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IT AL

IEC 60439-2

IR

MENTAL MAN ON

ISO 9001 14001

ME 04

www.eae.com.tr
Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul-TURKEY Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20

EAE has full right to make any revisions or chances on this catalogue without any prior notice.

E AG

Y A N D EN V

MENT SYSTE
M

ATA LTD. / A.C.E./ 612 40 66

Cataloque 03-Eng. / Rev 04 1.000 Pcs 22/02/2011

QU

Busbar Systems 800 A.....6300 A

www.eae.com.tr

CONTENTS
Introduction Design & Horizontal Distribution Design & Vertical Distribution Technical Characteristics Order Code System Standard Components Elbows Standard Components Flexibles / Expansions Panel Connections Transformer Connections Proposed Connection Details to EAE Transformer & Panelboard Modules Determination of Special Length Tap-off Boxes Feeder Boxes Selection Feeder Boxes Fixing Elements EC Declaration Of Conformity Certificates Product Overview Design Form 2-3 4 5 6-9 10 11 12-15 16 17 18-20 21-24 25 25 26-27 28-29 30 31-32 33 34 35 36

ELINEKB
Introduction
EAE Electric manufactures, designs and provides a wide range of busbar systems from 25 A to 6000 A busbar systems have many advantages over wire and conduit. Lower total installed cost Busbar material costs are often equal or less than wire and conduit. Lower life cycle cost Busbar components can be added, deleted or relocated after the initial installation, saving time and money. Predictable characteristics Busbar systems conform to common standards. Readily published characteristics on busbar short-circuit ratings, voltage drops, weights and dimensions can be used.

Fast, flexible engineering The large number of tap-off points makes it possible to engineer the power supply systems at an early stage, even before the final disposition of loads is known. Flexible power supply Tap-off points at short intervals make electrical power available in all locations; the power supply can be adapted to different production processes simply by relocating the tap-off unit. E-Line Busbar Systems; conform to EN standards and are tested according to EN 60439-2.

Wire Systems

E-Line Busbar System

ELINEKB
Technical Features
General The perfect design for high current busbar systems is the "compact structure" where tin plated and insulated with B class polyester film and extruded polypropylene sleeve polyester film on conductors are tightly placed into the sheet metal housing (Figure 1).
pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038

Conductors (Al, Cu) Tin plated extruded polypropylene sleeve Figure 1

One bolt joint ensures safety and easy installation E-Line KB busbars are installed by tightening the "one bolt joint". Belleville spring washers on both ends of the bolt retains the original contact pressure, ensuring a more secure, reliable and maintenance - free joint. E-Line busbar systems are easily installed (Figures 2-3). * The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.
Figure 2

B class polyester film

Insulators

Heat Transfer "In compact structure" there is no empty space filled with air and heat is easily transferred to the environment by the housing that works like a heat-shink (Figure 4).

Figure 3

High Short-Circuit Endurance As there are no support points in "compact structure" momentum levers are not formed. This feature ensures high short-circuit endurance.
Torque Spanner

50

60

83Nm (60lbft)

Minimum Voltage Drop In E-Line KB, inductive reactance is very low due to closely placed conductors (Figures 1-4). The voltage drop comparison of compact and ventilated busbar that have same cross sectional area prove the importance of the compact structure (Figure 5).
Figure 4

L1 L2 L3 N

Standard Prefabricated Structure E-Line KB busbar system can be adapted to any kind of building structure using. Space-saving prefabricated components. All necessary components and fitting elements are manufactured items.
* Special components can be manufactured in one week on request.

PE

Voltage Drop Ventilated Busbar Section: 700 mm


I: 1000A cosj: 0,8

13,3

No Need For Fire Barrier There is no risk of chimney effect in E-Line KB's compact structure. Internal fire barriers are not needed.

9 6 3 0

KBA1000 Busbar Section: 700 mm

Figure 5

50 m

100 m

Line length (m)

ELINEKB
Design & Horizontal Distribution
While designing an electrical distribution system with E-Line KB a few approximate details will be necessary.
Location, number, type and approximate ratings of loads, Transformer rates and short-circuit capacities, Utilization factor=a, System coordination with other distribution system (heat, water, etc ), Determining the route of E-Line KB on layout, If necessary, coordination of E-Line KB Busbar with E-Line KO-II runs, Deciding on suitable hanger types.

Rated Current
The current is calculated using the following equation:

IB =

P .a 3.U.cos j

IB = Operation current (A) P = Installed load (W) a = Utilization factor U = Supply voltage (V)

Utilization Factor (a)

Utilization factor (a) depends on the type and number of loads. It is usually around 0.7 or lower. The utilization factor of a line that supplies electricity to motors and lighting systems is usually lower than 0.6. It is as low as 0.30 in weld shops of car factories, a can be 1 in lines where only one big load is supplied.

Busbar current rating is chosen as equal to or higher then the calculated IB current. After the voltage drop calculation if the chosen current rate is not convenient, a higher rating is chosen.

Short-Circuit Tested short-circuit capacities are given on technical characteristics table on pages 6-9. Busbar Installation Plan Our distributor's project & design departments will help you for preparing the installation plans on request.

Voltage Drop For practical voltage drop calculation, necessary values, formula and easy calculation methods are given on the technical characteristics table on pages 6-9.

Components List Item Components Quantity

KBA 2050 - STD KBA 2050 - D KBA 2050 - R KBA 2050 - U KBA 2050 - L KBA 2050 - P11 KBA 2050 - S10 KBA 2050 - X85

Busbar (20 x 3m.) Downwards Elbow Right Elbow Upwards Elbow Left Elbow Panel Connection End Closer Special Straight Length

60 m. 2 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 8 pc. 6 pc.

8 pc. KBB 1650 6 pc. KBB 2550

2 3 4 4 4 5 6 7 8 9 10 11 12

54 m. (18 pc. x 3 m.) KBA 2050

KBA 2050 - X105 Special Straight Length KBA 2050 - X107 Special Straight Length KBA 2050 - X176 Special Straight Length KBA 2050 - X142 Special Straight Length KBB 1650 KBB 2550 Tap-off Box Tap-off Box

Company Project Project No

: Yener Tekstil : orlu Tesisleri : 0120 : Ercan Yldz : 18 / 10 / 1994

Prepared by

Name Date

Signature: Project Sample

ELINEKB
Design & Vertical Distribution
As each building's structure is different than the other for vertical applications of E-Line KB special projects has to be designed. The details on this page briefly explain the necessary information for drawing a vertical application project.
Line end

a= ......

Fir

eB

e rri

rp

oin

a= ......

10. Floor

h= ......

I14 9. Floor

a= ......

Vertical Expantion

( 70 cm. )

h= ......

I13 8. Floor

( h ) Height of store measured from ceiling to ceiling ( cm. )

Special Length Plug-in Busbar

. 1th

Plu

h= ......

Plu

-i

ap nT

off

Bo

h= ......

2th

.P

lug

a= ......

I12 7. Floor

a= ......

Min. 200 150 150

I11 6. Floor

a= ......

Tap-off Point

h= ......

I10 5. Floor

a= ......

h= ......

h= ......

b us

ar

Jo

int

a= ......

4. Floor

I9 I8

a= ......

3. Floor

I7 I6

h= ......

I5 2. Floor

(a

a= ......

ing

thi

ck

h= ......

)C

eil

ne

ss

I4 1. Floor

(c

m.

a= ......

