB 120151 and SAB 193355. For SAB 120151 and SAB 193355.
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Position transmitter SAB 110 S SAB 110L SAB 128 SAB 163 Cap. SAB 163 Vi SAB SAB SAB SAB SAB SAB SAB SAB SAB 202 202 202 202 81 83 85 87 89 S Cap. L Cap. S Vi L Vi
Part number 1553-298 1553-299 1553-288 1553-284 1553-285 1373-296 1373-295 1373-301 1373-297 1373-273 1373-274 1373-275 1373-276 1373-277 1373-057 1373-061
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Position transmitter for new SAB (RWF) compressors Description Aluminium tube for LS Linear transmitter (2) LS Volume trans- Indicator rod mitters for SS Linear transmitter (1) SS Capacity transmitters SAB 193 SAB 233 SAB 283 SAB 355 534D1251H02 534D1251H02 534D1251H02 534D1251H02 534D1251H03 534D1251H02 534D1251H02 534D1251H02
(1) Short stroke, without well. Short stroke linear transmitter assembly, with well: 534C1478H01. (2) Long stroke, without well. Long stroke linear transmitter assembly, with well: 534D1251H01.
Position transmitter for new SAB (XJS, SJF) compressors Description Indicator rod for SS Linear transmitter (3) SS SAB 120 534B0987H01 534C1552H02 SAB 151 534B0872H01 534C1552H02
(3) Short stroke, without well. Short stroke linear transmitter assembly, with well: 534C1552H01.
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Compressor shop no.: Local compr. no. : ROC no.: Order no.: Plant type: Compressor type: Software version/date: Set up >Compr. Control Function Setting Mode Control On Capacity controller Auto Start Auto Stop Cold Store Climate Compensation Multisab master Set up >Sequencing Function Start no System no System controller
No 1 2 3 4 5 6 7 8
No 1 2 3
Setting
Setup> Configuration>Calibrate >Press transducer Suction Adjust Discharge Adjust Oil Adjust Diff./Imed Adjust Oil. Adjust Eco Adjust >Process out Temp. Process out Adj >Position Cap. Pos Cap. Zero Ad Cap. 100 Adj Vi Position Vi. Zero Adj Vi. 100 Adj >Motor Freq Motor Freq Frq. Zero Adj Freq. 100 Adj
Page 1/4
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
>Compressor block Function Setting Compressor Type Swept Volume Volume Ratio Vi Low Range Vi Mode % Mech. Zero Manual Zero Booster Economizer Eco Low Cap. Neutral zone Eco High Suction Unloading Unload assist Cap.decr.assist rate Volume dead band >Plant Function Refrigerant Compressor Start System Common Evap/Cond HP on Two Stage High Limit Take Over COP Active Chiller Flow factor Liquid subcool
No. 1 2 3 4
>Measuring Function Press./Temp. Pressure range Low Suct. Press Capacity signal >Aux output Function Activate when Signal Low Signal High
Setting
No. 1 2 3
Setting
1 2 3
No. 1 2 3 4 5 6 7 8 9 10 11 12
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
>Dig. In Via Profibus Function Dig. Input 1 Dig. Input 2 Dig. Input 3 Dig. Input 4 Dig. Input 5 Dig. Input 6 Dig. Input 7 Dig. Input 8 Dig. Input 9 Dig. Input 10 Dig. Input 11 Dig. Input 12 Dig. input 13 Dig. Input 14
No. 1
Setting
Setup>Configuration>R000 Temp C/R -90 -85 -80 -75 -70 -65 -60 -55 -50 -45 -40 -35 Press Bar Temp C/R -30 -25 -20 -15 -10 -05 00 05 10 15 20 25 Press Bar Temp C/R 30 35 40 45 50 55 60 65 70 75 80 Press Bar
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Function
Start-Start Delay
Setting
No.
13
Function
Oil Pressure Low (*S) Oil Pressure Low (*R) Filter diff high (*S) Oil press high (*R) Oil Temp Low Oil Temp High Superheat Low Superheat High Disch Press O/load Current Overload
Setting
45/300/25
No.
25
Function
Oil Rect. Start
Setting
60 300 20 300 300 0 300 15 300 300 26 27 28 29 30 31 Oil Rect. Pause Oil Rect. Disable Start HP No Chiller Cap. Negative (*S) Start Unload (*S) 10
02 03 04 05 06 07
Stop-Start Delay Start Delay Stop Delay Suction Ramp Slide Max (*S) Delay Up (*R) Pre lubrication (*S) Delay Down (*R) Oil Flow (*S) Transfer max (*R) Oil Flow Delay (*S) Take Over Delay (*R) No Oil Flow (*S) Interm Press Low (*R) Lub time/flow (*S) Filter Diff High (*R) Diff press OK (*S) Total unload (*R)
14 15 16 17 18 10/60/0/6/ 50/0 600/90/60/ 120/600/0 50/0/20/10 21 300 10/2/6/120 /30 20 60/300 300 60 24 23 22 19
08
20
300
32
09
Motor Start
33
145
10
PMS Feedback
34
Vi pause
(*S)
60
11
F.F. Pump Start(*S) Oil Cool On (*R) Oil Pump Start(*S) Oil Return (*R)
35 36 37 38 39
Oil Log Shutdown (*S) Low Oil Flow (*S) Oil Cir. Alm (*S) Oil Cir. Shutdown (*S) SSSTV delay
12
Setup>Service>Maintenance Estimated compressor main service Hour counter Time to next main service C Time to next part service B Time to next part service A
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Oil>Oil pressure Oil>Oil filter pressure (*S) Oil>Oil temperature Oil>Oil separator temperature (*S) Motor>Motor current Motor>Motor Power Capacity>Capacity (*S) Capacity>Vi Position (*S) Process temp>Process out temp User> User input 1 Intermediate>Interm. pres. [C/R] (*R) Intermediate>Interm. temperature (*R)
Notes: (*S) = Screw, (*R) = Reciprocating (1) The value(s) will be changed to factory settings by a Factory reset.
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Date: _____________
Init.: _____________
2007.07
History Shutdowns Control state Alarm text (type of alarm) Date and time of alarm Compressor mode Compressor status Start Multisab state History shutdowns Measured values Suction temp. Suction press. Suction superheat Discharge temp. Discharge press. Discharge superheat Oil temp. Oil press. Capacity Vi slide pos. (S) Motor rev. Motor current Motor power Oil filter press. (S) Process out temp. User input 1 Oil sep. temp. Intermediate press. (R) Intermediate temp. (R) Notes: (S) = Screw compressors (R) = Reciprocating compressors Current operating conditions
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Input
Output
1/1