Design of Crane Girder(75T) For Span 10 mt Gantry girder is designed for a maximum span of 9 mts and the same

is adopted for all bays.

Crane capacity No.of Wheel Loads on each side Max.Wheel Load Disatance between Wheel Loads Distance between C.G and one of the Max Wheel Load '=(1.6-0.8)/2 Span ( L) Reaction Ra= Bending Moment due to Loads incl. Impact Load of 25% -- M1 Self Weight of Girder W' B.M Due to Self Weight ( W'L^2/8) -- M2 Total Vertical Moment = M1+ M2 =859.18+31.4 Max. support Reaction icl.Impact Load of 25%'=300*1.25*(9+7.4)/9 Weight of crab Lifting Capacity ( 75 t ) Total Surge @ 5% of above =0.05*1110

750 Kn 4 no.s 375 Kn 1.6 m 0.4 m 10 m 345.00 Kn 1587.00 kN-M 3.1 kN/m 38.8 kN-M 1625.8 kN-M 854.17 Kn 360 kN 750 kN 1110 kN 55.5 kN

Load on Each Wheel (No. of Wheels 4 ) Total Horizontal Moment Properties Of Members
Width (Cm)

13.9 kN 58.7 kN-M

13.9*1400.83/(300*1.25)

Thickness (Cm) 40 2.5 1.2 40 2.5 15 95 2.5

Area (Cm^2) 100 37.5 114 100 389 Cm2 100 Cm

Top Plate ( P1) Side Plates -2 Nos ( P2 ) Web Plate ( P3 ) Bottom Plate ( P4) Total ( A ) Overall Depth ( D ) C.G of Built Up Section from Bottom Plate
a1y1 9875

a2y2 6750

a3y3 5700

a4y4 125

Cm2

C.G from Bottom Plate Moment of Inertia Ixx Ixx1 Ixx2 Ixx3 Ixx4 Total Ixx of Built up Section Fbc-V ( Cal ) for Vertical Loads '=(1226.8*10^6*(95-52.58))/(599935.8714*10^3)

57.71 Cm

168463.1526 =(40*2.5^3/12)+40*2.5*(95-52.58-(2.5/2))^2 79594.47239 =(2*2.5*10^3/12)+2*2.5*10*(95-52.58-(10/2)-2.5)^2 97626.17515 =(1.6*90^3/12)+1.6*90*(52.58-(90/2))^2 318848.7567 =(40*2.5^3/12)+40*2.5*(52.58-(40/2))^2 664532.5568 Cm4 103.5 N/mm2

Iyy of Compression Flage

Iy1c Iy2c

13333.33333 =2.5*40^3/12 26367.1875 =2*10*2.5*(40/2-2.5/2)^2

Total Fbc-H ( Cal ) to Horizontal Loads '=51.8*10^6*(40/2)/(25106.7*10^3) Check for Elastic Critical Stress Elastic Critical Stress Fcb = k1 ( X + k2 *Y) C2/C1 Iy1c Total Iyy of Built up Section Total ( Iyy ) (ryy) Radius of Gyration = Sqrt ( Iyy/A ) K1 W= K2 ( From P68,Table 6.4 of IS 800 -1984) C1 = Lesser Distance From N.A to the Extreme fibre C2 = Greater Distance From N.A to the Extreme fibre C2/C1 T = Mean Thickness of Compression Flange D/T l/ryy =95/2.5 52.58/42.42

39700.5 Cm4 29.58 N/mm2

Iy2c 13333.3 53033.85 Cm4 11.68 Cm 1 Iyy of Compression Flange Iyy of BultUp Section 0.25 42.29 Cm 57.71 Cm 1.36 2.5 Cm 40.0 59.95 0.75
26367.1875

