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Model QT-5
Record o- Change 104
50230-104
November
1996
TABLE OF CONTENTS
Serial Number Identification Ordering Replacement ................................. 2 Parts ................................ 2
INTRODUCTION
This manual provides information for the Model QT5 reciprocating compressor, per Record of Change 104. The Model QT-5 is an aircooled, two stage, two cylinder, splash lubricated compressor, with up to 175 p,s.i. continuous pressure capability. It has a 4 low pressure bore and a 2.25 high pressure bore, with a 2.88 stroke. This compressor can be run at 4001060 r.p.m. A hooded air f31ter/silencer is available tion, as well as head unloaders. as an op-
Quin-Cip Oil ........................................................... 2 Cylinder Group ...................................................... 3 Crankshaft Connecting Group .................................................. 4 Rod & Piston Groups ..................... 5-8
Cylinder & Head Groups ................................. 9-12 Control Piping Schematics ................................. 13
Pilot Valves .......................................................... 14 Pilot Valve Repair Kit .......................................... 14 Differential Setting Charts .................................. 14 ..................15
CHANGES
since previous printing dated December 1994: -QUIN-CIP oil information was added -piston rings were changed in the low pressure piston group -cylinder & head groups were changed -updated control groups were added - unit parts information was added
f
(3T.fi
-.
50230-104
QUIN-CIP OIL
Record of Change No. /
Refer to the chart below to order Quin-Cip compressor oil from your local Authorized Quincy Compressor Distributor.
Package Part No. Description
MODEL
Barrel Pail Gallon Gallon Case Quart Quart Case Barrel Pail Gallon Gallon Case Quart Quart Case Barrel Pail Gallon Gallon Case Quart Quart Case
112541D032 112541P032 112541G032 l12541X032 112541Q032 112541C032 112542D068 112542P068 112542G068 112542X068 112542Q068 112542C068 112543D1OO 112543P1OO 112543G1OO 112543X1OO 112543Q1OO 112543C1OO
55 gal., SAE 10W 5 gal., SAE 10W 1 gal., SAE 10W (4)-1 gal., SAE 10W 1 qt., SAE low (12)-1 qt., SAE 10W 55 gal., SAE 20 5 gal., SAE 20 1 gaL, SAE 20 (4)-1 gal., SAE 20 1 qt., SAE 20 (12)-1 qt., SAE20 55 gal., SAE 30 5 gal., SAE 30 1 gal., SAE 30 (4)-1 gal., SAE 30 1 qt., SAE 30 (12)-1 qt., SAE 30
Compressor Division
Model & Serial Number Identification Tag
The model & unit serial number identification tag is located on the air tank top plate.
I I
-
Serial
Number
The basic compressor serial number decal is located on the handhole plate (oil gauge side of the crankcase). Fill in the numbers from your compressor unit
and basic compressor in the corresponding spaces provided here, and reference this page when ordering replacement parts,
All replacement parts are to be ordered through an authorized Quincy Compressor Distributor. Insist on genuine Quincy parts only! Failure to do so may void warranty,
CAUTION
Follow all safety precaution Series instruction manual. outlined
!
in the Quincy QT
II
W~NING
II
I
I
Do not operate this compressor without a totaily enclosed belt guard or any other required safety equipment
DANGER
Air used for breathing or food processing must meet O. S.H.A. 1910.134 or F.D.A. 21 C.F.R. 178.3570 regu[ationa. Faiiureto do ao may cause eevere injury or death.
order by item numbers. ) Item 3) the exact quantity needed. Item 4) the preferred type of transportation.
CYLINDER
[tern Number 1
2 3 4 5 6 7 7.1 7.2 8 9 10 11 12 @ Indicates
GROUP 111147
Part Number
111119-1 123157-155 111332 111349 123157-112 123478-L1l 111108X 111108 111106 123157-175 111109 2057 110070-5 111333
Qty. 1
2 1 *1 1 16 1 1 1 1 1 1 1 1
Description
cylinder / crankcase oring, 3/32 wide x 4.19 o.d. bearing carrier breather elbow oring, 3/32 wide x .69 o.d. hex. screw, 3/8-16 unc x .88, grade 5 (@230ft.-lbs.) bearing carrier assembly bearing carrier, sheave end oil seal oring, 3/32 wide x 9.19 o.d. oil pan pipe plug, l/2 npt oil level gauge crankcase breather
\ V
\
11
./@ b
13
61 QT-5 50230-104
*
3
CRANKSHAFT
Hem Number
1 1.1 1.2 2 3 4
GROUP 111148
QtY.
