Chapter 5 Gas welding & cutting

2063-005

61

Gas welding & cutting

2001-096 3551-033 1877-052

Brazing
Through the heating action of a torch flame, filler metal (solder) is drawn into the annular space of the joint. This phenomenon results from solder molecules being attracted to the molecules of the base metal in the parts to be assembled.
Heat source

Braze welding
Braze welding is used to assemble two parts made of the same or dissimilar types of base metal, without melting the base metal, using a filler metal with a melting temperature lower than the one of the base metals. This is a gradual welding operation where the filler metal moves as welding progresses. The technique is used to assemble steel, galvanised steel, copper, copper alloys
Heat source

Welding
Welding consists of an assembly operation in which the base metal of the parts to assemble is heated to coalescence to form the joint. Depending on the thickness, welding can be achieved under conditions that may or may not be welding conditions, strictly speaking: the hottest flame (3 150 C), the easiest to adjust, the strongest per unit of area, the most oxide-reducing, can cause inclusions.

Solder running towards heat sourcer

and to repair cast iron.

Solder penetrated to end of inner tube

Copper

Steel BROX

Steel

Steel Steel

Choice of flame
Using a neutral flame (equal mixture of oxygen and acetylene) is often preferable, especially when assembling metals that oxidise easily at high temperatures. Due to its chemical and thermal characteristics, the oxy-acetylene flame offers the best compromise between flexibility and performance. To achieve very high-quality brazing or braze welding, depending on the flame adjustment, the flame can easily be neutral. An oxy-propane or air-propane flame cannot be used to obtain a reduction flame. It can be used only for
62

Flame adjustment
For braze welding, only an oxy-acetylene flame can be used. The flame should be adjusted so that there is slightly more oxygen for bronze, brass and galvanised steel. For others the flame should be neutral.

Oxy-acetylene flame

Primary flame Reduction zone 3 100 C

Streamer flame

soft soldering.

Calorific value: Oxy-propane flame = 2 830 C Air-propane flame = 1 950 C

Additional recommendations: Secure the gas cylinders before use either at the workstation or on a suitable trolley. Use appropriate personal safety equipment: goggles, gloves, apron.

3 Quick-action couplings
20 ACETYLENE 10 30 bar 40 0
0 1 1,5 ACETYLENE 0,5 2

bar
2,5

D - Check that coupling are securely fastened. E - Check leaktightness*

2 5
PYROSAF 400

20 ACETYLENE 10 30 bar 40

1 1,5 ACETYLENE

0,5

bar

2,5

in use at service pressure, first with coupler secured, then disconnected. Golden rules Always replace if an incident has occurred (crushing, damage) or in case of malfunctioning (leak, pressure loss).
E

4 3

4 Flashback arrestors
These are vital safety parts as they prevent flame flashback

1 - NORMAL OPERATION Gas flow opens valve

Gas flows through sintered filter Spring Valve open

2004-823

Maintenance

Torch end

Regulator end

1 Pressure regulator
Maintenance A - Check threads to ensure they are leaktight*. B - Check pressure gauges. C - Turn adjustment knob after opening gas valve and check that pressure rises
0327-066

and gas mixture if the torch

NORMAL DIRECTION OF GAS FLOW

malfunctions. They must be placed as closely as possible to the torch or be

2 - TO PREVENT FLASHBACK Shock wave closes valve Sintered filter stops flame
Sintered filter (flame arrestor) Spring Valve closed (non-return action)

built onto the handle. Golden rules

A
Torch end

Regulator end

Always replace if flashback or damage has occurred.

NORMAL DIRECTION OF GAS FLOW

gradually. Golden rules Never lubricate.

SYMAP** recommends replacing flashback arrestors after no more than three years of service, even if they are still in good condition.
1794-005

SYMAP** recommends replacing pressure regulators after no more than five years of service even if they are still operating correctly.
H

5 - Torch
Maintenance
2004-821

2 - Hoses
Maintenance Inspect the entire length of the hose by bending it to make sure it is in good condition. Check for splits, cracking and swelling. Golden rules SYMAP** recommends replacing hoses after three years of intensive use, otherwise once every five years..

