Components for CNG Systems

Cng cylinder valves Manual cylinder valves Automatic cylinder valves Cng filling valves Manual filling valves Automatic filling valves Cng valves accessories

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CNG PRESSURE REDUCERS reducer model AT04 reducer model AT12 reducers accessories

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CNG SOLENOID VALVES solenoid valves accessories

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CNG Cylinder Valves

CNG cylinder valves are the new challenge of Tomasetto Achille Spa, developed to enlarge our range of components with the spirit to supply always the best ratio between quality and price. Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance

CNG cylinder valve

Manual Unvented

Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards.

CNG cylinder valve

Manual Unvented Light

Homologated in accordance with the European Regulation ECE R110.

with the ISO15500 standards, our CNG cylinder valves are manufactured with high standards of quality and equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap, solenoid valve, etc.. Tomasetto CNG cylinder valves are available in different models, in several configurations and, upon request, in personalized versions as well.

CNG cylinder valve

Manual Vented

Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards.

CNG cylinder valve

Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415, NAG 417 and COVENIN 3227 and in compliance with the ISO15500 standards.

Automatic

CNG Cylinder Valves

Manual Unvented
Tomasetto CNG manual unvented cylinder valves are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards. Our valves can be equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap. > Thermo fuse (PRD) > Burst disc (30 or 41 MPa) > Manual tap > Internal excess flow valve > Threads: depending on the cylinder

TECHNICAL DATA
Material Weight Type of product Pressure Hot forged brass CNC machined 0,55 kg Unvented manual valve Max. working pressure Test pressure Hydraulic collapse pressure Working temperature PRD activation temperature Min. area of gas flow Emptying tank time* (*45lt, internal pressure 22 MPa, external pressure 0,1 MPa, temperature 15 C, CNG) PRD activation time (with fire directed on PRD valve) Min. area of gas flow Burst pressure (T20C) Min. area of gas flow (inside valve) Tightening torque at 36MPa Opening/closing angle (* equal to 2,5 rotations) P valve activation

Temperature PRD safety valve

26,0MPa 27,5MPa w/ burst disc 33,0MPa w/o burst disc >100MPa -40C/85C +108C 6C 6 mm 76sec.

Burst disc Manual tap flow capacity Manual tap Excess flow valve Pipe connection

10sec. 33,2mm2 41MPa 0%/+10% 30MPa 0%/+10% 12,6mm2 3 0,5Nm 900 (45 *) 0,65MPa M12x1 M14x1 1/4 NPT 1/8 NPT

Manual Unvented Light

Manual Unvented Light Valves have been developed from the standard version with the aim to target very price sensitive markets, by reducing the weight of the body and maintaining the same performances. This version can be equipped with excess flow valve and manual tap and is provided exclusively with integrated safety devices (thermo fuse (PRD) + burst disc) > Thermo fuse (PRD) > Burst disc (30 or 41 MPa) > Manual tap > Internal excess flow valve > Threads: depending on the cylinder

TECHNICAL DATA
Material Weight Type of product Pressure Hot forged brass CNC machined 0,35 kg Unvented manual valve Max. working pressure Test pressure Hydraulic collapse pressure Working temperature PRD activation temperature Min. area of gas flow Emptying tank time* (*45lt, internal pressure 22 MPa, external pressure 0,1 MPa, temperature 15 C, CNG) PRD activation time (with fire directed on PRD valve) Min. area of gas flow Burst pressure (T20C) Min. area of gas flow (inside valve) Tightening torque at 36MPa Opening/closing angle (* equal to 2,5 rotations) P valve activation

Temperature PRD safety valve

26,0MPa 27,5MPa w/ burst disc 33,0MPa w/o burst disc >60MPa -40C/85C +108C 6C 6 mm 76sec.

