GV-800M

GV-800 M
Vertical CNC Turning Centers

SERIES

GOODWAY MACHINE CORP.

GV-800 Series

Construction

Spindle

Machining Performance

HIGH PERFORMANCE VERTICAL CNC TURNING CENTER

With 30 Years of experience in the manufacture of lathes. Goodway are pleased to introduce our GV-800 CNC Vertical Turning Center, which combined ultra high power per formance, super rigid construction and high speed machining. The GV-800 provides turning and milling capacity for the dynamic demands of todays market and onward into the future. With a maximum turning diameter of 820mm by 650mm long, the GV-800 is ideal for the machining of large parts and heavy cutting conditions. The C Axis and a live tooling turret enable One Hit Manufacturing of suitable components.

GV-800 SERIES
Model Max. swing diameter Max. turning diameter Max. turning length Live tooling turret / C-axis

GV-800M
GV-800M

GV-800

850 mm 820 mm 650 mm Std.

Full surrounded guarding for a clean environment.

The use of slide-way covers protect all the bed-ways.

Environmentally friendly lube system provides the lubrication for the slide-ways and ball-screws.
( GV-800M model shown with optional accessories )

Machine Design is based on Ergonomics, all so known as Human Factor Engineering is the science of re ning the design of products to optimise machine for human use. This principle has been fully integrated into the design, from the ease of operation to the compact oor space, which gives a oor space saving of up to 50% over a conventional turning center design.

Turret & C-axis

Dimensions

Features

Specifications

Max. 850 mm

1 2
Designed for the easy loading of parts,
GV-800

the spindle nose to oor = 1,080 mm & the spindle center line to the operator door = 503 mm The compact body design and working area make the GV-800 Foot Print one of the smallest in its class.

503 m

only
2,100 mm

5.7 m

oor space

GV-800

GV-800

GV-800

2,709 mm

1,080 mm

Vertical turning centers

3,697 mm 2,621 mm

Horizontal turning centers

Easy maintenance independent coolant system and chip conveyor.

Coolant tank The spindle gear box lubrication integrity is monitored by ow.

Flow Detector

Chip conveyor

GV-800 Series

Construction

Spindle

Machining Performance

HIGH RIGID CONSTRUCTION

The base and column construction has been made by computer generated design which has increased the stability by 30% over traditional design. Meehanite grade castings, rib and reinforced provide excellent stability, good thermal expansion and performance for the vertical column.

( Casting structure of GV-800 model shown )

Fanuc alpha i series AC servo motors are fitted to all axes. The alpha i intelligent servo motor with its compact size and super high resolution i series pulsecoder ( standard 1,000,000/rev ) are the perfect partner in this machine tool. X & Z axes motors are fitted with absolute encoders thus eliminating the need for reference returning the axis before machining.

Turret & C-axis

Dimensions

Features

Specifications

3 4
X Axis Linear R ails Japan made linear rails ( roller t ype ) provide excellent stability in operation.

Ball Screws C3 class ball screws ( with a pitch accuracy of 12.7 / 300 mm ) are fitted with pre-load to X and Z axes. Built for Safet y The Z axis is fitted with an independent Japan made brake system.

Contact surfaces of all slide, turret and ball screw bearing housings with the machine bed are precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.

GV-800 Series

Construction

Spindle

Machining Performance

ULTIMATE TURNING POWER

Bearing con guration : Front Double roller 1 Angular contact 3 Rear Double roller 1

P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and precision. Bearing configuration is designed for super heavy-duty cutting with ultra-smooth performance and long term durability with a higher level of accuracy.

The 2-step gear box produces 30 Kw of output.

With over 3,138 N-m of torque available on the low speed of the 2-speed gear head, turning tough material with big diameter is now a simple task.

Generating twice the torque output of standard motors, the A/C, constant output, wide-range Fanuc P60 high-torque i series motor is rated at 30 KW ( 40 HP, Peak ). This doublewound motor is designed to reach full output at 1/2 the RPM of standard motors, providing the ability to take heavier cuts in the lower RPM ranges.

Standard spindle orientation feature allows the spindle to stop at desired programmed position. Useful in broaching and manual part loading applications where a fixed spindle position is required.