F - Check inlet connectors. G - Check valves to ensure they are leaktight*. H - Check that nozzle or cutting tip is in good condition and check for any leakage. Golden rules SYMAP** recommends replacing the torch after no more than five years of service, even if it is still operating correctly. * To check leaktightness, use our BUBBLE
leak detector, Cat. no. W 000 010 963. F G

63

** SYMAP: Syndicat de la machine-outil du soudage

(french association of welding companies)

Welding blowpipes and nozzles

Welding blowpipes
1
0327-003

72 EN 51ard Stand
To order Designation
Including set of tips and star

FBA

Integrated Flash Back Arrestors

Flowrate l/h

Welding thickness mm

Inlet coupling

Applications

2
1794-005

1 - VARIAL 00

7214-1600

10 to 140

Fixed hose tail 6 mm

For all fine works: goldsmithing, dental technics, model making.

2 - VARIAL 400

7264-3400

40 to 400

0.25 to 5

M 12 x 100 + hose tail 6 mm For all works concerning welding, brazing and braze welding: car bodyworks repair, boiler making, maintenance shops, plumbing...

2005-583

FBA

3 - VARIAL 400 C

7264-3402

40 to 400

0.25 to 5

Hose tail 6 mm

4
2001-022

FBA

4 - SPEEDFIRE S

7500-0050

63 to 400

0.5 to 4

Hose tail 6 mm

0111-012

5 - VARIAL 1000

7265-3000 250 to 1000 2 to 12 M 16 x 150 + hose tail 10 mm For all heat traitments, shaping and boiler making.

FBA
1237-001

6 - VARIAL 1000 C

7265-3001

Tips and nozzles for welding blowpipes

For VARIAL 00 (acetylene*)
0327-013 0111-014

For VARIAL 400, SPEEDFIRE S, VARIAL 400 C (acetylene*)

0111-012 0327-014 0327-017

For VARIAL 1000 (acetylene*)

0327-020 0111-012

Nozzle

Star 10 to 100 l/h

Nozzle

Star 40 to 400 l/h

Deformable nozzle

Nozzle

Star 250 to 1000 l/h

Flowrate l/h 10 16 25 40 63 100 140 10-100 (6 nozzles kit)

To order Nozzle 7214-2011 7214-2012 7214-2013 7214-2014 7214-2015 7214-2016 7214-2017 7214-2018

To order Flowrate l/h 40 63 100 160 250 315 Nozzle 7264-2008 7264-2009
Deformable nozzle

Flowrate l/h 250 315 400 500 630 1000 Kit AD 7 nozzles

To order Nozzle 7268-2013 7268-2014 7268-2015 7268-2016 7268-2017 7268-2019 7268-2012

7264-2010 7264-3057 7264-2011 7264-3058 7264-2012 7264-3059 7264-2013 7264-3060

400 7264-2014 7264-3061 Kit AD 7268-2000 7 nozzles

* tips for other gases available: consult us

64

Nut for swagged welding nozzles: M12 x 125R Cat no. 7264-3055

Cutting torches and nozzles

Manual cutting torches
1
Designation To order Angle Cutting capacity mm
FBA
Integrated Flash Back Arrestors

Coupling

Length mm

Applications

0111-015

1 - PYROCOPT 0

0679-2020

100

1.5 to 50

M 12 x 100 + hose tail 6 mm

360

Cutting of fine sheet, plumbing, small works...

2
2 - PYROCOPT G1
2006-525

W 000 263 760 W 000 264 756

90 120

3 to 300

M 16 x 150 + hose tail 10 mm

550

Worksites.

3 - ALCOPT G1*

7800-0001

90

3 to 300

M 16 x 150 + hose tail 10 mm

450

0111-001

FBA

4 - ALCOPT G1 C*

7800-0002 7800-0007

90 120

3 to 300

4
FBA
0327-030

FBA with hose tail 10 mm

450

5 - SPEEDFIRE C Acetylene

7500-0020 7500-0021

G1 90 IC 90 3 to 300 FBA with hose tail 10 mm 500

Maintenance, shops, boiler making, general steel construction.

5
0111-041

FBA

5 - SPEEDFIRE C Propane

7500-0023 Consult us

G1 90 IC 90

* For special extra length: consult us.

Cutting nozzles for manual cutting torches

For PYROCOPT 0
0327-039

For PYROCOPT G1, ALCOPT G1, ALCOPT G1 C and SPEEDFIRE C

0327-031

0327-033

To order
Acetylene 0679-2005 0679-2006 0679-2018

Gauge in mm 5/10 10/10 15/10

Cutting thickness in mm 1.5-10 5-25 25-50

To order
G1 nozzles Acetylene Tetrene

Cutting Gauge thickness in mm in mm 7/10 3-10 10-25 25-50 50-80 80-120

To order
IC nozzles Acetylene Tetrene

W 000 262 059 W 000 262 080

W 000 262 089 W 000 262 114 W 000 262 091 W 000 262 115 W 000 262 093 W 000 262 116 W 000 262 094 W 000 262 117 W 000 262 095 W 000 262 118