Burst disc Manual tap flow capacity Manual tap Excess flow valve Pipe connection

10sec. 33,2mm2 41MPa 0%/+10% 30MPa 0%/+10% 12,6mm2 3 0,5Nm 900 (45 *) 0,65MPa M12x1 1/8 NPT

CNG Cylinder Valves

Manual Vented
Tomasetto CNG manual vented cylinder valves are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards. Our valves can be equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap. Important: this type of valves doES not need the gas-tight housing. > Thermo fuse (PRD) > Burst disc > Manual tap > Internal excess flow valve > Threads: depending on the cylinder

58

103 75

30

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TECHNICAL DATA
Material Weight Type of product Pressure Hot forged brass CNC machined 0,65 kg Vented manual valve Max. working pressure Test pressure Hydraulic collapse pressure Temperature PRD safety valve Working temperature Min. area of gas flow Emptying tank time* PRD activation temperature 26,0MPa 27,5MPa w/ burst disc 33,0MPa w/o burst disc >100MPa -40C/+85C +108C 6C 28,3mm2 76 sec.

(*45lt, internal pressure 22 MPa, external pressure 0,1 MPa, temperature 15 C, CNG) PRD activation time** Burst disc Manual tap flow capacity Manual tap Min. area of gas flow Burst pressure (T20 C) Min. area of gas flow (inside valve) Tightening torque at 36MPa Opening/closing angle (*equal to 2,5 rotations) Excess flow valve Pipe connection P valve activation 0,65MPa M12x1 1/4 NPT 1/8 NPT 30,5Nm 900 (45 *) 10sec. 33,2mm2 41MPa 0%/+10% 30MPa 0%/+10% 12,6mm2 (**with fire directed on PRD valve)

CNG Cylinder Valves

Automatic
Tomasetto CNG vented automatic cylinder valves are homologated in accordance with the European Regulations ECE R110 and R10 and they also comply with the ISO15500 standards. They are also approved in accordance with the ENARGAS NAG 415 and NAG 417 and COVENIN 3227. Our valves can be equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap and solenoid valve. Important: this type of valves does not need the gas-tight housing. > Thermo fuse (PRD) > Burst disc > Manual tap > Internal excess flow valve > Electro valve > Threads: depending on the cylinder

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TECHNICAL DATA
Material Weight Type of product Pressure Hot forged brass CNC machined 1,10 kg Vented automatic valve Max. working pressure Test pressure Hydraulic collapse pressure Temperature PRD safety valve Working temperature Min. area of gas flow Emptying tank time* PRD activation temperature 26,0MPa 27,5MPa w/ burst disc 33,0MPa w/o burst disc >100MPa -40C/+85C +108C 6C 28,3mm2 76sec.

(*45lt, internal pressure 22 MPa, external pressure 0,1 MPa, temperature 15C, CNG) PRD activation time** Burst disc Manual tap flow capacity Manual tap Min. area of gas flow Burst pressure (T20 C) Min. area of gas flow (inside valve) Tightening torque at 36MPa Opening/closing angle (* equal to 2,5 rotations) Excess flow valve Solenoid valve P valve activation Min. area of gas flow Voltage Power dissipation Opening P Pipe connection 0,65MPa 21,6mm2 12 V DC 15 W 8V @ 26MPa M12x1 1/4 NPT 1/8 NPT 3 0,5Nm 900 (45 *) 10sec. 33,2 mm2 41MPa 0%/+10% 30MPa 0%/+10% 12,6mm2 (**with fire directed on PRD valve)

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CNG Filling Valves

Tomasetto CNG filling valves are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards. They

CNG FILLING valve

Manual

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are available in different models and versions, both manual or equipped with solenoid valve. Upon request, personalized versions can be supplied as well.