13333

=0.7*.9*100/10.60

From P70, Table 6.5 of IS 800-1984 X Y fbc =1*(780+0.2*736)*1.24 Fbc' Permissible Bending Stress Corresponding to above fbc and fy = 250 N/mm2 is abtained from Table 6.2 P64 of IS 8001984 Fbc' Fbc-V ( Cal ) Combined Bending Stresses Fbc' 101.3/152 0.671789297 Check for Deflection ( Separate Sheet Enclosed ) From Staad analysis Max. Deflection = Deflection /span 7 mm 1/1298 < o.k Check for Shear Maximum Shear Force due to Loads incl Impact Factor Maximum Shear Force due to Self weight Total S.F with Impact Factor (1.25) Shear Stress ( Tv) Permissible Stresses for Unstiffened Web, Greater of 854.17 kN 15.5 kN 870 kN 76.3 N/mm2 < 100
OK

776 736 1310 N/mm2 154 N/mm2 > 103.5 N/mm2

154 N/mm2 + Fbc-H ( Cal ) Fbc' 32.33/152 + 0.192 0.864 <

O.K

1/1000

( Separate Sheet Enclosed )

d1*Sqrt( Tv )/816 d1*Sqrt( fy )/1344 d1/85 Check for Bearing Maximum Shear Force

= 10*90*sqrt(21.1)/816 =10*90*sqrt(250)/1344

10.2 mm 11.2 mm 11.2 mm 11.2 < 12

870 kN

The end bearing Stiffener is designed as Column Thickness of Plate Maximum Outstanding ( 12 * t ) Provide Length of Plate Provide Two Plates on either side of Web Length of the Web Plate which acts along with the stiffener in bearing the reaction ( 20 * t ) I of Stiffener 240 mm 16 mm 192 mm 150 mm

I of Web Plate

=12*(120*2+1.6*10)^3/12 =2*320*(1.6*10)^3/12 40495104 Tota lxx Area '=(2*120+16)*12+(320*16) Le ( 0.7 * depth of Web ) r Min. l/r From Table 5.1 P. 39 of IS 800-1984 , the Permissible Axial Compression 69120

40564224 mm4 7872 mm2 665 mm 71.8 mm 9.3

148 N/mm2

Maximum Permissible Load on end stiffener

1165 kN

>

870

OK

95-52.58-(10/2)-2.5)^2

OK

1
OK

OK

Design of Crane Girder(75T) For Span 6 mt Gantry girder is designed for a maximum span of 9 mts and the same is adopted for all bays.

Crane capacity No.of Wheel Loads on each side Max.Wheel Load Disatance between Wheel Loads Distance between C.G and one of the Max Wheel Load '=(1.6-0.8)/2 Span ( L) Reaction Ra= Bending Moment due to Loads incl. Impact Load of 25% -- M1 Self Weight of Girder W' B.M Due to Self Weight ( W'L^2/8) -- M2 Total Vertical Moment = M1+ M2 =859.18+31.4 Max. support Reaction icl.Impact Load of 25%'=300*1.25*(9+7.4)/9 Weight of crab Lifting Capacity ( 75 t ) Total Surge @ 5% of above Load on Each Wheel (No. of Wheels 4 ) Total Horizontal Moment Properties Of Members
Width (Cm)

750 4 375 1.6 0.4 6 325.00 845.00 3.1 14.0 859.0 854.17 360 750 1110 55.5 13.9 31.3

=0.05*1110

13.9*1400.83/(300*1.25)

Top Plate ( P1) Side Plates -2 Nos ( P2 ) Web Plate ( P3 ) Bottom Plate ( P4) Total ( A ) Overall Depth ( D ) C.G of Built Up Section from Bottom Plate
a1y1 5510.4

35 1.6 1.2 35

C.G from Bottom Plate Moment of Inertia Ixx Ixx1 Ixx2 Ixx3 Ixx4 Total Ixx of Built up Section Fbc-V ( Cal ) for Vertical Loads '=(1226.8*10^6*(95-52.58))/(599935.8714*10^3) Iyy of Compression Flage Iy1c Iy2c

54.91

105935.8471 45727.0977 93972.01927 163965.6743 409600.6384 92.9

Total Fbc-H ( Cal ) to Horizontal Loads '=51.8*10^6*(40/2)/(25106.7*10^3) Check for Elastic Critical Stress Elastic Critical Stress Fcb = k1 ( X + k2 *Y) C2/C1

