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Calculation formula of turning

.Power required(Ne)
Power required Feed per revolution Cutting force Cutting depth Cutting speed (Machine tool efficiency coefficient)

(Example) Machine soft steel under cutting condition that cutting depth of 3mm, cutting speed of 120m/min, feed of 0.2mm/rev, calculate the required power.(Coefficient of machine tool efficiency is 80%)(Answer) According to the table below, integrate the cutting force of cutting soft steel Ks=3100N/mm2 in the formula, to get

. Ks value Material of work-piece Tensile strength or hardness 520 620 720 670 770 770 630 730 600 900 HB352 HRC46 360 HB200 Specific cutting force of various feed 0.1(mm/rev) 3610 3080 4050 3040 3150 3830 4510 4500 3610 3070 3310 3190 2300 2110 0.2(mm/rev) 3100 2700 3600 2800 2850 3250 3900 3900 3200 2650 2900 2800 1930 1800 . Feed(f) Feed per revolutionCutting length per minute Rotation speed of spindle (Example) Rotation speed of spindle is 500 min-1, cutting length per minute is 120mm/min, calculate feed per revolution. (Answer) Integrate n=500, I=120 in the formula, 0.3(mm/rev) 2720 2570 3250 2630 2620 2900 3240 3400 2880 2350 2580 2600 1730 1600 0.4(mm/rev) 2500 2450 2950 2500 2450 2650 2900 3150 2700 2200 2400 2450 1600 1400 0.5(mm/rev) 2280 2300 2640 2400 2340 2400 2630 2850 2500 1980 2200 2270 1450 1330

Soft steel Hard steel Tool steel Tool steel Cr-Mn steel Cr-Mn steel Cr-Mo steel Cr-Mo steel Cr-Ni-Mo steel Cr-Ni-Mo steel Cr-Ni-Mo steel Inoculated castiron Gray cast iron . Cutting speed(VC)

Cutting speed Circumference ratioRotation speed of spindle (Example) Rotation speed of spindle is 700min-1, diameter of work-piece is50. Calculate cutting speed. (Answer) Integrate =3.14, Dm=50, n=700 in the formula,

From this, we get feed per revolution is 0.24mm/rev. . From this, we get cutting speed is 110m/min.

. Cutting time(Tc)
Cutting time Work-piece length Cutting length per minute

.Theoretical surface finish(h)

surface finish Feed per rotation Arc radius of cutter point

(Example) arc radius of cutter point is 0.8 mmfeed is 0.2mm/rev,calculate theoretical surface roughness.

4/12/2013 11:03 PM

http://www.lzqtool.com/lzqtoolcomcn/dzyb/215/215pt.html

(Example) a work piece of 100 mm long, the rotation speed of spindle is 1000 min-1, feed is 0.2mm/rev, calculate cutting time. First, calculate cutting speed per minute according to feed and rotation speed of spindle. (Answer) Integrate in the formula

(Answer) integrate f=0.2mm/rev,R0.8 in the formula,

Theoretical surface roughness is 6m.

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4/12/2013 11:03 PM