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FUNCTIONAL SAFETY

CHARACTERISTICS
Functional Safety values for Phoenix Contact
Safety products

Application note
105016_en_02
1

PHOENIX CONTACT 2012-04-20

Aim of this document

This application note is a central data source for all


functional safety characteristics of Phoenix Contact safety
products.
It provides values for:
Machine building according to EN ISO 13849 and
EN IEC 62061
Process automation according to IEC 61508
Phoenix Contact additionally supports your SISTEMA tool
projects by providing you with a SISTEMA library containing
all components that have already been certified according
to the latest standards.
You can find the current SISTEMA library on our website
under the keyword SISTEMA.
This document also contains the characteristics required to
calculate safety loops in the process industry.

Table of contents
1

Aim of this document................................................ 1

Safety switching devices .......................................... 2


2.1
Safety relays............................................... 2
2.2
Modular safety relay ................................... 4
2.3
Downtime and speed monitors ................... 5

PSR-TRISAFE configurable safety module .............. 6

SafetyBridge technology network solutions.............. 7

Safe control technology............................................ 8

Force guided coupling relays ................................... 9

Contactron solid-state contactors........................... 10

Process technology................................................ 11

Explanation of terms............................................... 12

10

Revision history...................................................... 12

Make sure you always use the latest documentation.


It can be downloaded at www.phoenixcontact.net/catalog.

The Safety service team will be delighted to deal with any further questions.
+49 52 81 9 46-27 77
safety-service@phoenixcontact.com

PSR-ESA2-B

Note:

(years)

tM

(1/h)

PFHd

PL

Order No.
2963802
2963954
2963750
2963938
2963763
2963941
2901430
2901431
2900525
2900526
2981114
2981127
2900509
2900510
2963912
2963996
2901416
2901417
2901426
2901427
2901422
2901425
2901428
2901429

SIL CL

Safety relays

EN IEC 62061

2.1

EN ISO 13849-1

Safety switching devices

Short designation

Category

FUNCTIONAL SAFETY CHARACTERISTICS

SIL CL 2

4.05E-10

8,766 switching cycles per year


B10d = 230,000 at 3 A AC 15

SIL CL 3

5.05E-10

8,766 switching cycles per year


B10d = 300,000 at 5 A DC 13

SIL CL 2

2.42E-10

8,760 switching cycles per year


B10d = 300,000 at 5 A DC 13

PSR-ESA4
PSR-ESA4-B
PSR-ESAM2/3x1
PSR-ESAM4/2x1

5.05E-10

PSR-ESAM4/3x1

1.26E-10

PSR-ESAM4/3x1B

5.05E-10

PSR-ESAM4/8x1

5,06E-10
e

PSR-ESAM4 AC

2981800
PSR-ESD-30
2981813

105016_en_02

8,766 switching cycles per year


B10d = 300,000 at 5 A DC 13
20
8,766 switching cycles per year
B10d = 230,000 at 3 A AC 15

SIL CL 3

3.60E-10

8,760 switching cycles per year


B10d = 300,000 at 5 A DC 13

1.80E-09

8,766 switching cycles per year


B10d = 400,000 at 3 A,
AC 15 DC 13

PHOENIX CONTACT

2981428
2981431
2981125
2981198
2981059
2981062
2963718
2963705
2963776
2963925
2981020
2981017
2981978
2981981
2986960
2986957
2981486
2981499
2963721
2963983
2963734
2964005
2981677
2981680
2981033
2981046
1)

PSR-ESD-300 2)
PSR-ESD-T

Note:

(years)

tM

(1/h)

PFHd

SIL CL

EN IEC 62061

Category

PL

EN ISO 13849-1

Order No.