Project Design
The details below should be sent to our Project & Design department. Location and dimensions of the floor penetration where busbar will be installed. Number, height and ceiling thickness of storeys. (a=..., h=...) Connected load for each storey. Supply type of the vertical line (busbar or cable). Please send the information to us by fax or e-mail with a sample drawing like the sample (Figure 1).
N 11 10 9 8

h= ......

I3 Ground Floor

a= ......

h= ......

I2 1. Basement

a= ......

6 5 4 3 2 1
Giri Bodrum

h= ......

I1 2. Basement Feeder side, cable or busbar 3. Basement

a= ......

h= ......

Busbar System

Cable System

Figure 1

ELINEKB
Technical Characteristics

Aluminium Conductor (Al)


Rated Current Busbar Code
Standards Rated Insulation Voltage Rated Operational Voltage Rated Frequency Protection Degree Housing Material Short-circuit (1 sec) Short-circuit (peak) Short-circuit Value of Neutral Conductor (1 sec) Short-circuit Value of Neutral Conductor (peak) Short-circuit Value of Protective Circuit (1 sec) Short-circuit Value of Protective Circuit (peak) R 20 20C (Calculation) Impedance Resistance (at Rated Current, at Steady State Op. Temp.) Reactance (at Rated Current) Impedance (at Rated Current) L1, L2, L3, N PE (for 5 conductors) PE (for 4 conductors) Housing Cross Section (Sheet Metal) Conductor Size Weight - 4 Conductors Weight - 5 Conductors Losses at Rated Current
(1) (1) (1) (1) (1) (1)
(1)

In

800 08

1000 10

1250 12

*1600 13

1600 16

2000 20

2500 25

*3050 27

3100 30

4000 40

*4250

*5000

41

50

IEC 60439-2 Ui Ue f IP V V Hz 1000 1000 50 / 60 55


Voltage Drop Calculation

1,50 mm pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038 Icw Ip Icw Ip Icw Ip R 20 Z R1 X1 Z1 kA rms kA kA kA kA kA mW/m mW/m mW/m mW/m mW/m mm mm mm mm mmxmm kg/m kg/m 3IR1 R0 X Z0 R0 X Z0 W/m mW/m mW/m mW/m mW/m mW/m
mW/m

50 110 30 63 30 63 0,055 0,076 0,067 0,045 0,085 525 525 262,5 918 7x75 16 17,5 128,6 0,1313 0,1311 0,1880 0,3279 0,2934 0,4400

50 110 30 63 30 63 0,041 0,055 0,054 0,030 0,065 700 700 350 968 7x100 19 21 162,0 0,1035 0,1063 0,1502 0,2865 0,2549 0,3835

50 110 30 63 30 63 0,032 0,044 0,043 0,020 0,048 910 910 455 1028 7x130 22 24,5 201,6 0,0779 0,0843 0,1163 0,2488 0,2138 0,3280

50 110 30 63 30 63 0,026 0,038 0,035 0,023 0,043 1120 1120 560 1088 7x160 24 27 268,8 0,0694 0,0707 0,0999 0,2133 0,1822 0,2806

100 220 60 132 60 132 0,028 0,037 0,039 0,016 0,042 1050 1050 525 1836 2(7x75) 29 32 299,5 0,0711 0,0730 0,1034 0,1785 0,1639 0,2423

100 220 60 132 60 132 0,021 0,027 0,029 0,014 0,032 1400 1400 700 1936 2(7x100) 36 40 348 0,0528 0,0569 0,0789 0,1529 0,1344 0,2037

100 220 60 132 60 132 0,016 0,021 0,017 0,014 0,024 1820 1820 910 2056 2(7x130) 44 49 318,8 0,0412 0,0525 0,0674 0,1255 0,1104 0,1672

100 220 60 132 60 132 0,013 0,017 0,017 0,010 0,022 2240 2240 1120 2176 2(7x160) 46 51 474,4 0,0364 0,0416 0,0561 0,1121 0,0935 0,1460

120 264 72 158,4 72 158,4 0,014 0,018 0,016 0,011 0,022 2100 2100 1050 2904 3(7x100) 53 59 461,3 0,0373 0,0456 0,0596 0,1041 0,0948 0,1408

120 264 72 158,4 72 158,4 0,011 0,014 0,014 0,006 0,016 2730 2730 1365 3084 3(7x130) 62 69,5 655,3 0,0306 0,0397 0,0508 0,0933 0,0839 0,1255

120 264 72 158,4 72 158,4 0,009 0,012 0,011 0,006 0,014 3360 3360 1680 3264 3(7x160) 70 79 596,1 0,0248 0,0450 0,0515 0,0858 0,0738 0,1132

120 264 72 158,4 72 158,4 0,008 0,011 0,009 0,009 0,013 3640 3640 1820 4112 4(7x130)

Voltage drop of a busbar system can be calculated with the following formula taking into account the "a" load distribution constant.
-3

DU=a3.L.I.(R1.Cosj+X1 .Sinj) 10 V
DU = Voltage Drop (V) = Load Distribution Constant a = Line Length (m) L = Line Current (A) I R1 = Resistance (mW/m) X1 = Inductive Reactance (mW/m) Cosj = Load Factor

Load Distribution Factor


L F L F= Supply L1,L2,L3,L4 Load F= Supply L1,L2 Load F= Supply L1,L2,L3,L4 Load F= Supply L1,L2,L3,L4 Load F= Supply L= Load

a
1.00

0.50

L1

L2

L3

L4

L1

0.25

83 93
L1 L2

L2

0.125

L3

L4

810 0,0230 0,0275 0,0364 0,0891 0,0530 0,1036


F L1 L2 L3 L4 F

Fault Loop Resistance (R 0 PH-N) Fault Loop Reaktance (X PH-N) Fault Loop Impedance (Z 0 PH-N) Fault Loop Resistance (R 0 PH-PE) Fault Loop Reactance (X PH-PE) Fault Loop Impedance (Z 0 PH-PE)

0.25

Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.

* New product group

ELINEKBCTechnical Characteristics

Copper Conductor (Cu)


Rated Current
Busbar Code
Standards Rated Insulation Voltage Rated Operational Voltage Rated Frequency Protection Degree Housing Material IEC 60439-2 Ui Ue f IP V V Hz 1000 1000 50/60 55

In

1000
10

1250
12

1600
16

2000
20

*2250
23

2500
25

3000
30

3600
36

*4250
42

4400
44

5300
53

*6300
63

Voltage Drop Calculation

1,50 mm pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038
Icw Ip Icw Ip Icw Ip R 20 Z 20 R1 X1 Z1

Short-circuit (1 sec) Short-circuit (peak) Short-circuit Value of Neutral Conductor (1 sec) Short-circuit Value of Neutral Conductor (peak) Short-circuit Value of Protective Circuit (1 sec) Short-circuit Value of Protective Circuit (peak)
R 20 20C(Calculation)

kA rms
kA kA kA kA kA mW/m mW/m mW/m mW/m mW/m mm mm mm mm mmxmm kg/m kg/m

50 105 30 63 30 63 0,0400 0,0580 0,0580 0,0410 0,0710 450 450 225 918 6x75 26 31 174,00 0,1120 0,0900 0,1470 0,3110 0,2550 0,4030 0,1540 0,1290 0,2020

50 105 30 63 30 63 0,0350 0,0510 0,0490 0,0380 0,0620 525 525 262,5 918 7x75 28 33 229,69 0,0940 0,0990 0,1380 0,3050 0,2470 0,3940 0,1450 0,1360 0,2000