W 000 262 060 W 000 262 082 10/10 W 000 262 061 W 000262 084
3551-033

12/10 16/10 20/10 25/10 30/10

W 000 262 062 W 000262 085 W 000 262 063 W 000262 086 W 000 262 064 W 000262 087 W 000 262 065 W 000262 088 Propane Natural gas

120-200 W 000 262 096 W 000 262 119 200-300 W 000 262 097 W 000 262 121 Propane Natural gas

W 000 262 066 W 000 262 073

7/10

3-10 10-25 25-50 50-80 80-120

W 000 262 098 W 000 262 107 W 000 262 099 W 000 262 108 W 000 262 100 W 000 262 109 W 000 262 101 W 000 262 110 W 000 262 102 W 000 262 111
65

W 000 262 067 W 000 262 074 10/10 W 000 262 068 W 000 262 075 12/10 W 000 262 069 W 000 262 076 16/10 W 000 262 070 W 000 262 077 20/10 W 000 262 071 W 000 262 078 25/10 W 000 262 072 W 000 262 079 30/10

120-200 W 000 262 105 W 000 262 112 200-300 W 000 262 106 W 000 262 113

Heating torches and regulators

Heating torches
Designation To order Gas Flowrate l/h Inlet coupling Length mm Applications Brazing of large workpieces, highly localised heating, shaping. Heat shrink, heat treatment, descaling, preheating and shaping.

2007-475

1 - VARIAL G2 (without nozzle)

Acetylene W 000 261 508 or Propane Tetrene

1 200 to 4 000

M 16 x 150 + hose tails 10 mm

650

2
Propane Natural gas 1 500 to 6 200 M 16 x 150 + hose tails 10 mm

2 - SPEEDFIRE H*

7500-0030

1 050

3
0111-036

3 - FIXAL G2 (without nozzle)

W 000 261 505

Propane Tetrene

1 500 to 5 000

M 16 x 150 + hose tails 10 mm

1 200 Heat shrink, heat treatment, descaling, preheating and shaping. 1 260

4
0876-027

2007-477

4 - FIXAL G3R (without nozzle)

0655-8000

Propane Tetrene

10 000

M 16 x 150 + hose tails 10 mm

* Delivered with P13 nozzle.

Tips for heating torches

Type
0327-027

5 - Tips for VARIAL G2 Gas Propane Tetrene To order 0679-0039 Single flame 0679-0040 0679-0041 7383-0011 Flowrate l/h 1 200 1 500 1 800 1 250 2 000 3 150 3 500 M 14 x 150 Flame # FP 2 FP 3 FP 4 M 14 x 150 Thread

5
0327-024

0327-054

Multi flame

Acetylene

7383-0012 7383-0013

Multi

Propane

0653-0152

6 - Tips for SPEEDFIRE H

6
2000-336

Type

Gas

To order 7501-0012

Flowrate l/h 1 500 to 2 700 2 000 to 4 500 3 000 to 6 200

Flame # PM 12 PM 13 PM 14

Thread

Multi flame

Propane

7501-0013 7501-0014

Female 1/2 x 25 UNS

7
Type
0327-055

7 - Tips for FIXAL G2 Gas Tetrene Multi flame Tetrene Propane To order 0653-0102 0653-0103 0653-0153 Flowrate l/h 3 500 5 000 5 000 Flame # T2 T3 P3 M 14 x 150 Thread

8 - Tips for FIXAL G3R

Type Multi flame

0327-057

Gas Tetrene Propane

To order 0653-0154 0653-0105

Flowrate l/h 10 000 10 000

Flame # T4 P4

Thread M 18 x 125

66

Pressure regulators
OXYJUNIOR
Gas
0111-011

HP w and s o l f t l h u ig , cons u For h s r to regula

OXYJUNIOR regulator with membrane, light weight, ideal for portable cylinders type OXYFLAM, ROLLERFLAM. (conform to ISO EN 2503)
Type To order Pressure in bar Flowrate Inlet 3 Cylinder Outlet in Nm /h connection Outlet connection M 16 x 150 R + hose tails 6 mm M 16 x 150 L + hose tails 6 mm

1 - standard 0968-7200

Standard

Oxygen

2 - with protection

200 0968-7220

10

17

NF-F

1 - standard 0968-7201 Acetylene 2 - with protection 25 0968-7221 1.5 1.2 NF-H

EUROSAF
For industrial applications with B 20 and B 50 cylinders. Integrated and non accessible valve. State of origin is guaranteed by a sealing sticking label. End of piston stroke limits the adjusting range. Pressure regulator adjusting knob which cannot be removed. Security pressure gauges (in case of overload there wont be any ejected parts).
0327-066

