Escolar Documentos
Profissional Documentos
Cultura Documentos
Articulated robot
IRB 1600 - 5/1.2 IRB 1600 - 5/1.45 IRB 1600 - 7/1.2 IRB 1600 - 7/1.45 M2004
Product manual (part 2 of 2), reference information IRB 1600 - 5/1.2 IRB 1600 - 5/1.45 IRB 1600 - 7/1.2 IRB 1600 - 7/1.45
M2004 Document ID: 3HAC 023637-001 Revision: -
The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced or copied without ABBs written permission, and contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted. Additional copies of this manual may be obtained from ABB at its then current charge.
Copyright 2005 ABB All right reserved. ABB Automation Technologies AB Robotics SE-721 68 Vsters Sweden
Table of Contents
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.2 Applicable safety standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.3 Unit conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.4 Screw joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.5 Weight specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 1.6 Standard toolkit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1.7 Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 1.8 Document references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.9 Lifting equipment and lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2 Spare parts and exploded views 21
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.2 Spare parts - base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.3 Spare parts - base connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.4 Spare parts - frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2.5 Spare parts - lower arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2.6 Spare parts - upper arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 2.7 Spare parts - options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3 Circuit diagram 35
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Overview
Overview
About This Manual This manual contains reference information for all procedures in part 1: Product manual, procedures. Usage This manual should be used during installation maintenance work repair work.
Who should read this manual? This manual is intended for: Prerequisites The reader should... be a trained maintenance/repair craftsman have the required knowledge of mechanical and electrical installation/repair/ maintenance work. installation personnel maintenance personnel repair personnel.
Contents
Useful information when performing installation, maintenance or repair work. Includes lists of necessary tools, additional documents, safety standards, etc.
Spare part / Part Complete spare part list and complete list of robot components, shown in list the exploded views. Exploded views Circuit diagram Detailed illustrations of the robot with reference numbers to the part list. Circuit diagram for the robot.
Product manual, reference information RobotWare manuals The following manuals describe the robot software in general and contain relevant reference information: RAPID Overview: An overview of the RAPID programming language. RAPID reference manual part 1: Description of all RAPID instructions. RAPID reference manual part 2: Description of all RAPID functions and data types. Technical reference manual - System parameters: Description of system parameters and configuration workflows. Reference information (article numbers for documentation referred to in Product manual, procedures, lists of tools, safety standards) Part list Foldouts or exploded views Circuit diagrams
Application manuals Specific applications (e.g. software or hardware options) are described in Application manuals. An application manual can describe one or several applications. An application manual generally contains information about: Operators manuals This group of manuals is aimed at those having first hand operational contact with the robot, i.e. production cell operators, programmers and trouble shooters. The group of manuals include: Operators manual - IRC5 with FlexPendant Operators manual - RobotStudio Online Trouble shooting manual for the controller and robot The purpose of the application (what it does and when it is useful) What is included (e.g. cables, I/O boards, RAPID instructions, system parameters) How to use the application Examples of how to use the application
1 Reference information
1.1. Introduction
1 Reference information
1.1. Introduction
General This chapter includes general information, complementing the more specific information in the Product manual (part 1 of 2), procedures.
1 Reference information
1.2. Applicable safety standards
Description
Safety of machinery, terminology Safety of machinery, technical specifications Safety of machinery, safety related parts of control systems Manipulating industrial robots, safety Electrical equipment of industrial machines EMC, Generic emission EMC, Generic immunity
Standard
IEC 204-1 IEC 529
Description
Electrical equipment of industrial machines Degrees of protection provided by enclosures
Standard
ISO 10218 ISO 9787
Description
Manipulating industrial robots, safety Manipulating industrial robots, coordinate systems and motions
Standard
ANSI/RIA 15.06/1999 ANSI/UL 1740-1998 (option) CAN/CSA Z 434-03 (option)
Description
Safety Requirements for Industrial Robots and Robot Systems Safety Standard for Robots and Robotic Equipment (Max. payload 6 kg fulfilment). Industrial Robots and Robot Systems - General Safety Requirements (Max. payload 6 kg fulfilment).
1 Reference information
1.3. Unit conversion
Quantity
Length Weight Pressure Force Moment Volume
Units
1m 1 kg 1 bar 1N 1 Nm 1L 3.28 ft 2.21 lb 100 kPa 0.738 lbf 0.738 lbf-tn 0.264 US gal 14.5 psi 39.37 in
1 Reference information
1.4. Screw joints
Lubricant
Molycote 1000 (molybdenum disulphide grease)
Art. no.
1171 2016-618
10
1 Reference information
1.4. Screw joints
Tightening torque Before tightening any screw, note the following: Determine whether a standard tightening torque or special torque is to be applied. The standard torques are specified in the tables below. Any special torques are specified in the Repair, Maintenance or Installation procedure description. Any special torque specified overrides the standard value. Use the correct tightening torque for each type of screw joint. Only use correctly calibrated torque keys. Always tighten the joint by hand, and never use pneumatical tools. Use the correct tightening technique, i.e. do not jerk. Tighten the screw in a slow, flowing motion. Maximum allowed total deviation from the specified value is 10%!
The table below specifies the recommended standard tightening torque for oil-lubricated screws with slotted or cross-recess head screws.
Dimension
M2.5 M3 M4 M5 M6
The table below specifies the recommended standard tightening torque for oil-lubricated screws with Allen head screws.
Dimension
The table below specifies the recommended standard tightening torque for Molycotelubricated screws with Allen head screws.