50 105 30 63 30 63 0,0260 0,0390 0,0360 0,0290 0,0460 700 700 350 968 7x100 36 42 276,48 0,0690 0,0790 0,1070 0,2600 0,1530 0,3040 0,1090 0,1110 0,1560

50 105 30 63 30 63 0,0200 0,0300 0,0280 0,0230 0,0360 910 910 455 1028 7x130 44 52 336,00 0,0540 0,0600 0,0830 0,2380 0,1120 0,2690 0,0870 0,0870 0,1240

50 105 30 63 30 63 0,0160 0,0250 0,0230 0,0190 0,0290 1120 1120 560 1088 7x160 52 60 349,31 0,0440 0,0580 0,0740 0,2110 0,0810 0,2330 0,0690 0,0790 0,1050

100 220 60 132 60 132 0,0170 0,0260 0,0250 0,0190 0,0310 1050 1050 525 1836 2x(7x75) 54 64 468,75 0,0480 0,0510 0,0710 0,1920 0,1050 0,2200 0,0680 0,0710 0,0990

100 220 60 132 60 132 0,0130 0,0190 0,0190 0,0140 0,0240 1400 1400 700 1936 2x(7x100) 70 82 513,00 0,0350 0,0410 0,0550 0,1840 0,1440 0,2380 0,0540 0,0570 0,0790

100 220 60 132 60 132 0,0100 0,0160 0,0120 0,0120 0,0170 1820 1820 910 2056 2x(7x130) 86 102 466,56 0,0260 0,0330 0,0430 0,1240 0,1310 0,1800 0,0400 0,0460 0,0620

100 220 60 132 60 132 0,0080 0,0120 0,0100 0,0090 0,0140 2240 2240 1120 2176 2x(7x160) 102 118 541,88 0,0250 0,0270 0,0370 0,1230 0,1140 0,1700 0,0390 0,0360 0,0530

120 264 72 158 72 158 0,0090 0,0130 0,0110 0,0100 0,0150 2100 2100 1050 2904 3x(7x100) 104 122 638,88 0,0240 0,0290 0,0380 0,1110 0,1050 0,1540 0,0360 0,0420 0,0560

120 264 72 158 72 158 0,0070 0,0100 0,0070 0,0080 0,0110 2730 2730 1365 3084 3x(7x130) 128 152 589,89 0,0180 0,0230 0,0300 0,0890 0,1090 0,1410 0,0290 0,0330 0,0440

120 264 72 158 72 158 0,0050 0,0090 0,0060 0,0070 0,0090 3360 3360

Voltage drop of a busbar system can be calculated with the following formula taking into account the "a" load distribution constant.

DU=a3.L.I.(R1.Cosj+X1 .Sinj) 10 V
DU = Voltage Drop (V) = Load Distribution Constant a = Line Length (m) L = Line Current (A) I R1 = Resistance (mW/m) X1 = Inductive Reactance (mW/m) Cosj = Load Factor

-3

Impedance Resistance (at Rated Current, at Steady State Op. Temp.) Reactance (at Rated Current) Impedance (at Rated Current)
L1, L2, L3, N

Load Distribution Factor


L F= Supply L= Load L F= Supply L1,L2,L3,L4 Load F= Supply L1,L2 Load F= Supply L1,L2,L3,L4 Load F= Supply L1,L2,L3,L4 Load F

a
1.00

PE (for 5 conductors) PE (for 4 conductors) Housing Cross Section (Sheet Metal) Conductor Size Weight - 4 Conductors Weight - 5 Conductors
Losses at Rated Current
(1) (1) (1) (1) (1) (1) (1) (1) (1)

1680 3264
3x(7x160)

0.50

L1

L2

L3

L4

152 187 714,42 0,0130 0,0220 0,0250 0,0720 0,0890 0,1150 0,0200 0,0310 0,0380
F L1 L2 L3 L4 F L1 L2 F L3 L4 L1 F L2

0.25

3IR1 R0 X Z0 4 conductors 4 conductors 4 conductors R0 X Z0 R0 X Z0

W/m mW/m mW/m mW/m mW/m mW/m mW/m mW/m mW/m mW/m

0.125

Fault Loop Resistance (R 0 PH-N) Fault Loop Reaktance (X PH-N) Fault Loop Impedance (Z 0 PH-N) Fault Loop Resistance (R 0 PH-N) Fault Loop Reaktance (X PH-N) Fault Loop Impedance (Z 0 PH-N)

0.25

Fault Loop Resistance (R 0 PH-PE) 4,5 conductors Fault Loop Reactance (X PH-PE) 4,5 conductors

Fault Loop Impedance (Z 0 PH-PE) 4,5 conductors

* New product group

(1)

Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.

ELINEKB
Order Code System

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE UTILIZATION TYPE UNPAINTED / PAINTED COMPONENT

KB Busbar Type

16

TR41
COMPONENTS

Aluminium (Al) A Copper (Cu)

CONDUCTOR TYPE

Standard Length Special Length Upwards Elbow Downwards Elbow Right Elbow Left Elbow

STD X U D R L UV DV RH LH KRU KLU KRD KLD KUR KUL KDR KDL TYL TYR TO YDT DDT RD S10 S11 P10 P11 PU20 PU21 PD20 PD21 PR30 PR31 PL30 PL31 P40 P41 TR11 TU21 TD21 TR31 TR41 TR51 TL51 TR61 F B10 B11 BO

KBA Al Conductor Rated Busbar Current Code 800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000 08 10 12 13 16 20 25 27 30 40 41 50 Cu Conductor Rated Busbar Current Code 10 1000 12 1250 16 1600 20 2000 * 2250 23 2500 25 3000 30 3600 36 * 4250 42 4400 44 5300 53 * 6300 63 --------Conductor Size

6x75 7x75 7x100 7x130 7x160 2x(7x 75) 2x(7x100) 2x(7x130) 2x(7x160) 3x(7x100) 3x(7x130) 3x(7x160) 4x(7x130)

BUSBAR CODE

Upwards Vertical Offset Downwards Vertical Offset Right Horizontal Offset Left Horizontal Offset Right Upwards Combined Offset Left Upwards Combined Offset Right Downwards Combined Offset Left Downwards Combined Offset Upwards Right Combined Offset Upwards Left Combined Offset Downwards Right Combined Offset Downwards Left Combined Offset Left Side Feeder "T" Right Side Feeder "T" Central Feeder "T" Horizontal Expansion Vertical Expansion Reduction End Closer End Closer

* New product group PROTECTION DEGREE

IP 55

Conductors
4 il. 5 il. 4+

Bolt-on Plug-in Fedeer

0 3 1 4 2 5

6 7 8

TYPE*

Unpainted Painted

Panel Connection Panel Connection Upwards Panel Connection Upwards Panel Connection Downwards Panel Connection Downwards Panel Connection Right Panel Connection Right Panel Connection Left Panel Connection Left Panel Connection Panel Connection Panel Connection Transformer Connection Upwards Transformer Connection Downwards Transformer Connection Transformer Connection Transformer Connection Right Transformer Connection Left Transformer Connection Transformer Connection Flexible Feeder Box Feeder Box Central Feeder Box

*TYPE

Utilization Type

Bolt-on

Energy is suplied from the joints. Energy is supplied either from the joints or the plug-in points. Used where there is no need to use tap-off boxes.