0111-018

With protection

Pressure in bar Gas To order Cylinder Outlet 1 - Oxygen 1 - Acetylene 0964-1004 0964-1000 0964-1001 0964-1005 0964-1051 0964-1060 0964-1061 0964-1070 0964-1071 0964-1030 0964-1040 200 25 200 200 200 25 25 4 10 1.5 10 4 10 4 10 4 4

Flowrate in Nm3/h 15 40 6 40 15 40 45 120 10 10

Inlet connection NF-F

Outlet connection M 16 x 150 R + hose tails 10 mm

NF-H M 16 x 150 L NF-A (stirup) + hose tails 10 mm NF-B NF-C NF-E NF-E NF-H M 16 x 150 R + hose tails 10 mm M 16 x 150 R + hose tails 10 mm M 16 x 150 L + hose tails 10 mm M 16 x 150 L + hose tails 10 mm M 16 x 150 L + hose tails 10 mm

1 - Compressed air 1 - Neutral gas 1 - Hydrogen 2 - Propane

1877-014

2 - Tetrene

SUPERIOR 3
Regulator with membrane. The most famous range of regulators, specially adapted to yard conditions, very precised and rugged. Due to its new manual tightening feature with plastic grip, no need of wrench to connect or disconnect to the cylinder.
Gas Oxygen To order Alim. Nominal flowrate 36 Nm3/H at 10 bar Max. flowrate 56 Nm3/H Max. nominal pressure 10 bar 1.3 bar 1.3 bar 1.3 bar 12 bar Inlet connection Type F Type A (without yoke) Type A (without yoke) Type H Type C Outlet connection M16 x 150 D + hose tails 6 and 10 M16 x 150 G + hose tails 6 and 10 M16 x 150 G + hose tails 6 and 10 M16 x 150 G + hose tails 6 and 10 M16 x 150 D + hose tails 6 and 10

W 000 263 738 200 W 000 263 739 25 25 25

6,6 Nm3/H 10,8 Nm3/H at 1,3 bar 6,6 Nm3/H 10,8 Nm3/H at 1,3 bar 6,6 Nm3/H 10,8 Nm3/H at 1,3 bar 36 Nm3/H at 10 bar 56 Nm3/H

2277-002

Acetylene

W 000 263 758 W 000 263 742

Neutral gas

W 000 263 744 200

67

Manoflowmeters
EUROSAF B armoured:
Recommended for worksite applications on B20 and B50 filenders. Ruggedness due to anti-shock protection. End of piston stroke limits the adjustment range. State of origin is guaranteed by a sealing sticking label. Adjusting knob which cannot be removed. Integrated security valve not accessible.
03 EN 25ard Stand
Gas Oxygen
1160-067

To order 0965-1004 0965-1000 0965-1001 0965-1030 0965-1061

Pressure in bar Flowrate 3 Cylinder Outlet in Nm /h 200 25 25 200 4 10 1.5 4 10 15 40 6 10 40

Inlet connection NF-F NF-H NF-E NF-C

Outlet connection M 16 x 150 R + hose tails M 16 x 150 L + hose tails M 16 x 150 L + hose tails M 16 x 150 R + hose tails 10 mm 10 mm 10 mm 10 mm

Acetylene Propane Neutral gas

EUROJET armoured:
Ruggedness due to anti-shock protection. End of piston stroke limits the adjustment range. Adjusting knob which cannot be removed. Security valve.
Gas Oxygen
2007-395

To order W 000 264 689 W 000 264 713 W 000 264 718

Pression in bar Cylinder Outlet 200 25 25 16 1.3 1.3

Flowrate in Nm3/h 56 Nm3/H 6.6 Nm3/H 6.6 Nm3/H

Inlet connection NF - F NF - A (yoke) NF - H

Outlet connection M16 x 150 R + hose tails 10 M16 x 150 L + hose tails 10

Acetylene Acetylene

Manoflowmeters (continuous adjustment) - Neutral gas

Recommended for the regulation and adjustment of the gasflow, argon and mixtures, especially for the MIG and TIG applications.
2565-049

1
0876-050

Designation

To order

Flowrate Cylinder in pressure l/min in bar 25 ( TIG ) 40 ( MIG ) 25 ( TIG ) 40 ( MIG ) 30 20 ( TIG ) 40 ( MIG ) 200

Connection Inlet Outlet Characteristics

Pressure regulator with piston for applications with B 20 and B 50 cylinders. Integrated and non accessible valve. Ruggedness due to anti-shock protection. End of piston stroke limits the adjustment range. State of origin. Adjusting knob which cannot be removed. Security valve. Standard regulator with membrane.

