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[lillian Standard
SPECIFICATION FOR PLAIN WASHERS-
( First Revision )
Fifth Reprint JULY 1976
( Incorporating Amendment No.1)
UDC
621'882'4
Copyright 1972
INSTITUTION
ZAFAR MARG
INDIAN
MANAK
STANDARDS
BHAVAN,
Price Rs 6'~
February 1968
Acce sion d on
1'~
IS I 2016 1967
By ...............
(First
Chairman SHRI T. C. PANT
Revision)
Members SHRI C. M. MALIK (Alternate to Shri T. C. Pant) Ministry of Defence (DGI) COL J. P. ANTHONY SHRI S. C. GHOSH (Alternate) SHRI R. M. APTE Machine Tool Prototype Factory, Directorate General of Ordnance Factories, Ambernath Directorate of Inspection (Vehicles), Ministry of MAJ I. J. S. BASSI Defence ( DG I ) SHRI D. R. MALIK (Alternate) SHRI B. S. BHAGOW ALIA Tata Engineering. & Locomotive Co Ltd, JlUIlshedpur SHRI S. K. BHATIA Heavy Electricals ( India) Ltd, Bhopal SHRI R. S. BIR Hindustan Machine Tools Ltd, Bangalore SHRI M. RA~GASHAI ( Alternate) DEPUTY DIRECTOROF MARINE Indian Navy ENGINEERING Ministry of Defence (R & D ) LTCOL H. K. DHAM Hindustan Aeronautics Ltd, Bangalore DR V. M. GHATAGE SHRI B. R. SAMPATHKUMARAN ( Alternate ) SaRI B. GOVINDARAJ Indian Telephone Industries Ltd, Bangalore SHRI D. A. CHELLIAH ( Alternate) SHRI N. V. HEBALKAR Kirloskar Brothers Ltd, Kirloskarvadi SHRI B. D. KAPUR All India Manufacturers' Organization, Bombay SHRI V. KAPUR Guest, Keen, Williams, Ltd, Calcutta SHRI DILIP PAUL (Alternate) SHRI M. N. KESARI Bharat Electronics Ltd, Bangalore SHRI K. GnRURAJA( Alternate ) The Institution of Engineers ( India), Calcutta DR S. P. LUTHRA Office of the Development Commissioner for Small SHRI D. MAJUMDAR Scale Industries ( Ministry of Industrial Development & Company Affairs) SHRI G. B. JAKETIA(Alternate) ( Continued on page 2 )
INDIAN
ST ANDARDS
INSTIT
UTION
MARG
Representing
National Test House, Calcutta Directorate General of Technical Development ( Ministry of Industrial Development & Company Affairs) SHRI R. S. MATHUR Engineering Association of India, Calcutta SHRI S. K. MANIKTALA (Alternate) SHRI P. S. NAGASUNDARAM Directorate of Technical Development & Production ( Air) ( Ministry of Defence) ]yoti Ltd, Baroda SHRI K. S. PATEL SHRI.PREM PRAKASH National Physical Laboratory ( CSIR ), New Delhi SHRI P. C. ]AIN (Alternate) Directorate General of Civil Aviation (Ministry of SHRt S. RAMAMRITHAM Tourism & Civil Aviation) SHRI P. R. CHANDRASEKHAR ( Alternate) SHRI T. S. S. RAO The Cycle Manufacturers' Association of India, Calcutta SHRt]. C. BRADLEY ( Alternate) New Government Electric Factory, Bangalore SHRt S. SHIVANANDA SWAMY SHRI H. F. WAGNER (Alternate) Directorate General of Supplies & Disposals (MinisSaar S. S. THAKUR try of Works, Housing & Supply) SHRI D. V. VtRMANI Industrial Fasteners' Association of India, Calcutta Director General, ISI ( Ex-officio Member) SHRI M. V. PATANKAR, Director ( Mech Engg ) Secretary SHRt S. CHANDRASEKHARAN Deputy Director ( Mech Engg), ISI
Bolts and Nuts for General Engineering Purposes Subcommittee, EDe 27: 3
Convener
SHRI R. S. BIR Hindustan Machine Tools Ltd, Bangalore
Members
SHRI M. RANGASHAI (Alternate Shri R. S. Bir) SHRI S. K. BHATIA LT-COL H. K. DHAM SHRI D. S. GABBI to Heavy Electricals ( India) Ltd, Bhopal Ministry of Defence (R & D ) Research Designs & Standards ( Ministry of Railways) Guest, Keen, Williams, Ltd, Calcutta of India,
Organization
SHRI V. KApUR SHRI DILIP PAUL (Alternate) SHRI M. M. MURARKA Engineering Association SHRI N. V. MESWANI (Alternate) SHRI R. S. THAPA ' Forbes Forbes Campbell SHRI]. P. PALKHIVALA (Alternate)
Calcutta
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Indian Standard
SPECIFICATION FOR PLAIN WASHERS
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( First Revision)
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O. FOREWORD
(First Revision) was adopted by the Indian Standards Institution on 9 November 1967, after the draft finalized by the : Screw Threads and Fasteners Sectional Committee had been approved by the Mechanical Engineering Division Council.