Plug-in

Feeder

10

ELINEKB
Standard Straight Length

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

Bolt-on
Bolt-on Bolt-on
L1 L2 L3 N

KB

- STD

Bolt-on

3000

Electrical energy up to 800 A can be supplied from the joints of bolt-on type by bolt-on tap-off boxes. As feeder or sub-feeder line, Where a load has to be supplied from the busbar.

0
Sample Order: 3000 A, Copper, Bolt-on, IP 55, 4 Conductors

3050

L1 L2 L3 N

Plug-in
Bolt-on Plug-in Plug-in Bolt-on
L1 L2 L3 N 950 1100 3000 950

- STD

Plug-in

1
950

Electrical energy up to 800 A can be supplied from the joints and up to 400 A can be supplied from the plus. In application of bolt-on As vertical feeder line high rise buildings For frequent energy supply

Sample Order: 2500 A, Copper, Plug-in, IP 55, 4 Conductors

L1 L2 L3 N

0 110 3000 950

2551

Feeder
L1 N L2 L3 L3 L2 N L1 3000

For applications where there is no need to use tap-off boxes. Transformer - panel connections Main panel - sub-panel connections Generator, composition supplies Busbar cross-section dimesions KBA Al Conductor Cu Conductor A (mm) 130 130 155 185 215 250 300 360 420 445 535 625 710

- STD

Feeder

2
Sample Order: 2500 A, Aluminium, Feeder, IP 55, 4 Conductors
L1 L2 L3 N

KBA 2552

Rated Busbar Rated Busbar Current Code Current Code

800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

08 10 12 13 16 20 25 27 30 40 41 50

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

Special Straight Length


X Special Straight Length in (cm)

Sample Order: 2500 A, Copper, Feeder, IP 55, 4 Conductors, 147 cm

2552 -147
Minimum Length Bolt-on= 35 cm Minimum Length Plug-in= 100 cm

L1 L2 L3 N

* New product group

11

ELINEKB
Elbows

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB - U
Sample Order: 3000 A, Copper, Bolt-on, IP 55, 4 Conductors

3050 - U

L1 L2 L3 N

5 32 0 40

- D

Downwards Elbow

0 40 5 32

Sample Order: 3000 A, Copper, Bolt-on, IP 55, 4 Conductors

L1 L2 L3 N

3050 - D

- L
Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 Conductors

Left Elbow

2550 - L
L1 L2 L3 N

KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645 Sample Order: 2000 A, Aluminium, Bolt-on, IP 55, 4 Conductors

Rated Busbar Rated Busbar Current Code Current Code

- R

Right Elbow

800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

08 10 12 13 16 20 25 27 30 40 41 50

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

KBA 2050 - R
L1 L2 L3 N

12

* New product group

The dimensions given above are minumum values.

Please call us for non-standard components.

325 400

325 400

Upwards Elbow

ELINEKB
Elbows

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENTS

KB Left Horizontal Offset


X=min:20 cm, max: *Please see table Sample Order: X=60 cm, 3000 A, Copper Bolton, IP 55, 4 Conductors
A B

3050 - LH60 - LH
(cm)
X

L1 L2 L3 N

B A B A X

Right Horizontal Offset


X=min:20 cm, max: *Please see table Sample Order: X=60 cm, 3000 A, Copper Bolton, IP 55, 4 Conductors
B A

3050 - RH60 - RH
(cm)
L1 L2 L3 N

Upwards Vertical Offset


Y=min:15 cm / max:64 cm Sample Order: Y=45 cm, 2000 A, Aluminium Bolt-on, IP 55, 4 Conductors

KBA 2050-UV45

- UV
(cm)

KBA Al Conductor
Rated Busbar Current Code

L1 L2 L3 N

Cu Conductor
Rated Busbar Current Code

A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000

B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645

X (cm) 70 70 73 76 78 82 87 93 99 102 111 120 128

800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

08 10 12 13 16 20 25 27 30 40 41 50

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

Downwards Vertical Offset


Y=min:15cm / max:64 cm Sample Order: Y=45 cm, 3000 A, Copper Bolt-on, IP 55, 4 Conductors

L1 L2 L3 N

3050 - DV45 - DV
Y

(cm)

* New product group

The dimensions given above are minumum values.

13

ELINEKB
Elbows

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB
A

- K U L
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors

Upwards Left Combined Offset

3050 - KUL
L1 L2 L3 N

KUL

5 32 0 0 4

- K U R
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors

Upwards Right Combined Offset

A B

KBA 3050-KUR
L1 L2 L3 N

300

KUR

5 32 0 0 4

- K D L
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors

Downwards Left Combined Offset


L1 L2 L3 N

40 32

KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645

KDL

Rated Busbar Rated Busbar Current Code Current Code

800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

08 10 12 13 16 20 25 27 30 40 41 50

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

- K D R
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors

Downwards Right Combined Offset

0 40 5 32

KBA 3050-KDR

L1 L2 L3 N

KDR
The dimensions given above are minumum values.

B A

* New product group

14

Please call us for non-standard components.

300

300

3050 - KDL

300

ELINEKB
Elbows

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB - K L U
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors

Left Upwards Combined Offset

400

KBA 3050-KLU

325

0 30

L1 L2 L3 N

KLU

- K R U
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors

Right Upwards Combined Offset


A B

3050 - KRU
325 400

30 0
L1 L2 L3 N

KRU

- K L D
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors

Left Downwards Combined Offset


0 30

400

KBA 3050-KLD

325

KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645

L1 L2 L3 N

KLD

Rated Busbar Rated Busbar Current Code Current Code

800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

08 10 12 13 16 20 25 27 30 40 41 50

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

- K R D
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors

Right Downwards Combined Offset


A B

3050 - KRD

30 0
L1 L2 L3 N

325

400

* New product group Please call us for non-standard components. The dimensions given above are minumum values.

KRD

15

ELINEKB
Standard Components

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB End Closer - S 1 End Closer Is used to close the end of busbar run.
Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 Conductors

0
L1 L2 L3 N

2550 - S10

End Closer - S 1
Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 Conductors

L1 L2 L3 N

2550 - S11 - RD Reduction Is used to change the busbar cross section.


800 A - 08 1000 A - 10 Sample Order: 2000A / 1600A, Aluminium, 1250 A - 12 Bolt-on, IP 55, 4 Conductors 1600 A - 13 1600 A - 16 KBA 2050-RD16 2000 A - 20 2500 A - 25 3050 A - 27 3100 A - 30 4000 A - 40 4250 A - 41 5000 A - 50

Reduction
1 0 0 0

6 0 0

6 0 0

L1 L2 L3 N

Right Side Feeder "T" - T


Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 Conductors

2550 - TYR

L1 L2 L3 N

Left Side Feeder "T"


KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645 C (mm) 710 710 735 765 795 830 880 940 1000 1025 1115 1205 1290 Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 Conductors

- T

Y L

Rated Busbar Rated Busbar Current Code Current Code

KBA 2550-TYL

800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

08 10 12 13 16 20 25 27 30 40 41 50

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

L1 L2 L3 N

Central Feeder "T" - T O


Sample Order: 3000 A, Copper, Bolton, IP 55, 4 Conductors
A B C

3050 - TO
L1 L2 L3 N

* New product group

16

Please call us for non-standard components.

The dimensions given above are minumum values.