Turret & C-axis

Dimensions

Features

Specifications

5 6

Work Piece Shown Flywheel Brake disc Wheel Gear Box Body

Carbon Cast Iron

Cast Iron

Aluminium

Cast Iron

Spindle motor output

Torque ( N-m ) 2000 Output Torque ( Kw ) ( N-m ) 40 4000 Output ( Kw ) 40 Torque ( N-m ) 2000 1673 1500 1227 1000 843 500 18 Kw ( 30 con. ) 2000 20 1935 18 Kw ( 30 con. ) 20 1000 Output ( Kw ) 40 Torque ( N-m ) 2000 Output ( Kw ) 40

Low Torque - High Gear Ratio

Low Torque - Low Gear Ratio

High Torque - Low Gear Ratio

High Torque - High Gear Ratio

1500 1367

30 Kw ( 30 min. )

3137 30 3000

30 Kw ( 30 min. )

30

30 Kw ( 30 min. )

30

1500

30 Kw ( 30 min. )

30

22 Kw ( 30 con. ) 20 1000 729 10 535 500

22 Kw ( 30 con. ) 20

Torque ( 30 min. )
10 1000

Torque ( 30 min. ) Torque ( 30 min. )

10 500

Torque ( 30 min. )

10 2356

Torque ( con. )
0 209 200 393 400 523 600 785 800 rpm 0

Torque ( con. )
91 100 171 228 200 300 342 400 rpm 0 171

Torque ( con. )
300 600 685 900 1027 1200 rpm 0 392

Torque ( con. )
625 1250

1571

1875

2500rpm

GV-800 Series

Construction

Spindle

Machining Performance

ADVANCED TURRET TECHNOLOGY

The index position of the turret is by the large 320mm Diameter Curvic Coupling.

Available with straight and 90 Live Tooling Tool Holder.

Live tooling drive by Fanuc Servo Motor.

Concave

Convex

Curvic Coupling

Live tooling turret ( Opt. )

ADVANCED TURRET TECHNOLOGY

GV-800 Cf-axis with Fanuc i Servo Motor with Fanuc 1.0 million pulse super high resolution i series pulsecoder provides ultimate performance for the C axis and with worm-gear drive an accuracy of 0.001 can be attained.

Working with the live tooling turret, the Cf-axis and disk brake system enables the machine to perform multiple tasks, such as drilling, tapping, and milling operations, including cylindrical and polar coordinate interpolations, resembling a 4th-axis rotary table on a machining center.

Torque ( N-m ) 1200

Cf -axis motor output

Output ( KW ) 8

Worm gear transmission system

900 833

6 680 4 3

With the Fanuc servo motor generating an ultra high resolution of 1.0 million pulses per spindle rotation and 833 N-m ( 614 ft-lb. ) of spindle torque ( Con. ), machined surface finishes are much superior than Cs-axis ( driven by spindle motor ) equipped machines. Plus, dynamic accuracy is within 0.02 even under heavy cutting loads.

600

300

10

20

30

43 rpm

Turret & C-axis

Dimensions

Features

Specifications

Tooling System
32 O.D. and Face Tools Clamping Block CA-3044 CA-3045

32 O.D. and Face Tools

VI-3674

32 O.D. Tools Face Tool Holder CA-3052 O.D. Tools

32

Clamping Block O.D. Tool Holder CA-3044 VI-3675 CA-3045

7 8

Face Tool Extension Holder VI-3680

I.D. Tools I.D. Tool Holder CA-3051 Sleeve I.D. Tools Sleeve 25 L=217mm L=317mm CA-3043A CA-3043B CA-3042A CA-3042B CA-3042C CA-30B0 CA-30B1

I.D. Tools CA-3043A CA-3043B CA-3042A CA-3042B CA-3042C CA-30A2B CA-30A2C CA-3041A CA-3041B 90 Live Tool Holder CA-3354C I.D. Tool Extension Holder VI-3676

Sleeve I.D. Tools

Turret
U Drill MT4 MT5

Sleeve

Live Tooling Turret ( Opt. )

Sleeve

Drill U Drill Drill Sleeve MT4 MT5 Sleeve CA-30A2B CA-30A2C CA-3041A CA-3041B Drill Drill

Sleeve

0 Live Tool Holder CA-3382

Face Milling Tool

Interference Diagram
740
75 75

740 Live Tooling Interference Face

Ma M x. swing ax 85 . tu 0 rn ing 8 20
60 40 34

500

Ma

515

x.

sw

20

ing

310
8 50

80

500

581

515 Spindle centerline

430

430

. tu

ax

31

78

28

10
30

10 25 410 X-axis stroke : 435 40 290

5

Max.: 32

25

410 X-axis stroke : 435

40

290

Z-axis cover

Z-axis cover

Unit : mm

Work Range
25 X-axis stroke : 435 400 10 350 100 X-axis stroke : 435
Max. : 26 130