0.2 This standard was originally issued in 1962. This revision incorporates
the decision taken by the ISO jTC 2 Bolts, Nuts and Accessories
Doc:
DIN
0.4 For the purpose of deciding whether a particular requirement, of this standard is complied with, the final value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS : 2-1960*. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
*Rules for rounding off numerical values ( revised).
a) Machined washers, for precision and semi-precision grade of general purpose bolts and screws, in the diameter range 1'7 to 155 mm; b) Punched washers, type A, for black grade general purpose bolts and screws, in the diameter range 1'8 to 52 mm; and c) Punched washers, tYIYe B, for slotted head screws in the diameter range 1'8 to 22 mm.
2. MANUFACTURE 2.1 MaterialWashers shall be made of steel, brass, aluminium other suitable metal specified by the purchaser. or any
2.2 Worktnanship
- The washers shall be free from cracks, burrs, pits and other defects. The holes shall be reasonably concentric with the outer periphery. All sharp edges shall be removed. 3. DESIGNATION 3.1 A washer shall be designated by name, type, size, number
standard and material. Examples: a) A machined washer of size 10'5 mm made of brass shall be designated as: Machined Washer 10'5 IS: 2016-Brass b) A punched washer, Type B of size 14 mm made of brass shall be designated as: Punched Washer Bl4 IS: 2016-Brass of this
4. DIMENSIONS 4.1 The dimensions for machined washers, punched washers, types A and
B, shall be as given in Tables 1, 2 and 3 respectively ( see P 6 to 11 ). These tables also give the size of bolt or screw for which the washers are suitable. 4.2 The other dimensional requirements for punched washers covered in Tables 2 and 3 shall be as given in IS~5369-1969*.'
*General requirements for plain washers and lock washers.
is : 2016 - 1967
5. 'FINISH 5.1 The plain washers shall be supplied in natural finish unless otherwis , specified by the purchaser. At the request of the purchaser, washers m y be phosphate coated, nickel plated, tinned, galvanized, copper plat v , d, cadmium plated, etc. The properties of the plain washers shall i.ot, however, be impaired by the protective coating specified by the purchaser.
6. PACKING
6.1 The plain washers may be packed as recommended below:
Sizes up to 10'5 mm Sizes from 13 to 19 mm Sizes 21 mm and above The plain and 50 kg. In boxes of 1000 pieces In boxes of 500 pieces In boxes of 100 pieces. in quantities of '} kg
7.MARKING
7.1 The packages contammg washers shall be marked with the size and manufacturer's name or trade-mark. 7.1.1 The packages may also be marked with the ISI Certification
Mark.
NOTE - The use of the ISI Certification Mark is governed by the provisions of the Indian Standards Institution ( Certification Marks) Act and the Rules and Regulations made thereunder. The ISI Mark on products covered by an Indian Standard conveys the assurance that they have been produced to comply with the requirements of that standard under a well-defined system of inspection, testing and quality control which is devised and supervised by ISI and operated by the producer. ISI marked products are also continuously checked by ISI for conformity to that standard as a further safeguard. Details of conditions under which a licence for the use of the ISI Certification Mark may be granted to manufacturers 0" processors, may be obtained from the Indian Standards Institution.
:.
TECHNI~AL LrBRA~;r
TEX ..leV'O
5
..
--...... ~--
......
SIZE d H12*
!
Basic 4 5 5 6 65 7 8
D Tol +0 --D. 3 +0 -03 +0 -03 +0 -03 +0 -03 +0 -03 +0 -03 +0 -03 +0 -03 Basic 03 03 03 0.5 05 05 0.8 08 10
FOR BoLT OR SCREW SIZE MI6 (MJ.8) M2 (M22) M25 M3 (11.135) M4 (M45)
01 01 01 0.2 02 02 03 03 04
-(4-8)
I
I
9
10
"'01
( Continued) NOTE- Sizes in brackets are of second preference. *See IS: 919 - 1963 'Recommendations for limits and fits for engineering (revised) '.