14641.1 37.37

Iy1c Total Iyy of Built up Section Total ( Iyy ) (ryy) Radius of Gyration = Sqrt ( Iyy/A ) K1 W= K2 ( From P68,Table 6.4 of IS 800 -1984) C1 = Lesser Distance From N.A to the Extreme fibre C2 = Greater Distance From N.A to the Extreme fibre C2/C1 T = Mean Thickness of Compression Flange D/T l/ryy From P70, Table 6.5 of IS 800-1984 X Y fbc =1*(780+0.2*736)*1.24 Fbc' Permissible Bending Stress Corresponding to above fbc and fy = 250 N/mm2 is abtained from Table 6.2 P64 of IS 8001984 Fbc' Fbc-V ( Cal ) Combined Bending Stresses Fbc' 101.3/152 0.580505412 Check for Deflection ( Separate Sheet Enclosed ) O.K 1325 1309 2081 160 =95/2.5 52.58/42.42 1.24 1.6 62.0 47.39 5716.7 20357.81 8.86 1

Iyy of Compression Fla

Iyy of BultUp Sectio 0.27

=0.7*.9*100/10.60

160

From Staad analysis Max. Deflection = Deflection /span 7 1/1298

Check for Shear Maximum Shear Force due to Loads incl Impact Factor Maximum Shear Force due to Self weight Total S.F with Impact Factor (1.25) Shear Stress ( Tv) Permissible Stresses for Unstiffened Web, Greater of d1*Sqrt( Tv )/816 d1*Sqrt( fy )/1344 d1/85 Check for Bearing Maximum Shear Force The end bearing Stiffener is designed as Column Thickness of Plate Maximum Outstanding ( 12 * t ) Provide Length of Plate Provide Two Plates on either side of Web Length of the Web Plate which acts along with the stiffener in bearing the reaction ( 20 * t ) I of Stiffener =12*(120*2+1.6*10)^3/12 24897088 Tota lxx 24966208 240 12 144 140 863 = 10*90*sqrt(21.1)/816 =10*90*sqrt(250)/1344 10.2 11.3 11.3 854.17 9.3 863 75.0

Area '=(2*120+16)*12+(320*16) Le ( 0.7 * depth of Web ) r Min. l/r From Table 5.1 P. 39 of IS 800-1984 , the Permissible Axial Compression Maximum Permissible Load on end stiffener

6384 672 62.5 10.7

148 945

ted for all bays.

Kn no.s Kn m m m Kn kN-M kN/m kN-M kN-M Kn kN kN kN kN kN kN-M

Thickness (Cm)

Area (Cm^2)

1.6 10 96 1.6

56 16 115.2 56 259.2 Cm2 99.2 Cm

a2y2 2963.2 Cm

a3y3 5713.92

a4y4 44.8

Cm2

=(40*2.5^3/12)+40*2.5*(95-52.58-(2.5/2))^2 =(2*2.5*10^3/12)+2*2.5*10*(95-52.58-(10/2)-2.5)^2 =(1.6*90^3/12)+1.6*90*(52.58-(90/2))^2 =(40*2.5^3/12)+40*2.5*(52.58-(40/2))^2 Cm4 N/mm2

5716.666667 =2.5*40^3/12 8924.48 =2*10*2.5*(40/2-2.5/2)^2

Cm4 N/mm2

Iy2c
8924.48

5717

Cm4 Cm

Iyy of Compression Flange Iyy of BultUp Section

0.72

44.29 Cm 54.91 Cm

Cm

N/mm2 N/mm2 > 92.9 N/mm2

OK

N/mm2 + Fbc-H ( Cal ) Fbc' 32.33/152 + 0.234 0.814 <

OK

mm < o.k 1/1000

kN kN kN N/mm2

( Separate Sheet Enclosed )

<

100

OK

mm mm mm 11.3 < 12
OK

kN

mm mm mm

mm

I of Web Plate =2*320*(1.6*10)^3/12 69120 mm4

mm2 mm mm

N/mm2 kN > 863

OK

DESIGN OF PURLINS ISMB 200 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 6.5 m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.25 2.79 4.19 kN/m 22.10 kN-m 13.60 kN kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m