1 1 2 1 1 1
Pclri Number
111120X 111120 111107 111127 111128-N14 111129
Description
crankshaft aasembly crankshaft (N. S.S.; order 111120X) ball bearing sheave, 14.15, 1 groove, B sect. ccw hex. screw, l/2-20 unfx 1.25, grade 5, LEFT HAND THREAD washer
(4? 60 ft.-lbs.)
CONNECTING
e-et=--., ......
(h
. Ij
I?
4
1.2
QT-5 50230-104 5
CONNECTING
Item Number 1
1.1 1.2 1.3 2 3 4 5 6 7
111197
(low pressure)
Part Number
111110 110511-K15 110428NO31 111431 110190-013 111105-001 6591 6590 111330
Qty.
1
Description
connecting rod assembly connecting rod (NS,S.; order 111110) taptite screw, 5/16-18 unc x 1.50 (@ 20-22ft.-lbs.) flatwasher, 5/16 low pressure piston piston pin piston pin plug oil ring rail oil ring expander piston ring
1 2 2 1 1 2 2 1 3
Maintenance
2 1 1 1 1 1 1 111431-010 111199 111199-010 111431X 1114S1XO1O 110190-050
Parts
low pressure piston (.010 oversize) Piston Ring Set (standard) includes all rings necessary for installing standard size rings Piston Ring Set (.010 oversize) includes all rings necessary for installing .010 oversize rings Piston Assembly, LP (standard) includes piston, ring set, piston pin & pieton pin plugs Piston Assembly, IF (.010 oversize) includes piston, ring set, piston pin & piston pin plugs Replacement Piston Pin Assembly, LP includes piston & plugs
.QT-5
50230-104 6 QUINCYCOMPRESSOR November 1996
CONNECTING
(high pressure)
111198
Be sure to stegger ring gaps. Pip marks indicate top surfaces of item 7 (rings).
@x
>TOPGROOVE
>s=-.-,,
THIRD GROOVE
/ Ij f
I
1.3
I I
l-n
12
QT-5 50230-104 7
CONNECTING
- Item Number
1 1.1 1.2 1.3 1.4 2 3 4 5 6 7
Qty.
1 1 2 2 1 1 1 2 2 1 3
Part Number
111111 110511-K15 110428NO31 111112 111432 110190-014 111105-002 111124 111123 111114
Description
comecting rod assembly connecting rod (N. S. S.; order 111111) taptite screw, 5/16-18 unc x 1.50 (@ 20-22 ft.-lbs.) flatwasher, 5/16 needle bearing high pressure piston piston pin piston pin plug oil ring rail oil ring expander piston ring
Maintenance
2 1 1 1 1 1 2 111432-010 111200 111200-010 111432X 1114!I2XO1O 110190-051
Parts
high pressure piston (.010 oversize) Piston Ring Set (standard) includes all rings necessary for installing standard size rings Piston Ring Set (.010 oversize) includes all rings necessary for installing .010 oversize rings piston Assembly, HP includes pieton, ring set, piston pin & piston plugs Piston Assembly, HP (.010 oversize) includes pis km, ring set, piston pin & piston plugs Replacement Pieton Assembly, JIP includes piston pin & plugs
..
.
QT-5 50230-104 8 QUINCYCOMPRESSOR November 1996
CYLINDER
111149-2
7
7
x
3.1
0 L hill c1
@J@
9
0
3.2
3.5 0()0
3.4
QT-5 50230-104 9
Qty.