IS : 2016 1967
TABLE 1 DIMENSIONS FOR MACIUNED WASHERS- Contd I SIZE dH12*
D
s Tol +0 -03 +0 -04 +0 -04 +0 -04 +0 -05 +0 -05 +0 -05 +0 -05 +0 -0'8 +0 -0'8 +0 -08 +0 -08 +0 -08 +0 -10 Basic 10 1-6 1-6 1-6 2 25 25 3 3 Tol ,.,0'1
Basic IO 125 14 17 21 24 28 30 34 37 39 44 50 56
e Nom
53 64
(H)
04 06 06 06 06 06 06 06 10 1.0
"'02 ,.,02
MIO M12 (MI4) MI6 (MI8) M20 M22 M24 (M27) M30
( Continued)
"'03 ,.,03
21 (23) 25 (28) 31
3 3 4
10 10 1'0 10
4 4
Note - Sizes in brackets are of second preference . See IS: 919-1963 'Recommendations for limits and fits for engineering (revised) '.
TE MACO.
IS : 2016 - 1967
SIZE
e Tal =06 =06 =06 =10 =10 =10 =10 =10 =10 =10 =10 =10 =10
Nom
dH12*
Basic
Tal +0 -10 +0 -10 +0 -10 +0 -10 +0 -15 +0 -15 +0 -15 +0 -15 +0 -15 +0 -15 +0 -15 +0 -18 +0 -18
Basic
(34) 37
(40)
60 66 72 78 85 92 98 105
5 5 6 7 7 8 8 9 9 9 10 10 10
10 16 16 16
i-s
1-6
i-s
16 20 20 20 20 25
NOTE -
Sizes in brackets
are of second
preference.
(revised) ',
IS I 2016 - 1967
TABLE 1 DIMENSIONS FOR MACIUNED WASHERS D Basic 140 145 160 165 175 180 185 200 210 220 230 240 250 Tol +0 -18 +0 -18 +0 -18 +0 -18 +0 -18 +0 -1.8 +0 -2 +0 -2 +0 -2 +0 -2 +0 -2 +0 -2 +0 -2 Basic 12 12 12 12 14 14 14 14 16 16 16 18 18
S
Contd FOR BOLT OR SCREW SIZE M80 (M85) M90 (M95) MI00 (MI05) MIlO (M1l5) (MI20) MI25 (M130) MI40 (MI50)
SIZE dH12*
e Nom
82 (87) 93 (98) 104 (109) 114 (119) (124) 129 (134) 144 (155)
25 25 30 30 30 30 30 30 30 30 30 40 40
I
I
* 12 * 12
NOTE- Sizes in brackets are of second preference. *See IS: 919 - 1963' Recommendations for limits and fits for engineering (revised) '.
IS : 2016. 1967
TABLE 2 DIMENSIONS FOR PUNCHED WASHERS, TYPE A, FOR HEXAGONAL BOLTS AND SCREWS ( Clauses 4.1 and 4.2 )
All dimensions in millimetres.
SIZE
d 18 (21) 2-4 (2-6) 2-9 34 (4-0) 4-5 (50) 5-5 6-6 (7-6) 9 II 14 (16) 18 (20) 22 (24) 26 (30) 33 (36) 39 (42) 45 (4!.1) 52
NOTE -
FOR
BOLT OR SIZE
Nom 04 0-4 0-4 0-5 05 0-5 0-8 0-8 I I 16 . 1-6 1-6 2 25 2-5 3-15 3-15 3-15 3-15 4 4 4 5 5 6 6
!:;
SCREW
MI-6 (MI-8) M2 (M2-2) M2-5 M3 (M3-5) M4 (1\.14-5) M5 M6 (1\.17) M!.I MIO MI2 (M14) MI6 (MI8)
M:.!U
(M22) M24 (M27) M30 (M33) M'36 (M39) M42 (M45) M48
10
SIZE
D
Nom
s Nom
35 35 45 45 50 60 70 80 90 95 11 13 14 18 20 24 27 30 33
Sizes in brackets are of second preference.
04 04 04 05 05 05 05 08 08 10
Ml6 (Ml8) M2 (M22) M25 M3 (M35) M4 (M45) M5 M6 (M7) M8 MI0 M12 (MI4) MI6 (MI8) M20
i-s
(20) 22
KOTE -
11
INSTITUTION
Over 8 500 Indian Standards covering various subjects have been issued so far. Of these, the standards belonging to the Mechanical Engineering Group fall under the following categories:
Basic engineering standards Abrasives Bearings Bicycle components Chemical engineering - processing, plant and services Compressors and pneumatic tools Continuous material handling Engineering metrology Gas cylinders and fittings Gaskets and packings Gears Hand tools IC engines and automotive vehicles Instruments (drawing, industrial, optical and surveying ) Lubricating equipment Machine tools Meteorological instruments Mining Pumps .Refrigeration and air-conditioning Sewing machines Small tools Steam tables Threaded fasteners and rivets Transmission devices, pulleys and belts Weights and measures Wire ropes and wire products Unclassified
OTHER
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