CNG FILLING valve

Automatic

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CNG Filling Valves

model Manual Filling Valves
Tomasetto CNG Manual Filling valves are available in 3 different versions, according to the customers requirement or Countries of destination: > With PICO > NGV1 Type > Russian Type

VERSION

with PICO

VERSION

NGV1 type

VERSION

Russian type
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model Manual Valve with PICO

CNG Manual Filling valves with PICO are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards. They are available with different types of connectors (PICO Brazil, PICO Argentina, PICO New Zealand). Moreover, the PICO New Zealand is available also in the T type version. > Non-return valve > Burst disc (30 or 41 bar) > Manual tap > Discharge tap > Standard connection threads M12x1

Version Outlet Pipe Connection External Pipe Connection

PICO ARG, BR, NZ M12x1, M14x1, 1/4 NPT, 1/8 NPT 1/2 G

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CNG Filling Valves

model Manual Filling Valve NGV1 type
CNG Manual Filling valves NGV1 type are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards. They are available in two different models: > Standard type, with manual tap and non-return valve, available with NGV1 and NGV1 ITALIA connectors > T type, without manual tap, with non-return valve, available with NGV1 and NGV1 ITALIA connectors > Non-return valve > Manual tap (only for standard version) > Standard connection threads M12x1

Version Model Outlet Pipe Connection External Pipe Connection

NGV1, NGV1 ITALIA Standard or T type M12x1, M14x1, 1/4 NPT, 1/8 NPT 1/2 G

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model Manual Filling Valve Russian type

CNG Manual Filling valves Russian type have been developed for the Former Russian Soviet Republic and can be equipped with manual tap and discharge tap > Manual tap > Discharge tap > Standard connection threads M12x1

Version Outlet Pipe Connection External Pipe Connection

Russian M12x1, M14x1, 1/4 NPT, 1/8 NPT 1/2 G

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CNG Filling Valves

Automatic
Tomasetto CNG automatic filling valves are a new product in the CNG market and were developed with the aim to give the possibility to avoid the use of the high pressure solenoid valve in the system, allowing to save time and money. These valves are homologated in accordance with the European Regulations ECE R110 and R10 and in compliance with the ISO15500 standards. They are also approved in accordance with the ENARGAS NAG 415 and NAG 417. The automatic filling valves are offered with different type of adaptors (PICO Brazil, PICO Argentina, PICO New Zealand, PICO NGV1). > Non-return valve > Burst disc (30 or 41 bar) > Manual tap > Discharge tap > Standard connection threads M12x1 > Solenoid valve

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TECHNICAL DATA
Material Weight Type of product Pressure Hot forged brass CNC machined 1,0 kg Automatic filling valve Max. working pressure Test pressure Temperature Manual tap flow capacity Manual tap Working temperature Min. area of gas flow (inside valve) Tightening torque at 36MPa Opening/closing angle (*equal to 2,5 rotations) Solenoid valve Min. area of gas flow Voltage Power dissipation Opening P 21,6 mm2 12 V DC 15 W 8V @ 26MPa 3 0,5Nm 900 (45 *) 26,0MPa 27,5MPa >100MPa -40C/+120C +108C 6C 12,6mm2

Hydraulic collapse pressure PRD activation temperature

Version Outlet Pipe Connection External Pipe Connection

PICO ARG, BR, NZ, NGV1, NGV1 ITALIA M12x1, M14x1, 1/4 NPT, 1/8 NPT 1/2 G

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CNG VALVES ACCESSORIES

VM4545
Gas-tight housing

VM4523
Locking wrench for manual unvented CNG cylinder valve

VM4524
Locking wrench for vented CNG cylinder valve

MVAT3513
AMP super-seal solenoid wire

VM4511
AMP super-seal Minitimer solenoid wire

VM4520
Coil 12V 15W AMP

VM4521
Coil 12V 15W Minitimer

VM4537
Coil 24V 15W AMP

VM4543
Coil 24V 15W Minitimer

RMAT2172
High pressure solenoid valve maintenance kit Coil cap with OR

VM1036

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VM1022
Fixing metal shaft with mounting screws for cut-off and filling valve

VM1023
Fixing accessories bag for cylinder valves - 6

VM1024
Filling and cut-off valve accessories bag

VM1025
Two tanks connecting accessories bag for CNG cylinder valve 6

VM1033
Fixing accessories bag for cylinder valves - 8

VM1034
Two tanks connecting accessories bag for CNG cylinder valve 8

RMAT3012
Zinc-plated double conical joint 6

VM2084
Fitting for double conical joint 6 M12x1 cap

VM2099 VM2117
M14x1 cap

VM2118
Zinc-plated double conical joint 8

VM2116
Fitting for double conical joint 8

VM2043
Flat nut

EM14010
M12x1 zinc-plated fitting

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CNG Pressure Reducers

Tomasetto Achille designs and manufactures pressure reducers (pressure regulators) for CNG complete systems, calibrated for different engines.

