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General catalogue

It has been 25 years since the first cell of A.V.Saldature was born in a little basement. 25 years of growth and development with our gaze directs on the future, trough the adversity, with the intention of never stop or to have a rest. Challenger after challenger to be among the best on Italian stage first, and on international stage today. We were born little but always with great ambitions and clear ideas. One above all: put the customer before everything. Today after many years and many relocations, we go on following these few but basic principals.

LOW TEMPERATURE BRAZING


BRAZING ALLOY COMPOSITION % Ag Cu Zn Cd MELTING RECOMMENDED EN 1044 RANGE DEOXIDANTS APPLICATIONS

SILVER

T25 T38 T40 T45 T50 T70 T75 T78 T80 T88 T90 T96 T98 T510 T520

9 13 17 19 20 21

52 44 41 39 40 35

33 33 26 28 25 27 25 21

6 10 16 14 15 17 17 22

625-830 605-795 590-760 630-730 605-765 620-730 605-720 610-700 610-670 610-665 595-630 605-620 605-620 620-640 645-690

D 31 D 60 AG 309 AG 308 AG 306 AG 305 AG304 AG 302 AG 303 AG 301 AG 351 D D D D 4 26 39 60 D D D D D D D 26 31 60 4 39 60 4

Cheap alloys with low silver content and sufficient capillarity and fluidity. Suitable for iron-iron and iron-copper joints. Alloys with medium-low silver content, good capillarity and fluidity. Suitable for brass casting, lamp fixture, etc. Alloys with medium silver content, low melting point, excellent capillarity and fluidity. For universal use. Alloys high silver content, small melting range, excellent capillarity and fluidity. Used for brazing thin joints such as diaphragms, thermostat or pipes in brass such as brass bedsteads, trolleys ,etc.

25 33 30 27 34 38 40 45 42 50 50 25 20 19 15 17 15 15,5

22 19 22 20 21 20 16 24 16 25 17 18 15,5 3Ni-18CD

BRAZING FOR SPECIAL APPLICATIONS - CADMIUM FREE


BRAZING ALLOY COMPOSITION % Ag Cu Zn Altri MELTING RANGE EN 1044 RECOMMENDED DEOXIDANTS APPLICATIONS

T28 T68 T79 T96 T77S T79S T80S T90S T96S T99S T99 T500 T530 Trimetallico Z T600 T700 T720 T750

5 20 30 44 25 30 34 40 45 55 56 49 49 49 60 67 72 74

55 45 38 30 40 36 36 30 27 21 22 16 27 27 26 22 28 18

40 35 32 26 33 Sn2 32 Sn2 27 Sn3 28 Sn2 25 Sn3 22 Sn2 17 Sn5 23 7,5Mn-4,5Ni 21 2,5Mn-0,5Ni 21 2,5Mn-0,5Ni 14 11 8

830-870 690-795 680-765 680-740 680-760 650-750 630-730 640-700 640-680 630-660 620-650 625-705 670-690 695-730 700-730 780 740-780

AG AG AG AG AG AG AG AG AG AG AG AG

208 206 204 203 108 107 106 105 104 103 102 502

D 31 D 60

Alloys for double welding, very tough and resistant, excellent for brass strips.

D D D D D

4 26 39 60 31

Alloys cadmium free with medium/high silver content, small melting range, excellent capillarity and fluidity. Used for brazing thin joints such as diaphragms, thermostat, etc. Indicated for food contiguous point.

AG 202 AG 401

DEOXIDANTS FOR LOW TEMPERATURE BRAZING


NAME SUPPLY FORM EN 1044 TEMPERATURE RANGE

D 26 D 60 D 31 D 39 D4 D 36 D 31 F DE D 32

Powder Paste Powder Paste - Powder Paste - Powder Paste - Powder Powder Powder Dosable paste

FH 12 FH 12 FH 10 FH 12 FH 12 FH 12 FH 10 FH 10 FH 12

550 - 850 550 - 850 650 - 870 500 - 780 550 -850 500 - 750 650 - 850 550 - 800 550 - 800

IRON-IRON BRAZING
BRAZING ALLOY Cu COMPOSITION % Zn Ni Si Others MELTING RANGE EN 1044 RECOMMENDED DEOXIDANTS APPLICATIONS