Short designation

FUNCTIONAL SAFETY CHARACTERISTICS

1.89E-09
8,766 switching cycles per year
B10d = 230,000 at 3 A AC 15

2)

1.67E-09

PSR-ESL4-B

5.56E-10
8766 switching cycles per year
B10d = 300,000 at 5 A DC 13

PSR-ESM4
5.05E-10
PSR-ESM4_B
PSR-ESP4
PSR-FSP 1x1 1)

1,16E-10
e

SIL CL 3

2.02E-11

PSR-FSP 2x1 1)

2,02E-11

PSR-SDC4

2.53E-10

PSR-THC4

1.21E-09

PSR-URM4/5x1 1)

1.47E-09

PSR-URM4-B 4x1 1)

9.70E-11

PSR-URM4-B 5x1 1)

1.02E-10

20

8,766 switching cycles per year


B10d = 160,000 at 5 A AC 15
8,766 switching cycles per year
B10d = 1,000,000 at 5 A DC 13
525,600 switching cycles per year
B10d = 1,000,000 at 5 A DC 13
8,766 switching cycles per year
B10d = 300,000 at 6 A DC 13
8,766 switching cycles per year
B10d = 300,000 at 5 A DC 13
8,766 switching cycles per year
B10d = 230,000 at 3 A AC 15
8,766 switching cycles per year
B10d = 300,000 at 5 A DC 13
8,766 switching cycles per year
B10d = 230,000 at 3 A AC 15

In conjunction with a suitable evaluation device

2) Delayed contacts up to PL d, category 3

105016_en_02

PHOENIX CONTACT

FUNCTIONAL SAFETY CHARACTERISTICS

2981486
2981499
2981703
2981729
2981732
2981745
2981512
2981525
2981677
2981680
2981936
2981949
2981871
2981884

1)

PSR-SDC4

Note:

(years)

tM

(1/h)

PFHd

SIL CL

EN IEC 62061

Category

PL

EN ISO 13849-1

Short designation

Modular safety relay

Order No.

2.2

8,766 switching cycles per year


B10d = 300,000 at 5 A DC 13

2.53E-10

PSR-URD3/T2 1)
1.35E-09
PSR-URD3-3 1)

SIL CL 3

20
8,766 switching cycles per year
B10d = 300,000 at 5 A DC 13

PSR-URD3-30 1)

1.39E-09

PSR-URM4/B 1)

9.70E-11

PSR-SIM4

PSR-SACB-4/4-L5,0PUR-SD

Due to the series connection of


safety door switches the possible
diagnostic coverage is reduced
and thus the maximum achievable
safety classifications.

In conjunction with a suitable evaluation device

105016_en_02

PHOENIX CONTACT

FUNCTIONAL SAFETY CHARACTERISTICS

2981538
2981541

105016_en_02

PSR-RSM4

SIL CL 3

7.90E-09

Note:

(years)

tM

(1/h)

PFHd

SIL CL

EN IEC 62061

Category

PL

EN ISO 13849-1

Short designation

Downtime and speed monitors

Order No.

2.3

20

PHOENIX CONTACT

FUNCTIONAL SAFETY CHARACTERISTICS

2986229
2986232
2986012
2986025
2986038
2986041

105016_en_02

Note:

(years)

tM

(1/h)

PFHd

SIL CL

EN IEC 62061

Category

PL

EN ISO 13849-1

Short designation

PSR-TRISAFE configurable safety module

Order No.

PSR-TRISAFE-S
1.37E-08
PSR-TRISAFE M
PSR-TS-SDI8-SDIO4

SIL CL 3

20
2.89E-09

PHOENIX CONTACT

FUNCTIONAL SAFETY CHARACTERISTICS

2916024
2700606
2985688
2916493
2985631

2985864

105016_en_02

IL-LPSDO-8-1CH
IL-LPSDO-8-2CH
IL-LPSDO-8-V2-1CH
IL-PSDO-8-V2-2CH
IL-PSDI-8-1CH
IL-PSDI-8-2CH
IL-PSDO-4/4-1CH
IL-PSDO-4/4-2CH
IL-PSDO-8-1CH
IL-PSDO-8-2CH
IL-PSDOR-4-1CH-AC15
IL-PSDOR-4-1CH-DC13
IL-PSDOR-4-2CH-AC15-A
IL-PSDOR-4-2CH-AC15-B
IL-PSDOR-4-2CH-CAP-B
IL-PSDOR-4-2CH-DC13-A
IL-PSDOR-4-2CH-DC13-B