MODEL

AT04

MODEL

AT12 LNG

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Our range of reducers includes electronic models for traditional systems and model for sequential injection systems and, upon request, can be supplied with personalized trademarks.

MODEL

AT12 STANDARD

MODEL

AT12 SUPER

MODEL

AT12 SPECIAL
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CNG Pressure Reducers

MODEL

AT04
Tomasetto CNG pressure reducer, model AT04, is a 3 stages electronic reducer for traditional systems. Compact and very reliable, it is homologated in accordance with ECE R110 and complies with ISO 15500 standards. This reducer is equipped with a double regulation system to obtain always the best performances > Maintenance kit: RMAT2160

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TECHNICAL DATA
Dimension Material Weight Type of product Max. inlet pressure Coil voltage Coil power Inlet connection Outlet connection 154,5x190x110 mm Die-cast aluminium body, CNC machined 2,00 kg CNG traditional reducer 26 MPa 12 V DC 15 W 6mm M12x1 Swivel plastic pipe 19mm

Version
CNG FLOW RATE 100 HP 140 HP Super (>140 HP) 22 kg/h 30 kg/h up to 40 kg/h Ref. Code RMTA1001 RMTA1010 RMTA1020

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CNG Pressure Reducers

MODEL

AT12
Tomasetto CNG pressure reducer, model AT12, is a 2 stages reducer for sequential injection systems. Compact and very reliable, it is homologated in accordance with ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and complies with ISO 15500 standards. The outlet pressure of this reducer is adjustable from 0,10 to 0,25 MPa to obtain always the best performance. Tomasetto CNG AT12 pressure reducers is avaiable in different versions: STANDARD, SUPER and SPECIAL. In this range it is also included an LNG version for special applications on liquid natural gas systems.

VERSION

STANDARD

VERSION

SUPER

with high pressure solenoid valve.

VERSION

SPECIAL

VERSION

without solenoid valve.

LNG

special version for LNG applications

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 AT12 STANDARD VERSION

MODEL
Tomasetto CNG pressure reducer, model AT12, Standard version, is a 2 stages reducer for sequential injection systems, equipped with a low pressure solenoid valve. > Maintenance kit: RMAT2170 > Solenoid valve maintenance kit: RMAT2171

TECHNICAL DATA
Dimension Material Weight Type of product Max. inlet pressure 1st stage pressure Coil voltage Coil power Inlet connection Outlet connection Flow rate 120x145x155 mm Die-cast Aluminium body, CNC machined 1,45 kg CNG sequential reducer 26,00 MPa 0,50 MPa 12 V DC 17 W 6.0 mm M12x1 Fixed pipe fitting 13.5 mm 35 kg/h CH4

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CNG Pressure Reducers

MODEL

AT12 SUPER
Tomasetto CNG pressure reducer, model AT12, super version, is a 2 stages reducer for sequential injection systems, equipped with a high pressure solenoid valve. > Maintenance kit: RMAT2170 > Solenoid valve maintenance kit: RMAT2172

TECHNICAL DATA
Dimension Material Weight Type of product Max. inlet pressure 1st stage pressure Coil voltage Coil power Inlet connection Outlet connection Flow rate 110x155x150 mm Die-cast Aluminium body, CNC machined 1,60 kg CNG sequential reducer 26,00 MPa 0,50 MPa 12 V DC 15 W 6.0 mm M12x1 Fixed pipe fitting 13.5 mm 70 kg/h CH4