Y R

ELINEKB
Flexibles & Expansions

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB

- Y D T Horizontal Expansion Used at every 40 m in horizontal long lines and for crossing building expansions. Note:1) Horizontal expansion joint should be utilised if busbar line is crossing to adjacent through building expansion joints. 2) This module is used on the long busbar line (>75m.) where line is ended by end closure and is not fixed on the support rigidly. 3) Horizontal expansion joint has sufficient movement span of 25mm. max. EAE requests to be consulted during design stage.
Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors

Horizontal Expansion

KBA 2550-YDT
L1 L2 L3 N

150

Attention! The total length of the module should be adjusted to 1500 mm. after installation.

- D D T Vertical Expansion For vertical application in many storey building. One vertical expansion unit is advised to be used at every floor between fixed support points.
Sample Order: 4250 A, Copper, Bolt-on, 4 Conductors

Vertical Expansion

4250 - DDT
L1 L2 L3 N

700

- F Flexible are used for Transformer - busbar, Panel - busbar connections.


Sample Order: 800 A, Aluminium
L (cm)

Flexibles

KBA 0800-F40

B
Y

B=.....mm X=.....mm Y=.....mm Z=.....mm =.....mm This side is punched according to the needs of the custommer.

Please call us for non-standard components.

The dimensions given above are minumum values.

17

ELINEKB
Panel Connections

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
250

KB Panel Connection Panel Feeder


Sample Order: 2500 A, Copper, Bolt-on, for Panel Feeder

-P10 P10
L1

N L3 L 2 L1 L2 L3

L3 N 2 L1 L L1 L2 3 L N

L 1L NL 2 L 3N 3L 2L

2550 - P10 Upwards Panel Connection Panel Feeder


Sample Order: 3600 A, Copper, Bolt-on, for Panel Feeder

0 40 5 32

50 150 325

Attention !...
The position of the panel board conductors and the position of the busbar according to panel board must be taken into account before installation.

3650 - PU20 Downwards Panel Connection Panel Feeder -PD20

PU20

L1

L2

L3

0 40 5 32

Side is defined as 0 Side is defined as 1

4250 - PD20 PD20


Aluminium (Al) Busbar Rated Code Current 800 1000 1250 1600 08 10 12 13 Copper (Cu) Busbar Rated Code Current 1000 1250 1600 2000 2250 10 12 16 20 23 Conductors 6x75 7x75 7x100 7x130 7x160
4 1
150 150

L3

L2

L1

A (mm) 75 75 100 130 160

B (mm) 40 40 40 40 40

C (mm) 17,5 17,5 30 25 20


5

D (mm) 225 225 250 280 310

E (mm) 175 175 200 230 260


6

50 150

Sample Order: 4250 A, Copper, Bolt-on, for Panel Feeder

325 400

50

150

-PU20

400

Figure 4 4 4 5 6

2
100 L1 L2 100 L3 100 N

14 C B C A D

C B B A D

14 C

14 C B B B C A D

23

1 E-Line KB Busbar 2 Panel Connection Plate 3 Opening on the panel board


1

23

100

100

12,5

100

100

12,5

23

100

100

2 3
100

2 3
100

2 3
100 515 465

2
465
100 L1 L2 100 L3 100 N 100 PE

100

150
12,5

465

515

100

100

100

12,5

12,5

7 E

7 E D D

7 E D

18

* Please call us for non-standard components.. ** Panel connection unit connection bars have M12x40 size screws. The dimensions given above are minumum values.

12,5

100

100

515

ELINEKB
Busbar Connection

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
250

KB Busbar Connection Busbar Feeder


Sample Order: 2500 A, Copper, Bolt-on, for Busbar Feeder

-P11 P11

N L3 L 2 L1 L1 L2 L3 N

L3 N 2 L1 L L1 L2 3 L N

L 1L NL 2 L 3N 3L 2L

2550 - P11 Upwards Panel Connection Busbar Feeder


Sample Order: 3600 A, Copper, Bolt-on, for Busbar Feeder

0 40 5 32

Attention !...
The position of the panel board conductors and the position of the busbar according to panel board must be taken into account before installation.

3650 - PU21 Downwards Busbar Connection Busbar Feeder


Sample Order: 4250 A, Copper, Bolt-on, for Busbar Feeder

PU21

L1

L2

L3

0 40 5 32

-PD21
325 400

4250 - PD21 PD21


Aluminium (Al) Busbar Rated Code Current 1600 2000 2500 3050 16 20 25 30 Copper (Cu) Busbar Rated Code Current 2500 3000 3600 4250
4

L3

L2

L1

Conductors 2(7x75) 2(7x100) 2(7x130) 2(7x160)

A (mm) 196 246 306 366

B (mm) 40 40 40 40
5

C (mm) 17,5 30 25 20

D (mm) 345 395 455 515

E (mm) 295 345 405 465


6

50 150

50

150

-PU21

325

400

50 150

Figure 4 4 5 6

25 30 36 42

150

23

23

50

23

14 B A D 100 100 100 B C

150

14 B B C A D

14 B B B C A D

50

C B B

C B B B

12,5

100

100

100

12,5

100

100

100

2 3
100

2 3
100

2 3
100 465 515

50
12,5

150

100

465

515

465

100

100

100

12,5

The dimensions given above are minumum values. * Please call us for non-standard components.

7 E D

7 E D

12,5

7 E D

12,5

100

100

515

19

ELINEKB
Panel Connection

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB
B

A B
A

L3 N 2 L1 L L1 L2 3 L N

L 1L NL 2 L 3N 3L 2L

Sample Order: 2500 A, Copper, Bolt-on, for Panel Feeder

150

L3

50

L1

L2

L2

L1

L3

2550 - PR30

PR30

PR31

Left Panel Connection Panel Feeder Busbar Feeder


Sample Order: 4250 A, Copper, Bolt-on, for Busbar Feeder

A B B
A

- P L 30 - P L 31

B 150 50

Attention !...
The position of the panel board conductors and the position of the busbar according to panel board must be taken into account before installation.

4250 - PL31

L1

L2

L3

PL30 Panel Connection


0 86

L3

L2

PL31

L1

A and B dimensions of PL30 and PL31 are same as left and right elbows, please refer to page 12 for the dimensions.

200

Sample Order: 3000 A, Copper, Bolt-on, for Busbar Feeder

3050 - P40 P40


Aluminium (Al) Busbar Rated Code Current 3100 4000 4250 5000 30 40 41 50 Copper (Cu) Busbar Rated Code Current 4400 5300 6300 -----44 53 63 --4

L1 L2 L3 L3 N N L2 5 L1 516
16 51 6

11

P41
D (mm) 545 635 725 812 E (mm) 495 585 675 762
6

16

L1 L2 N L3 L3 N L2 5 6 L1 65 1
51

200
11 0

Panel Feeder Busbar Feeder

- P 40 - P 41

Conductors 3(7x100) 3(7x130) 3(7x160) 4(7x130)

A (mm) 392 482 572 658

B (mm) 40 40 40 40
5

C (mm) 30 25 20 25

86

Figure 4 5 6 -

1 E-Line KB Busbar 2 Panel Connection Plate 3 Opening on the panel board

150

150

23

23

23

14 B C B A B C

52

52

C B B

C B B A D

B B

C B B B C B B B A D

B B B C

2
100 L1 L2 100 L3 100 N 100

D 100 100 100 100 12,5 100

100 100 100 100

12,5

100

100 100 100 100

12,5

4 Conductors

2
100 100 100

2
100 100 100

2
100 100 100 12,5
7 E D E D

3
465

3
465 515

3
515 465

52

14

14

150 515

7 100 L1 L2 100 L3 100 N 100 PE E D

12,5

5 Conductors

20

The dimensions given above are minumum values. * Please call us for non-standard components.