1- EUROSAF Conform to ISO EN 2503

0964-1080 0964-1081

3
2277-003

2- EUROSAF B Conform to ISO EN 2503

0965-1080

4
3- EUROJET ARMOURED

0965-1081 W 000 264 719 W 000 263 980

NF-C

M 12 x 100 R

2277-002

4- SUPERIOR 3
0876-047

W 000 263 979

5- ELECTROSAF

0604-0537

Gas CO2 heater

QUICKFLOW pressure regulator / flowmeter ( preadjusted settings)

Precise, simple and easy adjustment of welding shielding gas flowrate for MIG-MAG and TIG. For TIG welding, adjustment: 0 / 3 / 5 / 7 / 9 / 12 and 15 l/min For MIG welding, adjustment: Flowrate Cylinder Designation in pressure To order 0 / 12 / 15 / 18 / 20 / 22 and 25 l/min
l/min in bar
2002-013 2002-475

Connection Inlet M 17 gas Outlet M 12 x 100 F 17 gas Characteristics

Flow regulator for pipe network. To be mounted on support valve. Flow regulator for pipe network. Support valve for the above connection of QUICKFLOW. Cylinder pressure regulator with manoflowmeter.

0961-1015 6- QUICKFLOW 0961-1025 7- Support Valve 0998-0001 0961-1115 8- QUICKFLOW D 0961-1125

15 ( TIG ) 25 ( MIG ) 3 15 ( TIG ) 25 ( MIG ) 200

6 8

to be brazed on pipe 8 x 10

68

2002-476

NF-C

9- Double QUICKFLOW 15-25

0961-1525

15 ( TIG ) and 25 ( MIG )

M 12 x 100

Cylinder pressure regulator with manoflowmeter with two outlet connections.

Flame sets and trolleys

Sets
SAF-FRO manual flame sets are supplied fully assembled. You simply connect them up by fastening screw-type connectors or quick-action couplings.
Designation
0111-023

To order

Composition

Small r cylinde
1 - Welding set 0 Compact / OXYJUNIOR 0450-2050

1
0608-004

1 OXYJUNIOR 5 acetylene and oxygen pressure regulator with protection, 1 VARIAL 400 compact welding blowpipe with built-in flash back arrestor, 5 m acetylene and oxygen hose 6.3 mm, 4 clips 6 mm and goggles shade 5.

ial Industrer cylind

2 - Welding set 0 Compact / EUROSAF 0450-2090

2
3551-043

1 EUROSAF acetylene and oxygen pressure regulator, 1 VARIAL 400 compact welding blowpipe with built-in flash back arrestor, 5 m acetylene and oxygen hose 6.3 mm, 1 hose coupling 6 mm - 16 x 150 R, 1 hose coupling - 16 x 150 L, 1 goggles shade 5.

0111-023

OP / MINIT ALTOP linder cy

3 - Welding set 0 Compact / TIPTOP 0450-0098

1 VARIAL 400 COMPACT welding blowpipe with built-in flash back arrestor, 5 m acetylene and oxygen hose 6.3 mm, 1 goggles shade 5.

Trolleys for gas cylinders

4
2002-354

Designation

To order

Composition trolley for oxygen cylinder (1 m3) and for acetylene cylinder (0.8 m3) empty cylinders

5
2002-350

4 - OXYFLAM prodige (cylinders + trolley)

0340-5994

5 - Equipped OXYFLAM prodige

0340-5994 + 0451-0009

welding set 0 OXYFLAM prodige trolley empty cylinders

6
0264-052

6 - ROLLERFLAM (cylinders + trolley)

W 000 257 400

trolley for oxygen cylinder ( 2.3 m3 ) and for acetylene cylinder ( 1.6 m3 ) empty cylinders

Equipped ROLLERFLAM
2002-359

W 000 257 400 + 0451-0012

welding set COMPACT 0 ROLLERFLAM trolley empty cylinders

7
2002-353

2002-355

7 - Trolley OXYFLAM

W 000 158 865

trolley for oxygen cylinder (1 m3 ) and for acetylene cylinder (0.8 m3 )

8 - B 50 trolley

0704-0550

trolley for oxygen cylinder (10 m3 ) and for acetylene cylinder ( 4 or 6 m3 )