d
e
d
e
d
e
d
e
d
e
d
d
e
e
e
e
e

3
4
3
4
3
4
3
4
3
4
3
3
4
4
4
4
4

SIL CL 2
SIL CL 3
SIL CL 2
SIL CL 3
SIL CL 2
SIL CL 3
SIL CL 2
SIL CL 3
SIL CL 2
SIL CL 3
SIL CL 2
SIL CL 2
SIL CL 3
SIL CL 3
SIL CL 3
SIL CL 3
SIL CL 3

1E-08
1E-09
1E-08
1E-09
1E-08
1E-09
1E-08
1E-09
1E-08
1E-09
1E-08
1E-08
1E-09
1E-09
1E-09
1E-09
1E-09

20

Note:

(years)

tM

(1/h)

PFHd

SIL CL

EN IEC 62061

Category

PL

EN ISO 13849-1

Short designation

SafetyBridge technology network solutions

Order No.

The value PFHd is an exemplary value here. It depends on


the parameterization and wiring. You can determine the
exact value with the help of the
product documentation.

PHOENIX CONTACT

FUNCTIONAL SAFETY CHARACTERISTICS

2985563
2916794
2700651

105016_en_02

SLC400-PND
RFC 470 PN 3TX
FL PN/PN SDIO-2TX/
2TX

4
4

Note:

(years)

SIL CL 3
1E-09

tM

(1/h)

PFHd

SIL CL

EN IEC 62061

Category

PL

EN ISO 13849-1

Short designation

Safe control technology

Order No.

20

SIL CL 3

PHOENIX CONTACT

FUNCTIONAL SAFETY CHARACTERISTICS

Force guided coupling relays

Order No.
2963747
2963970
2981402
2981415
2981839
2981842

Type

B10d

3 A AC 15 / 230 V
PSR-URM/5x1/2x2

230,000
2.5 A DC 13

PSR-URM/3x1

300,000

2981952
2981965

PSR-URM/5x1/1x2

230,000

2981363
2981376

PSR-URM/2x21

2981444
2981457
2981460
2981473

PSR-URM/4x1

105016_en_02

Note:

5 A DC 13
3 A AC 15 / 230 V
2.5 A DC 13
3 A AC 15 / 250 V

180,000
3 A DC 13

300,000

5 A DC 13

PHOENIX CONTACT

FUNCTIONAL SAFETY CHARACTERISTICS

2297031
2297044
2297057
2297060
2900582
2900414
2900421
2900692
2900420
2900422
2900558
2900559
2900561
2900688
2900560
2900562
2900566
2900567
2900569
2900689
2900568
2900570
2900550
2900552
2900554
2900686
2900553
2900555

ELR-W3-24DC/500AC-2l
ELR-W3-230AC/500AC-2l
ELR-W3-24DC/500AC-9l
ELR-W3-230AC/500AC-9l

2.48E-09
4.43E-09
2.48E-09
4.43E-09

ELR-H5_IES-SC-24DC/500AC...

3.31E-09

ELR-H5_IES-SC-230AC/500AC...
3

3.31E-09

ELR-H5_ES-SC-230AC/500AC...

6.77E-09

ELR-H3_IES-SC-24DC/500AC...

2.72E-09

ELR-H3_IES-SC-230AC/500AC...

6.22E-09

105016_en_02

Note:

20

ELR-H5_ES-SC-24DC/500AC...

ELR-H3_ES-SC-230AC/500AC...

(years)

6.77E-09
e

ELR-H3_ES-SC-24DC/500AC...

tM

(1/h)

PFHd

Category

PL

EN ISO 13849-1

Short designation

CONTACTRON solid-state contactors

Order No.