0 mm thick

Total Load Say Load on Purlin ( W )

Self Weight of Purlin (ISMB @ 200) w =

Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 200: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp

W =1.5w WL^2/8 = WL/2 =

= (1.5 x 2.79) = = 4.185 x 6.5^2 / 8 = 4.185 x 6.5 / 2

200 mm 100 mm 10.8 mm 5.7 mm 21.5 mm 22354000 mm4 223500 mm3 = 253860 mm3 6.5 m 0.5* 6.5 3.25 m 152.70 mm 151.16 18.52 As per table 14 of IS 800:2007 for rolled steel section 198.33

Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = 250.00

f cr,b=

198.33

N/mm2

f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 9.26 26.79 Plastic
0.88 < < 9.4 84

2 133.19 N/mm

1.00

So, The section is of Class 1 b= Ze/Zp = =1 b= 1.0

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

2 1. For self compact section 2. For Plastic & Compact section where mo =

1.1

= 250 x 200 x 5.7/(sqrt(3) x 1.1) =

149.59 kN

0.6Vd = 89.75 0.6Vd > V Therefore, Md = bZp f bd = = 1 x 253860 x 133.19 /10^6=

>

13.60

33.81 Md Safe

kNm > >

22.10 M

Check for Deflection : Permissible Deflection Actual Deflection

As per Table 6 of IS 800:2007 L/150 (5/384) * ( WL^4/ EIxx ) 43.3 mm 14.5 mm

ISMB 250 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 8m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.37 2.90 4.35 kN/m 34.80 kN-m 17.40 kN kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m

0 mm thick

Total Load Say Load on Purlin ( W )

Self Weight of Purlin (ISMB @ 250) w =

Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp

W =1.5w WL^2/8 = WL/2 =

= (1.5 x 2.9) = = 4.35 x 8^2 / 8 = 4.35 x 8 / 2

250 mm 125 mm 12.5 mm 6.9 mm 26.5 mm 51316000 mm4 410500 mm3 = 465710.00 mm3 8m 0.5* 8 4.00 m 194.10 mm 150.94 20.00 As per table 14 of IS 800:2007 for rolled steel section 187.04

Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = 250.00

f cr,b=

187.04

N/mm2

f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 10.00 28.13
0.88 < < 10.5 84

2 127.02 N/mm

1.00

So, The section is of Class 2 b= Ze/Zp = =1 b= 1.0

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

Compact

2 1. For self compact section 2. For Plastic & Compact section where mo =

1.1

= 250 x 250 x 6.9/(sqrt(3) x 1.1) =

226.35 kN

0.6Vd = 135.81 0.6Vd > V Therefore, Md = bZp f bd = = 1 x 465710 x 127.02 /10^6=

>

17.40

59.15 Md Safe

kNm > >

34.80 M

Check for Deflection : Permissible Deflection Actual Deflection

As per Table 6 of IS 800:2007 L/150 (5/384) * ( WL^4/ EIxx ) 53.3 mm 15.1 mm

ISMB 225 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 8m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.37 2.90 4.35 kN/m 34.80 kN-m 17.40 kN kN/m kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m
2

0 mm thick

Total Load Say Load on Purlin ( W )

Self Weight of Purlin (ISMB @ 250) w =

Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp

W =1.5w WL^2/8 = WL/2 =

= (1.5 x 2.9) = = 4.35 x 8^2 / 8 = 4.35 x 8 / 2

225 mm 110 mm 11.8 mm 6.5 mm 23.4 mm 34418000 mm4 305900 mm3 = 348270.00 mm3 8m 0.5* 8 4.00 m 173.30 mm 170.94 19.07 As per table 14 of IS 800:2007 for rolled steel section 166.96

Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = 250.00

f cr,b=

166.96

N/mm2

f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 9.32 26.66 Plastic
0.88 < < 9.4 84