12,5

50

150

50

150

Panel Feeder Busbar Feeder

- P R30 - P R31

Right Panel Connection

ELINEKB
Transformer Connections

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB

KBA 2550-TR11-120
N

TR11-120
12 01 20 12

L3

L2 L
1

L 2 L1 L1 L2 L3 N

L3

Upwards - T U 2 1-120 Transformer Connection


Sample Order: 2500 A, Copper, Bolt-on, 4 Conductors

0 40 5 32

200
325

Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors

250

Transformer Connection

- T R 1 1-120

2550 - TU21-120

TU21-120
0 12 12 01 20

L1

L2

L3

Downwards - T D 2 1 -120 Transformer Connection


Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors For transformer and panel connection applications EAE design and planning group will prepare your projects upon request. For the design the following informations are required; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. Panel board dimensions. A and B dimensions of TR51 and TL51 are same as left and right elbows.
Please refer to page 12 for the dimensions.

0 40 5 32

325

TD21-120
01 20

0 12

12

L3

L2

L1

Right - T R 5 1 -120 Transformer Connection


Sample Order: 2500 A, Copper, Bolt-on, 4 Conductors
B

2550 - TR51-120
B

Left - T L 5 1 -120 Transformer Connection


Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors

KBA 2550-TL51-120

12

TR51-120 TL51-120

01

L1 N

20

L2 L3

12

L3 L2

N L1

200

200
The dimensions given above are minumum values.

400

KBA 2550-TD21-120

200
Please call us for non-standard components.

400

21

ELINEKB
Transformer Connections

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB

KBA 2550-TR11-165
N

TR11-165
16 51 65 16

L3

L2 L
1

L 2 L1 L1 L2 L3 N

L3

Upwards - T U 2 1-165 Transformer Connection


Sample Order: 2500 A, Copper, Bolt-on, 4 Conductors

0 40 5 32

200
325

Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors

250

Transformer Connection

- T R 1 1-165

2550 - TU21-165

TU21-165
5 16 16 51 65

L1

L2

L3

Downwards - T D 2 1 -165 Transformer Connection


Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors

0 40 5 32

For Project; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. Panel board dimensions.

TD21-165
51 65

5 16

16

L3

L2

L1

- T R 5 1 -165 Right Transformer Connection


Sample Order: 2500 A, Copper, Bolt-on, 4 Conductors
B

A and B dimensions of TR51 and TL51 are same as left and right elbows.
Please refer to page 12 for the dimensions.

2550 - TR51-165
B

- T L 5 1 -165 Left Transformer Connection


Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors

KBA 2550-TL51-165

16

TR51-165 TL51-165

51

L1 N

65

L2 L3

16

L3 L2

N L1

22

Please call us for non-standard components.

The dimensions given above are minumum values.

200

200

For transformer and panel connection applications EAE design and planning group may prepare your projects upon request.

325

400

KBA 2550-TD21-165

200

400

ELINEKB
Transformer Connections
Aluminium (Al) Busbar Rated Code Current 800 1000 1250 1600 08 10 12 13 Copper (Cu) Busbar Rated Code Current 1000 1250 1600 2000 2250 10 12 16 20 23

Conductors 6x75 7x75 7x100 7x130 7x160

A (mm) 75 75 100 130 160

B (mm) 40 40 50 60 40

C (mm) 40 40 50 40 40

D (mm) 17,5 17,5 25 35 17,5

E (mm) 17,5 17,5 25 25 17,5

Figure 1 1 1 1 2

200

E C

B D A

E C

13

13 B 45 B D A

Aluminium (Al) Busbar Rated Code Current 1600 2000 2500 3050 16 20 25 27

Copper (Cu) Busbar Rated Code Current 2500 3000 3600 4250 25 30 36 42

Conductors 2(7x75) 2(7x100) 2(7x130) 2(7x160)

A (mm) 196 246 306 366

B (mm) 40 50 60 40

C (mm) 40 50 40 40

D (mm) 17,5 25 35 17,5

200

E (mm) 17,5 25 25 17,5

Figure 3 3 3 4

200

E C

E C

13 B D B D A

13
B 45 B D B 45 B D A

Aluminium (Al) Busbar Rated Code Current 3100 4000 4250 5000 30 40 41 50

Copper (Cu) Busbar Rated Code Current 4400 5300 6300 -----44 53 63 ---

Conductors 3(7x100) 3(7x130) 3(7x160) 4(7x130)

A (mm) 392 482 572 663

B (mm) 50 60 40 60

C (mm) 50 40 40 40

D (mm) 25 35 17,5 35

200

E (mm) 25 25 17,5 25

Figure 5 5 6 7

200

200

B D B D B D A

B 45 B D B 45 B D A

B 45 B D

E C

E C

E C

13

13

13 B D B D B D B D A

200

NOTE : The standard distance between conductors is 120mm and 165mm. Please call us for non-standard components.

23

ELINEKB
Transformer Connections

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

KB

Transformer Connection
N

- T R41

200

0
L1
n. mi0 11

L3

Sample Order: 2500 A, Copper, Bolt-on, 4 Conductors

L2

67

2550 - TR41
L3 67 N 0 29
n. 25 0

L2 L1

mi

TR41

Transformer Connection
Sample Order: 3600 A, Copper, Bolt-on, 4 Conductors

- T R61
200
. min 0 11

200

0
N

3650 - TR61
L3

67

L2 L1 0 29
mi n. 1 10

67

0
250 150

For transformer and panel connection applications EAE design and planning group may prepare your projects upon request. For Project; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. Panel board dimensions.

TR61

200
min. 100

Transformer Connection
Sample Order: 2500 A, Copper, Bolt-on, 4 Conductors

- T R31
86 0

2550 - TR31
L1 L2 N L3 L3 N L2 5 16 1 L 65 1 65

200
11 0

TR31
mi n2 55

24

Please call us for non-standard components.

The dimensions given above are minumum values.

ELINEKB
Proposed Connection Details to EAE Transformer & Panelboard Modules

Determination of Special Length


After the installation of standard 3m busbar lengths, you will be in need of special lengths which are smaller than 3m. The minimum length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.

"A" length should be indicated in cm. Measure the asistance from one end of the side housing to the other. A=Length of Special Busbar

25

ELINEKB
Tap-off Boxes with Fused Switches (SYK)
Cable Gland Plates Cable Gland Type Sheet ---Sheet Sheet Sheet AL AL AL M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63

BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 CONDUCTOR IP-55-5 630 A-63
4-0 5-1 Bolt on- B Plug in- P

CABLE GLAND PLATES

KB

Mat.