9 - B 20 trolley

0704-0520

trolley for oxygen cylinder ( 4 ou 3 m3 ) and for acetylene cylinder (2 or 3 m3 )

10
2002-363

10- B 50 safety trolley

W 000 117 787

trolley for oxygen/acetylene cylinder or trolley for oxy/propane cylinder

l d mode . Patenteding support ility, li b s ta s t with c e ss perf Offer a ellent handine lance. an exc ery good ba and a v

69

Hoses and flash back arrestors

Hoses conform to EN 559 standard
The date indicated on the hose is the date of manufacture.
0876-071

Designation

Operating pressure bar

To order Coil (20 m) W 000 010 058 W 000 010 059 W 000 010 052 W 000 010 066 W 000 010 067 W 000 010 053 W 000 010 077 W 000 010 054 W W W W W W W W Coil (40 m) 000 000 000 000 000 000 000 000 010 010 010 010 010 010 010 010 060 061 062 072 068 069 071 073

Simple hose 6.3 mm Acetylene Oxygen Propane Argon / neutral gas Simple hose 10 mm Acetylene Oxygen mixte acetylene/GPL Argon / neutral gas
1806-071

10

20

Twin hoses 6.3 mm Oxygen / acetylene Twin hoses 10 mm Oxygen / acetylene

10 20

W 000 010 063 W 000 010 070

Handles
Two hoses with double clips, fitted with SECURTOP to torches and fitted with QUICKMATIC male coupling at the other end.
Designation 1- Two hoses oxygen and acetylen fitted with: at one end SECURTOP (FBA) for connection to blowpipe or torch at the other end QUICKMATIC male quick action coupling 2- Two hoses oxygen and acetylen fitted with: at one end a clip for connection to hose tail of blowpipe or torch with integrated FBA at the other end QUICKMATIC male quick action coupling
0327-084

To order 0450-1058

mm 6.3

Destination VARIAL 400 PYROCOPT 0 VARIAL G2 PYROCOPT G1 ALCOPT G1 VARIAL 400 C SPEEDFIRE S VARIAL 1000 C ALCOPT G1 C SPEEDFIRE C

Length in cm

0450-1059

10

25

0450-1060

6.3

0327-087

0450-1061

10

Hose sets
Two hoses with double clips, fitted with LORMATIC female coupling at one end and fitted with union nuts M 16 x 150 at the other end.
Designation Inlet QUICKATIC female Outlet union nuts M 16 x 150 To order 0450-1072 mm 10 Length in cm 100

Automatic gas shut off device SECURISTOP

Connection on the pressure regulator outlet. Cut automatically the gas in the event of rupture of the hoses. Do not exceed the maximum flow lengths indicated.
To order Gas Acetylene, propane welding Acetylene, propane cutting Oxygen welding Oxygen cutting Pressure Flowrate in bar in l/h 0.5 to 1.5 1 200 hose in mm 6 10 10 6 10 10 Max hose length in m 10 20 20 10 20 20 Connection Inlet female nut M 16 x 150 L Outlet

0327-083

0712-1644

0712-1645
1275-038

1 to 1.5

4 000

male M 16 x 150 L

0712-1646

1.5 to 4

5 000

70
0712-1647 4 to 10 20 000

female nut M 16 x 150 R

male M 16 x 150 R

Flash Back arrestors SECURTOP 662

To order
2004-430/431

Connection Fuel Outlet 3/8 R 3/8 L 16 x 150 R 16 x 150 L 1/4 R 1/4 L 12 x 100 R 12 x 100 L 3/8 R 3/8 L 1/4 R 1/4 L Hose 6.3 - 10 mm 3/8 R 3/8 L 1/4 R 1/4 L Hose 6.3 - 10 mm Hose 6 mm Hose 6 - 10 mm Inlet

Connection to torch

Oxygen 0712-9002

VARIAL 1000 PYROCOPT G1 ALCOPT FIXAL G2

0876-058

0712-9004 0712-9006

0712-9003 0712-9005 0712-9007 0712-9009 0712-9011 0712-9013 0712-2001

Connection on torches
PYROCOPT 0 VARIAL 400
2004-430/431

0712-9008 0712-9010 0712-9012 -

0876-060

Connection between hoses

Hose OX and AD + twin

0712-2000

Flash Back arrestors SECURTOP-QUICKMATIC

To order Designation Oxygen Fuel Inlet Outlet Connection

SECURTOP-QUICKMATIC W 000 241 833 W 000 241 834 female

1237-013

Hose 6,3 and 10 mm

QUICKMATIC female

Flash Back arrestors SECURTOP 665

Designed to be connected on pressure regulator. They are 2 SECURTOP 665 types: Classical SECURTOP 665 Thermal SECURTOP 665 are delivered with thermics security which melts in the event of flash back and releases a valve which stops the output of gas.
To order Designation Oxygen W 000 236 165 SECURTOP 665 classical 0712-1486
0876-061