43

290

X-axis stroke : 435 43

290

140

50

610 Z-axis stroke : 660

25 I.D tool holder

410

40

290

282

70

98

35

390

10

97

150

Spindle nose

142

150

Max. : 32

Headstock cover

190

Headstock cover

190

Headstock cover

190

150

Spindle nose

Z-axis stroke : 660

28

397

10

Spindle nose

610 Z-axis stroke : 660

15 153

10

610

50

50

Max. : 26

20

ing

ax

.t

ur

610

870

87

61

re t

sw

in

Spindle centerline

610

279

90 6 560

330

50

50

105 87 2

98

72

rn

99

43

GV-800 Series

Construction

Spindle

Machining Performance

FEATURES
S: Standard : Not available O: Option C : Contact Goodway
-80 GV -80 GV

SPINDLE

Main spindle con guration Two-speed Rigid tapping Cf-axis & disk brake for main spindle

OTHERS

S S O S O O O O S O O S O S O S O

Tri-color machine status light tower Work light Electrical cabinet Heat exchanger A/C cooling system

WORK HOLDING
Solid 3-jaws chuck & hydraulic solid cylinder for chuck Manual chuck Hard jaws Soft jaws Collect chuck Special work holding chuck Foot switch for chuck operation 15" 18" 24" 1 set 1 set

Complete hydraulic system Advanced auto lubrication system Emergency maintenance electrical part package Operation & maintenance manuals

S S S O S S S S

Single Double

S: Standard : Not available PMC system Display Graphic function Full keypad

O: Option C : Contact Goodway SB7: 0.033 sec/step 8.4" color LCD 10.4" color LCD Small - 44 key large - 56 key 640m 1,280m 2,560m 400 1,000 64 99 400 999 HRV2 (3) Manual Guide Oi Manual Guide i CAP i -T Beta i Alpha i Beta i Alpha i , i P

i 18

Oi -T

-T

FANUC CONTROL FUNCTIONS

TURRET

12-station turret 12-station live tooling turret Tool holder & sleeve package Live tooling tool holders Hydraulic drive arm 5 Kg/cm 20 Kg/cm

MEASUREMENT COOLANT

Goodway tool presetter Coolant pump High-pressure coolant system Roll-out coolant tank Oil skimmer Coolant ow switch Coolant level switch Coolant intercooler system

O S O S O O S O O O O O S O S S S O O S O

Part program storage length Registerable programs

Tool o set pairs Servo control Conversational programming Servo motors Spindle motors Run hour & parts counter Auto power o function Custom macro B RS-232 port Memory card input/output Ethernet Fast ethernet

CHIP DISPOSAL
Chip conveyor with auto timer Chip cart with coolant drain Coolant gun Oil mist collector Auto door Rear discharge

AUTOMATIC OPERATION SUPPORT SAFETY

Fully enclosed guarding Door interlock ( incl. Mechanical lock ) Impact resistant viewing window Chuck cylinder check valve Low hydraulic pressure detection switch Over travel ( soft limit ) Load monitoring function

S S O O S S S S S S S S S S S S S O

S S S S O S O S O S O O O S S O S S S S S S S S O

More

Vertical Multi-Axis Turning Center

CAPACITY Table diameter Max.turning diameter Max.turning length Max.weight load SPINDLE Spindle bearing diameter Spindle motor type Motor output ( Con. / 30 min. ) Spindle speed range Spindle full output speed TOOL SPINDLE Spindle bearing diameter