Dimension
M8
Tightening torque (Nm) Tightening torque (Nm) Class 10.9, Molycote-lubricated Class 12.9, Molycote-lubricated
28 34
11
1 Reference information
1.4. Screw joints
Dimension
M10 M12 M16
Tightening torque (Nm) Tightening torque (Nm) Class 10.9, Molycote-lubricated Class 12.9, Molycote-lubricated
55 96 235 66 115 280
The table below specifies the recommended standard tightening torque for water and air connectors when one or both connectors are made of brass.
Dimension
1/8 1/4 3/8 1/2 3/4
12
1 Reference information
1.5. Weight specifications
13
1 Reference information
1.6. Standard toolkit
Art. no.
-
Tool
Ring-open-end spanner 8-19mm Socket head cap 2,5-17mm Torx socket no:20-60 Torque wrench 10-100Nm Small screwdriver Plastic mallet Ratchet head for torque wrench 1/2 Socket head cap no:5, socket 1/2"" bit L 20mm Socket head cap no:6, socket 1/2"" bit L 20mm Socket head cap no:8, socket 1/2"" bit L 20mm Small cutting plier
14
1 Reference information
1.7. Special tools
Art. no.
3HAC 022266-003 3HAC 024045-001 3HAC 024044-001 3HAC 023364-001 3HAC 023386-001
Note
Used to adjust the gear play on all motors. Supplier: Ahlsell Used to tighten the timing belt of axis 6, together with the dynamometer. Used to tighten the timing belt of axis 5, together with the dynamometer.
15
1 Reference information
1.8. Document references
Document name
Product specification
Document ID
3HAC 023604-001 (M2004)
Product manuals, controller The product manuals include information about installation and service activities. The table below specifies the article numbers of the product manuals for all controller models. The part number -001 is the English version.
Document name
Product manual, IRC5 M2004
Document ID
3HAC 021313-001
Operators manual The operators manual contains instructions for daily operation of robot systems. The table below specifies the article numbers of the operators manuals for different robot systems.
Document name
Operators manual (IRC5)
Document ID
3HAC 16590-1
Note
Document ID Note
3HAC 16578-1 Enclosed with the Calibration Pendulum Toolkit. Enclosed with the Levelmeter 2000. Manual for Absolute Accuracy calibration.
Instructions for Levelmeter 3HAC 022907calibration (alternative method) 001 CalibWare 2.0 Users Guide 3HAC 16090-1
Document ID
Note
16
1 Reference information
1.9. Lifting equipment and lifting instructions
17
1 Reference information
1.9. Lifting equipment and lifting instructions
18
19
Dimension
D=180, B=12
Lithium 34x102x63
Steel 8.8-A2F M6 x 16
Cable harness IRB 1600/1.45, Customer 3HAC 021828-001 connections Cable harness IRB 1600/1.2, Customer connections Cable harness IRB 1600/1.45, Wire feeder 3HAC 021828-002 3HAC 021830-001
20
xx0500001382
21
Dimension
115x46 T=3
D=11,4-13
22
xx0500001383
23
Dimension
Steel 8.8-A2F M6 x 16
24
xx0500001384
25
Dimension
26
xx0500001385
27
Dimension
Steel 8.8-A2F M6 x 16
72 73 74 75 73 77 79 88 89 90 91 94 95 96 100-107
Damper, axis 5 Arm housing cover, spare Gasket, upper arm cover Gasket, customer connections Contact panel Connector panel Contact pane, Wire feeder Protective hood Dust cap Environmental dust cap Dust cap Plug with o-ring M10 Coupling Lamp unit Cabling
3HAB 8964-1 3HAC 023560-001 3HAC 022049-001 3HAC 022050-001 3HAC 022173-001 3HAC 022173-002 3HAC 022173-006 25222101-8 5217649-9 3HAA 1001-727 5217649-82 3HAC 022881-003 3HAB 3333-20 3HAC 022235-001 See section . D=11,4-13
28
xx0500001386
29
xx0500001387
30
Description
Lamp unit Position switch, axis 1 Working range limit axis 1 Working range limit axis 2 Working range limit axis 3
Note
Includes 3 switches.
31
32
3 Circuit diagram
3.1. Introduction
3 Circuit diagram
3.1. Introduction
Overview This chapter includes the circuit diagram for the robot.
33
3HAC 021351-003/Rev. 00
Sheet
List of contents ............................................................................................................. 101 Connection point location............................................................................................. 102 Brake release unit, serial measuring board................................................................... 103 Motor, axes 1-2............................................................................................................. 104 Feedback, axes 1-2 ....................................................................................................... 105 Motor, axes 3-4............................................................................................................. 106 Feedback, axes 3-4 ....................................................................................................... 107 Motor, axes 5-6............................................................................................................. 108 Feedback, axes 5-6 ....................................................................................................... 109 Cable harness, customer connection, options............................................................... 110 Cable harness, customer connection, Wire Feeder, options ......................................... 112 Position indicator, axis 1, options................................................................................. 113
3HAC 021351-003/Rev. 00
Sheet
sheet
Revision
List of contents
101
00
sheet
Revision
102
00
sheet
Revision
103
00
sheet
Revision
104
00
sheet
Revision
105
00
sheet
Revision
106
00
sheet
Revision
107
00
sheet
Revision
108
00
sheet
Revision
109
00
sheet
Revision
110
00
sheet
Revision
112
00
sheet
Revision
113
00
Index
C calibration manual, article number 16 D documentation article numbers, other manuals 16 calibration 16 controller 16 robot system 16 I illustrations base connections 23 base, exploded 21 frame, exploded 25 lower arm, exploded 27 upper arm, exploded 29, 30 O operators manual, article number 16 P product manual, controller, article number 16 product specification, article number 16 S spare parts base 20, 21 base connections 22, 23 frame 24, 25 lower arm 26, 27 optional equipment 31 upper arm 28, 29, 30 T tools, article numbers 15
35