BRASS

RAME S21 SM23 ST22 SN32 SN34 SN36 SN37A

100

Rest 0,25 0,15 Mn 0,8-Sn 1 0,25 5 0,15 0,2 0,15 0,2 Ag1 Mn 0,15 Sn1

1083 860-900 880-900 800-840 860-910 900-930 890-920 870-900 D50 D51 D53 D54 CU 306 DL87N DL87 Special DL88N DL90N DL89N DL89ECO DL88ECO DL87ECO CU 305 ECOFLUX ECOFLUXMEDIUM CU 301

59,5 Rest 59 59 57 51 Rest Rest Rest

Rest 10 9 9

Alloys for iron tubes, brazing metal furnishings, bicycle frames, excellent for steel and cast iron brazing. The choice depends from the required toughness and fluidity.

49,9 Rest 49 Res

MR BRAZING ALLOY
BRAZING ALLOY Cu COMPOSITION % Zn Ni Si Others MELTING RANGE EN 1044 RECOMMENDED FLUXES APPLICATIONS

SM23

59

Rest

0,15 Mn 0,8-Sn 0,8

880-900

CU 306

ST22

59

Rest

0,25

Sn1

800-840

T28 MR

55

Rest

0,2

Ag 5

830-870

T68 MR

45

Rest

0,2

Ag 20

690-795

DL87N DL87 Special DL88N DL90N DL89N DL89ECO AG 208 DL88ECO DL87ECO ECOFLUX AG 206 ECOFLUXMEDIUM

MR brazing Alloys used together with the flux distribuited from the vaporizer system through the flame, acquire more fluidity and penetration in the joint, leaving slight residues of flux after the brazing.

DEOXIDANTS FOR IRON-IRON BRAZING


NAME SUPPLY FORM EN 1045 TEMPERATURE RANGE PACKING

D 54 D 50 D 51 D 53 DB

Paste Powder Powder Paste Powder

FH 20 FH 20 FH 21 FH 20 FH 20

700-950 700-950 800-1000 780-950 750-1000 POWDER: 0,250 - 0,5 - 1 - 5 - 20 Kg PASTE: 1 - 1,5 - 5 - 20 Kg

LIQUIDs
VAPORIZABLE LIQUID FLUXES
NAME CONCENTRATION EN 1045 APPLICATIONS PACKING

L 80 N L 80/15 N L 84 N L 85 N L 86 N L 86 A LXN LXA L 87 N L 87 Special L 88 N L 90 N L 89 N

Low Low Low Low Medium Medium Medium Medium Medium Medium / High Medium / High High High

FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 FH 21 Metal fumishings refrigeneration Air conditioning Goldsmith industries. For hydrogen machines Goldsmith industries. For microflames Goldsmith industries.

- Homologated tanks 5 Lt. - Homologated tanks 10 Lt. - Homologated tanks 20 Lt. - Homologated tanks 25 Lt. - Homologated steel drums 190 Lt.

plastic plastic plastic steel

VaporizeR system

VAPORIZABLE LIQUID FLUXES ECO SERIE


NAME CONCENTRATION EN 1045 APPLICATIONS PACKING

ECOFLUX ECOFLUX MEDIUM ECOFLUX 89 ECOFLUX 88 ECOFLUX 87

High Medium / High High Medium / High Medium

FH 21 FH 21 FH 21 FH 21 FH 21

- Homologated Metal fumishings - Refrigeneretion plastic tanks 5 Lt. - Air condition - Goldsmith - Homologated industries plastic tanks 10 Lt. Metal fumishings - Refrigeneretion - Homologated plastic tanks 20 Lt. - Air condition - Goldsmith - Homologated industries steel tanks 25 Lt. For hydrogen machines - Homologated Goldsmith industries steel drums 190 Lt.

PHOSPHORUS
COPPER-COPPER BRAZING
BRAZING ALLOY COMPOSITION % Ag Cu P Sn MELTING RANGE EN 1044 RECOMMENDED DEOXIDANTS APPLICATIONS

COPPER

FH51 FH52 FH49 FH50 FH55 FH47 FH48 FH45 FH46 FH35 FH32

0,4 2 5 6 15 18

94 93,2 92,5 92 86 93 91,5 89 87 80 75

6 6,8 7,5 8 7 6,6 6,5 6 7 5 7

7 -

710-880 714-820 710-750 710-740 650-700 650-810 650-810 650-810 645-725 650-800 645-670

CP 203 CP 202 CP 201 CP 201 CP 302

Not used for coppercopper brazing. Alloys based on: copper phosphorus, copper phosphorus tin, silver copper phosphorus. For brazing copper to copper or copper to brass, using deoxidant. For conditioning and hydraulic use.