2 116.06 N/mm

1.00

So, The section is of Class 1 b= Ze/Zp = =1 b= 1.0

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

2 1. For self compact section 2. For Plastic & Compact section where mo =

1.1

= 250 x 225 x 6.5/(sqrt(3) x 1.1) =

191.90 kN

0.6Vd = 115.14 0.6Vd > V Therefore, Md = bZp f bd = = 1 x 348270 x 116.06 /10^6=

>

17.40

40.42 Md Safe

kNm > >

34.80 M

Check for Deflection : Permissible Deflection Actual Deflection

As per Table 6 of IS 800:2007 L/150 (5/384) * ( WL^4/ EIxx ) 53.3 mm 22.5 mm

ISMB 250 Span of Purlin ( L ) Let the Spacing of Purlin Loads: Live Load Self Weight of Concrete Self Weight Puff Panel Finishes 9m 2.24 m 0.75 0 0.18 0.2 1.13 1.13 2.53 0.37 2.90 4.35 kN/m 44.04 kN-m 19.58 kN kN/m kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 kN/m kN/m
2

0 mm thick

Total Load Say Load on Purlin ( W )

Self Weight of Purlin (ISMB @ 250) w =

Including load factor Bending Moment ( M ) Shear Force ( V ) Assume ISMB 250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp

W =1.5w WL^2/8 = WL/2 =

= (1.5 x 2.9) = = 4.35 x 9^2 / 8 = 4.35 x 9 / 2

250 mm 125 mm 12.5 mm 6.9 mm 26.5 mm 51316000 mm4 410500 mm3 = 465710.00 mm3 9m 1/3* 9 3.00 m 194.10 mm 113.21 20.00 As per table 14 of IS 800:2007 for rolled steel section 274.16

Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = 250.00

f cr,b=

274.16

N/mm2

f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 10.00 28.13
0.88 < < 10.5 84

2 157.76 N/mm

1.00

So, The section is of Class 2 b= Ze/Zp = =1 b= 1.0

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

Compact

2 1. For self compact section 2. For Plastic & Compact section where mo =

1.1

= 250 x 250 x 6.9/(sqrt(3) x 1.1) =

226.35 kN

0.6Vd = 135.81 0.6Vd > V Therefore, Md = bZp f bd = = 1 x 465710 x 157.76 /10^6=

>

19.58

73.47 Md Safe

kNm > >

44.04 M

Check for Deflection : Permissible Deflection Actual Deflection

As per Table 6 of IS 800:2007 L/150 (5/384) * ( WL^4/ EIxx ) 60.0 mm 24.1 mm

GRATINGS ISMC 75 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 75)
w =

1.46 m 3761.00 N/m 70.00 N/m 3831.00 1.53 kN-m 4.19 kN

Bending Moment ( M ) Shear Force ( V ) For ISMC 75: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= Zp =

1531.15 N-m 4194.95 N

7.5 cm 4 cm 0.73 cm 0.44 cm 1.21 cm 76 cm4 20.3 cm3 24.70 cm3 1.46 m 4.14 cm 120.66 10.27 As per table 14 of IS 800:2007 431.9

Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = 250.00

for rolled steel section

f cr,b=

421.07

N/mm2

f bd = design bending compressive stress = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = 5.48 d/tw = 9.41 So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 25.98 0.6Vd > V Therefore, Md = bZp f bd = Check for Deflection :
< < 9.4 84

2 185.07 N/mm

1.00

Plastic
0.82

2 1. For semi compact section 2. For Plastic & Compact section 43.30 kN

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

> 4.57 Md Safe kNm

4.19 >
>

1.53 M

ISMC 100 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 100) Bending Moment ( M ) Shear Force ( V ) For ISMC 100: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Zp Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= = 10 cm 5 cm 0.75 cm 0.47 cm 1.49 cm 186.7 cm4 37.3 cm3 43.83 cm3 2m 0.67 m 6.40 cm 44.74 13.33 As per table 14 of IS 800:2007 1400.75 5589.15 N-m 8378.40 N 2 Point loads 2m 5490.00 N 95.60 N/m 5.59 kN-m 8.38 kN

Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = 250.00 f bd = design bending compressive stress = Section Classification = (250/f y)1/2

for rolled steel section f cr,b= 1400.75 N/mm2

2 216.39 N/mm

1.00

From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = 6.67 d/tw = 13.62 So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 37.00 0.6Vd > V Therefore, Md = bZp f bd =
< < 9.4 84 2 1. For self compact section 2. For Plastic & Compact section 61.67 kN

Plastic
0.85

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

> 9.48 Md Safe kNm

8.38 >
>

5.59 M

ISMB 200 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 200) Bending Moment ( M ) Shear Force ( V ) For ISMB250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= As per table 14 of IS 800:2007 Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 9.26 26.79
< < 9.4 84 2 1. For self compact section 2. For Plastic & Compact section 1.00

2 Point loads

4.4 m 10980.00 N 254.00 N/m 24.97 kN-m 17.31 kN 20 cm 10 cm 1.08 cm 0.57 cm 2.15 cm 2235.4 cm4 223.5 cm3 253.86 cm3 4.4 m 1.47 m 15.27 cm 68.22 18.52 608.2

24968.22 N-m 17308.20 N

Zp

for rolled steel section

250.00

f cr,b=

608.2

N/mm2

f bd = design bending compressive stress =

2 198.18 N/mm

So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 89.75 0.6Vd > V Therefore, Md = bZp f bd =

Plastic
0.88

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

149.59 kN

> 50.31 Md Safe kNm

17.31 >
>

24.97 M

ISMB 250 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 250) Bending Moment ( M ) Shear Force ( V ) For ISMB250: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l R1 Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= As per table 14 of IS 800:2007 Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = 10.00
> < 9.4 84 2 1. For self compact section 2. For Plastic & Compact section 1.00

3 Point loads

5.7 m 10980.00 N 373.00 N/m 49.21 kN-m 26.30 kN 25 cm 12.5 cm 1.25 cm 0.69 cm 2.65 cm 5131.6 cm4 410.5 cm3 468.70 cm3 5.7 m 1.43 1.3 m cm 19.41 cm 53.77 20.00 893.92

49211.77 N-m 26299.58 N

Zp

for rolled steel section

250.00

f cr,b=

893.92

N/mm2

f bd = design bending compressive stress =

2 204.64 N/mm

d/tw = 28.13 So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 1.0 0.6Vd = 135.81 0.6Vd > V Therefore, Md = bZp f bd =

Compact
0.88

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

226.35 kN

> 95.91 Md Safe kNm

26.30 >
>

49.21 M

ISMB 150 Span ( L ) Load on Section( W ) Self Weight of Purlin (ISMC @ 200) Bending Moment ( M ) Shear Force ( V ) For ISMB 150: Overall depth h Width of flange b Thickness of flange tf = Thickness of web tw = ryy Ixx Zec = Plastic section modulus Length of Span Effective Length of Span l Depth of web ( d) KL/r h/ tf = Critical stress f cr, b= As per table 14 of IS 800:2007 Imperfection factor LT = 0.21 From Table 13(a) in IS 800:2007 fy = Section Classification = (250/f y)1/2 From Table 2 in IS 800:2007; Limiting width to Thickness ratio For rolled section b/t f = d/tw = 10.53 23.73
> < 9.4 84 1 1. For self compact section 2. For Plastic & Compact section 1.00

2 Point loads

4.4 m 10980.00 N 254.00 N/m 24.97 kN-m 17.31 kN 15 cm 8 cm 0.76 cm 0.48 cm 1.66 cm 726.4 cm4 96.9 cm3 110.48 cm3 4.4 m 1.47 m 11.39 cm 88 20 380.4

24968.22 N-m 17308.20 N

Zp

for rolled steel section

250.00

f cr,b=

380.4

N/mm2

f bd = design bending compressive stress =

2 179 N/mm

So, The section is of Class 1 b= Ze/Zp = = 1.0 b= 0.9 0.6Vd = 56.69 0.6Vd > V Therefore, Md = bZp f bd =

Compact
0.88

Shear capaciy of the section Vd = f y * h * t w / 3 * mo =

94.48 kN

> 17.35 Md Safe kNm

17.31 >
>

24.97 M