Bolt-on Tap-off Boxes


B

50
C

L1

63 18 25

L2 L

KB KB KB KB

B B B B

1 2 4 6

650 550 050 350

a Pl nd ) la des G si e bl n 3 a o ( C

te

AL AL

4xM40 8xM32

RP7 RP8

32 25

Sample Order: Bolt-on / 630 A / IP-55 / 5 Conductors

KBB 6351
70 A 40

Tap-off boxes are equipped with EAE SYK fused switches The tap-off boxes are in red RAL 3020 colour as standard. EAE SYK Can operate under load Are equipped with NH fuse holders Have interlock mechanism

Plug-in Tap-off Boxes

KYA 160 A KYA 250 A SYK 160A - 250 A SYK 630 A

KB KB KB KB

P P P P

1 2 4 5

650 550 050 050


L1 L2 L3

50

Sample Order: Plug-in / 400 A / IP-55 / 5 Conductors

a Pl nd s) laide G s e bl n 3 Ca (o

te

KBP 4051
Tap-off Boxes 4W 5W A B C Standard Fuse Fused Size Order No. Order No. Switches (mm) (mm) (mm) Gland

KBB 16 KBB 25 KBB 40 KBB 63 KBP 16 KBP 25 KBP 40 KBP 50

670 670 670 700 450 650 670 750

380 380 380 420 300 380 380 420

240 240 255 255 190 240 255 260

RP2 RP3 RP4 RP4 RP2 RP3 RP4 RP4

NH 1 NH 1 NH 2 NH 3 NH00 NH 1 NH 2 NH 3

74255 74247 74245 74243 49803 49807 74415 35910

83639 90505 90509 90513 49805 49809 83591 35911

SYK SYK SYK SYK KYA KYA SYK SYK

20

40

Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.

26

Please call us for non-standard tap-off boxes.

ELINEKB
Tap-off Boxes for MCCB's
KB
Cable Gland Type ---M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 ---RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18

BUSBAR TYPE BOX TYPE RATED CURRENT 160 A-16 PROTECTION DEGREE 250 A-25 IP-55-5 CONDUCTOR 400 A-40
4 letken-0 5 letken-1 630 A-63 800 A-80 1000 A-10 M- MCCB / B- Empty Bolt on- B Plug in- P

SWITCH TYPE

CABLE GLAND PLATES

Cable Gland Plates Mat. Sheet Sheet Sheet Sheet AL AL AL

Bolt-on Tap-off Boxes KB KB KB KB KB KB KB KB B B B B B B B B 1 2 4 6 1 2 4 6 6 5 0 - B1 5 5 0 - B1 0 5 0 - B1 3 5 0 - B1 6 5 0 - M1 5 5 0 - M1 0 5 0 - M1 3 5 0 - M1


A B
50 C

L1

L2 L

Pl nd ) la des G si e bl n 3 a o C (
3

at

Sample Order: Bolt-on / 630 A / IP-55 / 5 Conductors, empty tap off box

KBB 6351 - B1
50

25

AL AL

4xM40 8xM32

RP7 RP8

32 25

KB KB KB KB KB KB KB KB

B B B B B B B B

8 8 1 1 8 8 1 1

0 4 0 - B1 0 5 0 - B1 0 4 0 - B1 0 5 0 - B1 0 4 0 - M1 0 5 0 - M1 0 4 0 - M1 0 5 0 - M1
L1 L2 L
3

a Pl nd ) la des G si e bl n 3 Ca (o N

te

Special Cable Gland Plates Mat. Sheet Sheet Sheet Sheet Cable Gland Type ---M25 M32 M40 Order Inner Code Diameter (mm) RPK0 ---RPK1 RPK2 RPK3 RPK4 18 25 32 63

Sample Order: Bolt-on / 800 A / IP-55 / 5 Conductors, empty tap off box

KBB 8051 - B1

70

40

Plug-in Tap-off Boxes KB KB KB KB KB KB KB KB P P P P P P P P 1 2 4 6 1 2 4 6 6 5 0 - B1 5 5 0 - B1 0 5 0 - B1 3 5 0 - B1 6 5 0 - M1 5 5 0 - M1 0 5 0 - M1 3 5 0 - M1


A B
50 C te L1 L2 L a Pl nd ) la des G si e bl n 3 Ca (o
3

Sheet 1xSpecial

Tap-off Boxes

A B (mm) (mm)

C 5W Standard 4W (mm) Gland Order.No Order.No

KBB 160 KBB 250 KBB 400 KBB 630 KBB 800 KBB 1000 KBP 160 KBP 250 KBP 400 KBP 630

500 500 700 700 950 950 500 500 700 700

300 300 300 300 350 350 300 300 300 300

220 220 220 220 305 305 220 220 220 220

RPK3 RPK4 RP4 RP4 RP4 RP4 RPK3 RPK4 RP4 RP4

35488 35490 35506 35508 35514 35516 35476 35478 35496 35498

35492 35494 35510 35512 35518 35520 35480 35482 35500 35502

Sample Order: Plug-in / 400 A / IP-55 / 5 Conductors, empty tap off box

KBP 4051 - B1

* Tap-off boxes can be equipped with any brand of MCCB's.


Please call us for non-standard tap-off boxes.
20 A 40

27

ELINEKB
Feeder Boxes (B10,B11)
KB Cable Gland Plates
Busbar Housing Type Cable Gland Plate Type

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

Feeder Box 1
Sample Order: 3050 A, Aluminium, Bolt-on

- B 1

KBA 2750 - B10

L1 L2 L3 N PE

B10

Feeder Box B11


Sample Order: 3600 A, Copper, Bolt-on

- B 1

L1 L2 L3 N PE

-3650 - B11

B11 4

Ampere Ratings KBA Aluminium (Al) Copper (Cu) A (mm) 500 500 500 500 500 500 500 500 500 700 700 700 700 B (mm) 520 520 520 520 520 520 520 520 520 520 520 520 520 C (mm) 355 355 355 355 355 555 555 555 555 770 770 770 955 D (mm) 350 350 350 350 350 300 300 300 300 500 500 500 500 1 1 1 1 1 2 2 2 2 3 3 3 4
150 D 250 A 250 A

Gland Type
B B

Rated Busbar Rated Busbar Current Code Current Code

-----800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

--08 10 12 13 16 20 25 27 30 40 41 5000

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

150

40

40

One way system, 4 conductors


250 A 250

One way system, 5 conductors


A

150 200

150 200

40

40

* New product group

2 and 3 ways systems, 4 conductors

2 and 3 ways systems, 5 conductors

28

The dimensions given above are minumum values.

Please call us for special applications or for applications with MCCB's

ELINEKB
Feeder Boxes (Central Feeder Box BO)
KB Cable Gland Plates
Busbar Housing Type Cable Gland Plate Type

BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT

Central Feeder Box BO 1


Sample Order: 2500 A, Aluminium, Bolt-on

- B O

L1 L2 L3 N PE

KBA 2550 - BO
L1 L2 L3 N PE

BO

4
X
A

Ampere Ratings KBA Aluminium (Al) Copper (Cu) A (mm) 500 500 500 500 500 700 700 700 700 700 700 700 700 B (mm) 520 520 520 520 520 520 520 520 520 520 520 520 700 C (mm) 405 405 405 405 405 805 805 805 805 1005 1005 1005 1160 X (mm) 172,5 172,5 172,5 172,5 172,5 277,5 277,5 277,5 277,5 385 385 385 475 1 1 1 1 1 2 2 2 2 3 3 3 4
250 A 250

Gland Type

Rated Busbar Rated Busbar Current Code Current Code

-----800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000

--08 10 12 13 16 20 25 27 30 40 41 5000

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

* New product group

The dimensions given above are minumum values.

Please call us for special applications or for applications with MCCB's

29

ELINEKB
Selection Feeder Boxes

B1

B1

B1

B1

B1

Application of Feeder Boxes for the horizontal lines In horizontal applications neutral conductor is considered to be lower conductor.

Application of Feeder Boxes for the vertical lines In vertical applications the neutral conductor should be on the right side.