1 1 1 1 2 1 1 2 2 1 1 1 8 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 or 1 1 3 1 1 1
Part Number
111115-5 111274-001 111227X2 111227-2 112359-2 112381-2 112379 112728-J12 112373-J02 111121 111228-004 23271 123478-L25 2961-100 110613-001 111118-4 111229-001 111226X2 111226-2 112380 112359-1 112381-1 112378-1 112728-J12 112373-J02 110919-024 111228-003 111146F1OO 111550s100 112825-002 112709-006 112710-004 123478-L1l 111138
Description
cylinder head, high pressure gasket, head to valve plate valve plate assembly, high pressure valve plate, (N.S.S.; order 111227X2) reed valve, (N. S. S.; order 111227X2) valve bumper (N. S. S.; order 111222%2) valve bumper (N. S. S.; order 111227X2) flathead screw, l/4-20uncx 1,00, grade8 hex. nut, l/420 unc(@120in.-lbs.) intercooler gasket, cylinder to valve plate tube fitting, straight, 314 tube x 314 npt hex, screw, 3/8-16 unc x 4,00, grade 5 (G?30 ft.-lbs.) pressure relief valve spacer cylinder head, low pressure gasket, head to valve plate valve plate assembly, low pressure valve plate (N.S.S.; order 111226X2) reed valve (N.S.S.; order 111226X2) reed valve (N. S. S.; order ll1226X2) valve bumper (N. S,S.; order 111226X2) valve bumper (N. S. S.: order 111226X2) flathead screw, l/4-20 uncxl.OO, grade8 hex. nut, IJ4-20 unc (@l 120 in.-lbs.) tube fitting, 90 male elbow, 3/4 tube x 3/4 npt gaaket, cylinder to valve plate air filter air filter/silencer, hooded pipe bushing, 1 npt x 3/4 npt plug, 3/4-16 unf (oring included) adapter, 3/4-16 unf x IJ4 npt (oring included) hex. screw, 3/8-16 uncx .88, Grade5 intercooler clamp
15 16 17 18 19 20
Maintenance
21 21 22 1 or 1 4 1 1 111146E1OO 110377E1OO 112708-908 112713 112714
Parts
filter/silencer)
air filter element, (fits 111146F1OO filter) air filter element, (fits 111550S100 oring, silicone Valve Assembly Replacement includes valve plate assembly Valve Assembly Replacement includes valve plate assembly
N.S.S. = Not Sold Separate @ Indicates torque value (dry threads) while moving about Note: Tighten all bolts & capscrews in any bolt pattern, evenly bringing each bolt to torque in equal increments, the bolt pattern. This is particularly true of connecting rod& head bolts.
November
1996
o-i%
3.5 A QT-5 50230-104 11
@---tl%J
&
20 21 QUINCYCOMPRESSOR November 1996
111149-3
Qty.
1 1 1 1 2 1 1 2 2 2 1 1 8 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1
Description
cylinder head, high pressure gasket, head to valve plate valve plate assembly, high pressure valve plate, (N. S.S.; order 111227X2) reed valve , (N. S.S.; order 111227X2) valve bumper (N. S.S.; order ll1227X2) valve bumper (N. S.S.; order 111227X2) flathead screw, l/4-20 unc x 1.00, grade 8 hex. nut, l/4-20 unc(@120in.-ibs.) unloader gasket, cylinder to valve plate tube fitting, straight, 314 tube x 3/4 npt hex. screw, 3/8-16 unc x 4.00, grade 5 (@30 ft.-lbe.) tube fitting, 90 male elbow, lf4 tube x l/4 npt spacer cylinder head, low pressure gasket, head ta valve plate valve plate assembly, low pressure valve plate (N. S. S.; order 111226X2) reed valve (N. S. S.; order 111226X2) reed valve (N. S. S.; order 111226X2) valve bumper (N. S. S.; order 111226X2) valve bumper (N. S. S.; order 111226X2) flathead screw, 114-20 unc x 1,00, grade 8 hex. nut, l/4-20 unc (@120 in.lbs.) tube fitting, 90 male elbow, 3/4 tube x 314 npt gasket, cylinder to valve plate intercooler pressure relief valve pipe bushing, 1 npt x 3/4 npt plug 3/4-16 unf (oring included) adapter, 3/4-16 unf x l/4 npt (oring included) hex. screw, 3/8-16 unc x .88, grade 5(@ 30 ft.-lbs.) intercooler clamp air filter (standard) air filtdsilencer, air filter/silencer, hooded (optional) hooded (optional for gas engine driven models)
or 1
or 1 2 1 ltl,
oring, silicone tube fitting, male branch tee, l/4 tube x l/4 npt copper tube, l/4 o.d.
Maintenance
26 26 1 or 1 1 110377EO75 110377E1OO 112713 112714 air filter element, airiWw
Pads
& 110377S101 air filters)
N.S.S. = Not Sold Separate @ Indicates torque value (dry threads) while moving about Note: Tighten all bolts & capscrews in any bolt pattern, evenly bringing each bolt to torque in equal increments, the bolt pattern. This is particularly true of connecting rod& head bolts.