connection Fuel Inlet female M 16 x 150 R female M 16 x 150 L female M 16 x 150 R female M 16 x 150 L female 3/8 G female 3/8 G Outlet male M 16 x 150 R male M 16 x 150 L male M 16 x 150 R male M 16 x 150 L male 3/8 G male 3/8 G

W 000 236 164 0712-1487 0712-1489

SECURTOP 665 thermal 0712-1488 -

71

Quick action couplings and acc

QUICKMATIC quick action coupling (auto-closes up)
2004-819

Connection between hoses

QUICKMATIC hose (mm) To order Female coupling Male coupling W 000 011 005 W 000 011 004 W 000 011 006

1 - fuel gases

6 and 10 6 and 10 4

W 000 011 002 W 000 011 001 W 000 011 003

2 - oxygen 3 - neutral gases (argon...)

The QUICKMATIC quick action coupling (with auto-closes up) are flame accssories to be mounted between hoses or at the outlet fitting of pressure regulators. The female part of the QUICKMATIC is always in the upper part of the gas flow. The QUICKMATICs female part allows: locking during operation automatic stop of the gas flow when uncoupling (auto-closes up coupling)
Conforms to the ISO 7289 standard

Exists also in kit Cat no. W 000 011 017 composed with a pair of male+female couplings for oxygen and a pair of male+female couplings for fuel gases.

Connection on pressure regulator

To order QUICKMATIC Female coupling Thread Cat. no. W 000 011 008 W 000 011 011 W 000 011 007 W 000 011 010 W 000 011 009 W 000 011 012 W 000 011 006 4 W 000 011 004 6 and 10 M 16 x 150 L 3/8 L M 16 x 150 R 3/8 R 1/4 R Male coupling Cat. no. W 000 011 005 W 000 011 004 6 and 10 hose (mm)

4 5 6
2004-820

4 - fuel gases

5 - oxygen 6 - neutral gas (argon...)

12 x 100 R

Connection on torch or blowpipe

7
2004-820

8
7 - oxygen 8 - fuel gases

To order Threading Male coupling M16 x 150 D M16 x 150 G W 000 011 013 W 000 011 014

TIPTOP coupling

Connection without tool of the gas hose thread M16 x 150 on pressure regulators outlet or ALTOP and MINITOP cylinders.
Designation
2002-004

Connection on ALTOP, MINITOP cylinders and standard pressure regulators

hose (mm) 6

To order W 000 261 637 W 000 261 638

TIPTOP
10

QUICK ARGON coupling

Female thread 1/4
2000-119

Connection on ALTOP cylinder for neutral gas

Quick coupling without tool of the gas hose for ALTOP cylinder neutral gas. Cat. no. 7003-0003

Hose 6 mm

72

Female 12 x 150

essories
Hose tail and clips
1
0950-019

1 - Hose tail
hose (mm) 6 6 6 Thread type 12 x 100 R 12 x 100 L 16 x 150 R 16 x 150 L 16 x 150 R 16 x 150 L To order 7001-2017

2 - Clips
Type of clips 2 clips 7001-2018 7001-2019 single clip 7001-2020 7001-2021 7001-2022 hose gathering clip 10 6 10 6 10 7001-2014 7001-2035 7001-2034 0802-0159 0802-0160 hose (mm) 6 To order 7001-2013

2
1160-015

6 10 10

Hose nipple and Double male coupling

0327-079

3 - Hose nipple
of 2 hoses (mm) 6x6 6 x 10 To order 0803-0014 0803-0003 0803-0004

4 - double male threaded coupling

Thread M 16 x 150 R M 16 x 150 L Gas oxygen acetylene To order 0729-0103 0729-0104

