An ISO 9001 : 2000 Company

>> Engineering Services

Engineering for a better world

Company Mission Statement

Our mission is to provide engineering services of the highest quality and standard at a fair price. We strive to work towards being the leading single point engineering service provider in the field of process plant engineering, covering all disciplines and associated services. We wish to achieve this by establishing long-term client relationships through commitment to their objectives and providing them with the best custom engineering services and solutions. We are committed to excel in the field of engineering services by continuously updating our technologies, improving competence of our employees and being price-competitive while at the same time delivering the highest quality of service.

Services Offered
Basic Engineering Detailed engineering 3D modeling Intelligent P & ID Piping Stress Analysis Procurement Assistance Process Simulation Process Equipment Design Inspection Services Project Planning & Management Erection Supervision Commissioning Assistance

About Us
Established in 1976, IBI Chematur (Engineering and Consultancy) Ltd. is a joint venture company promoted in association with Chematur Engineering AB (Sweden) and is a part of the Chematur Engineering Group. We are an ISO 9001:2000 certified company, focused on providing highquality and cost-effective engineering services. Our scope of work ranges from technical know-how and basic engineering to detailed engineering and set-up services for chemical process plants. Over the years the name IBI Chematur has become synonymous with quality and reliability. Situated in Mumbai close to the international airport, with a workforce of over 100 skilled engineers and 1300 sq. meters of developed office space we have executed numerous projects both in India and abroad. We work seamlessly with our international clients through high-end IT infrastructure with features such as a 2 Mbps leased line connectivity, server sharing and advanced tools such as web conference. As a part of our continuing efforts to enhance and improve our technologies, we are in the process of setting up a state of the art R & D facility at Mumbai. The Research Center will specifically look into ideas on renewable energy and Green chemicals.

Technologies
Alcohol and Alcohol Derivatives Biostil 2000 technology for Ethanol (Alcohol) Ethylene from Ethanol Ethylene Oxide and Glycols Ethyl and Butyl Acetate Acetaldehyde Acetic Acid Acetic Anhydride Isocyanates and Nitroaromatics Nitroaromatics Toluene Di Isocyanate (TDI) Meta Diphenylmethane Isocyanate (MDI) Other Technologies Aniline Nitric Acid Plants (WNA and CNA) Waste Acid Recovery and Concentration Evaporation Plants Crystallization Plants Hydrogen Peroxide

EDA Engineering Design Automation

IBIC Engineering (a division of IBI Chematur Ltd.) provides plant design services for the chemical process industry. We widely use the acclaimed SmartPlant suite of software by Intergraph, a sophisticated engineering toolset that generates an intelligent and efficient output. The engineering information gives benefits in terms of accuracy, reduced costs, and quick turnaround time. IBIC Engineering's Engineering Design Automation (EDA) Department provides the following services:

2D Conversion Services
SmartPlant P&ID services (SPPID) SmartPlant instrumentation (SPI Formerly INtools) Intelligent P&IDs Using SmartPlant P&ID The Process and Instrumentation Diagram (P&ID) is the fundamental source of information that is needed in all phases of a plant's lifecycle. The consistent data transmission from P&IDs is critical to any project. We offer services in designing/drafting intelligent P&IDs as per international standards and in maintaining the As-Built status of the P&IDs Deliverables: Line list, Valve list, Equipment list, Instrument list. SmartPlant Instrumentation (SPI) Instrumentation is considered to be the sensory system of a chemical plant. It is needed to obtain data essential in performing several activities such as control, quality assessment, production accounting and failure detection.We undertake total project instrumentation and control work, using SmartPlant Instrumentation, in compliance with ISA standards. Deliverables: Instrument Index, Loop wiring diagrams, Hook-up drawings. SmartPlant Electrical (SPEL) One of the basic necessities of any chemical plant is stable electrical power. We address the requirement of creating, modifying, managing and documenting electrical engineering for the entire plant life cycle using advanced software such as ETAP and SmartPlant Electrical. Deliverables: Electrical Equipment Indices, Cable Schedules, Cable Take Offs (BOM), Electrical Load List, Load per MCC, Power Distribution Board schedules (PDB) Intelligent 3D Plant Modeling (PDS & SP3D) Our 3D modeling services cover all plant engineering disciplines such as equipment, structural, civil, piping, electrical, instrumentation, and HVAC. These services can be offered using software such as SmartPlant 3D (SP3D), Plant Design System (PDS) and PDMS. Deliverables: General Arrangement Drawings (GADs), Isometric Drawings (ISOs), Material Take Off (MTO). The entire SmartPlant suite of software is monitored and controlled through SmartPlant Foundation, an information management system. Foundation minimizes human error and saves project cost and time significantly. SmartPlant Electrical (SPEL) AutoCAD / Smart Sketch / Microstation

Engineering Services
Process Simulation Services
For complex processes, simulation is often necessary to develop the most cost effective solution. IBIC Engineering has the expertise to optimize all aspects of process design and develop a comprehensive front end engineering design (FEED)/ Basic Engineering package. We undertake scale-up, modeling and estimation work from bench scale to commissioning as well as troubleshooting of chemical process plants. IBIC Engineering uses the latest process simulation software for accurate results. Software: Aspen, ChemCAD, Prosim, Bjac for Heat Exchanger Design.