B1

front

30

ELINEKB
Fixing Elements

ORDER CODE LENGTH L (mm)

Supports
Steel Dowel Extension Unit Theaded Rod

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

Order Code

KB UT FIXING SET

KB UT

-----800 1000 1250 * 1600 1600 2000 2500 * 3050 3200 4000 * 4250 * 5000

--08 10 12 13 16 20 25 27 30 40 41 50

1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------

10 12 16 20 23 25 30 36 42 44 53 63 ---

350 350 350 400 450 450 500 550 600 650 750 800 900

72597 72597 72597 72589 72583 72583 72581 72575 72573 72571 72563 72561 50163

Steel Dowel Extension Unit Theaded Rod

KB BRA FIXING SET

* New product group

Al Conductor
Rated Busbar Current Code

Cu Conductor
Rated Busbar Current Code

L
(mm)

Order Code

BRA

-----800 1000 1250 1600

--08 10 12 13

1000 1250 1600 2000 2250

10 12 16 20 23

350 350 350 400 450

70025 70025 70025 70035 70045

105

155 15 x35

IDD

IDD

300 400 ----2000 300 400 ----2000

IDD

IDY
IDT IDY

24

IDT Fixing Element

IDY

UDD
UDD

300 400 ----2000

155 x35

105

15

UDD
L

UDYB

UDYB

Please call us for non-standard components.

300 400 ... 1000

UDYB

31

ELINEKB
Fixing Elements

ORDER CODE LENGTH L (mm)

Supports
PDD
PDD

300 400 ... 2000

PDD

PDDB
PDDB

300 400 ... 1000

PDDB

STK
STK

200 300 400

STK
IDD

UDD

STS

200 300 400

STS

STS

TMP 5

UDY

300 400 ----2000


L

UDY

UDY

Threaded Rods

BRA 12-05 BRA 12-10 BRA 14-05 BRA 14-10 BRA 13 BRA 13

Threaded Rod (M10x500) Threaded Rod (M10x1000) Threaded Rod (M12x500) Threaded Rod (M12x1000) Exstension Unit (M10) Exstension Unit (M12)
Steel Dowel (M10) Steel Dowel (M12)

Exstension Unit
L

32

Please call us for non-standard components.

BRA 9-3 BRA 9-4

Steel Dowel Diameter of the hole to be drilled M10.....14 M12.....16

ELINEKB
Directive

EC DECLARATION OF CONFORMITY
According to EC - Directive

2006/95/EEC Low - Voltage - Directive


Product Group Manufacturer E-Line KB Busbar Energy Distribution System EAE Elektrik A.S. Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul

This conformity certificate has been issued after running the below listed tests at laboratories.

Standard

IEC 60439-2

Type Tests 1- Temperature-rise Limits (8.2.1) 2- Dielectric Properties (8.2.2) 3- Short-circuit Strength (8.2.3) 4- Effectiveness of The Protective Circuit (8.2.4) 5- Clearances and Creepage Distances (8.2.5) 6- Mechanical Operation (8.2.6) 7- Degree of Protection (8.2.7) 8- Electrical Characteristics (8.2.9) 9- Structural Strength (8.2.10) 10- Crushing Resistance (8.2.12) 11- Resistance of Insulating Materials to Abnormal Heat (8.2.13) 12- Resistance to Flame-propagation (8.2.14)

Date 11.09.2002

EAE Elektrik A..

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr

EAE Elektrik A.S.

33

ELINEKB
Certificate

34

ELINEKB
Product Overview 800A...6300A COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KB)
1-Standards & Certification: Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a separate type test certificate from an independent internationally accredited laboratory. Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification. Each product shall have a Type Label, which indicates the brand, type of the unit, conductor number and electrical details. 2-General Structure of Products: Busbar system shall have Sandwich-Compact structure. Aluminium or Copper conductors shall be tin plated along the entire length. Housing shall be 1,50 mm galvanized steel or if required housing shall be RAL7038-Electrostatic painted. 2.1- Electrical Characteristics: Busbar systems nominal insulation voltage shall be 1000V. As per ampere rates, minimum short circuit values shall be like below; For Aluminium Conductors; For Copper Conductors; - 800, 1000 and 1250A:1sec/rms-50kA, Peak-110kA - 1000, 1250, 1600, 2000 and 2250A:1sec/rms-50kA, Peak-105kA - 1600, 2000 and 2500A: 1sec/rms-100kA, Peak-220kA - 2500, 3000, 3600 and 4250A: 1sec/rms-100kA, Peak-220kA - 3000A and above: 1sec/rms-120kA, Peak-264kA - 4400A and above: 1sec/rms-120kA, Peak-264kA Temperature rise shall be maximum 50K over 40C ambient temperature for both tin plated Aluminium and Copper conductor busbars. 2.2- Housing and Structure: Busbar system shall have Sandwich-Compact structure. Compact structure of the housing shall be provided by M6 screws applied at every 10 cm along the entire length. Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply special dimensioned units in short time, if the project conditions requires. For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building. For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor. 2.3- Conductors: Compact busbar system shall have Nickel and Tin-plated EC grade aluminium conductors (800-5000A). / Compact busbar system shall have Tinplated Electrolytic copper conductors (1000-6300A). Busbar system shall have below number of conductors and phase configuration; a) 4 Conductors:(4 full size conductors + Housing (earthing) ) b) 4 Conductors:(4 full size conductors + earth conductor + Housing) c) 5 Conductors:(5 full size conductors + Housing (earth) d) 5 Conductors:(5 full size conductors, 5th bar shall be used as clean earth + Housing Neutral conductor shall have the same cross-section (100%) of phase conductors. Conductor and housing expansion differences shall be absorbed at the joints using Z shaped offsets. 2.4- Insulation: For strong and long life time insulation system, there shall be 2 layers of extruded PP (Polypropylene) and 3 layers of B class polyester film (Mylar) between neighbour conductors. Conductors shall be packed and placed into the housing without leaving any air gap for compact (sandwich) structure. 2.5- Joint Structure: Electrical and mechanical connection shall be made at joints by single bolt joint construction and each joint shall have two Belleville washers. The joint shall be with direct overlapping of the conductors. Insulators of the joint shall be manufactured of glass-reinforced polyester. Joints shall be realized by a torque spanner (wrench) set at 83Nm. To prevent the joints transportation damages, they shall be protected by plastic caps, which shall be removed before installation. Joint bolt shall be locked from both sides (Bolt head and nut). 2.6- Protection: Protection degree of the busbar system shall be IP55. 3-Tap Off Boxes: Rating of plug-in tap off boxes shall start from160A and shall be up to and including 500A. Rating of Bolt-on tap off boxes shall start from160A and shall be up to and including 1000A. Plug-in tap off boxes shall be installed, when the busbar line is energized. Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the busbar, when the switch is at ON position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at ON position. It shall be possible to install bolt-on tap off boxes up to 1000A to each joint of plug-in and bolt-on busbars. It shall be possible to install a bolt-on tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off box shall be placed instead of the contact distance pieces. The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any pieces. When the switch is at OFF position and the door is open, tap off box shall be at IP2X protection level. (There shall not be any accessible live part in the box). Tap Off boxes shall be suitable for any brand of MCCB. Contacts of plug-in tap off box shall be silver-plated copper. Contacts of bolt-on tap off box shall be tin-plated copper. While inserting the contacts of Plug-in tap off boxes, earth contact shall make first touch. Any extra piece shall not be needed to install tap off boxes. Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020. 4-Installation and Commissioning: Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturer's test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1Mohm.

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Prepared by

36
Component List
Item

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Project Design Form


Quantity

Component

Company Project Project No

: : : Name : Date : Signature :

E L E K T R K

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