1237-032

10 x 10
0327-081

Twin low pressure outlet connection for pressure regulator

1237-033

Gas Oxygen Neutral gas

Inlet connection M 16 x 150 R M 16 x 150 L

Outlet connection M 16 x 150 R + hose tail 10 mm M 16 x 150 L + hose tail 10 mm

To order 0111-0200 0111-0201

0876-081

Acetylene Fuel gas

Accessories
1 234 Tip cleaners Set of 4 - Cat. no. 0400-0509 Set of 12 - Cat. no. 0400-0084 Mirror with magnetic fixation Cat. no. W 000 010 557 Spark lighter. Supplied with flints Cat. no. W 000 010 978 ECO 73 economiser (hose tail 10 mm) Acetylene - Cat. no. 2482-0307 Butane, tetrene and propane. Cat. no. 0612-0003 5 - Thermic protection New PROTECFLAM + Thermal shield protection for walls and floors during gas welding or brazing. High durability from the two faces of fiberglass with silica feutrin and the sewn edges, Flexible, Dimensions: 200 x 280 mm Cat. no. W 000 265 182 6 - Cutting guide Roller type cutting guide with manual lead. Cat. no. 0110-2500 For G1 and IC cutting torches. Right-angle or bevel cuts: straight, curved, circular (100-700 mm ). Delivered with two hose tails 15 and 17 mm. 7 - Welding table Worksurface 650 x 450 mm, height 800 mm. Cat. no. 0090-0100. 8 - Automatic roller for oxygas hoses TUBEREEL Automatic roller for twin hoses diameter 8 or 10 mm. Provided without hoses Allows the operator to chose the hose length suitable to his application Maximum length for diameter 8 mm: 20 m Maximum length for diameter 10 mm: 15 m Cat N : W 000 260 575
All positions:

The ECO 73 economiser is placed on a work station between the pressure regulator and the torch. It enables the torch to be stopped and restarted without modifying the operation settings. An incorporated by-pass assures an instant relighting of the torch.

On the ground

On a wall

From the ceiling

1237-038

8
0876-066

1
1237-037

0876-066

7
0327-090 2006-397 2329-003

4 6 2

0876-070

73

Gas distribution

Nitrogen for safety

OX

OX

AD AD

High flow
Double panel
Cat. no. 0691-0001 The double panel is for feeding welding blowpipes, heating torches (gasflow up to 4000 l/h) and cutting torches (thickness up to 200 mm)
The double panel contains: 1 oxygen single feeder station 10 bar, 1 fuel gas single feeder station 1.5 bar, 1 flash back arrestor ( oxygen ), 1 flash back arrestor (fuel gas), 1 QUICKMATIC female and male 10 mm ( oxygen ), 1 QUICKMATIC female and male 10 mm ( fuel gas), 1 blue plastic coated sheet metal enclosure, quarter turn valves OX and AD with unions.

2002-367

Triple panel
Cat. no. 0691-0002 The triple panel is for supplying oxycutting machines which don't have any pressure regulator incorporated and are supplied with a triple feeding (heating oxygen, cutting oxygen and fuel gas).
2002-372

The triple panel contains: 1 oxygen single feeder station 10 bars, 1 heating oxygen single feeder station 4 bars, 1 combustible gas single feeder station 1.5 bar, 1 flash back arrestor for heating oxygen, 1 flash back arrestor for fuel gas, 2 LORMATIC female and male 10 mm (oxygen), 1 LORMATIC female and male 10 mm (fuel gas), 1 blue plastic coated sheet metal enclosure, quarter turn valves OX and AD with unions.

74

This equipment enables every workstation to be fed with gas according to the welding tool used. The range can be broken down into 2 families: The Normal Flow (DN) family for supplying gas to all welding tools in our range except for VARIAL G2, SPEEDFIRE H and PYROCOPT G2, The High Flow (GD) family for supplying gas to VARIAL G2, VARIAL H3, FIXAL G2, FIXAL G3R, SPEEDFIRE H, PYROCOPT G2 and to your special applications.

Normal flow

2148-003

2148-002

Panel 1, 2, 3, 4 units or more

Max. inlet pressure P1 (bar) Max. outlet pressure P2 (bar) Max. flowrate Inlet connection Outlet connection Diam. of suitable hoses (mm)

Description

Cat. no.

Oxygen

15

10

35

Female 3/8 G

16 x 150 D

6.3 / 10

W 000 260 623

2148-004

Acetylene

1.2

3.5

Female 3/8 G

16 x 150 G

6.3 / 10

W 000 260 624

Fuel gas LPG

11

Female 3/8 G

16 x 150 G

6.3 / 10

W 000 260 625

Neutral gas

15

10

35

Female 3/8 G

16 x 150 D

6.3 / 10

W 000 260 626

Ar/CO2 column flowmeter 0 - 28 l/min.

15

0/28 l/min.

Female 3/8 G

12 x 100 D

6.3

W 000 260 628

Oxygen

15

0/25 l/min.

Female 3/8 G

12 x 100 D

6.3

W 000 260 627

75