QT-5
50230-104
,head unloader
pressure gauge
pilot valve
valve
Z_ pi}~t valve
with lockout stem
release valve
pressure switch
PIX
1186.eps
QT-5 50230-104 13
PILOT VALVES
DIFFERENTIAL ADJUSTMENT \
WLOAOERS
110998 Add dash # listed below to 110832 [per pressure setting) to obtain correct pdot valve.
Add dash # listed below to 110998 (per pressure obtain correct pilot uaive.
Dash # -1oo
-997 -998 -999
Load PSI
90 * * *
Unload PSI
100 30-70 adjustable 71-150 adjustable 151-175 adjustable
Dash #
-115 -140 -165
Load PSi
100 125 150
Unioad PSi
115 140 165
setting chart. Additional factory preset values are avadable upon request.
Differential
Applies
Setting Chart
Min. Dif.
(p.s.i.)
Max. Dif.
(p.s.i.)
5 10 20 30 45
12 21 31 4
51
2 3 4 5 5
30 40 50 60 70 110832-053 (yellow) 80 1, 90 ,, 100 !, 110 (( 120 ,, 130 ,, 140 U 150 110832-054 (green) 160 !, 170 !, 175
W-NG
Not all pilots are for uae with all compressor systems. Make sure that the piiot you order is set within the safe operating limits of your compressor. Fsilure to heed this warning couid result in an explosion.
QT-5 50230-104 14
Installation
The pilot valve is mounted directly into the air tank. Compressors in the field, not equipped with these controls, can be converted. Consult your local Quincy Compressor Distributor for assistance with conversion procedures,
Service
If a change in pilot valve operation is detected, remove the pilot valve from the air tank and check the screen in the inlet of the pilot valve for obstructions. Clean the screen if necessary.
Continuous
Run Operation
Suction valve unloader assemblies are recommended for use on Quincy compressors where the compressor is to run continuously and a constant pressure is to be maintained. l%e purpose is to automatically unseat the suction valve of the compressor when the air supply is greater than the demand. Unloading occurs when air tank pressure is sufficient to overcome pilot valve spring pressure. The check ball is then unseated, allowing air tank pressure to pass to the unloader assemblies. The compressor will run unloaded until the air tank pressure drops to a predetermined level. At this time, the action of the ball is reversed, shutting off air tank pressure to the unloader assemblies and venting the unloader to atmosphere. This allows the compressor to load. The drive, either electric motor or engine, runs continuously and must be started and stopped manually. 110832 series pilot valves feature a toggle lever which can be flipped to provide manual unloading.
Adjustment
The unloading pressure is adjustable and is regulated by turning the unload adjustment hex nut (refer to pilot valve illustrations). Turn the hex nut clockwise to increase and counterclockwise to decrease the unloading pressure. The differential (difference between unloading and loading pressure) is set by turning the differential adjustment hex nut (refer to pilot value illustrations). Increase the differential pressure by turning the hex nut clockwise - decrease by turning counterclockwise. Make all adjustments in small increments. Tighten the locknuts after adjustment.
DECALS
o3
WARNING
A pressure
switch must be incorporated whenever 110998 ssries pilot valve is employed as part of the control system.
I
Item # Qty. Part Number 110831 127889-A 127889-B 11 21 31
Decals
Description serial number & nameplate decal, CAUTION!, MANUAL decal, DANGER!,Air from this ....
The compressor will operate in the continuous run mode if the knurled knob is turned counterclockwise until it stops.
G2T-5 50230-104 15
QUINCYCOMPREWR November
1996
Item
Description Piston Ring Set Piston Ring Set Gasket Set & Oring Kit valve plate assembly, LP valve plate assembly, HP air filter element piston pin piston pin crankcase breather connecting rod assembly connecting rod assembly # Qfy.
Part
Number 111200 111199 111203 111226X2 111227X2 110377E1oO 110190-013 110190-014 111333 111110 111111
Number 112713
112714 111146E1OO
Description
Replacement Valve Assembly, Replacement Valve Assembly, air filter element LP HP
.. 1 1 1 1 1 1 1 1 1 1
1
1 1
item #
Qfy. 1
1 1
Description Replacement Valve Assembly, Replacement Valve Assembly, air falter element
LP HP
Head KitKQT5E
(for gas engine driven modeis)
item #
QfY.
