3508 Generator Set CNF00001-UP(SEBP3304 - 26) - Documentation

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Shutdown SIS Previous Screen

Product G EN ERATO R SET : M odel 3508 G EN ERATO R SET CN F : Confgurat on: 3508 G enerat Set CN F00001-U P i i or

Operation and Maintenance Manual

3500 Generator Sets
Media Number -SEBU7509-11 Publication Date -01/10/2009 Date Updated -15/10/2009

i 03687786

Maintenance Interval Schedule - Standard

SMCS - 1000; 4450; 7500 Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required
Air Prelube Pump Lubricator Bowl - Clean Batteries - Replace Battery - Recycle Battery or Battery Cable - Disconnect Engine Air Cleaner Element (Dual Element) - Clean/Replace Engine Air Cleaner Element (Single Element) - Clean/Replace Fuel System - Prime Generator - Dry Generator Set - Test Maintenance Recommendations Rotating Rectifier - Test Varistor - Test Winding - Test Zinc Rods - Inspect/Replace

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Daily
Air Prelube Pump Lubricator Oil Level - Check Air Tank Moisture and Sediment - Drain Annunciator Panel - Inspect Engine Air Cleaner Service Indicator - Inspect Engine Air Precleaner - Clean Engine Oil Level - Check Fuel Tank Water and Sediment - Drain Generator Load - Check Jacket Water Heater - Check Power Factor - Check Walk-Around Inspection

Every Week
Battery Charger - Check Bearing Temperature - Measure/Record Electrical Connections - Check Generator - Inspect Space Heater - Check Stator Winding Temperature - Measure/Record Voltage and Frequency - Check

Initial 250 Service Hours

Engine Valve Lash - Inspect/Adjust Fuel Injector - Inspect/Adjust Speed Sensor - Clean/Inspect

Every 250 Service Hours

Battery Electrolyte Level - Check Belts - Inspect/Adjust/Replace Cooling System Supplemental Coolant Additive (SCA) - Test/Add Engine Oil Sample - Obtain Fan Drive Bearing - Lubricate Hoses and Clamps - Inspect/Replace Radiator - Clean

Every 500 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain Engine Oil and Filter - Change

Every 1000 Service Hours

Bearing (Spherical Roller) - Lubricate Cooling System Coolant Sample (Level 2) - Obtain

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3508 Generator Set CNF00001-UP(SEBP3304 - 26) - Documentation

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Engine - Clean Engine Crankcase Breather - Clean Engine Protective Devices - Check Fuel Control Linkage - Check/Lubricate Fuel System Primary Filter - Clean/Inspect/Replace Fuel System Secondary Filter - Replace Insulation - Test

Every 2000 Service Hours

Bearing (Ball) - Lubricate Crankshaft Vibration Damper - Inspect Engine Mounts - Check Engine Valve Lash - Inspect/Adjust Fuel Injector - Inspect/Adjust Turbocharger - Inspect

Every 2000 Service Hours or 6 Months

Generator Set Vibration - Inspect Stator Lead - Check

Every 3000 Service Hours or 2 Years

Cooling System Coolant (DEAC) - Change

Every 6000 Service Hours

Cooling System Coolant Extender (ELC) - Add

Every 6000 Service Hours or 6 Years

Alternator - Inspect Cooling System Water Temperature Regulator - Replace Prelube Pump - Inspect Speed Sensor - Clean/Inspect Starting Motor - Inspect Water Pump - Inspect

Every 7500 Service Hours or 1 Year

Rotating Rectifier - Check

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change Cooling System Coolant Level - Check

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3508 Generator Set CNF00001-UP(SEBP3304 - 26) - Documentation

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Overhaul
Bearing - Inspect Overhaul (Major) Overhaul (Top End) Overhaul Considerations
Copyri ght 1993 - 2013 Cat erpil Inc. lar Al Ri s Reserved. l ght Pri e N et ork For SIS Li vat w censees. Tue Jan 22 08:37:23 U TC-0200 2013

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