CP 105 CP 104 CP 302 CP 102 CP 101

For copper-brass brazing D39 D60 D4 D31 D26

ALUMINIUM

ALUMINIUM BRAZING
BRAZING ALLOY COMPOSITION % AI Si Mg Zn MELTING RANGE EN 1044 RECOMMENDED DEOXIDANTS SUPPLY FORM APPLICATIONS

ALL95 ALL87

95 88

5 12

5 72

566-630 577-582 566-650 660 397-483 575-590 575-585

AL101 AL104

ALL MG5 94,7 0,3 ALL99 ALL84S ALL86S ALL87S 99,5 0,5 22 90 88 10 12

AL103 AL104

Aluminium braze welding. Low temperature Wire-rods-powder. aluminium brazing AL 130 Aluminium-magnesium Wire-rods. welding. Aluminium TIG Wire-rods. welding Very low temperature Wire-rods-rings, brazing of Al-Al , Al-Cu, Not necessary flux incorporated. Al-stainless steel. because it is included into Low temperature Wire-rods-rings, the alloy. aluminium brazing. flux incorporated. Wire-rods.

DEOXIDANTS FOR ALLUMINIUM-ALLUMINIUM BRAZING


NAME SUPPLY FORM EN 1045 MELTING RANGE PACKING

AL 130 AL 140

Powder - Dosable paste Powder - Dosable paste

FL 10 FL 20

515-630 515-630

Powder and paste 1 Kg

SILVER LOW TEMPERATURE BRAZING PASTES


BRAZING ALLOY COMPOSITION % Ag Cu Zn Cd MELTING RANGE EN 1044 APPLICATIONS

T90

40 50

19 15

21 17

20 18

595-630 620-640

AG 304 AG 301

PASTE

T510

Alloys with a high silver content, small melting range excellent capillarity and fluidity. Used for brazing thin joints such as diaphragms, thermostats, etc.

SILVER BRAZING PASTES


BRAZING ALLOY Ag COMPOSITION % Cu Zn Others MELTING RANGE EN 1044 APPLICATIONS

T90S T99S T500 T630 T720 T68

40 55 49 63 72 20

30 21 16 24 28 45

28 2 23 13 35

Sn 2 Sn 2 Mn 7,5-Ni 4,5 -

640 - 700 630 - 660 625 - 705 690 - 730 780 690 - 795

AG 105 AG 103 AG 502 AG 202 AG 401 AG 206

Alloys with a high silver content, small melting range excellent capillarity and fluidity. Used for brazing thin joints such as diaphragms, thermostats, electrical equipment etc. Due to their clear colour are used by silver smith and glasses industry. Alloy for double welding very tough.

SOFT BRAZING PASTE


BRAZING ALLOY COMPOSITION % Sn Pb Others MELTING RANGE APPLICATIONS

ST60

60 100 96,5 97

40 -

Ag 3,5 Cu 3

183-190 232 221 230-250

PASTE

ST100 ST130 ST125

Tin-lead based alloys. Tin silver based alloys. Tin copper based alloy used as Pb alternative.

INDUSTRIAL BRAZING PASTES


BRAZING ALLOY COMPOSITION % Cu Ni Si Others MELTING RANGE EN 1044 BINDER OIL WS APPLICATIONS

PASTE 100 RAME

2 76

Sn 10 -

1083 955 - 1000 1085 - 1100 890

CU 103 CU 202 CU 105 -

x x x x

x x x x

PASTE

9010 6980 9760

90 98 -

Iron or stainless stell component brazing in furnace with controlled atmosphere. High temperature melting alloy for high resistance joint. Low-melting, free-flowing filler metal for honeycomb structures and thin-walled tube assemblies. Low-melting filler metal similar to 9760, higher mechanical resistance and higher temperature. Filler metal with high mechanical resistance and low base-metal penetration. Free-flowing, low melting, chromium-free filler metal. Minimizes base metal erosion.

