Plant: Project: DuPont Spec.

: Issued: Reissued: Revised: Page:

DuPont Sakra Mfg. site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 1 of 8 P100

PIPE SPECIFICATION NO. P100 Design Pressure, Psig: Barg: Design Temperature, F: C: Min. Temperature, F: C: 150 10.3 300 149 -20 -29

Design pressure/temperature may be further limited by valve selection. See valve qualifications. Allowance for Corrosion & Erosion: General Materials & Construction: 0.8 MM, 0.03 In. CS Pipe, Thr'd/BW, Class 150 Flg., G 81/G11 gasket, Bronze/Cast Iron Valves

Code:

ANSI B31.3 SP11U

DuPont's Reference Pipe Spec.:

NPS 1/2" - 2"

PIPE Sch. 80, CS, ERW Thr'd ASTM A53, Gr. B API 5L, Gr. B ANSI B36.10 ASTM A53, Gr. B API 5L, Gr. B ANSI B36.10 ASTM A53, Gr. B API 5L, Gr. B ANSI B36.10

1/2" - 2"

Sch. 40, CS, ERW BW

3" - 24"

Std. Wall, CS, ERW

26" - 72"

Std. Wall, CS, Submerged API 5L, Gr. B Arc Weld ANSI B36.10 ---------------------------------------------------------------------------

Plant: Project: DuPont Spec.: Issued: Reissued: Revised: Page:

DuPont Sakra Mfg. site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 2 P100

NPS 1/2" - 2"

FITTINGS 3000 Lb., Thr'd, FST ASTM A105 ANSI B16.11 ASTM A234, Gr. WPB Gr. WPBW ANSI B16.9 ASTM A234, Gr. WPB Gr. WPBW ANSI B16.9

1/2" - 2"

Sch. 40, BW, CS

3" - 72"

Std. Wall, BW, CS

Plugs 1/2" - 2"

3000 Lb., FST, Thr'd

ASTM A105 ANSI B16.11

Unions - As Req. 1/2" - 2"

3000 Lb., FST, Thr'd Integral Seats

ASTM A105

1.

For threaded joints use liquid PTFE DuPont Standard P25E, DuPont Code J52 Loctite* Stainless Steel PST No. 567.

2.

NPS 16 and larger 5 piece mitered elbows conforming to P15E are acceptable if standard elbows are unavailable. (NPS 30 and larger mitered elbows shall have wall thickness of 0.5 inch). ---------------------------------------------------------------------------

Plant: Project: DuPont Spec.: Issued: Reissued: Revised: Page:

DuPont Sakra Mfg. site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 3 P100

BRANCH CONNECTIONS RUN NPS 1/2 3/4 1/2 T T 3/4 T T 1 T T 1.5 T T 2 H T 3 H H 4 H H 6 H H 8 H H 10 H H 12 H H 14 H H 16 H H 18 H H 20 H H 24 H H 26 H H 28 H H 30 H H 32 H H 34 H H 36 H H 42 H H 48 H H

1 T 1.5 T 2 T T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H

3 4 B B B B B B B B R R R R R R R R R R R 6 B B B B B B B R R R R R R R R R R R 8 B B B B B B R R R R R R R R R R R 10 B B B B B R R R R R R R R R R R 12 B B B B R R R R R R R R R R R 14 B B B R R R R R R R R R R R 16 B B R R R R R R R R R R R 18 B R R R R R R R R R R R 20 R R R R R R R R R R R 24 R R R R R R R R R R 26 R R R R R R R R R 28 R R R R R R R R 30 R R R R R R R 32 R R R R R R 34 R R R R R 36 R R R R 42 R R R 48 R R R

NOTE:

For 50" - 72" Runs: Branches R.

1/2" - 2" Branches - H, and 3" - 72"

B - Stub-In Welded Branch H - Bonney Forge 3000 Lb. Thredolet; Std. Wt. x Sch. 40 Weldolet Preferred; ASTM A105 R - Reinforced Branch, per SP1.1B T - Straight Tee or Reducing Tee This table is good for 90 degree branch connections only. 75 degree connections, consult project team. For 45, 60 and

For Zytel application T's may be substituted for B's & R's. ---------------------------------------------------------------------------

Plant: Project: DuPont Spec.: Issued: Reissued: Revised: Page:

DuPont Sakra Mfg. site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 4 P100

NPS 1/2" - 2"

FLANGES Class 150, RF, FST, WN Bore to Match Sch. 40 Pipe Class 150, RF, FST, Slip-On Flg. Class E, FST, Hub Type, Slip-On Flg. ASTM A105 ANSI B16.5 ASTM A105 ANSI B16.5 ASTM A105 AWWA C207

3" - 24"

26" - 72"

Use flat faced flanges for fitting up to cast iron flanges.

BOLTING Bolts Nuts 1. 2. Hvy. Hex Head, CS, Galv. Hvy. Hex, CS, Galv. ASTM A307, Gr. B ASTM A563, Gr. A

Bolting shall be galvanized per ASTM A153. Thread Lubricant - Nickel base anti-seize compound. For maintenance and replacement bolting, use TEFLON coated ASTM A193 Gr. B7 studs and A194 Gr. 2H nuts.