2.72E-09

20

6.72E-09

PHOENIX CONTACT

10

FUNCTIONAL SAFETY CHARACTERISTICS

Process technology

PFH

T1max (years)

62.7

3.66

0.02

264.38

319

2.02E-11

20

909.7

2.09

911.79

113

9.15E-6

10

99.99

949

58.3

44.5

0.093

1052

106.9

9.93E-11

20

99.56

849

3.68

853

132.3

1.61E-5

99.99

198

63.9

3.66

0.02

264.38

342

2.02E-11

20

99.76

1026.9

2.42

1029.32

104

1.06E-5

99.61

99

55.7

99

254.7

361

1E-09

20

81.97

455

100

555

185

4.38E-4

2.25

99.99

660

1298

26.7

0.359

1985

50.9

35.9E-11

20

99.66

1723

5.876

1729

57.46

2.57E-5

6.5

20

1)

Includes faults that are not part of the safety function. MTTR was set to 8 hours.

2)

For T1 = 1 year

3)

Only in conjunction with a suitable evaluation device

105016_en_02

tM (years)

PFDavg 2)

198

99.77

SD (FIT)
99.99

SIL

HFT

Device type

1
Low

MTBF (years) 1)

2901416
2901417
2901426
2901427 PSR-ESAM4/3x1/
2901422 1x2/B
2901425
2901428
2901429

Total (FIT)

2986575
3)
2986588 PSR-FSP2/2x1

DU (FIT)

2986960
3)
2986957 PSR-FSP/2x1

DD (FIT)

2981020
2981017 PSR-ESP4

High
Low
High
Low
High
Low
High
Low A
High

SU (FIT)

2981978
2981981 PSR-FSP

Demand

Type

Order No.

Substitute values as 1oo1 structure

PHOENIX CONTACT

11

FUNCTIONAL SAFETY CHARACTERISTICS

Explanation of terms

AbbreviaEnglish term
tion
EN ISO 13849-1

Explanation

PL

Performance Level

Category

Category

SIL CL

Safety Integrity Level Claim Limit

Discrete level used to specify the ability of safety-related parts of control systems to perform a safety function under foreseeable conditions.
Classification of the resistance to faults according to EN ISO 13849-1
Maximum SIL that can be claimed for a SRECS in relation to architectural constraints and systematic safety integrity.

Probability of a dangerous Failure per


Probability of a dangerous failure within 1 h
Hour
Mission time
Period of time covering the intended use of an SRP/CS.
tM
Probability Failure per Demand
PFD
Probability of failure, relative to the number of demands.
(Low Demand)
EN IEC 61508/61511/62061
Ability of a function unit to continue with the execution of a demanded
HFT
Hardware Failure Tolerance
function despite existing errors or deviations
Discrete level (one out of a possible four) for Specifying the safety integrity requirements of the safety functions to be allocated to the E/E/
SIL
Safety Integrity Level
PE safety-related systems, where safety integrity level 4 has the highest level of safety integrity and safety integrity level has the lowest.
Fraction of the overall failure rate of a subsystem that does not result
SFF
Safe Failure Fraction
in a dangourus failure.
Failure Rate - safe detected
Failure rate of safe detected failures
SD
Failure Rate - safe undetected
Failure rate of safe undetected failures
SU
Rate of dangerous failures that are detected by the diagnostic funcDD
Failure Rate - dangerous detected
tions.
Failure Rate - dangerous undetected Rate of undetected dangerous failures
DU
Total failure rate
Failure rate of all failures
Total
MTBF
Mean Time Between Failures
Average failure time period
Average probability of failure on
PFDavg
Average probability of failure on demand
demand
FIT
Failure in time (per 1 billion hours)
Failure rate in 10-9 hours
Proof Test Interval
Repeat testing
T1max
PFHd

10

Revision history

Version
00
01

Date
12/2011
01/2012

Contents
First publication
Layout adjustments
Modular PSR-SIM-4 safety relay added

02

105016_en_02

04/2012

PSR-SACB-4/4-L-5,0PUR-SD accessories added


PROFINET-Gateway FL PN/PN SDIO-2TX/2TX added

PHOENIX CONTACT GmbH & Co. KG 32823 Blomberg Germany


www.phoenixcontact.com

12