Escolar Documentos
Profissional Documentos
Cultura Documentos
Outline
What is a Control Loop? A look at Regulatory Control Valves PID Controllers and terminology Instrument Connections to a Distributed Control System
Trim set desirable to have flow linearly proportional to valve position for good control
f(x)
FT
10
11
Installed Characteristic
Size the valve trim, then select valve characteristic w/ the most linear response:
Installed Flow Rate (GPM) 200 150 100 50 0 0 20 40 60 80 Stem Position (% Open) 100 =% Valve Linear Valve
PID Controllers
13
14
15
Controller Terminology
PID control Dynamic equation that is used to match the controllers response to a measured disturbance. Goal is to minimize disturbance and return to setpoint Equation is tuned to match process response using up to 3 tuning constants
16
Controller Terminology
Tuning Constants: Proportional term Adjusts output proportional to the error, Gain Integral term Added to output based on error existing over time, Reset Derivative term Additional adjustment to output based on rate of change of error, Rate
17
Evolution of Controllers
1930s Pneumatic Controllers air pressure w/ flappers, bellows, and valves adjust valve position based on measured process variable for P, PI, later PID control 1950s Electronic Controllers transistors, resistors, and capacitors for P, PI, PID control capable of remote installation 1960s Mainframe Computer Control Refineries were typical users Alarming capability and supervisory control Single point of failure, no user-friendly graphical interface
18
Evolution of Controllers
Late 1970s Distributed Control Systems (DCS) Networked computers distributed thru plant Pre-configured controllers Data archival capabilities Included an operator console Hardware is proprietary Late 1990s DSCs built on commodity hardware platforms Better scalability Affordable Interactive graphical interface
19
20
Level transmitter
8-pr. cables run from Field Junction Box (Marshalling Cabinet) to Distributed Control System
22
23
Current to pneumatic transducers Air lines to control valves Wire prs. to transducers
24
26
27
28
References
Miller, Richard W., Flow Measurement Engineering Handbook, 3rd Ed., McGraw-Hill, New York, 1996. Riggs, James B., Chemical Process Control, 2nd Ed., Ferret Publishing, Lubbock, TX, 2001. Taylor Instrument Division, The Measurement of Process Variables, no date. www.emersonprocess.com/rosemount/, Rosemount, Inc., Oct. 2006. www.emersonprocess.com/micromotion/, Micro Motion, Inc., Oct. 2006. www.ametekusg.com/, Ametek, Inc. Oct. 2006.
29