Note:

NPS 1/2" 8"

GASKETS 1/16" Thk., Class 150, Ring Type, NBR Bonded "Kevlar" 1/8" Thk., Class 150, Ring Type, NBR Bonded "Kevlar" 1/8" Thk., Class E, Full Face Rubber G-81 ANSI B16.21 G-81 ANSI B16.21 G-11 AWWA C207

10" - 24"

26" - 72"

Use full face gaskets on flat faced cast iron flanges. ---------------------------------------------------------------------------

Plant: Project: DuPont Spec.: Issued: Reissued: Revised: Page: VALVE LIST Ball Valves 1/4" - 2" B12QQ

DuPont Sakra Mfg. Site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 5 P100

Class 150, Female NPT Ends, Bronze Body & Ball, Reinforced Teflon(R) Seat & Seal, Oval or round locking handwheel, reduced port. Design press/temp: 600 psig(41.4 bar), 300 F(149 C) 200 psig(13.6 bar), 400 F(204 C) B12QQ replaces B12Q

1" - 3"

B12J

Class 150, Flg'd., Bronze Body & Ball, RPTFE Seat & Seal Design press/temp: 225 psig(15.3 bar), 100 F(37.8 C) 150 psig(10.2 bar), 240 F(115.6 C) Check Valves

1/4" - 2"

C13A

Class 200, Female NPT Ends, Bronze Body, Swing Check, Thr'd. Cap, Integral Seat, Bronze Disk Design press/temp: 200 psig(13.6 bar), 450 F(232.2 C)

2" - 24"

C21D

Class 150, Flg'd., Cast Iron Body, BB, Swing Check, Bronze Seat, Bronze or Cast Iron With Bronze Facing Disk, ANSI B16.10 Thru 14" Design press/temp: a) 2" - 12 " 125 psig(8.5 bar), 450 F(232.2 C) 200 psig(13.6 bar), WOG 100 psig(6.8 bar), 325 F(162.8 C) b) 14" - 24" 150 psig(10.2 bar), WOG

2" - 36"

C22C

Class 150, Wafer Type, Spring Loaded Swing Check, Cast Iron Body, Bronze Disc, Stainless Steel Pin & Spring

Design press/temp: 150 psig(10.2 bar), 200 F(93.3 C) ---------------------------------------------------------------------------

Plant: Project: DuPont Spec.: Issued: Reissued: Revised: Page: Gate Valves 1/4" - 2" G13N

DuPont Sakra Mfg. site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 6 P100

Class 200, Female NPT Ends, Bronze Body, Union Bonnet, 13% Cr. Seat, Bronze Disk Design press/temp: 200 psig(13.6 bar), 450 F(232.2 C)

1/2" - 3"

G32K

Class 150, Flg'd., Cast Steel Body, OS&Y BB, Stellite Faced Seat, 13% Cr. Disk Design press/temp: 170 psig(11.6 bar), 500 F(260 C)

3" - 48"

G21F

Class 125, Flg'd., Cast Iron Body, OS&Y BB, Bronze Seat, Bronze or Cast Iron With Bronze Facing Disk, ANSI B16.10 Design press/temp: a) 2" - 12" 125 psig(8.5 bar), 450 F(232.2 C) 200 psig(13.6 bar), WOG b) 14" - 16" 100 psig(6.8 bar), 350 F(176.7 C) 150 psig(10.2 bar), WOG c) 18" - 48" 150 psig(10.2 bar), WOG

Plant: Project: DuPont Spec.: Issued: Reissued: Revised: Page:

DuPont Sakra Mfg. site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 7 P100

Globe Valves 1/4" - 2" T13F Class 200, Female NPT Ends, Bronze Body, Union Bonnet, 13% Cr. Seat & Disk Design press/temp: 200 psig(13.6 bar), 450 F(232.2 C) 2" - 14" T21H Class 125, Flg'd., Cast Iron Body, OS&Y BB, Bronze Seat, Bronze or Cast Iron With Bronze Facing Disk, ANSI B16.10 Design press/temp: 125 psig(8.5 bar), 450 F(232.2 C)

Butterfly Valves 2" - 20" SV735 Class 150, Lug Type, Cast Steel Body, Aluminum Bronze Disk, Buna-N Seat Design press/temp: 10.3 bar, 93 C 3" - 48" W22K Class 125, Flg'd., Cast Iron Body, Cast Iron Disk With SST Seating Edge, Buna-N Seat

Design press/temp: 150 psig(10.2 bar), 180 F(82.2 C) ---------------------------------------------------------------------------

Plant: Project: DuPont Spec.: Issued: Reissued: Revised: Page: NOTES 1. Welding: a.

DuPont Sakra Mfg. site Site Wide 10168 May 6, 1991 15.09.95 05.11.96 Rev. (17) 8 P100

Welding processes limited to gas tungsten arc (GTAW) and gas metal arc (GMAW). GMAW is limited to NPS 2 and larger with nominal wall thickness of 2.77 mm (0.109 inch) minimum. Backing rings are not permitted. Inert gas backup is required. Welding procedures and welder's qualification shall be approved by DuPont prior to welding. Welders and welding procedure are to be qualified in accordance to ANSI/ASME B31.3. Weld examination per ANSI/ASME B31.3 paragraph "Examination Normally Required" as follows: 1) 2) 3) Visual examination. Other examination (II per SP60A) Certifications and records.

b. c. d.

e.

f.

Acceptance criteria and progressive examination per ANSI/ASME B31.3. SP1B, SP1.1B SP1B

2. 3. 4. 5.

Fabrication & Erection: Hydro./Pneumatic Test: Stress Relieve: Cleaning: a. None

Remove foreign materials, loose weld spatter and arc strikes.

6.

Protection of Underground Pipe: a. The underground pipe shall be shop coated with coal tar and wrapped with fiberglass as well as felt, per SZ282S. Use polyethylene tape for field applied joints and repairs per SZ290S.

b.

After final assembly and testing and prior to back filling, apply "Bitumastic" and/or hot coal-tar enamel priming coat to all pipe joints (pipe flanges, bolts, nuts, rods, clamps) or any other material(s) uncoated and/or unwrapped per SZ7F. ---------------------------------------------------------------------------

c.