GV-1200 1,250 mm 1,350 mm 1,300 mm 5,000 Kg 423 mm

GV-1600 1,600 mm 1,800 mm 1,300 mm 8,000 Kg 580 mm 37 / 45 Kw

Fanuc 40 / 3,000i 25 ~ 350 rpm 25 rpm 25 ~ 250 rpm 18 rpm

Spindle torque ( Con. / 30 min. ) 14,316 / 17,411 N-m 20,128 / 24,480 N-m

90 mm Fanuc 8 / 8,000i

Casting structure of GV-1600M series shown

Spindle motor type

Turret & C-axis

Dimensions

Features

Specifications

MACHINE SPECIFICATIONS
9 10
CAPACITY Max. swing diameter Max. turning diameter Std. turning diameter Max. turning length Hydraulic chuck size SPINDLE Spindle bearing diameter Spindle nose Spindle motor type Motor output ( Con. ) Motor output ( 30 min. ) Motor full output speed Spindle drive system Gear Step Spindle speed range Spindle full output speed Spindle torque ( Con. ) Spindle torque ( 30 min. ) X & Z AXES Max. X-axis travel Max. Z-axis travel X / Z axes rapids Slide way type Feed rates X-axis servo motor Z-axis servo motor X-axis ball screw / pitch Z-axis ball screw / pitch 435 mm 660 mm 24 / 20 m/min. Z : box way / X : linear guide way 5 m/ min. 4.0 Kw 6.0 Kw 45 / 12 mm 45 / 10 mm 160 mm ( Front ) ~ 120 mm ( Rear ) A2-11 Fanuc P60 / 4,500i ( AC / Wide-range ) 22 Kw 30 Kw 400 rpm Belt + Gear 2 20 ~ 2,000 rpm ( 15" , 18" chuck ) 15 ~ 1,500 rpm ( 21" , 24" chuck ) 91 rpm 1,935 N-m 3,138 N-m GV-800 850 mm 820 mm 330 mm 650 mm 15" ~ 24" ( Opt. ) TURRET Stations Indexing drive Indexing speed OD tool shank size ID tool shank size LIVE TOOLING TURRET ( OPTIONAL ) Stations Live tooling stations Live tooling drive motor Live tooling torque Index speed OD tool shank size ID tool shank size Live tooling shank size Live tooling RPM range Cf AXIS Cf-axis drive motor Cf-axis drive ratio Cf speed range Cf-axis torque output ( Con. ) Indexing angle Dynamic accuracy GENERAL Control
Hydraulic / Coolant tank capacity

GV-800 12 Hydraulic index motor ( opt. servo motor ) 1.5 sec. Adjacent 32 mm 60 mm 12 12 ( rotate in working position only ) 3.7 / 5.5 Kw 59 N-m [ Con. ] / 88 N-m [ Interminttent. ] 1.5 sec. ( Adjacent ) 32 mm 60 mm ER 50 / ER 40 ( 0/ 90 ) 3,000 rpm 3.0 Kw 1 / 70 30 rpm 833 N-m 0.02 0.01 Fanuc Oi -TD 20 / 250 L Cutting Coolant : 0.48 Kw / 10 Kg/cm ; Washing Coolant : 0.76 Kw / 5 Kg/cm 12,500 Kg 2,760 x 2,100 x 2,945 mm

Voltage / Power requirement AC 200 / 220 + 10% to -15% 3 phase / 58 KVA

Coolant pump / pressure Machine weight Dimensions L W H

1,173 / 2,438 Kgf X / Z axes thrust ( Con. ) Speci cations are subject to change without notice.

Motor output ( Con. / 30 min. ) Spindle speed range Motor full output speed Spindle torque ( Con. / 30 min. ) X & Z AXES Max. X-axis travel Max. Z-axis travel X / Z axes rapid Feed rates X-axis servo motor Z-axis servo motor X & Z axes ball screw / pitch X / Z axes thrust ( Con. ) Cf AXIS Cf - axis drive motor 935 mm

7.5 / 11 Kw 24 ~ 2,400 rpm 450 rpm 159 / 233 N-m 1,160 mm 900 mm 12 / 10 m/min. 5 m/ min. 7.0 Kw 6.0 Kw 63 / 10 mm 1,922 / 2,437 Kgf 3.0 Kw

Cf - axis speed range

Cf - axis torque output ( Con. )

13 rpm 2,500 N-m 16 BT-50

9 rpm 3,500 N-m

MAGAZINE Stations Tool Size Max. tool size Max. tool weight

280 x 150 x 400 mm 50 Kg Fanuc Oi -TD

AC 200 / 220 + 10% to -15% 3phase / 100 KVA

GENERAL
Control
Voltage / Power requirement Hydraulic / Coolant tank capacity

130 / 400 L 23,500 Kg 25,500 Kg

3,660 x 3,870 x 5,395 mm 3,860 x 4,128 x 5,395 mm

Machine weight Dimensions L W H

Speci cations are subject to change without notice.

GOODWAY MACHINE CORP.

Headquarters :
No.13, 5Th Road, Taichung Industrial Park, Taichung City, 407, Taiwan, R.O.C. TEL : + 886-4-2359-1226 FAX : + 886-4-2359-0536 Website : www.goodwaycnc.com E-mail : goodway@goodwaycnc.com

GOODWAY (SUZHOU) MACHINE CORP.

No.589, Chengyang Road, Xiang Cheng Economic Development District Suzhou City, Jiangsu, China TEL : + 86-512-6576-3699 FAX : + 86-512-6576-7299 Website : www.goodwaycnc.com.cn E-mail : goodway.suzhou@goodwaycnc.com.tw

Central Taiwan Science Park Branch :

No. 38, Keyuan Road, Central Taiwan Science Park.Taichung, Taichung City, 407, Taiwan, R.O.C. TEL : + 886-4-2463-6000 FAX : + 886-4-2463-9600

Copyright 2009 by Goodway Machine Corp. All right reserved G-GV-800 SERIES-EN-F-20100615