Process Equipment Design

Process equipments include pressure vessels, heat exchangers, distillation columns, storage tanks, silos etc. Design of such equipment is carried out in compliance with international and local codes such as ASME, API, TEMA, BIS etc. We offer services such as equipment design, review of process data, detailed engineering (based on the basic design package), preparation of enquiry specifications, analysis of vendor bids, technical recommendations for order placement and review of vendor documentation. Approval from third party inspection authorities can also be arranged. Software: PV Elite, Tank, AutoCAD, MicroStation, Intergraph SmartSketch

Project Planning & Management

The IBIC Engineering service spectrum ranges from Concept to Commissioning. This covers all aspects including project planning and management using highly efficient project control and monitoring tools. Our project management service is tailored to the clients' specific needs, giving them the flexibility to optimize their project schedule with respect to cost, time and available resources. We are well equipped to handle the entire project, right from grass root level. Software: Primavera, MS Project.

Rotary and Package Units

We have a specialized team for Rotary and package items which works on preparation of enquiry specifications, technical Recommendations, Technical order specifications and review & approval of vendor documentation for such packages.

Piping Stress Analysis

We undertake Piping Stress analysis covering all stresses such as those related to static and dynamic loading due to effects of gravity, temperature changes, internal and external pressures, changes in fluid flow rate and seismic activity. High-end engineering software are used to ensure the safety of piping, piping components, connected equipment and the supporting structure. Software: CAEpipe, Plant Design System (PDS), SmartPlant 3D, Pelican Forge Support Modeller

Procurement Assistance
We provide Procurement assistance services such as short listing likely and competent vendors, floating enquiries, technical and commercial evaluation of offers, negotiation with vendors, preparation of purchase orders and in assisting placement of orders. Extensive use of our global database helps in identifying competent vendors world over to minimize project cost.

Inspection Services
IBIC Engineering provides Inspection services such as inspection at vendor workshops, stage-wise & final inspection of static and rotary equipments, ensuring inspection by statutory authorities and inspection and witnessing performance tests for proprietary items such as pumps, blowers, motors etc. Our team of engineers are highly qualified with expertise in inspection as per international codes and standards such as BIS, BS, ASME, TEMA, DIN, API, JIS and NACE. We also provide on-site quality control services for mounted vessels, tankages, structural erections and on-site fabrication of large equipment.

Site Supervision
We offer site management and supervision services during the erection phase of the plant. Our engineers at site ensure complete interpretation and implementation of the design produced during the engineering phase to actual erection of the plant. We also assist the client in obtaining all statutory approvals from the concerned authorities with respect to the work done.

Commissioning Assistance
We provide assistance during commissioning of the process plants. Our team of process, electrical and instrumentation engineers are well conversant with precommissioning and commissioning procedures including troubleshooting activities required during this phase of the plant.

Software Expertise
Process ProSim ChemCAD Aspen Bjac for Heat Exchangers Design Smart Plant P&IDs (SPPID) Piping Microstation Smart Sketch Intergraph's Plant Design System Smart Plant 3D (SP3D) Pelican Forge Support Modeller Piping Stress Analysis Ceaser Caepipe Mechanical PVElite TANK Civil Stad-Pro Tekla Steel Electrical Smart Plant Electrical (SPEL) CGLUX ETAP Instrumentation Smart Plant Instrumentation (INtools) Project and Planning Primavera MS-Project

Major Clients
Gujarat Narmada Valley Fertilizers Co. Ltd. Gujarat Alkalies and Chemicals Ltd. SNC Lavalin Deepak Fertilizer and Petrochemicals Ltd. Callidus Technologies Rallis India Ltd.

Global Presence

IBIC Engineering (A Division of IBI Chematur Ltd.) IBI House, Chimatpada, Marol Naka Andheri-Kurla Road, Andheri (East) Mumbai - 400 059. P: +91-22-2850 5152 E: info@ibichematur.com www.ibichematur.com

Chematur Engineering AB Box 430, SE-691 27 Karlskoga Sweden info@chematur.se www.chematur.se

Weatherly Inc. 1100 Spring Street NW, Suite 308 Atlanta, GA 30309, USA info@weatherlyinc.com

Plinke GmbH Kaiser-Friedrich-Promenade 24 DE-61348 Bad Homburg, Germany info@plinke.de

Chematur Ecoplanning Oy Pohjoisranta 11, POB 78 FI-281 01 Pori, Finland info@ecoplanning.fi

Chematur Engineering AB Branch Office Asia/Pacific 21st Floor, New World Tower 1 18 Queen's Road Central Hong Kong