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 AT12 SPECIAL VERSION

MODEL
Tomasetto CNG pressure reducer, model AT12, special version, is a 2 stages reducer for sequential injection systems, without solenoid valve. > Maintenance kit: RMAT2170

TECHNICAL DATA
Dimension Material Weight Type of product Max. inlet pressure 1st stage pressure Inlet connection Outlet connection Flow rate 110x155x145 mm Die-cast Aluminium body, CNC machined 1,30 kg CNG sequential reducer 26,00 MPa 0,50 MPa 6.0 mm M12x1 Fixed pipe fitting 13.5 mm 70 kg/h CH4

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CNG Pressure Reducers

MODEL

AT12 LNG
Tomasetto CNG pressure reducer, model AT12, LNG version, is a 1 stage reducer for special applications on liquid natural gas systems, equipped with a low pressure solenoid valve. > Maintenance kit: RMAT2190

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TECHNICAL DATA
Dimension Material Weight Type of product Max. inlet pressure Coil voltage Coil power Inlet connection Outlet connection Flow Rate 110x135x130 mm Die-cast aluminium body, CNC machined 1,50 kg CNG traditional reducer 0,8 MPa 12 V DC 15 W M14x1 pipe 8 mm Swivel plastic pipe 19mm 35 kg/h CH4 with solenoid valve 70 kg/h CH4 without solenoid valve

The LNG version is also available without the solenoid valve, upon request.

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CNG REDUCERS ACCESSORIES

RMAT2160
CNG reducer AT04 maintenance kit

RMAT2170
CNG reducer AT12 maintenance kit

RMAT2190
LNG reducer AT12 maintenance kit

MVAT3513
AMP super-seal solenoid wire

VM4511
AMP super-seal Minitimer solenoid wire

MVAT3514
Faston solenoid wire

RMAT2171
Solenoid valve maintenance kit (for CNG reducer AT12 Standard version)

RMAT2172
High pressure solenoid valve maintenance kit (for CNG reducer AT12 Super version)

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RM2927
Coil 12V 11W faston

MVAT3752
Coil 12V 17W faston

MVAT3755
Coil 12V 17W AMP

VM4520
Coil 12V 15W AMP

VM4521
Coil 12V 15W Minitimer

VM4537
Coil 24V 15W AMP

VM4543
Coil 24V 15W Minitimer Coil cap with OR

VM1036

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CNG Solenoid Valves

Cut-off valve
Tomasetto CNG high pressure solenoid valves are homologated in accordance with the European Regulations ECE R110, and R10, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards.

TECHNICAL DATA
Material Weight Type of product Pressure Hot forged brass CNC machined 0,60 kg High pressure valve Max. working pressure Test pressure Temperature Coil Working temperature Min. area of gas flow Voltage Power dissipation Opening P Pipe Connection Electrical connection 26,0 MPa 27,5 MPa >100MPa -40C/+120C 12,5mm2 12 V DC 15 W 8V @ 26MPa AMP Minitimer

Hydraulic collapse pressure

M12x1, M14x1, 1/4 NPT, 1/8 NPT

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Accessories for CNG solenoid valves

VM1022
Fixing metal shaft with mounting screws for cut-off and filling valve

VM1024
Filling and cut-off valve accessories bag

VM1034
Two tanks connecting accessories bag for CNG cylinder valve 8

RMAT2172
High pressure solenoid valve maintenance kit

MVAT3513
AMP super-seal solenoid wire

VM4511
AMP super-seal Minitimer solenoid wire

VM4520
Coil 12V 15W AMP

VM4521
Coil 12V 15W Minitimer

VM4537
Coil 24V 15W AMP

VM4543
Coil 24V 15W Minitimer Coil cap with OR

VM1036
Filter + gasket

VM1035
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Tomasetto Achille Spa Via del Progresso, 47/53 Castegnero (VI) Italy Ph. +39 0444 638326 Fax +39 0444 639367 info@tomasetto.com

www.tomasetto.com

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