- Cr 14 - P 10

9824 9708

Cr 7 - 82,37 4,5 B 3,1 - Fe 3 970 - 1000 C - 0,03 71 10 Cr 19 1080 - 1135

NI 102 NI 105

x x

x x

9890

89

P 11

875

NI 106

DOSABLE DEOXIDANTS
NAME SUPPLY FORM EN 1045 TEMPERATURE RANGE APPLICATIONS

D 10 D 12 D 32 D 53 D 50 DB

Dosable paste Dosable paste Dosable paste Dosable paste Dosable paste Dosable paste

FH 12 FH 20 FH 20 FH 20

160 - 300 Silver alloy dosable flux. 160 - 300 550 - 800 780 - 950 700 - 900 750 - 1000 Silver alloy dosable flux. Brass alloy dosable flux. Brass alloy dosable flux. Brass alloy dosable flux.

COPPER PHOSPHORUS BRAZING PASTES


BRAZING ALLOY Ag COMPOSITION % Cu P MELTING RANGE Sn EN 1044 APPLICATIONS

FH52

6 15 18

93,2 92,5 86 87 80 75

6,8 7,5 7 7 5 7

7 -

630 - 660 710 - 750 650 - 700 645 - 725 650 - 800 645 - 670

CP 202 CP 201 CP 302 CP 302 CP 102 CP 101 Copper phousphorus alloys. Useful for copper-copper or copper brass, brazing using flux.

PASTE

FH49 FH55 FH46 FH35 FH32

DISPENSER
PASTE DISPENSER
CODE NAME DESCRIPTION

90000 90003 90174

Dispenser Valve 33-130 M Dispenser Valve 33-130 Central body 140-380 MT LC Central dispenser 2P MT LC Central body 140-380 MT Central dispenser 2P MT Central body 140-380

Dispenser valve for all kind of dispensing system manual. Automatic dispenser valve for all kind of dispensing system. Motorized paste dispensing equipment, to maintain a constant level of viscosity and supplied with paste level indicator. Motorized paste dispensing equipment, to maintain a constant level of viscosity.

PASTE

90173 90085 90088 90002 90001 90086 90087

Paste dispensing equipment.. Central dispenser 2P Central body 102-250 Central body 102-250 MT Medium size central body ideal for special paste dispensing. Medium size central body, motorized to maintain a constant level of viscosity, ideal for special paste dispensing.

SOLDERING
BRAZING ALLOY COMPOSITION % Sn Pb Cu MELTING RANGE RECOMMENDED DEOXIDANTS SUPPLY FORM APPLICATIONS

* ST125 * ST63 * ST60 * ST50 * ST40 * ST35 ST100 * ST130 * ST150

97 63 60 50 40 35 100 96,5 95

37 40 50 60 65 Ag 3,5 Ag 5

3 -

230-250 183 183 - 190 183 - 216 183 - 238 183 - 252 232 221 D14S D14F D15N D10 D12 Bars, wire on coils or on spools.

Tin copper based alloy used as Pb alternative.

Tin-lead based alloys.

TIN

225 - 245

Wire on coils or on spools.

Food hollow-ware tinning. Tin and silver alloys suitable for stainless steel and silverware.

* These alloys can be supplied with an acid or neutral (colophony) deoxidant core.

SOFT BRAZING DEOXIDANTS


NAME SUPPLY FORM TEMPERATURE RANGE PACKING

D D D D D

14S 14F 15N 10 12

Liquid Liquid Liquid Dosable past Dosable past

160 - 300 160 - 300 160 - 300 65 - 290 160 - 300

2 - 5 - 25 Kg 2 - 5 - 25 Kg 0,8 - 4 Kg 5 - 15 Kg 5 - 15 Kg

We listen to you
Average customer does not exist for us, every one is different and we know it. Thus, before trying to sell anything to anyone we start to listen to possible problems, doubts or needs. We check their processes and goals; we work together to find out the best solution. The solution could be simple, as it is possible that we met a similar situation before. It could also be that the solution may ask us more effort, or the use of new material, or the design of new machines or alternative technologies Whatever the solution is it always begins with listening.

A.V. SALDATURE S.R.L.


VIA DELLINDUSTRIA, 6 20050 MEZZAGO (MI) ITALY TEL. 039/6020165 FAX 039/6022761 info@avsaldature.it www.avsaldature.it

Foto e grafica: Studio Giudicianni - Mezzago -

Technical data into tables are indicative and can be modify without notice from A.V. Saldature S.r.l. Pictures table and everything appear into this catalogue is under copyright.

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