1
Part Number
Description Replacement Valve Assembly, Replacement Valve Assembly, air filter element LP HP
lr2713
112714 110377E1OO
Number 111200
111199
Description
Piston Rmg Set Piston Ring Set Gasket Set & Oring Kit valve plate aseembly, LP valve plate assembly, HP air falter element piston pin piston pin crankcase breather connecting rod assembly comecting rod assembly
1 1
1
1 1 1 1 1 1 1 1 1 1
111203
111226X2 111227X2 111146E1OO 110190-013 110190-014 111333 111110 111111
3/32 wide x .69 o.d. 3132 wide x 7.19 o.d. l/8 wide x 10,75 o.d. 3/32 wide x 9.19 o.d.
head unloaders)
item #
Qfy. 1
Part Number
Description
~
1
1 1 1 1 1 1 1 1 1 1
QT-5 50230-104
111200 111199 111203 111226X2 111227X2 110377EO75 110190-013 110190-014 111333 111110 111111
Piston Ring Set Piston Ring Set Gasket Set & Oring Kit valve plate assembly, LP valve plate assembly, HP air tilter element piston pin piston pin crankcase breather connecting rod assembly comecting rod assembly
or 1
or 1
1 1 1
(fits 111549 filter, standard) gasket set valve aasy. replacement kit, LP valve assy. replacement kit, HP
Part Number
60 gal. 113266-200 113274 2713 111136-075 110514-200 110512-005 110513-200 111089-215 111491 110515-075 110948-075 110945KO03 3 H.P 110258BO57 110380-118
Part Number
80 gal. 113268-200 N/A 2713 111136-075 110514-300 110512-005 110513-200 111089-215 111491 110515-075 110948-075 110945Koo3 5 H.P. 110258BO62 110591-118
Part Number
Description
tank (200 psi maximum operating pressure) top plate tank drain valve service valve pressure gauge pressure switch pressure relief valve (in tanlq 200 psi) pressure relief valve (in discharge line; 215 psi) check valve discharge tube ferrule/sleeve belt guard assembly
2 1
1 1
Part Number
120 gal. 113467-200 113281 111136-050 111136-100 110514-300 110512-005 110513-200 111089-215 111491 110515-075 110948-075 110945KOO3
Part Number
Description
tank (200 psi maximum operating pressure) top plate tank drain valve eervice valve pressure gauge pressure switch, 135-175 p,s,i. pressure relief valve (in tank; 200 psi) pressure relief valve (in discharge line; 215 psi) check valve discharge tube ferrule/sleeve belt guard assembly
1 1
2
1
2 2 8 ft. 4 2
2 2
2 2
* 230 volt only Part numbers QT-5 50230-104 17 shown m dahcs apply to tank mounted units ~ base mounted units. QUINCYCOMPRESSOR November 1996
Part Number
60 gal. 113267-200 110425-050 111136-075 110514-300 110512-005 110513-200 110515-075 110948-075 111491 111089-215
Part Number
80 gal. 113270-200 110425-050 111136-075 110514-300 110512-005 110513-200 110515-075 110948-075 111491 111089-215
Part Number
Descridion
tank (200 p.s.i. max. working pressure) tank drain valve ball valve pressure gauge pressure switch (135-175 p.s.i.) pressure relief valve (in tank; 200 p.s.i. ) ! discharge tube (3/4 copper tube to be formed by customer) ferrulefsleeve check valve relief valve (in discharge line; 215 psi)
2 1
1 1
! Pre-formed * 230voltonly,
Part Number
base unit
Part Number
tank unit 113727-200 111136-025 111136-050 110514-300 110513-200 110357BO7O 111221 110623 113702KO03 113696 113698 110515-075 110948-075 111089-215 110965-107 113708-175
Part Number
Description
tank (200 p.s.i. maximum operating pressure) top plate tank drain valve ball valve pressure gauge pressure relief valve (in tank; 200 p.s.i.) drive belt engine pulley engine pulley bushing beltguardassernbly throttle control Kohler engine group, llh.p. (includes exhaust system & throttle control) ! discharge tube (3/4 copper tube to be formed bycustnmer) ferrulefsleeve relief valve (in discharge line; 215 psi) check valve pilot (165-175 psi)
113764
! Pre-formed
discharge
QT-5 50230-104 18
Accept
No SulxMutes
Quincy
Compressor Division
Coltec Industries